Scorpius
Service Manual
1654773~A
6
Caution
If these instructions are not
followed carefully the result
could be damage to the scooter,
or even personal injury.
Recommendation
Frequent reference to the manual
during the repairs will facilitate the
operation.
1.3 Torque Limit Conversion Chart
You can use this chart as an orientation to find the correct torque.
kgf*cm
Nm
15
1.5
50
4.9
60
5.9
70
6.9
100
9.8
150
14.7
200
19.6
250
24.5
1.4 Description of Failure
Parts Involved
Nature of Failure
Chapter Reference and Troubleshooting
Method
Buzzer
Buzzer function fault
SERVICE-1-2
Buzzer repair
Control Panel
Panel light controls abnormal
SERVICE-1-1
Top control panel repair
Failure lamp comes on
Refer to "Self-Diagnostic Warning Light" on
the next page
Headlight/ Taillight
Headlight failure
SERVICE-3-1
Headlight repair
Taillight failure
SERVICE-11-2 Taillight repair
N-D lever
N-D lever abnormal, does not work, or is
jammed
SERVICE-13-5 Electromagnetic brake
repair
Throttle
Scooter forwards or backwards travel
abnormal
SERVICE-1-3
Starter VR repair
Electromagnetic brakes failure
SERVICE-11-1 DR controller repair
Battery pack
Battery pack has been damaged
SERVICE-6
Battery pack repair
Battery pack does not charge
SERVICE-6-1
Battery pack - Charger
socket repair
Battery pack power connection failure
SERVICE-6-2
Battery pack - power
socket repair
Lithium battery ← Conversion → Lead-acid
battery
SERVICE-6-3
Battery pack
– battery
removal
Remote controller
Remote control faulty or lost
SERVICE-12-2 Remote control board
repair
RF key
Sensor abnormal or lost
SERVICE-1-5
RF key setting
Speed regulator
button
Speed regulator does not work
SERVICE-1-1
Top control panel repair
Tire
Crack/ deformation/ yellowing or puncture
Tire tread depth less than 0.5 mm
SERVICE-4
SERVICE-5
Front wheel repair
Rear wheel repair
Tire wobbles or is unstable
Motor
Motor action abnormal or makes noisy
sound
SERVICE-13-4 Motor repair