IFM O3M ZZ1103 User Manual Download

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Instructions for set-up

O3M

Area surveillance

ZZ1103

80299235 / 00

04 / 2021

Summary of Contents for O3M ZZ1103

Page 1: ...Instructions for set up O3M Area surveillance ZZ1103 80299235 00 04 2021 UK...

Page 2: ...ical connection 22 8 1 Wiring 3D sensor 24 8 2 Wiring illumination unit 24 8 3 Wiring BasicController 25 8 4 Wiring E2M monitor 26 8 5 Connecting the BasicController to the BasicDisplay 26 8 6 Connect...

Page 3: ...Designation of keys buttons or indications Cross reference Important note Non compliance may result in malfunction or interference Information Supplementary note 1 2 Warnings used WARNING Warning of s...

Page 4: ...d by tampering with the devices or incorrect use by the operator Installation electrical connection set up programming configuration operation and maintenance of the devices must only be carried out b...

Page 5: ...o operation directly after installation and electrical connection to 12 V or 24 V on board systems The ZZ1103 set can be used outdoors and indoors The main application is active or static area surveil...

Page 6: ...ination unit stainless steel black 1 E3M120 MCI connection cable for 3D sensor and illumination unit 1 E3M133 Connection cable for illumination unit length 10 m 1 E3M171 CAN adapter cable with integra...

Page 7: ...g on the operating voltage use the buzzer for 12 V or 24 V 1 CR0403 BasicController programmable controller with multifunctional input and output channels pre programmed 1 EC0402 Cover for BasicContro...

Page 8: ...n Photo 1 E2M239 Bracket for monitor E2M231 1 E2M203 Connection cable for analogue video signal M16 connector to M16 socket 5 m black PVC 1 E3M161 Analogue video adapter cable M12 connector to M16 con...

Page 9: ...51 BasicDisplay CR0403 BasicController O3M261 3D sensor O3M960 Illumination unit E3M171 CAN Adapter cable E3M120 MCI connection cable E3M133 Connection cable E3M161 Jumper cable E2M203 Jumper cable E2...

Page 10: ...n The devices can be connected to 12 V or 24 V on board systems Article Photo Wiring Connection Connection target E3M171 Terminal block M12 socket long cable M12 socket short cable Wire brown Wire blu...

Page 11: ...3178 30 31b Terminal 30 Terminal 31b E3M172 white E3M172 black CR0403 A B C D E F N2 P N1 Inputs Outputs Power CAN optional IN011 standby E3M172 E3M171 CR0451 CAN E3M171 short M12 E2M231 1 2 Power Vid...

Page 12: ...view and the measuring range of the 3D sensor cover the area to be monitored The following values apply to the 3D sensor and the illumination unit 3D image 2D image Field of view 95 x 32 120 x 90 Mea...

Page 13: ...of the 3D field of view of a mounted 3D sensor Fig 5 shows the 3D sensor with illumination unit mounted on an excavator The letters h and are assigned to values from the previous table Fig 5 3D sensor...

Page 14: ...d and the system is ready for operation 10 2 Monitoring mode Use the following key combination to switch back to the operating status from any menu Press the 4 function keys simultaneously 9 Operating...

Page 15: ...It is also possible to use only the manually entered values At the end of the calibration the detected values are displayed for checking Accept the displayed values with Next Object detection type Zo...

Page 16: ...his reduces false triggering by ramps uneven ground objects close to the ground Zone definition zones Save the set zone values Assignment of the function keys Back Show previous screen Next Save input...

Page 17: ...D sensor sends data via the CAN bus to the CR0403 BasicController and the CR0451 BasicDisplay 6 3 Application package The area surveillance application package included in the ZZ1103 set allows easy u...

Page 18: ...D sensor the desired area is monitored The decisive factors are the field of view and the measuring range of the 3D sensor The following values apply to the O3M261 3D sensor and the O3M960 illuminatio...

Page 19: ...3D sensor as centrally as possible at the front of the vehicle roof using the E3M102 bracket see Fig 11 If central mounting of the 3D sensor is not possible Use the zone definition to compensate for t...

Page 20: ...nclination angle with a smartphone The simplest way to measure the inclination angle is to use a smartphone Align the smartphone parallel to the straight line marked in red using an app for measuring...

Page 21: ...chematic representation of the 3D field of view of a mounted 3D sensor The figure shows the field of view trapezoidal on the ground with a width of C 3 m at a distance of 0 5 m A and a width of D 11 m...

Page 22: ...account The separation of external circuits must comply with UL 61010 2 201 Figure 102 Disconnect power before connecting the unit For cable lengths 30 m use an additional protection against surge vol...

Page 23: ...AN Adapter cable E3M120 MCI connection cable E3M133 Connection cable E3M161 Jumper cable E2M203 Jumper cable E2M231 Integrated connection cable 12 24 V DC 80281057 or 80303178 Buzzer E3M172 Adapter ca...

Page 24: ...on Interface Connection sensor illumination unit Fig 14 Wiring 3D sensor back 4 Analogue video output PAL M12 socket A coded 5 poles 1 Shield 2 n c 3 GND 4 FBAS video 5 n c Fig 15 Wiring 3D sensor bot...

Page 25: ...t is adjustable 10 1 2 Expert settings D Outputs OUT0 binary High system available low system not available OUT1 binary High object in red zone OUT2 binary High object in orange zone OUT3 binary High...

Page 26: ...s are required Insulate the blue brown white yellow grey and yellow wires Older versions of the device have a voltage range of 18 30 V DC revision no AA Current devices have a voltage range of 12 32 V...

Page 27: ...E3M172 to terminal 31b of the buzzer Depending on the operating voltage use the buzzer for 12 V or 24 V 5 Remove the M52 nut from the BasicDisplay 6 Place the BasicDisplay into the cover with built i...

Page 28: ...ension leads When placing the buzzer inside the cover Place the buzzer so that the contacts of the BasicController are not short circuited 13 Lay all supply and signal cables separately 14 Lay supply...

Page 29: ...t 5 Connect the M12 socket of the E3M133 connection cable to the M12 connector of the illumination unit 6 Connect all 4 wires of the E3M133 to a power supply blue GND brown L 9 32 V DC 8 7 Connecting...

Page 30: ...keys Use the function shown on the display Status LED Display the status of the BasicController 11 1 Status LED OK button Confirm entry or selection Navigation keys Navigate through selection Fig 19...

Page 31: ...ne the highest risk level The size of the zones can be adjusted for different vehicles and scenarios The distance to the detected object determines the active zone zone yellow risk level 1 zone orange...

Page 32: ...es up to 30 sec until all devices are ready for operation The device information shows information about the individual devices of the set Serial number Firmware and library versions Operating status...

Page 33: ...s are set up with one BasicDisplay the ZZ1103 set is operated without the BasicDisplay in the future or the BasicDisplay is replaced No exchange at start up Do not copy user settings between BasicDisp...

Page 34: ...volume 2 Standby mode Activate the standby mode for the system if High default setting or Low is present at input IN11 Possible settings 0 camera active 1 standby 0 standby 1 camera active Assignment...

Page 35: ...en the measuring ranges of several 3D sensors overlap If there are several 3D sensors on a vehicle each 3D sensor is assigned its own group Possible settings Group 1 Group 2 Group 3 4 Intelligent aver...

Page 36: ...eo on Mirror video off Mirror video on rear view 8 Visualisation configuration Switch the display of the ifm logo in the 2D image on or off Possible settings ifm logo not visible ifm logo visible Reco...

Page 37: ...ff The password 000 deactivates the password protection If the password is lost The master password is 241 In standby mode the configuration wizard is not available the settings of the 3D sensor canno...

Page 38: ...clination angle and height of the 3D sensor The automatic calibration is trying to determine the inclination angle and height of the 3D sensor For automatic calibration the 3D sensor must have a clear...

Page 39: ...idths are set Quick setup The same value is set for the left and right areas of the zone 10 1 4 Zone definition default settings The setting is recommended if the 3D sensor is mounted centrally on the...

Page 40: ...ow the minimum detection height are ignored This reduces false triggering by ramps uneven ground objects close to the ground Zone definition zones The width and length of the zones can be set The same...

Page 41: ...can be set The zones represent risk levels with the zone representing the lowest risk level and the zone representing the highest risk level In the expert settings the left and right areas of the zone...

Page 42: ...ength and width of the zone Set the length and width of the zone Set the length and width of the zone Decrease selected value Increase selected value ok Confirm input Yes Save input No Don t save inpu...

Page 43: ...vel 3 ok ok ok ok stem l uft ist verf gbar CAUTION Object detected WARNING SLOW DANGER STOP ok ok ok ok stem l uft st verf gbar CAUTION Object detected WARNING SLOW DANGER STOP ok ok ok ok stem l uft...

Page 44: ...tandard IO module 1500 ms 500 ms System runs normally configured IO module 1500 ms 50 450 ms Device incompatible and deactivated 1500 ms 500 ms Connection establishment 3D sensor not accessible 150 ms...

Page 45: ...ce is not connected LIMITED The device has limited functionality Code 97 INCOMPAT The device has an incompatible configuration and must be reflashed 11 4 Error codes 3D sensor Code 114 INCOMPAT The de...

Page 46: ...e BasicController The 3D sensor signals an error and must be restarted Restart the 3D sensor The 3D sensor signals an error The error can be read via the ifm Vision Assistant software Read the error v...

Page 47: ...rning to standard Run mode from limited Run mode 97 110 O3M function limited unavailable Limited Run mode due to active DTC DTC will be indicated Error code range reserved 111 O3M function limited una...

Page 48: ...hen initialising the stock FRAM Contact ifm support 242 Device error Violation of the device library No default FRAM content has been defined Contact ifm support 248 Device error The O3M device inform...

Page 49: ...ellow zone to the highest detection height Automatic calibration is not successful During automatic calibration the 3D sensor measures the ground in the field of view For calibration the ground must b...

Page 50: ...o weather conditions Blockage detection high sensitivity Intelligent averaging off Low quality pixel filter weak Municipal vehicles airport apron vehicles or similar little soiling and heavy exposure...

Page 51: ...handling to Copy config to I O module at start up 10 1 2 Expert settings The user settings of the BasicDisplay are copied to the BasicController at start up Restart the ZZ1103 set Disconnect the Basi...

Page 52: ...161 Mobile 3D sensor without integrated 2D sensor For use without 2D monitor Angle of aperture 3D 95 x32 O3M251 Mobile 3D sensor with integrated 2D 3D overlay pre programmed Angle of aperture 3D 70 x2...

Page 53: ...ection cable for illumination unit length 2 m Connection cable for illumination unit length 5 m EC0401 Cover for BasicController if the BasicDisplay is not used E2M202 E2M204 E2M205 E2M206 Connection...

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