Scorpius
Service Manual
1654773~A
5
1 Repair Items
1.1 Preparations for Repairs
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Please read this service manual carefully before attempting any repairs. Make sure you have
identified the cause of the failure before you start.
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Before starting to work on the scooter remove the battery to avoid electric shock or damage to
components of the electrical system.
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This service manual has been prepared for the automatic version of the scooter. However, it can be
used when making repairs to the manual version. Some special repair procedures are marked as
being “manual version only”.
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Some repair procedures are relatively complicated and may need the operation of two persons.
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Please refer to the torque specifications when you use electric, pneumatic, or even manual tools to
tighten bolts, screws and nuts, to prevent damage to scooter parts.
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The drawings and diagrams in the manual may be slightly different from the appearance of the actual
scooter. However, the repair procedures remain the same.
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After disassembling make sure the parts are set aside carefully to avoid losing any of them.
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When old parts are replaced with new ones, the screws, washers, pads or auxiliary fixation parts are
not provided with the news parts. It may be necessary to use original parts when reassembling the
scooter. However, if any screw, washer or other part should appear to be worn, corroded, or
damaged, it should be replaced.
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When reassembling the scooter, please make sure to reassemble it in the proper order. Make sure all
the parts are secure and the scooter is in a good roadworthy condition to avoid accidents or injury to
riders or others.
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After the repair and reassembly has been completed, a test drive should be done to check that the
fault has been eliminated and that the scooter functions properly.
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The following is a list of tools necessary for this work: For details of tool specifications, please refer to
the instructions provided in the repair steps.
The Service manual
Flathead
screwdrivers
Socket tool set
Diagonal pliers
Cross screwdrivers
Adjustable wrench
Lineman’s pliers
Allen keys or drivers
Brush
Rubber hammer
1.2 Service Manual Reading Instructions
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Please follow all the steps in the order they appear
Step 1 → Step 2 as shown in the illustrations.
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Please refer to the pictures for instructions and details.
The pictures appear on the right and include detailed
descriptions of the procedures to be followed.
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Operation step code
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Key location indication
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Arrow direction indication
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Detailed item code
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Tools needed
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Torque limits
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Indication for notes
(This drawing is for illustration only)
18+-2kgf-cm
