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Jetter JetMove 225-480 User Manual Download Page 87

JetMove 225-480

 

Jetter AG

87

Key to the connection diagrams:

1

Line filter (optional) (refer to "Line filter" on page 38)

2

Mains protection (refer to "Overload protection" on page 37)

3

Motor

4

Motor holding brake (optional)

5

Resolver or Hiperface encoder

6

Motor overtemperature protection

Summary of Contents for JetMove 225-480

Page 1: ...JetMove 225 480 Digital Servo Amplifier 60874967...

Page 2: ...alterations will not necessarily be documented in every single case This manual and the information contained herein have been compiled with due diligence Jetter AG shall not be liable for printing o...

Page 3: ...s 49 7141 2550 433 Phone Technical Hotline 49 7141 2550 444 Fax 49 7141 2550 484 E Mail Sales sales jetter de E Mail Technical Hotline hotline jetter de Internet Address http www jetter de This User M...

Page 4: ...the servo amplifier JetMove 225 480 module may result unavoidable residual risks to persons and property For this reason any person who has to deal with the transport installation operation maintenan...

Page 5: ...hock caused by a high operating voltage This sign is to indicate hazard of serious physical damage or death due to accidentally touching dangerous parts of the device You have to wear goggles Failure...

Page 6: ...void unnecessary efforts Enumerations are marked by full stops strokes or scores Operating instructions are marked by this arrow Automatically running processes or results to be achieved are marked by...

Page 7: ...rs 18 1 3 1 Hazards during operation 18 1 3 2 Hazards after POWER has been turned OFF 20 1 4 Instructions on EMI 21 2 Installing the JetMove 225 480 25 2 1 Scope of Delivery 25 2 2 Mechanical Installa...

Page 8: ...Specifications 62 7 5 3 Connection diagram 63 7 6 External Ballast Resistor and DC Link Connection 66 7 7 Digital Inputs Logic Power Supply 71 7 8 Connection Details for Digital Outputs 73 7 9 Jetter...

Page 9: ...e JM 225 480 with the Safe Standstill Function 105 14 Counting Input Option 107 14 1 Function 107 14 2 EnDat 2 2 107 14 2 1 Technical data 107 14 2 2 Description of connections 108 14 2 3 EnDat cable...

Page 10: ...Table of Contents JetWeb 10 Jetter AG Appendix D Index of Illustrations 123 Appendix E Index 124...

Page 11: ...r JetMove 225 480 has got an operating voltage ranging between AC 340 V and AC 530 V Thus the digital servo amplifier JetMove 225 480 comes under the EG Low Voltage Directive It is the explicitpurpose...

Page 12: ...eleased by us The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 225 480 Any liability on the part of Jetter AG for any damages resu...

Page 13: ...t be carried out by the operator The digital servo amplifier JetMove 225 480 does not contain any parts to be repaired by the operator For being repaired the servo amplifier JetMove 225 480 must be se...

Page 14: ...the respective country apply to decommissioning and disposing of the digital servo amplifier JetMove 225 480 amplifier on the operating company s premises You can disassemble the digital servo amplif...

Page 15: ...reattached prior to commissioning and checked for proper functioning Before commissioning the machine manufacturer must carry out a danger analysis of the respective machine and take adequate measure...

Page 16: ...l servo amplifier JetMove 225 480 has got a leakage current greater than 3 5 mA In order to avoid electric shocks a second protective earth conductor is required For this the following measures have t...

Page 17: ...not install an earth leakage current breaker in the supply line If in spite of this an earth leakage current breaker is installed it will switch off the digital servo amplifier JetMove 225 480 althou...

Page 18: ...the terminals X1 X62 and X63 while the servo amplifier is running In the given context the terminals have the following meaning X1 AC 400 480 V voltage supply X62 DC motor voltage up to 850 V X63 DC l...

Page 19: ...amplifier JetMove 225 480 can be dangerous for man or damage the manufacturing plant to an amount depending on the respective kind of plant This should be prevented by installing additional safety de...

Page 20: ...precaution measure the voltage in the DC link circuit amplifier terminal and wait until it has fallen below DC 40 V Always wait at least 7 minutes after switching off the device before separating it f...

Page 21: ...e distance between the optional line filters and the digital servo amplifier JetMove 225 480 must be as short as possible When of a motor cable with included brake lines is used these brake lines have...

Page 22: ...eld must be drawn behind the isolation and then be clamped under a flat earthed cable strap at the greatest possible surface area If male connectors are used Only use metallized connectors e g SUB D w...

Page 23: ...cannot be attached to the connector directly for example with a screw type terminal Shield and cable strap have to be connected with low impedance and at their greatest possible surface area to earthe...

Page 24: ...1 Safety Instructions JetWeb 24 Jetter AG...

Page 25: ...m through 5 0 m refer to chapter 7 9 Jetter System Bus page 74 Motor cable refer to chapter 7 Description of Connections page 47 Resolver cable refer to chapter 7 Description of Connections page 47 HI...

Page 26: ...ont view of the JetMove 225 480 enclosure with mounting hole on page 27 Please make sure there is a clearance of at least 100 mm under and above the JetMove 225 480 unobstructed ventilation must be en...

Page 27: ...JetMove 225 480 2 2 Mechanical Installation Jetter AG 27 Fig 4 Rear and front view of the JetMove 225 480 enclosure with mounting hole 105 310 14 290 8 5 5 5 5 9 5 O 7 5 49 O O 21 5 277 321 6 348 5...

Page 28: ...bles according to standards Check whether all ground cables are connected double earthing see chapter 1 2 3 Earthing procedure page 16 To connect resolvers or power units you can use prefabricated cab...

Page 29: ...Danger HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle cramps burns...

Page 30: ...parts Secure the servo amplifier JetMove 225 480 against accidental contact with conductive parts and components Only connect devices or electrical components to the signal lines of the digital servo...

Page 31: ...time 1 year Ambient temperature 0 45 C 45 C 55 C with derating of 2 5 K Please be careful of sufficient cooling DIN EN 50178 Air humidity 5 85 non condensing DIN EN 50178 Pollution degree 2 DIN EN 50...

Page 32: ...fig 4 on page 27 For sufficient air flow there has to be a clearance of 100 mm above and below the device Electrical Safety Conditions Reference Class of protection I DIN EN 61800 5 1 Dielectric stre...

Page 33: ...15 0 5 MHz limit 79 dB V Frequency band 0 5 30 MHz limit 73 dB V DIN EN 61800 3 Important This product comes under category C2 to DIN EN 61800 3 This module can cause radio interferences in residentia...

Page 34: ...EN 61800 3 DIN EN 61000 4 5 Immunity Process Measuring and Control Lines Parameter Value Reference Conducted radio disturbances Frequency 0 15 80 MHz Test voltage 10 V AM 80 with 1 kHz Criterion A DI...

Page 35: ...JetMove 225 480 4 Mounting Dimensions Jetter AG 35 4 Mounting Dimensions Fig 5 Mounting dimensions of the JetMove 225 480 in mm 105 278 7 283 9 21 5 277 321 6 348 5 310...

Page 36: ...4 Mounting Dimensions JetWeb 36 Jetter AG...

Page 37: ...32 A C fuse 32 A M medium time lag motor circuit breaker 32 A For systems with UL approval use overload protection devices that are UL listed acc to UL 508 NKJH self protected combination motor contr...

Page 38: ...wer supply module DC 24 V 20 30 V 0 6 A The voltage output has to comply with the power supply unit of the SELV or PELV type Internal ballast resistor Resistor 60 PTC Continuous output 210 Watt energy...

Page 39: ...to the same potential as the power supply of the controller logic Can be switched by the control program of PLC or by operating system of JetMove 225 480 together with software enable Digital outputs...

Page 40: ...reshold for heat sink temperature monitoring The duration of operation by maximum motor current is evaluated by a starting temperature of 45 C at the heat sink Note 2 A line filter can supply several...

Page 41: ...ximum motor power dissipation Compatible AC Servo Motors Motor types Jetter motors of the series JH JL JK M and F Please refer to Jetter Motor Catalog or contact the sales department of Jetter AG Plea...

Page 42: ...be reached as long as the average motor current is lower than the nominal current of the motor Further calculating always starts by 0 at t 0 the result of the equation is 0 After some time that is by...

Page 43: ...ip current the overload protection has to switch off the motor after at least 8 minutes If the average motor current is 6 times higher than the trip current the overload protection must switch of the...

Page 44: ...5 Technical Data JetWeb 44 Jetter AG...

Page 45: ...JetMove 225 480 Jetter AG 45 6 Drive Controller Structure Fig 7 Block diagram of drive controller structure...

Page 46: ...ontroller Cycle time Speed pre control 250 s adjustable Position setpoint generator Sine square and linear acceleration and deceleration ramps Setpoint output cycle position feedback controller interp...

Page 47: ...1 2 1 5 Nm 10 6 13 3 lbf inch Ambient temperature 45 C max Field wiring Specification of Connecting Cable Cable size min 4 2 5 mm AWG 14 Material Copper Temperature class 60 C Shielding Not required F...

Page 48: ...ation Important Always connect brake lines to a separate power supply unit DC 24 V if brake and motor lines are run together in one bunch of cables and are not separately shielded Important Avoid mixi...

Page 49: ...of 80 coverage Connection of the motor to the digital servo amplifier JetMove 225 480 has to be done following the wiring diagram below Connection of the brake is optional In this case the wires for...

Page 50: ...tor mating connector for the Jetter motor types JH2 JH3 JH4 JH5 JL2 JL3 JL4 JK4 JK5 JK6 without brake Article no 15100105 Motor mating connector JH2 JH3 JH4 JH5 JL2 JL3 JL4 JK4 JK5 JK6 with brake Note...

Page 51: ...Highly flexible 4 wire cable with PE GND separately shielded brake lines and all over shielding The wires are equipped with wire end ferrules Connect the shield on both sides and with the greatest pos...

Page 52: ...brake lines and all over shielding The wires are equipped with wire end ferrules Connect the shield on both sides and with the greatest possible surface area Use metallized enclosure only Pin Wire Num...

Page 53: ...ous servo motor series can be ordered from Jetter AG by supplying the following particulars Article 60860443 Motor mating connector for motor types JL5 JL6 JL7 JL8 and JK7 Note The motor power cable w...

Page 54: ...r side 4 x 4 mm2 AWG 12 4 Shielded highly flexible 4 wire cable with PE GND The wires are equipped with wire end ferrules Connect the shield on both sides and with the greatest possible surface area U...

Page 55: ...E separately shielded brake lines and all over shielding The wires are equipped with wire end ferrules Connect the shield on both sides and with the greatest possible surface area Use metallized enclo...

Page 56: ...ve to motor connectors Connection Assignment of Terminal Box for Jetter Motor Series Connection Terminals of the Amplifier Motor Terminal Box Terminal Assignment X62 U2 Pin 1 Phase 1 X62 V2 Pin 2 Phas...

Page 57: ...Max cable length 50 m 7 3 2 Resolver cable with mating connector Mating connector of the resolver solder side Fig 12 View on the RC series mating connector of the resolver internal thread M23 Note The...

Page 58: ...ield with the greatest possible surface area Use metallized enclosure only Pin Signal Core Color Pin 8 Cosine red 1 3 Cosine blue 2 2 Sine yellow 3 7 Sine green 4 1 R1R exciter winding pink 5 6 R2L ex...

Page 59: ...DATA 0 V and power supply The shield has to be connected to the connector housings on both ends of the cable with the greatest possible surface area Material Copper Temperature class 60 C Max cable le...

Page 60: ...Description of Connections JetWeb 60 Jetter AG HIPERFACE mating connector solder side Fig 13 View on the RC series HIPERFACE mating connector internal thread M23 Solder Side 12 9 11 5 7 8 6 4 10 2 1...

Page 61: ...ith the greatest possible surface area Use metallized enclosure only Pin Signal Core Color Pin unassigned 1 unassigned 2 7 Sine white 3 2 Reference sine brown 4 8 Cosine green 5 3 Reference cosine yel...

Page 62: ...e Mating Connector for X61 ENCODER 9 pin male SUB D connector Metallized enclosure Sin Cos Encoder Cable Specifications Cable size 2 2 0 14 mm 2 0 5 mm AWG 26 4 AWG 20 2 if there is no index signal Ca...

Page 63: ...JetMove 225 480 7 5 Sin Cos Encoder Connection Jetter AG 63 7 5 3 Connection diagram Fig 14 Sin cos encoder connection with adapter...

Page 64: ...pter JM 200 ENC ADAP Shielding Attaching screws have to have a metric thread Connect the shield with the greatest possible surface area Use metallized enclosure only Pin Signal 7 Sine 2 Reference sine...

Page 65: ...is reversed in the following cases Case 1 The signal sine is exchanged with the signal cosine and the signal reference sine is exchanged with the signal reference cosine Case 2 The signal sine is exc...

Page 66: ...tor and DC link Circuit of Another JM 225 480 Amplifier Terminals X63 Connector Pin Assignment UB Negative pole of the DC link voltage UB Positive pole of the DC link voltage BRint Connection with the...

Page 67: ...dition by Jetter AG JetMove 225 480 is measuring the load of the ballast resistor and sets a warning bit if the ballast load reaches a specific value If the resistor is overloaded an error occurs erro...

Page 68: ...ng energy the following minimum values have to be set for the resistor Value of the resistor 50 Continuous output 500 W or greater Maximum capacity 15 kW min for 0 6 s Type low inductivity Value of th...

Page 69: ...amic performance provided that not all axes accelerate at the same time Fig 17 Wiring of X63 for coupling DC link circuits of up to three JetMove 225 480 Coupling DC links guarantees equal distributio...

Page 70: ...the other JetMoves 225 480 if one of the coupled devices is not ready for operation The power supplies of coupled JetMoves 225 480 have to be activated and deactivated simultaneously For this reason...

Page 71: ...the motor to be supplied the power supply has to be connected before software enable A low signal de energizes the motor immediately DC 24 V 7 5 mA max Operating point 6 V low 15 V high REF Reference...

Page 72: ...supply of the logic DC 24 V Power supply forthe controller logic DC 20 30 V I 0 8 A BRAKE 1 Braking relay contact Br1 Relay contact for motor holding brake The relay can be operated either by the con...

Page 73: ...tem Fig 18 Connection details for digital outputs Digital Outputs Terminals X31 on the Amplifier Side Signal Specifications DC 24 V Power supply for the outputs DC 20 30 V with I max 2 A max 0 5 A per...

Page 74: ...male SUB D connector Metallized enclosure System bus cable specification For manufacturing a system bus cable the following minimum requirements have to be considered Technical Data of the System Bus...

Page 75: ...3 m 3 m 500 kBaud 100 m 1 m 39 m 250 kBaud 200 m 3 m 78 m 125 kBaud 200 m System Bus Cable of Cable Confection Number 530 Shielding BUS OUT Connect the shield with the greatest possible surface area U...

Page 76: ...7 Description of Connections JetWeb 76 Jetter AG...

Page 77: ...ious display modes are set by the Motion Setup Mode 0 default is used for normal operation and mode 1 for commissioning JetMove 225 480 7 Segment Display Mode 0 Normal Operation Color Status Meaning 0...

Page 78: ...eared L Flashing L OS loader is being loaded P Flashing P OS is transferred to the flash memory U Flashing U The boot sector waits for OS update JetMove 225 480 7 Segment Display Mode 0 Normal Operati...

Page 79: ...r supply voltages are beyond their limits Immediate controller disable Separate the drive controller from the power lines Return the amplifier for repair F 02 Mains phase error Failure of one of the m...

Page 80: ...e motor has reached the maximum temperature Also refer to Built in thermal sensor page 41 Immediate controller disable Let the motor cool down When the motor has cooled down acknowledge failure Reduce...

Page 81: ...e drive by means of the software Acknowledge failure F16 Power input overcurrent The current at the power input is too high Immediate controller disable Check input voltage Reduce mechanical power of...

Page 82: ...amp Check the drive mechanism Check steepness of acceleration deceleration ramps and amplifier parameters in relation to the parameters tracking error limit and tracking error window time Acknowledge...

Page 83: ...dissipation has been higher than defined according to UL See chapter 5 2 3 Motor overload protection according to UL page 43 Immediate controller disable Let the motor cool down Acknowledge failure Re...

Page 84: ...JetWeb 84 Jetter AG...

Page 85: ...24 V 0 6 A DC24V 1 2 3 4 0V X31 Digital outputs X1 3 x AC 400 V Br Br 1 2 PE L3 L2 L1 Filter L1 L2 L3 U2 V2 W2 Contactor Load for digital outputs X10 Dig inputs logic power supply Bus cable coming fro...

Page 86: ...1 BRAKE 2 24 V 0 6 A DC24V 1 2 3 4 0V X31 Digital outputs X1 3 x AC 400 V Br Br 1 2 PE L3 L2 L1 Filter L1 L2 L3 U2 V2 W2 Contactor Load for digital outputs X10 Dig inputs Logic power supply Bus cable...

Page 87: ...connection diagrams 1 Line filter optional refer to Line filter on page 38 2 Mains protection refer to Overload protection on page 37 3 Motor 4 Motor holding brake optional 5 Resolver or Hiperface enc...

Page 88: ...JetWeb 88 Jetter AG...

Page 89: ...ional controller This way it is possible for example to realize a pressure control loop in which the motor controlled by the JetMove generates the pressure A pressure sensor in the machine is connecte...

Page 90: ...s have to be twisted and entirely shielded The shield has to be connected to the connector housings on both ends of the cable with the greatest possible surface area Material Copper Temperature class...

Page 91: ...er system bus 12 2 Description of Connections The digital servo amplifier JetMove 225 480 OEM is connected with the Ethernet by a RJ45 socket X71 There are two types of interconnecting cables used for...

Page 92: ...is to be established through a switch straight through cables have to be used The LEDs of the JetMove 225 480 OEM Ethernet Designation Function ACT Activity The JetMove 225 480 OEM transmits or receiv...

Page 93: ...n case of an initialization error at the Ethernet interface RUN green Flashes regularly at correct functioning of the Ethernet interface LED Error Messages Following power up both the red LED ERR and...

Page 94: ...n an IP address to a JetMove 225 480 OEM The actually used IP address can be scanned in register 2931 12 4 1 Default IP address If at activating the controller DIP switches 1 through 8 are in OFF posi...

Page 95: ...ing got the administrator rights has to be logged in This file has the same structure as a Windows INI file CFGVAR Version 4 IP_Address 192 128 10 97 IP_SubNetMask 255 255 255 0 IP_DefGateway 192 128...

Page 96: ...in register 10180 Registers Meaning Value Used in the Example 10100 Saving the configuration values 10131 Version number 4 10132 IP address MSB 192 10133 IP address 3SB 128 10134 IP address 2SB 10 101...

Page 97: ...t at the Enable inputs any restart of the motion system is blocked For controlling these functions there exist the terminals Enable1 COM and Enable2 In order to make dual channel switch off possible t...

Page 98: ...atus reports and transmit them if necessary Usually the motor has been mounted at or within a machine outside the control cabinet It is connected via a cable to the JetMove 204 480 For reporting the p...

Page 99: ...is must be de energized no torque respectively stop rotating immediately 5 Re activate the Enable1 input at terminal X73 clear faults within the servo amplifier 6 Re enable the same axis If the torque...

Page 100: ...case of switching off via time relay JM 2xx S1 Performance Level Classification to EN ISO 13849 1 Performance level e is based on the following data CCF Portion Within the framework of this classifica...

Page 101: ...h of 1 ms and a repetition frequency of 100 Hz At applying a control logic with OSSD signals faults e g short circuits or shorts between contacts can be recognized by the logic itself which will lead...

Page 102: ...can be tested Deactivating the input leads to immediate switching off the motor Stop Category 0 Give heed that the external safety devices e g emergency stop device are of the set safety category Foll...

Page 103: ...4 Application 3 Fig 27 Application 3 The safety device s transmit s a 24 V signal for activating the digital servo amplifier to the input Enable1 and Enable2 individually There are alternating interr...

Page 104: ...still due to the braking process that has been triggered Deactivating the Enable1 and Enable2 inputs leads to switching off the motor immediately after a pre defined delay time respectively after the...

Page 105: ...outputs Out of the information total it creates the pulse pattern for controlling the motor Signals are transmitted into the power circuit via opto isolator On top of this there is a switched mode pow...

Page 106: ...status outputs This causes the motor to come to Safe Standstill In a fault condition it is sufficient to only deactivate only one path as a phase sequence is not generated any more if only the upper o...

Page 107: ...ce SSI Incremental counter The received or counted value of an actual position can be read via a JetMove register by the controller program or processed by the firmware of the JetMove in the controlle...

Page 108: ...e area Material Copper Temperature class 60 C Maximum cable length 100 m 14 2 3 EnDat cable with mating connector HIPERFACE mating connector solder side Fig 31 View on RC series mating connector of th...

Page 109: ...25 mm2 Connect the shield with the greatest possible surface area Use metallized enclosure only Pin Signal Core Color Pin unassigned 1 unassigned 2 7 DATA RS 485 white 3 2 DATA RS 485 brown 4 8 unass...

Page 110: ...ws This results in the maximum cable length or in a minimum cable cross section Example At a cable cross section of 0 34 mm2 there results a maximum cable length of I 54 74 m or at a cable length of 8...

Page 111: ...ines have to be twisted in pairs Clock and Clock DATA and DATA 0 V and voltage supply The shield has to be connected to the connector housings on both ends of the cable with the greatest possible surf...

Page 112: ...f the Cable Encoder signal 5 V differential signal Maximum cable length 100 m Attaching screws have to have a metric thread Connect the shield with the greatest possible surface area Use metallized en...

Page 113: ...cluded in an overall shielding The following signal lines have to be twisted in pairs K0 and K0 K1 and K1 K2 and K2 0 V and power supply The shield has to be connected to the connector housings on bot...

Page 114: ...72 Shielding Specifications of the Cable Encoder signal 5 V differential signal Maximum cable length 100 m Attaching screws have to have a metric thread Connect the shield with the greatest possible s...

Page 115: ...n of the JetMove 2xx series at the JetControl 24x Article no 60874950 jetmove_2xx_at_the_nano_bi_xxxx_user_information pdf User information on configuration and operation of the JetMove 2xx series at...

Page 116: ...15 Ordering Information JetWeb 116 Jetter AG...

Page 117: ...JetMove 225 480 Appendix Jetter AG 117 Appendices...

Page 118: ...Appendices JetWeb 118 Jetter AG...

Page 119: ...JetMove 225 480 Appendix Jetter AG 119 Appendix Appendix A Recent Revisions Style and spelling have been revised...

Page 120: ...r A feedback element that converts linear or rotary position absolute or incremental into a digital signal HIPERFACE HIPERFACE designates a sensor encoder system by SICK AG The SinCos motor feedback s...

Page 121: ...er controllers usually these are 32 bit wide storage positions in a remanent RAM Resolver Expansion to an electric motor to specify the position of the rotor The resolver is a measuring system continu...

Page 122: ...scable 1 The 2 stands for PROCESS PLC and JetControl 200 LED Light Emitting Diode n Speed PE Protective Earth PELV Protective Extra Low Voltage PFC Power Factor Control PV Power loss PWM Pulse Width M...

Page 123: ...s HIPERFACE mating connector internal thread M23 60 Fig 14 Sin cos encoder connection with adapter 63 Fig 15 Wiring of X63 for connecting the internal ballast resistor 67 Fig 16 Wiring of X63 for conn...

Page 124: ...hing procedure 16 Electric shock 18 29 30 38 Electrical specifications 37 EMC 33 EnDat cable specification Cable confection 723 109 Ethernet interface option 91 F Fault messages 79 H HIPERFACE Cable c...

Page 125: ...el 12 Qualified staff 12 R Repairs 13 Residual dangers Electric shock 20 29 30 High operating voltage 18 Hot surfaces 18 Mechanic force 19 Potentially explosive atmosphere 19 Resolver cable Cable conf...

Page 126: ...http www jetter de E mail sales jetter de Jetter Subsidiaries Jetter Schweiz AG Henauer Stra e 2 CH 9524 Zuzwil Switzerland Jetter USA Inc 13075 US Highway 19 North Florida 33764 Clearwater U S A Phon...

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