Invacare Scorpius, Service Manual

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Scorpius Service Manual
1654773~A 3
Contents
1 Repair Items .............................................................................................................................. 5
1.1 Preparations for Repairs ..................................................................................................... 5
1.2 Service Manual Reading Instructions .................................................................................. 5
1.3 Torque Limit Conversion Chart ........................................................................................... 6
1.4 Description of Failure .......................................................................................................... 6
1.5 Folding/ Unfolding Errors .................................................................................................... 8
1.6 Self-Diagnostic Warning Light ............................................................................................. 9
1.7 Battery Indicator Instructions ............................................................................................ 10
1.8 Battery circuit diagram ...................................................................................................... 11
1.9 Basic Maintenance Instructions ........................................................................................ 11
1.10 Maintenance Recommendation ........................................................................................ 11
1.11 Storage ............................................................................................................................. 11
1.12 Lithium Battery Storage .................................................................................................... 11
1.13 Scooter Information Label ................................................................................................. 12
1.14 Repair Items ..................................................................................................................... 12
2 Service Procedures ................................................................................................................. 13
2.1 SERVICE-01 Steering Shroud Repair ............................................................................... 13
SERVICE-01-1 Top Control Panel Repair ................................................................................ 14
2.1.1 SERVICE-01-2 Buzzer Repair ................................................................................... 15
2.1.2 SERVICE-01-3 Starter VR Repair .............................................................................. 16
2.1.3 SERVICE-01-4 Metal Power Switch Repair ............................................................... 17
2.1.4 SERVICE-01-5 RF Key Setting .................................................................................. 17
2.1.5 SERVICE-01-6 Steering Head Charger Socket Repair .............................................. 18
2.2 SERVICE-02 Steering Bar Repair ..................................................................................... 19
2.2.1 SERVICE-02-1 Main Cable Repair ............................................................................ 20
2.3 SERVICE-03 Headlight Shroud Repair ............................................................................. 21
2.3.1 SERVICE-03-1 Headlight Repair ............................................................................... 22
2.4 SERVICE-04 Front Wheel Repair ..................................................................................... 23
2.5 SERVICE-05 Rear Wheel Repair ...................................................................................... 24
2.6 SERVICE-06 Battery Pack Repair .................................................................................... 25
2.6.1 SERVICE-06-1 Battery Pack - Charger Socket Repair .............................................. 27
2.6.2 SERVICE-06-2 Battery Pack - Power Socket Repair ................................................. 27
2.6.3 SERVICE-06-3 Battery Pack - Battery Removal ........................................................ 28
2.6.4 SERVICE-06-4 Charger Repair ................................................................................. 29
2.7 SERVICE-07 Seat Repair ................................................................................................. 30
2.7.1 SERVICE-07-1 Seat Spring Repair ............................................................................ 31
2.8 SERVICE-08 Seat Bar Mechanism Repair ....................................................................... 32
2.8.1 SERVICE-08-1 Seat Base Repair .............................................................................. 32
2.8.2 SERVICE-08-2 Seat Base Spring Repair ................................................................... 33
2.8.3 SERVICE-08-3 Seat Locking Pin Repair .................................................................... 33
2.9 SERVICE-09 Front Lower Shroud Repair ......................................................................... 34