I.10
TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
Workshop Manual Ed. 03-2012
FRONT SUSPENSION
Remove the sealing rings and the metal rings mounted on the inner tube.
Do not reuse any metal parts after removal.
Replace them with new components.
Replace damaged sealing rings.
Washer and retaining ring may be reused if they are not damaged.
Check the rebound adjuster rod for distortion or damage.
Replace as required.
Check the rebound adjuster.
Replace damaged O-rings.
Replace the complete assembly (do not reuse it).
Check the spring.
Replace it if:
outside diameter is damaged or exceedingly worn.
Free length is 449 mm (17.7 in.) or less.
Check the inner tube.
Replace if distorted.
(Never attempt to repair or reuse a distorted fork tube).
If the tube shows surface defects, sand the surface.
If repair is not possible, replace the tube.
(Never reuse an inner tube if scored or showing bulges on the outer surface).
Check the outer tube.
Replace the tube is any distortion is detected or if the sliding surface is dam
-
aged.
