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Summary of Contents for IM-300PL AL

Page 1: ...OPERATIONS MANUAL DOUBLE MITER SAW IM 300 PL IM 300PL AL 05040235 SAP 370 371 Http www inmes com br For your safety Read the manual instructions...

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Page 3: ...rial The IM 300P leaves the factory ready to start operating However some safety advises most be carrying out with attention So please read the instruction manual carefully and follow all safety advis...

Page 4: ...INMES Industrial Ltda Double Miter Saw IM 300PL 3...

Page 5: ...escent Speed Adjustments 18 6 5 Lubricant Spray only for IM 300PL AL 19 6 6 Cutting the profile 20 6 6 1 Recommendations 22 7 MAINTENANCE 22 7 1 Changing the saw blade 23 7 2 Adjustment of the saw bel...

Page 6: ...9 21 1 Installing the flip flop valve 59 21 2 Flip Flop Molding Stop Switch 60 22 WORK WIHT THE MOLDING STOP FLIP FLOP 61 23 SPARE PARTS LIST 63 Part Drawing 64 24 ASSEMBLING THE DUST COLLECTOR 65 25...

Page 7: ...equipment The instructions manual must be kept close to the machine with easy access and in a place known to the operators Never touch any objects instead of the profile when cutting Wear safety gogg...

Page 8: ...ard for machines singlephas es Dualphases Make sure to have this equipment installed before plugging to electricit and also make sure the circuit is properly grounded using the green yellow wires The...

Page 9: ...operly turn the saw off unplug the saw from the power source and provide proper maintenance Never use your machine if you observe something which can cause an accident or damage the machine Only use s...

Page 10: ...t Fig 07 Fig 08 The existing safety protection must not be removed The infringement of these recommendations may cause serious injury to the operator and damage to the machine Any operator must receiv...

Page 11: ...actory packed in a wooden crate and positioned on a pallet in a vertical position This way it can be easy loaded or unloaded with a standard forklift Make sure that all items are included with your ma...

Page 12: ...it by the serial number on the page 02 2 2 Optional accessories Dust Colector Right arm Extension Left arm extension Additional right arm extension Moulding Stop Flip Flop W AR N IN G If you are missi...

Page 13: ...eumatic Box 05 On Off Panel 06 Blade Speed Adjustments 07 Moulding Stop 08 Security Handle 09 Upper Hood 10 Window 11 Hand Protection 12 Hand Button Starter 13 Maintenance hood 14 Clamping System Regu...

Page 14: ...4 TECHNICAL SPECIFICATIONS INMES Industrial Ltda Double Miter Saw IM 300PL 13...

Page 15: ...any starts stops in a short time 7 To reduce electrical shocks or damage to the machine unplug it from the power source before any maintenance 8 If the power cord is worn cut or damage in any way you...

Page 16: ...t more than a half 4 Screw the lubricator glass back on making sure the O ring is sitting correctly in the housing The number of drops of pneumatic oil is adjusted at the factory It is usually unneces...

Page 17: ...a smaller profile than 244mm remove the part 01 using a 5mm Allen wrench to loosen the screws 02 not re move The 5mm Allen wrench it is not supplied with the equipment Now sliding the part 01 to the...

Page 18: ...ame to be cut fig 16 3 Tighten the handle 01 Fig 16 6 3 Clamping System Position the moulding and proceed as follow Loosen the handle 01 Fig 17 Position the clamping system over the frame leaving a 10...

Page 19: ...ig 23 to the position of lubricant ON Even turning ON all switches mentioned above for your own safety the machine will not run Therefore all necessary regulations can be made with total safety Fig 21...

Page 20: ...300PL AL is equipped with a lubricant spray system Before starting the operation please fill the recipient 01 fig 25 with the oil lubricator Proceed as follow 1 Unpplug the hoses 02 Fig 25 2 Open the...

Page 21: ...me time Fig 28 and 29 Keep pressed the pedal as well as the two buttons 01 and 02 until the sawblades descent completely If you release the pedal and buttons the sawblade will return to its original p...

Page 22: ...as well as the two buttons 01 and 02 until the sawblades descent completely If you release the ped al and buttons the sawblade will return to its original position not finishing the cut 9 Move the pr...

Page 23: ...he profile is suitable for the machine capacity Fig 34 6 6 1 Recommendations We do recommend choosing the appropriate saw blade for each material that you intend to cut Always connect your equipment o...

Page 24: ...emove the saw blade proceed as follow 1 Turning the handles 01 Fig 36 2 Lift the Upper Hood 02 Fig 36 When lifting the hood make sure the locking system 03 Fig 37 it is on the right position Fig 36 Fi...

Page 25: ...nce this cleaning is done you are ready to mount the blade Proceed as follow 1 Sawblade 2 Flange 04 3 Nuts 02 manual until the end 4 Use wrench 01 over the nut 02 5 Insert the Allen Key 6 mm 03 in the...

Page 26: ...handles 01 Fig 40 3 Lift the upper hood 02 Fig 41 4 Disconnect the hose of the lubricant system Fig 42 Fig 41 Fig 42 5 With an Allen Key of 5 00mm not supplied with the machine and a wrech of 10mm it...

Page 27: ...s aligned with the pulley 5 Tighten the screws 01 Fig 50 6 At the end of the operation verify the belt tension as previously explained Obs Make sure do not misa ligned the motor pulley Fig 50 Fig 51 7...

Page 28: ...item 7 2 page 25 Frequent disconnection of the circuit breaker Motor overload Feed work slower into blade Check the motor bearings Undersized circuit breaker Install a rigth circuit breaker Excessive...

Page 29: ...04080007 Main Inclined Left Spindle IM 300P PL P03020117 Socket Head Hex Screw M4x16mmDIN 912 04080008 Motor Pulley IM 300 Trif P03020140 Socket Head Hex Screw M4x25mm DIN 912 04080010 Suporte dos Gui...

Page 30: ...lex 1 2 04120560 Acabamento Frontal Sup s Bimanual P03020915 Limit switch lever w roller 04120592 Chute Protection IM 300P PL AL Z P03020989 Plastic cover for button 04121288 Right Fence of Extension...

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Page 43: ...IM 300P PL OPTIONAL ACCESSORIES ARM EXTENSION ROLLING ARM EXTENSION FLIP FLOP MOLDING STOP DUST COLLECTOR...

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Page 45: ...t Extension Table with 1500 mm 9 Right Extension Table with 1500 mm 9 Additional Right Extension Table with 1000 mm To assembly the extension tables proceed as follow Note all spares parts nuts screw...

Page 46: ...06 8 Insert the part 01 fig 09 and move it forward the position which mach with the extension table support Fig 10 9 Then placed the screw 01 and the washer 02 as show in fig 10 Make sure do not tigh...

Page 47: ...s 01 and 02 as shown in fig 14 2 With an Allen Key 5 00mm placed the screws as shown in fig 15 Make sure do not tighten them 3 Then position the additional right extension table as show in fig 16 Fig...

Page 48: ...t IM 300P PL 0302863 Right Extension Table Calibrated Scale POL IM 300P 0419164 Right Lower Extension Table Support IM 300P PL 0302864 Left Extension Table Calibrated Scale POL IM 300P 0419165 Extensi...

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Page 50: ...ne s fence fig 07 with the inner side of the extension table fence In other words each fence needs to matches between then Fig 01 3 Procced at the same way to assembly the left ex tension table Howeve...

Page 51: ...the leveling 06 fig 05 to make it Fig 04 15 ASSEMBLING THE RIGHT AND LEFT ADDICTIONAL ROLLING ARM EXTENSION IM 300P PL Place the table 01 fig 05 on the extension table support 02 and 05 fig 05 Then t...

Page 52: ...librated Scale 3000 to 3011mm 25 64POL 0302614 Washer 5 16POL 0408201 Calibrated Scale 3000 to 3030mm 1 3 16POL 0302615 Aluminum Calibrated Scale 13mm 1000 to 2000mm 0419118 Rolling Arm Extension Adap...

Page 53: ...000mm 38 5 32POL 0302617 Hex Nut MA 8mm Zinc 0408179 Calibrated Scale 5000 to 5511mm 20 1 8POL 0302618 Washer 1 4POL 0408200 Calibrated Scale 5000 to 5530mm 20 7 8POL 0302619 Washer 5 16POL 0408201 Le...

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Page 56: ...2 09 T Connection Fig 02 10 Switch Fig 03 Fig 01 Fig 02 Fig 03 21 ASSEMBLING THE FLIP FLOP MOLDING STOP The Flip Flop molding stop must be assembled by a specialized technician as well as every repair...

Page 57: ...ck the electric diagram The wires 0 and 04 must be connected on the other valve while the wire number 37 must be connected on the universal control as shown in Fig 06 Fig 06 In order to install the pn...

Page 58: ...P MOLDING STOP The Flip Flop Molding Stop allows you to cut frames with different side sizes with high productivity and quality In order to adjust it proceed as follow Place the Flip Flop molding stop...

Page 59: ...16 Fig 17 Take out the first part of the frame Move back the molding about 30 00mm in order to avoid waste it Make the cut with the left saw blade as mentioned above please realize that after cutting...

Page 60: ...t after the second cut with the left saw blade the flip flop molding stop flip flop will moves backward This movement is not timed By the end on the third cut with the left saw blade the timer start c...

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Page 62: ...upplied with the machine hold the screws as shown in fig 02 3 Then with a 10 00mm wretch tighten the nut as shown in fig 03 Fig 01 Fig 02 Fig 03 Proceed as follow to fix the filters Finally connect th...

Page 63: ...Bracket 0302152 Socket Head Hex Screw M6x25mm 0408019 Y Connector 0302195 Socket Head Hex Screw M8x16mm 0408025 Exhaust Body 0302282 Clamp 70 89 0408100 Exhaust Filter Clamp 0302288 Clamp 102 121 0408...

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