F1.2
TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
ENGINE DISASSEMBLY/REASSEMBLY
Workshop Manual Ed. 03-2012
SOMMARIO
OIL FILTER REPLACEMENT .........................................................................F1.7
Oil filter disassembly ..................................................................................F1.7
Oil filter assembly ......................................................................................F1.7
Engine oil filter disassembly ......................................................................F1.8
Engine oil filter assembly ...........................................................................F1.9
SPARK PLUG RECESS IGNITION COIL .....................................................F1.10
Spark plug recess ignition coil disassembly ............................................F1.1
0
Spark plug recess ignition coil assembly .................................................F1.1
0
SPARK PLUG RECESS ...............................................................................F1.11
Spark plug recess disassembly ...............................................................F1.1
1
Spark plug recess assembly ....................................................................F1.1
1
SPARK PLUG ...............................................................................................F1.12
Spark plug disassembly ...........................................................................F1.1
2
Spark plug assembly ...............................................................................F1.1
2
OIL PRESSURE ADJUSTMENT VALVE REPLACEMENT .........................F1.13
Oil pressure adjustment valve disassembly.............................................F1.1
3
Oil pressure adjustment valve assembly .................................................F1.1
3
CYLINDER HEAD COVER ...........................................................................F1.14
Removing cylinder head cover
................................................................F1.1
4
Fitting cylinder head cover
.......................................................................F1.1
4
ENGINE POSITIONING AT IGNITION TDC .................................................F1.15
Securing crankshaft at TDCF
..................................................................F1.1
5
CAMSHAFT REMOVAL ................................................................................F1.16
Bearing mount disassembly
.....................................................................F1.1
6
Camshaft check
.......................................................................................F1.1
6
Camshaft assembly
.................................................................................F1.1
6
Bearing mount assembly
.........................................................................F1.17
Bearing mount securing
...........................................................................F1.17
Subsequent actions .................................................................................F1.17
ENGINE LEFT CRANKCASE .......................................................................F1.18
Engine left crankcase cover disassembly
................................................F1.18
Engine left crankcase cover assembly
....................................................F1.18
ALTERNATOR REPLACEMENT ..................................................................F1.19
Preliminary operations .............................................................................F1.19
Flywheel disassembly ..............................................................................F1.19
Stator disassembly
..................................................................................F1.2
0
Freewheel disassembly ...........................................................................F1.2
0
Freewheel assembly ................................................................................F1.2
0
Stator assembly
.......................................................................................F1.2
1
Flywheel assembly ..................................................................................F1.2
1
CRANKCASE LEFT COVER REPLACEMENT ...........................................F1.22
Preliminary operations .............................................................................F1.2
2
Stator disassembly
..................................................................................F1.2
2
Stator assembly
.......................................................................................F1.2
2
CRANKSHAFT SENSOR REPLACEMENT .................................................F1.24
Preliminary operations .............................................................................F1.2
4
Crankshaft sensor disassembly
...............................................................F1.2
4
Crankshaft sensor assembly
...................................................................F1.2
4
FREEWHEEL GEAR REPLACEMENT ........................................................F1.25
Freewheel gear disassembly ...................................................................F1.2
5
Freewheel gear assembly........................................................................F1.2
5
CLUTCH DISASSEMBLY AND REASSEMBLY OR REPLACEMENT ........F1.26
Preliminary operations .............................................................................F1.2
6
Clutch cover disassembly
........................................................................F1.2
6
Removing clutch pressure plate ..............................................................F1.2
6
Removing clutch plates............................................................................F1.27
