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Mechanical Design

14

Capacity Control

Four and six cylinder compressors offer integrated capacity control that makes use of the
principle of suction shut-off.

The following combinations are possible:

In full-load operation the solenoid coil is de-energized, and suction gas flows to all cylinders.
The gas ports in the valve plate and cylinder head are open. In part-load operation, the solenoid
is energized, and the suction port in the corresponding cylinder head is shut off, thereby causing
the cylinder bank to run idle, without gas pressure.

Compressor Type Possible Unloaded Capacity

Number of Unloaders

4-Cylinder

50%

1

66% 1

6-Cylinder

66% and 33%

2

75%

1

8-Cylinder

75% and 50%

2

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Summary of Contents for Ingersoll Rand

Page 1: ...HSM 52975 17 BD March 2007 INGERSOLL RAND Impact SEMI HERMETIC RECIPROCATING COMPRESSOR CATALOG...

Page 2: ......

Page 3: ...l major category tabs to enable quick access to required information TABLE OF CONTENTS 1 Features and Benefits a Model Number Description b Nominal Horsepower Rating 2 Performance Data a R 404A 507 b...

Page 4: ...ii Enhanced Centrifugal Lubrication b Oil Monitoring c I Cool Supplemental Cooling d Inject Cool Supplemental Cooling e Discharge Mufflers f Capacity Control g Crankcase Heaters h Head Cooling Fans i...

Page 5: ...r Replacement Compressors i Copeland ii Carlyle f Compressor Spare Parts Lists g Compressor Exploded Parts Views h Retrofit Check Sheets i IR Impact Retrofit Survey Check List ii IR Impact Replacement...

Page 6: ......

Page 7: ...ctronic Motor Protection Dual Voltage High Efficiency Motors Enhanced Centrifugal Oil System Reduces Oil Carry Over Eccentric Piston Rods with Short Stroke Teflon Impregnated Bearings Cast in Muffler...

Page 8: ...thermisters to sense motor winding temperatures x Oil System IR4C models smaller 4 cylinder compressors o Enhanced centrifugal lubrication system o Front main bearing is located in cavity on front be...

Page 9: ...flow paths and oil system reduce oil carry over and reduce liquid slugging potential during starting conditions o Special gray cast iron provides durability and excellent heat transfer characteristic...

Page 10: ...der various pressure and speed conditions x Cylinder Design o Crosshatch honing i e Plateau honing o Cross hatching allows for higher tolerance operation with marginal lubrication o Cross hatching gro...

Page 11: ...208 230 460 3 60 K 208 230 3 60 M 460 3 60 P 575 3 60 R 208 230 1 60 Oil System S Enhanced Centrifugal P Pump T Enhanced Centrifugal R22 LT pre existing model Q Pump R22 LT pre existing model Displac...

Page 12: ...2 2 IR2C0692 3 IR4C0770 4 IR4C0969 5 IR4C1145 6 IR4C1385 6 5 IR4C1480 7 IR4C1761 9 IR4C2067 10 IR4C2397 12 IR4B2707 14 IR4B3139 16 IR4B3604 19 IR6B4060 22 IR6B4709 25 IR6B5406 30 IR6B6462 35 IR8C7863...

Page 13: ...99 1 275 125 0 407 0 491 0 569 0 646 0 718 0 788 0 853 0 916 0 975 1 032 1 086 1 138 1 237 1 320 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 31 39 47 57 67 79 92 107 123 141 161 183 207 263 80 27 35...

Page 14: ...0 10000 12000 14000 16000 18000 20000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 1 0 1 5 2 0 2 5 40 35 3...

Page 15: ...9 1 648 1 752 125 0 581 0 681 0 778 0 875 0 971 1 064 1 154 1 241 1 326 1 407 1 486 1 561 1 703 1 819 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 46 56 67 79 93 108 125 144 164 187 213 241 272 343 80...

Page 16: ...0 15000 20000 25000 30000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 1 5 2 0 2 5 3 0 3 5 40 35 30 25 20...

Page 17: ...2 2 106 2 245 125 0 732 0 850 0 967 1 087 1 205 1 323 1 438 1 551 1 662 1 769 1 874 1 975 2 165 2 322 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 63 75 88 103 120 139 160 184 210 239 270 305 344 433...

Page 18: ...5000 20000 25000 30000 35000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 0 2 5 3 0 3 5 4 0 40 35 30 25...

Page 19: ...96 2 501 2 669 125 0 970 1 097 1 224 1 355 1 486 1 617 1 747 1 875 2 001 2 124 2 245 2 363 2 585 2 772 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 73 87 103 120 139 161 185 212 242 275 311 351 395 49...

Page 20: ...000 30000 35000 40000 45000 50000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 0 2 5 3 0 3 5 4 0 4 5 5 0...

Page 21: ...826 3 087 3 299 125 1 159 1 315 1 472 1 634 1 799 1 963 2 126 2 289 2 449 2 606 2 760 2 910 3 194 3 432 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 95 112 131 152 175 202 232 265 301 342 386 435 490...

Page 22: ...000 30000 35000 40000 45000 50000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 5 3 0 3 5 4 0 4 5 5 0 5 5...

Page 23: ...431 3 743 3 991 125 1 424 1 607 1 793 1 986 2 182 2 379 2 576 2 771 2 964 3 153 3 338 3 518 3 857 4 135 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 115 136 159 184 213 246 283 323 368 417 471 531 59...

Page 24: ...40000 50000 60000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 40 35 3...

Page 25: ...968 4 325 4 607 125 1 555 1 787 2 019 2 257 2 496 2 734 2 969 3 200 3 428 3 649 3 865 4 072 4 461 4 777 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 134 158 185 215 249 287 330 377 429 486 550 620 69...

Page 26: ...00 30000 40000 50000 60000 70000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 3 4 5 6 7 8 40 35 30 25 20 1...

Page 27: ...865 5 315 5 682 125 1 993 2 263 2 534 2 813 3 096 3 378 3 659 3 938 4 213 4 483 4 748 5 005 5 493 5 900 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 162 192 225 262 303 350 402 460 523 594 671 757 85...

Page 28: ...00 40000 50000 60000 70000 80000 90000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 4 5 6 7 8 9 40 35 30 2...

Page 29: ...67 5 317 5 773 6 122 125 2 451 2 760 3 063 3 381 3 696 4 007 4 313 4 612 4 903 5 183 5 452 5 949 6 339 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 183 217 253 294 338 390 448 511 582 660 746 841 946...

Page 30: ...0 40000 50000 60000 70000 80000 90000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 5 6 7 8 9 10 40 35 30 2...

Page 31: ...4 3 254 125 1 409 1 570 1 727 1 890 2 050 2 207 2 361 2 511 2 657 2 797 2 931 3 178 3 370 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 91 108 126 147 169 195 224 256 291 330 373 421 473 595 80 85 102...

Page 32: ...00 10000 15000 20000 25000 30000 35000 40000 45000 50000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 6...

Page 33: ...57 7 256 7 717 125 2 954 3 344 3 727 4 132 4 536 4 937 5 332 5 720 6 098 6 464 6 816 7 468 7 983 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 230 273 320 372 429 495 569 651 742 842 952 1074 1208 1520...

Page 34: ...60000 80000 100000 120000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 5 6 7 8 9 10 11 12 40 35 30 25 20...

Page 35: ...7 4 103 125 1 698 1 902 2 101 2 310 2 516 2 719 2 919 3 114 3 304 3 488 3 664 3 990 4 244 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 115 136 160 186 214 248 285 326 371 421 476 537 604 760 80 107 12...

Page 36: ...000 30000 40000 50000 60000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 5 0 5 5 6 0 6 5 7 0 7 5...

Page 37: ...961 4 425 4 911 5 392 5 866 6 329 6 780 7 216 7 634 8 033 8 759 9 314 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 270 320 376 437 504 582 670 766 873 992 1122 1267 1426 1796 80 249 298 353 414 479 5...

Page 38: ...80000 100000 120000 140000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 7 8 9 10 11 12 13 14 15 40 35 30...

Page 39: ...2 4 782 125 1 992 2 242 2 495 2 745 2 991 3 231 3 465 3 691 3 910 4 119 4 318 4 680 4 952 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 133 158 186 216 252 291 335 383 437 496 561 633 713 898 80 123 14...

Page 40: ...30000 40000 50000 60000 70000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 7 5 8 0 8 5 9 0 9 5 1...

Page 41: ...837 7 391 7 936 8 467 8 980 9 472 9 938 10 776 11 463 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 337 395 460 533 615 707 809 924 1051 1192 1348 1520 1709 2141 80 318 375 439 511 591 681 781 893 101...

Page 42: ...0000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 8 0 8 5 9 0 9 5 10 0 10 5 11 0 11 5 12 0 12 5 13 0 13 5...

Page 43: ...4 970 5 184 5 563 5 863 125 2 645 2 931 3 219 3 506 3 791 4 071 4 345 4 612 4 868 5 113 5 344 5 757 6 093 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 168 197 230 267 307 353 405 462 525 596 674 760...

Page 44: ...000 20000 30000 40000 50000 60000 70000 80000 90000 100000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 80 90 100 105 110 115 120 Unloaded Current 460 V 3 ph 60 Hz 7 0...

Page 45: ...415 6 005 6 587 7 162 7 729 8 287 8 836 9 377 9 908 10 940 11 889 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 333 401 476 559 652 755 870 996 1135 1288 1457 1642 1847 2318 80 310 377 450 532 623 725...

Page 46: ...00 120000 140000 160000 180000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 6 7 8 9 10 11 12 13 14 15 16 1...

Page 47: ...127 125 2 430 2 743 3 053 3 356 3 654 3 945 4 231 4 512 4 788 5 059 5 326 5 845 6 321 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 167 200 238 279 326 378 435 498 568 644 728 821 923 1159 0 80 155 18...

Page 48: ...00 40000 50000 60000 70000 80000 90000 100000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 6 7 8...

Page 49: ...867 9 565 10 252 10 929 11 592 12 243 13 501 14 643 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 411 491 581 679 790 913 1050 1200 1365 1548 1748 1969 2212 2772 80 383 463 550 647 757 878 1012 1160 1...

Page 50: ...00000 120000 140000 160000 180000 200000 220000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 9 12 15 18 21...

Page 51: ...161 4 526 4 884 5 236 5 582 5 992 6 255 6 581 7 213 7 785 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 205 246 290 340 395 457 525 600 683 774 874 985 1106 1386 80 192 231 275 324 378 439 506 580 662...

Page 52: ...0 40000 60000 80000 100000 120000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 8 9 10 11 12 13 40...

Page 53: ...294 10 090 10 873 11 644 12 406 13 161 13 912 15 405 16 845 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 482 577 683 800 932 1079 1243 1423 1622 1841 2083 2349 2641 3319 80 444 539 643 760 890 1035 1...

Page 54: ...140000 160000 180000 200000 220000 240000 260000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 10 12 14 16...

Page 55: ...6 340 6 722 7 101 7 478 8 231 8 956 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 241 288 341 400 466 540 621 711 811 920 1041 1174 1321 1659 80 222 269 322 380 445 518 598 687 785 893 1012 1142 1286 1...

Page 56: ...ity 0 20000 40000 60000 80000 100000 120000 140000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 9...

Page 57: ...907 9 883 10 850 11 808 12 757 13 699 14 632 15 558 16 477 18 294 20 014 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 553 667 792 930 1085 1257 1446 1655 1885 2138 2416 2721 3057 3832 80 510 621 745...

Page 58: ...200000 220000 240000 260000 280000 300000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 11 12 13 14 15 16 1...

Page 59: ...5 8 857 9 774 10 640 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 276 333 396 465 542 628 723 828 943 1069 1208 1361 1528 1916 80 255 311 372 440 517 1052 695 799 912 1037 1175 1327 1493 1878 2333 90...

Page 60: ...000 80000 100000 120000 140000 160000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 11 12 13 14 15...

Page 61: ...0 020 11 097 12 194 13 297 14 400 15 498 16 585 17 656 18 704 19 724 21 655 23 268 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 629 752 888 1038 1207 1393 1599 1826 2076 2351 2653 2985 3349 4191 80 59...

Page 62: ...0000 200000 250000 300000 350000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 10 15 20 25 30 35 40 35 30 2...

Page 63: ...092 10 603 11 570 12 370 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 315 376 444 519 603 697 800 913 1038 1175 1326 1492 1675 2095 80 297 358 425 499 582 674 775 887 1010 1145 1294 1458 1637 2053 254...

Page 64: ...010 6 497 6 978 7 452 7 916 8 368 4 091 4 588 5 085 5 580 6 088 6 599 7 107 7 608 8 102 8 585 4 091 4 606 5 122 5 638 6 169 6 705 7 238 7 768 8 291 8 806 4 629 5 166 5 702 6 256 6 815 7 375 7 932 8 4...

Page 65: ...10 259 11 463 12 714 13 990 15 275 16 563 17 849 19 125 20 387 21 628 22 842 25 164 27 145 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 740 883 1040 1214 1409 1625 1865 2128 2419 2738 3090 3476 3900...

Page 66: ...0000 200000 250000 300000 350000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 15 20 25 30 35 40 40 35 30 2...

Page 67: ...7 819 8 472 9 123 9 771 10 413 11 047 11 670 12 279 13 444 14 432 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 370 441 520 607 704 813 932 1064 1209 1369 1545 1738 1950 2440 80 348 418 496 581 677 78...

Page 68: ...0 80000 100000 120000 140000 160000 180000 200000 40 35 30 25 20 15 10 5 0 5 10 15 20 25 30 35 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60...

Page 69: ...0 986 125 12 501 13 738 15 059 16 433 17 842 19 279 20 736 22 206 23 680 25 152 26 613 29 471 32 006 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 888 1048 1225 1420 1640 1884 2154 2452 2780 3140 3537...

Page 70: ...000 300000 350000 400000 450000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 15 20 25 30 35 40 45 40 35 30...

Page 71: ...352 12 090 12 831 13 571 14 306 15 745 17 016 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 444 524 612 710 820 942 1077 1226 1390 1570 1769 1987 2227 2781 80 417 496 584 681 790 911 1044 1191 1353 153...

Page 72: ...0 50000 100000 150000 200000 250000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 17 18 19 20 21 22 23 24 25 26 27 40 35 30 25 20 15 10 5 0...

Page 73: ...535 125 12 261 13 828 16 409 18 084 19 756 21 420 23 069 24 696 26 296 27 862 29 386 32 286 34 742 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 943 1131 1339 1567 1767 2051 2364 2709 3088 3505 3964 44...

Page 74: ...000 300000 350000 400000 450000 500000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 18 22 26 30 34 38 42 4...

Page 75: ...711 14 764 15 808 16 840 17 857 18 856 19 832 21 698 23 276 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 622 746 883 1034 1166 1353 1560 1788 2038 2313 2616 2948 3313 4156 80 578 700 834 983 1137 132...

Page 76: ...00000 150000 200000 250000 300000 350000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 14 1...

Page 77: ...11 505 12 469 13 276 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 311 373 441 517 583 677 780 894 1019 1157 1308 1474 1657 2078 80 289 350 417 491 568 660 762 873 996 1131 1280 1443 1623 2037 2527 90...

Page 78: ...60000 80000 100000 120000 140000 160000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 Hz 16 17...

Page 79: ...335 125 15 658 17 473 19 344 21 239 23 135 25 028 26 911 28 777 30 621 32 436 34 216 37 644 40 618 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 1109 1323 1559 1820 2112 2436 2794 3188 3622 4099 4623 5...

Page 80: ...00 300000 350000 400000 450000 500000 550000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 24 28 32 36 40 4...

Page 81: ...656 14 857 16 056 17 251 18 440 19 622 20 794 21 952 23 092 25 299 27 213 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 732 873 1029 1201 1394 1608 1844 2104 2390 2705 3051 3432 3850 4814 80 691 830 9...

Page 82: ...0 200000 250000 300000 350000 400000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 22 24 26...

Page 83: ...1715 83 1924 77 2407 12 80 345 415 491 576 671 46 776 74 892 91 1020 92 1161 84 1316 84 1487 25 1674 56 1880 44 2355 98 2918 70 90 325 393 469 552 645 93 749 62 864 06 990 20 1129 08 1281 88 1449 91 1...

Page 84: ...0000 100000 120000 140000 160000 180000 200000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 H...

Page 85: ...6 46 130 125 18 519 20 599 22 736 24 894 27 053 29 207 31 355 33 491 35 612 37 715 39 794 43 868 47 528 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 1314 1555 1822 2117 2449 2818 3225 3673 4168 4712 5...

Page 86: ...350000 400000 450000 500000 550000 600000 650000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 30 35 40 45...

Page 87: ...94 16 051 17 414 18 774 20 131 21 486 22 837 24 184 25 524 26 857 29 482 31 842 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 867 1026 1202 1397 1616 1860 2128 2424 2751 3110 3505 3939 4416 5519 80 821...

Page 88: ...200000 250000 300000 350000 400000 450000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 30...

Page 89: ...723 13 456 14 175 14 883 15 580 16 942 18 162 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 433 513 601 698 808 930 1064 1212 1375 1555 1752 1970 2208 2760 80 410 489 576 672 781 900 1033 1179 1340 15...

Page 90: ...100000 120000 140000 160000 180000 200000 220000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60...

Page 91: ...481 56 951 125 22 364 24 702 27 178 29 743 32 364 35 031 37 733 40 459 43 198 45 939 48 670 54 055 58 920 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 1638 1920 2232 2577 2965 3396 3871 4396 4974 561...

Page 92: ...00 450000 550000 650000 750000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 45 50 55 60 65 70 75 80 85 40...

Page 93: ...621 19 187 20 806 22 461 24 145 25 856 27 588 29 335 31 090 32 847 36 328 39 475 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 1081 1267 1473 1700 1957 2241 2555 2901 3283 3703 4164 4672 5230 6519 80 1...

Page 94: ...0 250000 300000 350000 400000 450000 500000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 4...

Page 95: ...422 14 367 15 312 16 255 17 195 18 129 19 055 20 877 22 516 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 70 540 633 736 850 978 1121 1278 1451 1641 1851 2082 2336 2615 3259 80 513 605 707 820 947 1087 1...

Page 96: ...00 100000 150000 200000 250000 40 35 30 25 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 Hz 44 45 46 47 48...

Page 97: ...9 0 854 0 937 0 911 0 988 1 061 1 130 1 195 1 312 1 411 40 30 20 15 10 5 0 5 10 15 20 30 40 70 25 36 50 58 67 78 82 95 110 126 143 183 230 80 22 33 47 55 64 75 77 90 104 119 136 175 222 90 20 31 45 53...

Page 98: ...00 8000 10000 12000 14000 16000 18000 20000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 1 0 1 5 2 0 2 5 50 40 30 20...

Page 99: ...1 108 1 206 1 176 1 265 1 349 1 428 1 502 1 634 1 746 40 30 20 15 10 5 0 5 10 15 20 30 40 70 33 47 65 76 88 101 108 124 141 160 180 227 283 80 30 44 62 72 84 97 103 118 135 153 173 219 274 90 27 41 58...

Page 100: ...5000 10000 15000 20000 25000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 1 5 2 0 2 5 3 0 50 40 30 20 10 0 10 20 30...

Page 101: ...75 1 495 1 543 1 657 1 762 1 860 1 950 2 109 2 241 40 30 20 15 10 5 0 5 10 15 20 30 40 70 45 64 88 101 117 133 141 161 182 206 232 291 362 80 41 60 83 96 111 128 135 154 175 198 223 281 349 90 37 55 7...

Page 102: ...10000 15000 20000 25000 30000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 0 2 5 3 0 3 5 4 0 50 40 30 20 10 0 10...

Page 103: ...659 1 782 1 841 1 957 2 064 2 164 2 256 2 417 2 551 40 30 20 15 10 5 0 5 10 15 20 30 40 70 56 78 105 120 138 157 166 188 213 241 270 339 421 80 51 73 100 115 132 151 159 181 205 231 261 328 407 90 47...

Page 104: ...15000 20000 25000 30000 35000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 5 2 8 3 0 3 3 3 5 3 8 4 0 50 40 30 20 1...

Page 105: ...7 2 008 2 160 2 241 2 390 2 531 2 662 2 785 3 005 3 190 40 30 20 15 10 5 0 5 10 15 20 30 40 70 71 97 130 148 169 192 203 229 258 290 325 405 501 80 66 92 124 143 163 186 195 221 250 281 316 394 488 90...

Page 106: ...30000 35000 40000 45000 50000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 2 5 2 8 3 0 3 3 3 5 3 8 4 0 4 3 4 5 4 8...

Page 107: ...148 2 320 2 490 2 443 2 600 2 765 2 932 3 099 3 418 3 696 40 30 20 15 10 5 0 5 10 15 20 30 40 70 82 113 152 174 198 225 240 272 306 344 386 481 595 80 77 108 147 169 193 220 232 263 298 335 376 471 58...

Page 108: ...00 35000 40000 45000 50000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 3 0 3 3 3 5 3 8 4 0 4 3 4 5 4 8 5 0 5 3 5 5...

Page 109: ...411 2 606 2 807 2 815 2 987 3 169 3 356 3 544 3 906 4 223 40 30 20 15 10 5 0 5 10 15 20 30 40 70 100 137 184 211 242 275 289 327 369 414 464 579 716 80 91 128 174 201 231 264 279 316 357 403 452 566...

Page 110: ...30000 40000 50000 60000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 50 40 30 20...

Page 111: ...3 013 3 205 3 395 3 487 3 690 3 905 4 129 4 357 4 811 5 234 40 30 20 15 10 5 0 5 10 15 20 30 40 70 126 173 231 264 301 342 364 411 462 519 581 723 892 80 116 162 218 252 288 328 350 397 448 503 565 70...

Page 112: ...40000 50000 60000 70000 80000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 50 40...

Page 113: ...3 420 3 666 3 900 3 886 4 141 4 399 4 657 4 911 5 390 5 805 40 30 20 15 10 5 0 5 10 15 20 30 40 70 134 188 253 291 332 378 400 454 513 578 649 812 1006 80 125 176 240 277 318 362 385 438 497 561 631 7...

Page 114: ...000 60000 70000 80000 90000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 10...

Page 115: ...513 2 640 2 879 3 086 20 15 10 5 0 5 10 15 20 30 40 70 113 132 152 175 200 227 257 289 325 406 503 80 106 125 145 168 192 219 249 281 316 396 492 90 117 138 160 184 211 240 272 307 386 481 100 129 151...

Page 116: ...00 15000 20000 25000 30000 35000 40000 45000 50000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 5 0 5 5 6 0 6...

Page 117: ...2 4 541 4 860 4 834 5 127 5 438 5 759 6 085 6 721 7 287 40 30 20 15 10 5 0 5 10 15 20 30 40 70 164 229 310 357 408 465 499 564 636 715 802 1001 1238 80 156 219 298 344 395 450 480 546 617 695 781 978...

Page 118: ...100000 120000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 5 0 5 5 6 0 6 5 7 0 7 5 8 0 8 5 9 0 9 5 10 0 10 5 11 0 5...

Page 119: ...2 947 3 108 3 271 3 590 3 874 20 15 10 5 0 5 10 15 20 30 40 70 72 83 96 110 125 141 159 179 201 250 309 80 68 79 91 105 120 136 154 174 195 244 303 90 74 87 100 115 131 149 168 190 238 296 100 81 95 1...

Page 120: ...0 10000 20000 30000 40000 50000 60000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 5 0 5 5 6 0 6 5 7 0 20 15...

Page 121: ...94 6 655 7 010 7 353 7 988 8 525 40 30 20 15 10 5 0 5 10 15 20 30 40 70 185 263 359 415 476 542 603 682 770 867 973 1216 1506 80 179 255 348 403 462 527 581 660 747 842 947 1187 1473 90 166 240 331 38...

Page 122: ...120000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 7 0 7 5 8 0 8 5 9 0 9 5 10 0 10 5 11 0 11 5 12 0 12 5 13 0 13 5...

Page 123: ...3 782 3 953 4 268 4 533 20 15 10 5 0 5 10 15 20 30 40 70 173 200 231 265 301 342 386 434 487 608 752 80 163 190 221 254 290 330 374 422 474 593 736 90 179 209 242 278 318 361 408 460 578 719 100 197 2...

Page 124: ...30 40 70 F 80 F 90 F 100 F 105 F 110 F 115 F 120 F 125 F Unloaded Capacity 0 10000 20000 30000 40000 50000 60000 70000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100...

Page 125: ...90 20 15 10 5 0 5 10 15 20 25 30 35 40 70 420 487 559 637 723 817 920 1034 1158 1294 1443 1606 1783 80 399 466 537 616 701 795 897 1010 1133 1268 1416 1577 1753 90 374 441 512 590 675 768 870 981 1104...

Page 126: ...140000 160000 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 8 0 8 5 9 0 9 5 10 0 10 5 11 0 11 5 12 0 12 5 13 0 13 5 14 0 1...

Page 127: ...4 837 5 247 5 628 20 15 10 5 0 5 10 15 20 30 40 70 210 244 280 319 362 409 461 517 579 721 891 80 199 232 268 308 351 397 449 505 567 708 876 90 219 255 295 337 384 435 491 552 692 859 100 241 280 32...

Page 128: ...000 40000 50000 60000 70000 80000 90000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 7 0 7 5 8 0 8 5 9 0 9 5...

Page 129: ...552 8 011 8 455 8 881 9 667 10 351 40 30 20 15 10 5 0 5 10 15 20 30 40 70 210 310 451 526 609 698 796 903 1020 1149 1290 1612 1994 80 211 311 433 507 588 675 771 875 990 1116 1253 1568 1943 90 200 29...

Page 130: ...160000 180000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 7 0 7 5 8 0 8 5 9 0 9 5 10 0 10 5 11 0 11 5 12 0 12 5 13...

Page 131: ...4 560 4 773 5 166 5 508 20 15 10 5 0 5 10 15 20 30 40 70 226 263 304 349 398 452 511 575 646 806 998 80 215 252 292 336 384 437 494 557 626 783 969 90 241 281 324 371 422 479 540 608 761 943 100 269 3...

Page 132: ...30000 40000 50000 60000 70000 80000 90000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 6 5 7 0 7 5 8 0 8 5 9...

Page 133: ...7 11 904 12 744 40 30 20 15 10 5 0 5 10 15 20 30 40 70 293 415 546 635 732 837 952 1078 1217 1368 1534 1915 2367 80 271 392 526 615 710 814 928 1052 1188 1338 1501 1876 2322 90 246 366 502 589 683 786...

Page 134: ...000 140000 160000 180000 200000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 9 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0...

Page 135: ...0 15 10 5 0 5 10 15 20 30 40 70 273 317 365 418 476 540 610 686 769 958 1184 80 262 305 353 405 462 525 594 668 750 936 1158 90 294 340 392 448 510 577 650 731 914 1131 100 327 377 432 493 559 631 710...

Page 136: ...000 40000 60000 80000 100000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 9 0 9 5 10 0 10 5 11 0 11 5 12 0 20...

Page 137: ...12 499 13 632 14 650 40 30 20 15 10 5 0 5 10 15 20 30 40 70 317 463 645 752 868 994 1132 1284 1450 1632 1832 2291 2836 80 302 445 618 723 838 962 1099 1248 1412 1591 1788 2239 2777 90 280 420 587 691...

Page 138: ...000 250000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0...

Page 139: ...15 20 30 40 70 323 375 433 497 566 643 726 818 918 1146 1418 80 308 359 416 479 548 623 705 795 894 1118 1385 90 344 401 462 530 604 685 773 870 1090 1353 100 384 445 511 584 663 750 845 1061 1319 105...

Page 140: ...pacity 0 30000 60000 90000 120000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 9 10 11 12 13 14 20 15 10 5 0...

Page 141: ...3 13 413 14 220 15 002 16 475 17 803 40 30 20 15 10 5 0 5 10 15 20 30 40 70 343 514 758 880 1013 1157 1315 1489 1679 1888 2117 2642 3267 80 338 504 722 844 976 1120 1277 1449 1637 1844 2071 2590 3208...

Page 142: ...300000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0...

Page 143: ...20 30 40 70 378 439 506 579 660 747 843 947 1061 1321 1630 80 359 420 486 558 638 724 819 923 1036 1294 1601 90 400 465 537 615 701 794 897 1008 1263 1567 100 445 515 592 676 768 869 979 1230 1529 10...

Page 144: ...ty 0 30000 60000 90000 120000 150000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 11 12 13 14 15 16 20 15 10...

Page 145: ...14 185 15 025 15 836 16 617 18 087 19 435 40 30 20 15 10 5 0 5 10 15 20 30 40 70 399 583 819 952 1096 1252 1424 1612 1819 2046 2295 2868 3550 80 369 552 790 922 1064 1220 1391 1577 1782 2008 2255 282...

Page 146: ...0000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 2...

Page 147: ...0 15 20 30 40 70 409 474 546 626 712 808 912 1026 1150 1434 1773 80 394 459 530 609 695 789 892 1005 1129 1411 1747 90 379 443 513 591 676 769 872 984 1106 1385 1718 100 425 495 572 656 749 850 961 10...

Page 148: ...Unloaded Capacity 0 30000 60000 90000 120000 150000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 11 12 13 14 15 16 17 20 15 10 5 0 5 10 15 20...

Page 149: ...90 15 389 16 419 17 409 18 359 19 269 20 975 22 527 40 30 20 15 10 5 0 5 10 15 20 30 40 70 461 672 944 1100 1268 1450 1649 1867 2107 2369 2656 3315 4100 80 428 640 905 1058 1223 1403 1599 1814 2049 23...

Page 150: ...50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 26 0 27 0 2...

Page 151: ...5 10 15 20 30 40 70 473 549 632 723 823 933 1054 1185 1329 1658 2050 80 453 527 609 700 799 907 1026 1155 1297 1621 2007 90 434 507 589 678 776 883 1000 1128 1268 1590 1969 100 488 569 657 754 860 976...

Page 152: ...60Hz R 22 Unloaded Capacity 0 30000 60000 90000 120000 150000 180000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 14 15 16 17 18 19 20 21 20 1...

Page 153: ...02 17 755 18 598 19 679 20 747 21 798 22 833 24 842 26 759 40 30 20 15 10 5 0 5 10 15 20 30 40 70 530 771 1088 1264 1456 1664 1892 2141 2415 2715 3045 3802 4704 80 496 739 1046 1220 1408 1613 1836 208...

Page 154: ...0 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32...

Page 155: ...15 10 5 0 5 10 15 20 30 40 70 544 631 726 830 945 1071 1209 1360 1525 1901 2350 80 523 608 701 804 917 1041 1177 1326 1489 1861 2304 90 503 586 678 780 891 1013 1148 1295 1455 1823 2261 100 566 656 75...

Page 156: ...apacity 0 30000 60000 90000 120000 150000 180000 210000 20 15 10 5 0 5 10 15 20 30 40 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Unloaded Current 460 V 3 ph 60 Hz 17 18 19...

Page 157: ...7 759 19 125 19 982 21 289 22 550 23 767 24 938 27 145 29 168 40 30 20 15 10 5 0 5 10 15 20 30 40 70 595 869 1230 1429 1644 1880 2137 2420 2730 3071 3445 4304 5328 80 554 828 1185 1383 1598 1831 2087...

Page 158: ...40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0...

Page 159: ...879 18 26 19 492 20 15 10 5 0 5 10 15 20 30 40 70 810 940 1083 1239 1411 1600 1806 2032 2278 2841 3512 80 781 909 1050 1206 1376 1563 1768 1992 2236 2795 3460 90 750 877 1017 1170 1339 1524 1727 1949...

Page 160: ...Unloaded Capacity 50000 100000 150000 200000 250000 300000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 18 20 22 24 26 28 30 20 15 10 5...

Page 161: ...5 470 541 620 706 800 903 1016 1139 1421 1756 80 390 455 525 603 688 782 884 996 1118 1397 1730 90 438 508 585 670 762 863 974 1095 1372 1702 100 566 650 741 842 951 1071 1345 1672 105 640 731 830 940...

Page 162: ...000 40000 50000 60000 70000 80000 90000 100000 110000 120000 130000 140000 150000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 Hz 16 17 18...

Page 163: ...980 20 588 22 171 23 104 24 651 26 137 27 563 28 930 31 490 33 822 40 30 20 15 10 5 0 5 10 15 20 30 40 70 688 1006 1418 1651 1903 2177 2476 2804 3163 3556 3988 4977 6156 80 641 960 1359 1589 1837 210...

Page 164: ...00 600000 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 24 0 26 0 28 0 30 0 32 0 34 0 36 0 38 0 40 0 42 0 44 0 46 0 4...

Page 165: ...575 21 168 22 583 20 15 10 5 0 5 10 15 20 30 40 70 938 1087 1252 1433 1632 1850 2088 2349 2634 3286 4062 80 898 1045 1208 1386 1583 1797 2033 2290 2571 3213 3977 90 860 1006 1166 1343 18 1537 1749 198...

Page 166: ...aded Capacity 50000 100000 150000 200000 250000 300000 350000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 24 26 28 30 32 34 36 20 15 1...

Page 167: ...0 469 544 626 717 816 925 1044 1175 1317 1643 2031 80 449 523 604 693 791 899 1017 1145 1285 1606 1989 90 503 583 672 769 875 991 1118 1257 1574 1951 100 651 747 852 967 1093 1231 1544 1918 105 736 84...

Page 168: ...00 50000 60000 70000 80000 90000 100000 110000 120000 130000 140000 150000 160000 170000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 Hz 2...

Page 169: ...3 414 25 307 27 123 27 907 29 530 31 132 32 710 34 262 37 277 40 155 40 30 20 15 10 5 0 5 10 15 20 30 40 70 791 1153 1632 1897 2185 2497 2839 3213 3624 4075 4569 5705 7059 80 743 1108 1570 1830 2112 2...

Page 170: ...0 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 28 0 30 0 32 0 34 0 36 0 38 0 40 0 42 0 44 0 46 0 48 0 50 0 52 0 54 0...

Page 171: ...1 23 167 25 067 26 856 20 15 10 5 0 5 10 15 20 30 40 70 1078 1249 1438 1645 1872 2122 2395 2693 3020 3765 4654 80 1036 1204 1389 1593 1817 2063 2332 2627 2949 3685 4564 90 996 1161 1343 1544 1765 2007...

Page 172: ...00 100000 150000 200000 250000 300000 350000 400000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 115 F 120 F 125 F Single Unloaded Current 460 V 3 ph 60 Hz 30 32 34 36 38 40 42 44 20...

Page 173: ...0 30 40 70 539 625 719 822 936 1061 1197 1347 1510 1883 2327 80 518 602 695 796 909 1031 1166 1313 1475 1843 2282 90 580 672 772 883 1004 1137 1282 1441 1805 2240 100 749 858 978 1109 1253 1410 1770 2...

Page 174: ...70000 80000 90000 100000 110000 120000 130000 140000 150000 160000 170000 180000 190000 200000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 6...

Page 175: ...27 643 29 905 32 133 34 377 36 478 38 516 40 490 42 399 46 020 49 371 40 30 20 15 10 5 0 5 10 15 20 30 40 70 935 1362 1943 2253 2588 2953 3353 3792 4274 4804 5385 6721 8315 80 895 1325 1874 2178 2507...

Page 176: ...00 50 40 30 20 10 0 10 20 30 40 50 Evaporating Temperature F BTU HR 70 F 80 F 90 F 100 F 105 F 110 F 120 F Current 460 V 3 ph 60 Hz 42 0 44 0 46 0 48 0 50 0 52 0 54 0 56 0 58 0 60 0 62 0 64 0 66 0 68...

Page 177: ...7 542 28 730 29 867 32 954 20 15 10 5 0 5 10 15 20 30 40 70 1285 1483 1702 1944 2210 2502 2822 3173 3557 4436 5486 80 1237 1432 1648 1885 2147 2434 2749 3095 3472 4337 5369 90 1194 1387 1599 1834 2092...

Page 178: ...0000 100000 150000 200000 250000 300000 350000 400000 450000 500000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Single Unloaded Current 460 V 3 ph 60 Hz 40 42 44 46 48 50 52 5...

Page 179: ...5 10 15 20 30 40 70 642 741 851 972 1105 1251 1411 1586 1778 2218 2743 80 618 716 824 942 1073 1217 1374 1547 1736 2168 2684 90 693 799 917 1046 1187 1343 1513 1699 2125 2634 100 894 1021 1161 1314 1...

Page 180: ...0000 40000 60000 80000 100000 120000 140000 160000 180000 200000 220000 240000 20 15 10 5 0 5 10 15 20 30 40 70 F 80 F 90 F 100 F 105 F 110 F 120 F Double Unloaded Current 460 V 3 ph 60 Hz 43 44 45 46...

Page 181: ...applies For further details refer to Mechanical Design Section 6 of this manual Liquid Injection For larger Ingersoll Rand Impact compressor models liquid injection is required for R22 low temperature...

Page 182: ...he suction side gas flow is shut off from a bank of cylinders by means of a control piston unloader The following combinations are possible 4 cylinder 50 6 cylinder 66 33 8 cyliner 75 50 When using un...

Page 183: ...mit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suction Superheat 140 120 10...

Page 184: ...t curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suction Superheat 120 140 100...

Page 185: ...t where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suction Superheat Note I Cool Direct Suction is not available for the IR4C1385S model...

Page 186: ...on Temp All Application Limit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Su...

Page 187: ...All Application Limit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suction S...

Page 188: ...pplication Limit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suction Superhe...

Page 189: ...Cool suction gas cooling SL A 50 IR4C1480S IR4B3604P All Application Limit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing...

Page 190: ...62P All Application Limit curves are based on 65 F return gas temperature except where noted SST Saturated Suction Temperature SCT Saturated Condensing Temperature RGT Return Gas Temperature SH Suctio...

Page 191: ...Dimensions 1...

Page 192: ...Dimensions 2...

Page 193: ...Dimensions 3...

Page 194: ...Dimensions 4...

Page 195: ...temperature protection HP 3 Low pressure cutout LP 4 Inject Cool System spray nozzle LP 5 Oil fill plug 6 Oil drain plug 7 Oil filter magnetic plug 8 Oil return oil separator 9a Gas equalization para...

Page 196: ...3 155 IR2C0692 692 5 8 7 8 53 155 IR4C0770 770 5 8 7 8 70 190 IR4C0969 969 5 8 1 1 8 70 190 IR4C1145 1145 7 8 1 1 8 70 205 IR4C1385 1385 7 8 1 1 8 70 215 IR4C1480 1480 7 8 1 1 8 92 300 IR4C1761 1761 1...

Page 197: ...0 707 59 IR4C1145 M6 53 4 4 M6 53 4 4 M10 707 59 IR4C1385 M6 53 4 4 M6 53 4 4 M10 707 59 IR4C1480 M6 53 4 4 M10 707 59 M10 707 59 IR4C1761 M6 53 4 4 M10 707 59 M10 707 59 IR4C2067 M6 53 4 4 M10 707 59...

Page 198: ...36 8 IR4C0969 M8 353 29 4 M10 707 59 1 8 UNEF 442 36 8 IR4C1145 M8 353 29 4 M10 707 59 1 8 UNEF 442 36 8 IR4C1385 M8 353 29 4 M10 707 59 1 8 UNEF 442 36 8 IR4C1480 M10 707 59 M10 707 59 M6 97 8 IR4C1...

Page 199: ...4 N A N A N A M10 707 59 N A N A N A IR2C0572 N A N A N A M10 707 59 N A N A N A IR2C0692 N A N A N A M10 707 59 N A N A N A IR4C0770 N A N A N A M10 707 59 N A N A N A IR4C0969 N A N A N A M10 707 59...

Page 200: ...0692 M10 707 59 M10 707 59 IR4C0770 M10 707 59 M10 707 59 IR4C0969 M10 707 59 M10 707 59 IR4C1145 M10 707 59 M10 707 59 IR4C1385 M10 707 59 M10 707 59 IR4C1480 M10 707 59 M10 707 59 IR4C1761 M10 707 5...

Page 201: ...rated load current sometimes referred to as rated load amperes RLA is typically established by calculating the value from testing a compressor and determining the Maximum Continuous Current MCC This...

Page 202: ...ten in UL 1995 Section 23 11 B C 2 All IR Impact compressors employ the use of an internal thermal protector The following pages list MCC and RLA values for each compressor under the three different r...

Page 203: ...cal Code Underwriters Laboratories and the Air Conditioning and Refrigeration Institute The requirements as set by each are similar in nature and are as follows A hermetic refrigerant motor compressor...

Page 204: ...120 4 0 IR6B5406PB 700 220 141 0 200 150 5 3 0 IR6B6462PB 950 224 143 6 200 200 5 3 0 460 VOLT Medium High Temperature Application 10 to 53 5 F R 22 R 404A R 507 Compressor Model Number LRA MCC RLA C...

Page 205: ...39 10 2 6 5 15 30 00 12 IR4C0770SP 54 13 6 8 7 15 30 0 12 IR4C0969SP 54 12 9 8 3 15 30 0 12 IR4C1145SP 71 16 0 10 3 15 30 0 12 IR4C1385SP 64 21 3 13 7 20 30 0 12 IR4C1480SP 89 24 15 4 25 30 0 10 IR4C1...

Page 206: ...20 4 3 IR6B4709PB 550 164 103 2 125 120 4 1 IR6B5406PB 700 220 122 1 150 150 5 0 IR6B6462PB 950 224 156 5 175 200 5 2 0 460 VOLT Low Temperature Application 40 to 10 F R22 R 404A R 507 Compressor Mode...

Page 207: ...IR2C0572SP 32 8 0 5 2 15 30 00 12 IR2C0692SP 39 10 2 6 0 15 30 00 12 IR4C0770SP 54 13 6 6 8 15 30 0 12 IR4C0969SP 54 12 9 8 0 15 30 0 12 IR4C1145SP 71 16 0 10 0 15 30 0 12 IR4C1385SP 64 21 3 11 8 15 3...

Page 208: ...100 75 3 3 IR6B4709QB 436 107 68 6 100 75 3 3 IR6B5406QB 490 129 82 7 125 90 3 1 IR6B6462QB 700 151 96 8 150 120 4 0 460 VOLT Low Temperature Application 40 to 10 F R 22 pre existing models Compresso...

Page 209: ...4 1 15 30 00 12 IR2C0692TP 32 7 2 4 6 15 30 00 12 IR4C0770TP 39 9 2 5 9 15 30 00 12 IR4C0969TP 47 10 6 6 8 15 30 00 12 IR4C1145TP 54 12 3 7 9 15 30 00 12 IR4C1480TP 60 14 6 9 3 15 30 0 12 IR4C1761TP 7...

Page 210: ...lly reset by interrupting the power supply to the module 4 To test the integrity of the module s reaction to excessive motor winding temp A Disconnect the power supply to the module B Locate the compr...

Page 211: ...le to reset the oil failure control Electrical Connections Wiring must be according to the schematic diagrams Figures 1 2 3 To assure the lockout functions always place the device as the first link in...

Page 212: ...Electrical Data 12 Control Circuit Wiring Schematics Figure 1 Motor protector SE B1 shown...

Page 213: ...Electrical Data 13 Figure 2 Motor protector SE B2 shown...

Page 214: ...Electrical Data 14 Figure 3 Motor protector and oil failure control module INT69 70 shown...

Page 215: ...Mechanical Design 1 Ingersoll Rand Impact Semi Hermetic Reciprocating Compressors...

Page 216: ...ssors x Optimized for demanding HFC applications and high thermal loading with R22 x Smaller cylinder volumes with optimized short stroke design x 4 cylinder models from 770 CFH displacement and above...

Page 217: ...es and bearings it is assumed that the application of oil lubrication increases the machine s durability at least tenfold compared to dry operation In the case of refrigeration compressors it should b...

Page 218: ...ion is an enhanced centrifugal lubrication system as shown in Figure 2 which is considerably different from common oil splash designs By means of a centrifuge 1 which in this case is a specifically sh...

Page 219: ...spect to its highly dynamic response characteristics After starting the oil flow is immediately present and maintained over the entire operating range Figure 3 Oil carry over of different lubrication...

Page 220: ...ssors with oil pumps may use one of several types of oil controls The Delta P is an integrated oil sensor switch that mounts directly on the compressor housing bearing cover and does not require an ex...

Page 221: ...t contact opens and stops the compressor The control may be manually reset after approximately 3 minutes by pushing the reset button The control s internal microprocessor also integrates multiple time...

Page 222: ...en LED is lit If the oil differential pressure drops to the cutout set point the control starts timing and the yellow LED comes on along with the green LED If the differential pressure hasn t returned...

Page 223: ...p Applicable switches would include the Danfoss MP54 and the Johnson P128CA The following table lists technical information for the Differential Oil Pressure Switch Differential Oil Pressure Switch Te...

Page 224: ...uction cooling with an external fan SL A Standard Position In this position suction gas will be routed across the motor allowing the suction gas to cool the motor SL B The Suction Strainer must be rot...

Page 225: ...ooling method for larger single stage low temperature R 22 compressors Inject Cool uses a liquid injection valve to inject liquid refrigerant directly into the compressor body whenever additional cool...

Page 226: ...lve Part Number Inject Cool Valve Model Number IR4C1480 0707532 Y1037 FV 1 240 IR4C1761 0707533 Y1037 FV 1 240 IR4C2067 0707533 Y1037 FV 1 240 IR4C2397 0707534 Y1037 FV 2 240 IR4B2707 0707534 Y1037 FV...

Page 227: ...lers Ingersoll Rand Impact compressors are supplied with discharge mufflers cast into the cylinder heads patent applied for which significantly reduces discharge tubing vibration Cylinder Head without...

Page 228: ...il is de energized and suction gas flows to all cylinders The gas ports in the valve plate and cylinder head are open In part load operation the solenoid is energized and the suction port in the corre...

Page 229: ...ls IR4C0770 through IR4C1385 the discharge pressure control should not be connected to the same cylinder head that has the unloader Crankcase Heaters Depending on system type and refrigerant charge ex...

Page 230: ...4 IR6B4060 IR6B6462 230 V 0703463 140W Grip Screw PTC heater with temperature control PTC Heaters 60 W and 120 W These two PTC heaters are self regulating The current consumption drops with increasing...

Page 231: ...essor is at least 10 ft sec at all operating conditions The following table lists cooling fan parts Compressor Model Number Mounting Bracket 120 Volt Motor 208 Volt Motor 460 Volt Motor Fan Blade IR2C...

Page 232: ...Mechanical Design 18 Fan Mounting Bracket for IR4C0770 IR4C1385 Part No 0705467 Fan Mounting Bracket for IR4C1480 IR4C2397 Part No 0705466...

Page 233: ...Mechanical Design 19 Fan Mounting Bracket for IR4B2707 IR4B3604 Part No 0705465 Fan Mounting Bracket for IR6B4060 IR6B6462 Part No 0705464...

Page 234: ...s 2 Capacity Control cylinder heads are marked CR 3 Start Unloader cylinder heads are marked SU BE SURE TO APPLY THE CORRECT CYLINDER HEAD FOR THE INTENDED APPLICATION Minimum Space Requirements Inger...

Page 235: ...Installation and Start up 1 INGERSOLL RAND Impact SEMI HERMETIC RECIPROCATING COMPRESSORS INSTALLATION AND START UP INSTRUCTIONS...

Page 236: ...refore anyone working on these units should read and understand these Operating Instructions The following standards have procedures that should be followed when installing and operating Ingersoll Ran...

Page 237: ...al building codes and other applicable local codes In general the required ventilation is a minimum of 100 cfm per nominal compressor horsepower Units and compressors should be mounted horizontally on...

Page 238: ...r models IR4C1480 through IR4C2397 Otherwise the compressor must be fixed on anti vibration mountings Figure 2 There are two types of anti vibration mountings Anti vibration mounting Type 1 After inst...

Page 239: ...4 Brown Blue IR6B4060 IR6B6462 Brown Blue Figure 2 Anti vibration mounts Installation Electrical The supply power voltage frequency and phase must coincide with the compressor nameplate Ingersoll Rand...

Page 240: ...uld slope towards the compressor per 10 feet 4 Suitable p traps should be located at the base of suction risers to enhance oil return 5 Suction line risers should be sized to provide adequate velocity...

Page 241: ...gulated dry nitrogen and a refrigerant to pressurize the system with vapor only Note regardless of which refrigerant is used for the operating charge R22 may be used for leak checking and pressure tes...

Page 242: ...the pump so it can be isolated from the pump and still read system pressure It is also recommended that a second vacuum gauge be connected at the farthest point in the system from the vacuum pump 3 E...

Page 243: ...valve The liquid level should decrease as refrigerant is drawn into the system piping 4 The remaining refrigerant charge must be added only as vapor through the suction access port 5 Turn on a compres...

Page 244: ...cessary additional protective measures must be taken Attention Pipe fractures and leakages at compressor and other components are possible Avoid strong vibrations Compressor Cycling Frequency A compre...

Page 245: ...for applications near the operating limits a first oil change is recommended after approximately 100 operating hours This includes cleaning replacing the oil filter and magnetic plug After this initi...

Page 246: ...ox cover until all electrical sources have been disconnected 5 Warning In the event of a refrigerant leak around terminals proceed immediately to Step 6 Do not disturb the terminals or wiring at the t...

Page 247: ...ot properly torqued a Replace gaskets b Retorque cylinder head bolts 59 lb ft for all models 3 Blown valve plate or cylinder head gaskets Liquid refrigerant floodback or flooded start See No 7 Floodin...

Page 248: ...ect problem or replace fan Insufficient refrigerant in system Add refrigerant Evaporator fan failure Correct problem or replace fan 8 Low suction pressure Plugged filter drier Replace filter Slugging...

Page 249: ...ve overload relay Replace High suction temperature Reduce suction temperature by TXV adjustment or provide desuperheating Loose power or control circuit wiring connection Check all power and control c...

Page 250: ...valve plate or cylinder head gasket See no 3 Broken suction or discharge valve Replace valves and valve plate if necessary Compression ratio too high a Check setting of low and high pressure switches...

Page 251: ...from compressor Save remaining refrigerant in system c Remove suction and discharge service valves and all other connections from the damaged compressor Remove damaged compressor and replace with a n...

Page 252: ...y or when decommissioning 1 Close the shut off valves at the compressor 2 Reclaim the refrigerant Do not release refrigerant into the atmosphere Follow all federal regulations 3 Open the threaded join...

Page 253: ...t has outstanding lubrication characteristics and a favorable viscosity performance high viscosity index Application Ranges IRPOE32 Basic Viscosity 32 cSt at 104 qF Refrigerant Application Ranges Comm...

Page 254: ...0 20 40 60 80 100 120 140 0 10 20 30 40 Oil by Weight Mixture Temperature F Refrigerant Concentration in Lubricant IR POE32 and R 404A 0 75 150 225 300 375 450 525 13 32 77 122 167 212 Oil Temperature...

Page 255: ...en operating with HCFC the amount of refrigerant dissolved in the POE lubricant is more than double compared to conventional lubricants This results in a large reduction in viscosity especially with h...

Page 256: ...f the compressor in our laboratory facility x All compressors can be used with R134a R404A R507 and R407C whereby the positive characteristics of ester lubricants are fully exploited This is preferred...

Page 257: ...x High miscibility with HCFC refrigerants x Optimum lubrication ability reduced bearing friction The range of application covers the limits of application published in the compressor documentation Mix...

Page 258: ...are for use with HCFC refrigerants Supplier Oil Type Viscosity cSt Application Range Original Charge Ingersoll Rand RMO32 MO 39 H M L Alternative Oils Energol LPTF 32 MO 32 H M L BP Energol LPTF 46 M...

Page 259: ...imits of application only the original filling of Ingersoll Rand MO 32 mineral oil should be used Compressor Retrofit When replacing another manufacturer s compressor with an Ingersoll Rand Impact com...

Page 260: ......

Page 261: ...0 460 3 60 K 208 230 3 60 M 460 3 60 P 575 3 60 R 208 230 1 60 Oil System S Enhanced Centrifugal P Pump Q Pump R 22 LT pre existing models T Enhanced Centrifugal R 22 LT pre existing models Displaceme...

Page 262: ...7TK CU 8420457 8420457 208 230 3 CU C420457 IR2C0407TM CU 8420458 8420458 460 3 CU C420458 IR2C0407TP CU 8420459 8420459 575 3 CU C420459 IR2C0407TR CU 8420456 8420456 208 230 1 CU C420456 IR2C0484SK...

Page 263: ...575 3 CU C420484 IR4C1761SB CU 8420397 8420397 208 230 460 3 CU C420397 IR4C1761SP CU 8420398 8420398 575 3 CU C420398 IR4C1761TB CU 8420485 8420485 208 230 460 3 CU C420485 IR4C1761TP CU 8420486 842...

Page 264: ...R6B4709QP CU 8420504 8420504 575 3 CU C420504 IR6B5406PB CU 8420417 8420417 208 230 460 3 CU C420417 IR6B5406PP CU 8420418 8420418 575 3 CU C420418 IR6B5406QB CU 8420505 8420505 208 230 460 3 CU C4205...

Page 265: ...Aftermarket 5 IR Impact Compressor 4 hour Distribution Map...

Page 266: ...installed 770 291 2436 Paul Grainger Application Engineering East Oversees the eastern zone Application engineers responsible for quoting and preparation of legends with the IR IMPACT compressor and...

Page 267: ...the IR IMPACT compressor installed in Hussmann OEM equipment 404 392 5612 Freddy Munoz Field Service Engineer NJ Provides field support for the IR IMPACT compressor installed in Hussmann OEM equipment...

Page 268: ...339 IR2C0323SM 323 KALA 010A TAD 800 313 IR2C0323SM 323 KALA 016E TAD 800 313 IR2C0407SK 407 EAD1 032A TAC 800 388 IR2C0407SK 407 EADA 020E TAC 800 388 IR2C0407SM 407 EAD1 032A TAD 800 388 IR2C0407SM...

Page 269: ...A3 0750 TFC 800 1136 06DA818DA3200 1100 IR4C1145SK 1145 2DA3 075E TFC 800 1136 06DA818DA3200 1100 IR4C1385SK 1385 2DB3 0500 TFC 800 1191 06DR718DA3200 1100 IR4C1385SK 1385 2DB3 060E TFC 800 1191 06DR7...

Page 270: ...TFE 800 1371 06DA824DA3100 1435 IR4C1761SB 1761 3DB3A075E TFC 800 1615 06DR228DA3200 1680 IR4C1761SB 1761 3DB3A075E TFC 800 1615 06DR228DA3200 1680 IR4C1761SB 1761 3DB3A075E TFD 800 1615 06DR228DA360...

Page 271: ...800 1913 1 IR4C2067SB 2067 3DGHA090E TFC 800 1913 1 IR4C2067SB 2067 3DGHA090E TFD 800 1913 1 IR4C2067SB 2067 3DGHA090E TFD 800 1913 1 IR4C2067SB 2067 3DK3A120E TFC 800 1913 1 IR4C2067SB 2067 3DK3A120...

Page 272: ...7PB 2707 4DA3 101E TSK 800 2380 IR4B2707PB 2707 4DA3 2000 FSD 800 2380 IR4B2707PB 2707 4DA3 2000 TSE 800 2380 IR4B2707PB 2707 4DA3 2000 TSK 800 2380 IR4B2707PB 2707 4DA3 200E TSK 800 2380 IR4B2707PB 2...

Page 273: ...75000 4524 IR6B4709PB 4709 6DM3 3500 TSN 800 4956 1 06EA775300 4524 IR6B4709PB 4709 6DN3 3500 FSD 800 4956 2 06EA775600 4524 IR6B4709PB 4709 6DN3 3500 FSU 800 4956 2 06EA775000 4524 IR6B4709PB 4709 6D...

Page 274: ...7 2 IR6B6462PB 6462 8DP1 5000 FSD 800 6429 2 IR6B6462PB 6462 8DP1 5000 TSK 800 6429 2 IR6B6462PP 6462 8DP1 5000 TSE 800 6429 2 IR6B6462PB 6462 06ER099600 5940 IR6B6462PB 6462 06ER099300 5940 IR6B6462P...

Page 275: ...4330125 237 IR4C1761Q GA 4330119 162 GA 4330147 161 CU 4220151 160 GA 4330125 237 IR4C1761T GA 4330119 162 GA 4330147 161 CU 4220151 160 GA 4330125 237 IR4C1761P GA 4330119 162 GA 4330147 161 CU 4220...

Page 276: ...159 150 IR4C1761Q SG 4220130 238 GA 4330174 1 CU 4220169 120 CU 4220167 150 IR4C1761T SG 4220130 238 GA 4330174 1 CU 4220169 120 CU 4220167 150 IR4C1761P SG 4220130 238 GA 4330174 1 CU 4220169 120 CU...

Page 277: ...761T GA 4330132 130 GA 4330132 158 N A N A N A N A IR4C1761P GA 4330132 130 GA 4330132 158 N A N A N A N A IR4C1761S GA 4330132 130 GA 4330132 158 N A N A N A N A IR4C2067Q GA 4330128 130 GA 4330132 1...

Page 278: ...6 90 N A N A N A N A IR4C1480P CU 4440338 91 GA 4330116 90 N A N A N A N A IR4C1480S CU 4440338 91 GA 4330116 90 N A N A N A N A IR4C1761Q CU 4440338 91 GA 4330116 90 N A N A N A N A IR4C1761T CU 4440...

Page 279: ...20114 470 IR4C1761P CU 4220128 34 GA 4330177 35 GA 4330123 29 CU 4220114 470 IR4C1761S N A N A N A N A N A N A CU 4220114 470 IR4C2067Q CU 4220128 34 GA 4330177 35 GA 4330123 29 CU 4220114 470 IR4C206...

Page 280: ...IR4C1480T CU 4220117 470 IR4C1480P CU 4220117 470 IR4C1480S CU 4220117 470 IR4C1761Q CU 4220117 470 IR4C1761T CU 4220117 470 IR4C1761P CU 4220117 470 IR4C1761S CU 4220117 470 IR4C2067Q CU 4220117 470...

Page 281: ...90 CU 4220122 251 CU 4220133 281 IR4C1761T HE 4850331 190 HE 4850328 190 CU 4220122 251 CU 4220133 281 IR4C1761P HE 4850331 190 HE 4850328 190 CU 4220122 251 CU 4220133 281 IR4C1761S HE 4850331 190 HE...

Page 282: ...277 VR 4440334 277 CU 4220234 N A CU 4220233 N A IR4C1761T VR 4440333 277 VR 4440334 277 CU 4220234 N A CU 4220233 N A IR4C1761P VR 4440333 277 VR 4440334 277 CU 4220234 N A CU 4220233 N A IR4C1761S...

Page 283: ...cription CU 4220179 4220179 Kit Capacity Control Kit Mounted CC SNG 115V IR4C770 to IR4C1385 CU 4220180 4220180 Kit Capacity Control Kit Mounted CC SNG 230V IR4C770 to IR4C1385 CU 4220181 4220181 Kit...

Page 284: ...Kit 120 Volt CU 4220221 Head Cooling Fan Kit 208 230 Volt CU 4220226 Head Cooling Fan Kit 460 Volt LIQUID INJECTION KITS Required on low temp R22 applications Service Part Description CU 4220194 Kit I...

Page 285: ...Aftermarket 25 Compressor Exploded View IR2C0173 to IR4C1385...

Page 286: ...Aftermarket 26 Compressor Optional Heads Exploded View IR2C0173 to IR4C1385...

Page 287: ...Aftermarket 27 Compressor Exploded View IR4C1480 to IR4C2397...

Page 288: ...Aftermarket 28 Compressor Optional Heads Exploded View IR4C1480 to IR4C2397...

Page 289: ...Aftermarket 29 Compressor Exploded View IR4B2707 to IR6B6462...

Page 290: ...Aftermarket 30 Compressor Optional Heads Exploded View IR4B2707 to IR6B6462...

Page 291: ...Aftermarket 31 Compressor Exploded View IR8C7863 to IR8C9400...

Page 292: ...Aftermarket 32 Compressor CR Head Exploded View IR8C7863 to IR8C9400...

Page 293: ...ice technician or other appropriate field personnel should fill out this form on site and forward it to the service parts coordinator at the Sales Service Branch that is handling the retrofit job IR I...

Page 294: ...M FAN ASSEMBLY _____ OTHER ______ EXISTING COMPRESSOR INFORMATION UNLOADERS APPLIED Y N _____ OIL COOLER APPLIED Y N EXISTING COMPRESSOR SUCTION SERVICE VALVE TYPE 2 BOLTS_____ 4 BOLTS _____ LOCATION...

Page 295: ...compressor requires new motor contactor DO YOU HAVE A COPY OF THE IR4C RETROFIT INSTRUCTIONS YES NO DO YOU HAVE A COPY OF THE IR4B RETROFIT INSTRUCTIONS YES NO MODEL NUMBER Notes IR IMPACT REPLACEMENT...

Page 296: ...Not Why List Actual System Main Power Voltage L1 _____ L2 _____ L3 ______ To GR All electrical connections tightened at contactor compressor Y N Oil pressure safety control works properly Y N N A Does...

Page 297: ...Aftermarket 37...

Page 298: ...IR IMPACT COMPRESSOR MODEL _______________________________ SERIAL NUMBER __________________________ COMPETITIVE COMPRESSOR MODEL _____________________________ SERIAL NUMBER __________________________...

Page 299: ......

Page 300: ...same horsepower displacement and capacity Along with lower noise comes lower vibration which helps prevent leaks in the system Excellent Energy Efficiency Energy efficient refrigeration equipment can...

Page 301: ...ndard This warranty covers one full year on parts plus one extra year if Hussmann installs the compressor For added value our nationwide service organization with fully trained and certified technicia...

Page 302: ...Printed in U S A Cat IR Impact Compressor 0604 IR Ingersoll Rand 12999 St Charles Rock Rd Bridgeton MO 63044 2483 314 291 2000...

Page 303: ...800 1615 IR4C1761SB 1761 CU 4220171 4220171 Kit Adapter 3D 2 bolt to 2 bolt 3DB3A0500 TFD 800 1615 IR4C1761PB 1761 CU 4220171 4220171 Kit Adapter 3D 2 bolt to 2 bolt 3DB3A0500 TFD 800 1615 IR4C1761SB...

Page 304: ...CU 4220172 4220172 Kit Adapter 3D 2 bolt to 4 bolt 3DF4A120E TFC 800 1913 IR4C2067PB 2067 CU 4220173 4220173 Kit Adapter 3D 4 bolt to 4 bolt 3DF4A120E TFC 800 1913 IR4C2067SB 2067 CU 4220173 4220173...

Page 305: ...CU 4220172 4220172 Kit Adapter 3D 2 bolt to 4 bolt 3DK3A0900 TFD 800 1913 IR4C2067PB 2067 CU 4220172 4220172 Kit Adapter 3D 2 bolt to 4 bolt 3DK3A0900 TFD 800 1913 IR4C2067SB 2067 CU 4220172 4220172...

Page 306: ...CU 4220172 4220172 Kit Adapter 3D 2 bolt to 4 bolt 3DRHA100E TFD 800 2127 IR4C2397PB 2397 CU 4220172 4220172 Kit Adapter 3D 2 bolt to 4 bolt 3DRHA100E TFD 800 2127 IR4C2397SB 2397 CU 4220172 4220172...

Page 307: ...4 bolt 3DT3A1500 TFD 800 2127 IR4C2397PB 2397 CU 4220173 4220173 Kit Adapter 3D 4 bolt to 4 bolt 3DT3A1500 TFD 800 2127 IR4C2397SB 2397 CU 4220173 4220173 Kit Adapter 3D 4 bolt to 4 bolt 3DT3A150E TFC...

Page 308: ......

Page 309: ...r Washer K 1 1 3 4 12 Teflon Gasket F 1 Discharge Goose Neck L 1 12 3 8 Flare Hose 2 2 Bolt Adapter Kit Service Part CU 4220171 Item Qty Description Item Qty Description M 1 2 2 Suction Adapter N 2 M1...

Page 310: ...2 12 Hammer 13 10 Adjustable Wrench 14 Wire Cutters Strippers The adapter kits are comprised of two sets of parts as listed on Page 1 The first second and third set of parts is one of the suction adap...

Page 311: ...g the adapter flange attached to the compressor Disconnect the suction valve using a wrench Disconnect all remaining lines from the compressor 4 Remove all components that are attached to or obstructi...

Page 312: ...Figure 4 IMPORANT Do not knock out electrical holes in the compressor terminal box at this time Leave terminal box cover in place Refer to electrical connection section of manual Installing the IR IMP...

Page 313: ...Hussmann Aftermarket 1 13 06 Page 5 of 19 Figure 7 4 Install all the required fittings removed from the old compressor See Figure 7 compressor fitting locations...

Page 314: ...l position Suction Valve Adapter Configuration Figure 8b 4 Bolt IR4C to 2 Bolt Copeland 5b Remove suction strainer and replace both gaskets S Install suction adapter to the 4C compressor with the 4 ca...

Page 315: ...s to frame with original compressor mounting bolts through the spacer washers to the frame using the original compressor bolts provided See Figure 10b Rail A marked Left Front mounts to left side with...

Page 316: ...in the adapter hole Insert the metal spacer Place the small round gasket S between the spacer and the suction valve See figure 8c Using the original Copeland bolts and wrench tighten the suction valv...

Page 317: ...tor Connecting the Electrical Components Figure 15 Wiring Installation in a Plastic Terminal Box 1 If the compressor being used has a plastic terminal box use a sharp knife to scribe completely around...

Page 318: ...al Parts Received With Compressor Lugs Are Part Of Retrofit Kit Figure 18 Figure 19 Parts Required NOTE For Direct Start all parts received may not be needed Please disregard any extra parts Figure 20...

Page 319: ...tructions Figure 21 Cap removed Figure 22 Add jumpers across terminals 4 5 6 and from terminals 9 3 8 2 and 7 1 Figure 24 Add cover and center washers and nuts Figure 23 Add lugs to 1 2 and 3 Mount on...

Page 320: ...tion Instructions Figure 25 1 Cap removed Figure 26 Add jumpers from terminals 4 7 5 8 and 6 9 Mount lugs on terminals 1 2 and 3 Add one flat washer on each lug and install nuts on all terminals Torqu...

Page 321: ...ect the two Thermistor wires to the spade connectors on the compressor terminal plate 4 If a current sensing relay was used disconnect and cap off Field Wiring SE B1 Internal Motor Protector 1 L1 M L...

Page 322: ...R4B2707 to IR6B6462 CU 4220115 SE B2 208 230V Long leads and connectors to use on M1 and M2 posts IR4B2707 to IR6B6462 CU 4220118 SE B2 120V Long leads and connectors to use on M1 and M2 posts IR4C077...

Page 323: ...cket 1 Remove the two screws on the left side of the terminal strip 2 Insert bracket as shown in figure 23 and secure with the two terminal box screws 3 Attach INT 69 70 with the two screws provided i...

Page 324: ...ctor L N 1 2 1 4 1 1 24 21 1 2 B lac k B ro w n G ree n O ran g e R ed 24V P o w er N eu tral O L A larm C o n tro l O u t C o n tro l In R elay 2 In R elay 2 O u t H eate r H eate r R u n S ig n al R...

Page 325: ...te behind the ground lug 12 Connect the orange wire from the sensor plug and the orange wire from the INT 69 70 to the other motor Thermistor spade connection using the piggyback connector provided on...

Page 326: ...ion Temperature 30 F Condensing Temperature 110 F 50 Capacity Control Suction Temperature 15 F Condensing Temperature 115F 2 If the Copeland 3D compressor has the Copeland head cooling fan mounted on...

Page 327: ...must supply copper tubing connections and shut off valve to the liquid header Inject Cool Kits IR4C1480 CU 4220194 KIT INJECT COOL 120V IR4C1761 IR4C2067 CU 4220195 KIT INJECT COOL 120V IR4C2397 IR4B...

Page 328: ......

Page 329: ...K Float Adapter 1 L 1 X 12 Nylon O Ring 1 Not Shown M 1 X 12 Nylon O Ring 1 Not Shown Parts Kit CU 4220238 Recommended Tools 1 4mm Allen Wrench 11 7 16 wrench 2 7 mm nut driver or socket 12 Service Wr...

Page 330: ...on valve using a 15 16 socket Disconnect all remaining lines from the compressor 4 Remove all components that are attached to or obstructing the removal of the compressor such as head fans oil failure...

Page 331: ...the discharge and suction valve bolts IMPORANT Do not knock out electrical holes in the compressor terminal box at this time Leave terminal box cover in place Refer to electrical connection section o...

Page 332: ...he existing mounting holes See Figure 5 Oil Float Figure 5 Spacer Washers 5 Mount the compressor on the base using the original mounting bolts IMPORTANT DO NOT TIGHTEN THE MOUNTING BOLTS UNTIL BOTH SU...

Page 333: ...d tighten any discharge line connectors and the M10x40 discharge valve bolts After all the bolts have been started by hand the bolts can be secured evenly 9 It is also acceptable to use the front flan...

Page 334: ...lows the valve to be positioned above the valve well to accept the larger valve flange The spacer A requires two gaskets B shown in figure11 All other suction valve sizes do not require a spacer and w...

Page 335: ...LD BE DAMAGED BE SURE TO KNOCK OUT ALL HOLES WITH THE COVER IN PLACE Once the holes are knocked out then remove the cover Spacer washers F and G have been provided if the electrical connectors are sma...

Page 336: ...Qty Description 1 Insulator 9 Nuts 3 Lugs 5 Jumpers two sizes Figure 15 PLEASE NOTE The compressor may have additional parts that are used for part winding start Disregard the extra parts if you rece...

Page 337: ...ross 4 5 and 5 6 Fig 18 Insulator over terminals 1 2 3 Fig 19 Jumpers on 1 7 2 8 and 3 9 Fig 20 Nuts on 4 5 and 6 Lugs on 1 2 and 3 Fig 21 Nuts on 7 8 and 9 and on top of lugs on 1 2 and 3 Torque all...

Page 338: ...ction Instructions Fig 22 Three smaller jumpers on 4 7 5 8 and 6 9 Fig 23 Insulator on 1 2 3 Fig 24 Lugs on 1 2 and 3 Fig 25 Nuts on all terminals and torque to 7 4 ft lb Hussmann Aftermarket page 10...

Page 339: ...ads and connectors to use on M1 and M2 posts IR4B2707 to IR6B6462 CU 4220118 SE B2 120V Long leads and connectors to use on M1 and M2 posts IR4C0770 to IR4C2397 CU 4220233 INT69 70 24V Motor protector...

Page 340: ...nic Oil Failure Control Switch Figure 26 Copeland Overload Module and Sentronic Oil Control 1 L1 M1 M2 A 240V C 2 L2 Oil Alarm 2 12 14 11 L N 1 2 Protection Device Compressor On Off Rack Controller Ou...

Page 341: ...4 Connect a jumper wire from L to terminal 11 on the IR SE B motor protection device 5 Connect the thermistor wires from the IR SE B motor protection device to the motor thermistor terminals 6 Connec...

Page 342: ...rential safety switch follow the diagram in Figure 30 4 Connect the OIL pressure line to the fitting marked with the sign and the Low pressure line to the fitting marked with the sign on the oil pump...

Page 343: ...e c tio n D e v ic e Jumper SE B A la rm O u t D e lta P R e d B ro w n O ra n g e B la c k Thermistor Term inals C o n n e c t B ro w n R e d W ire s to T e rm in a l 1 4 o n M o to r P ro te c tio n...

Page 344: ...B protection device 7 Connect the red and Brown wires from the Delta P to terminal 14 on the IR SE B protection device 8 Disconnect the wire from line L2 to 240 volt or 120 volt connection on oil fail...

Page 345: ...inner head bolts per figure 20 Mount the existing fan to the bracket using the 3 screws provided with the existing fan Wiring the fan will be the same as the previous compressor Complete Fan Assembly...

Page 346: ...IT INJECT COOL 120V IR4C1761 IR4C2067 CU 4220195 KIT INJECT COOL 120V IR4C2397 IR4B3139 CU 4220196 KIT INJECT COOL 120V IR4B3604 IR6B4060 CU 4220197 KIT INJECT COOL 120V IR4C1480 CU 4220201 KIT INJECT...

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