F1.3
TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
Workshop Manual Ed. 03-2012
ENGINE DISASSEMBLY/REASSEMBLY
Clutch hub disassembly
...........................................................................F1.27
Clutch housing disassembly
...................................................................F1.27
Clutch housing clearance check
..............................................................F1.28
Clutch housing clearance reading
...........................................................F1.28
Clutch housing assembly
.........................................................................F1.3
0
Clutch hub assembly
...............................................................................F1.3
0
Fit clutch plates ........................................................................................F1.3
0
Pressure plate assembly .........................................................................F1.3
1
Clutch cover assembly
.............................................................................F1.3
1
REPLACING CLUTCH DISENGAGEMENT BEARING ...............................F1.32
Preliminary operations .............................................................................F1.3
2
Clutch disengagement bearing disassembly
...........................................F1.3
2
Clutch disengagement bearing assembly
................................................F1.3
2
Checking the clutch pack thickness .........................................................F1.3
2
ENGINE RIGHT CRANKCASE .....................................................................F1.33
Preliminary operations .............................................................................F1.3
3
Engine right crankcase cover disassembly
..............................................F1.3
3
Engine right crankcase assembly
............................................................F1.3
3
CLUTCH THRUST WASHER .......................................................................F1.35
Clutch thrust washer disassembly ...........................................................F1.3
5
Clutch thrust washer assembly ................................................................F1.3
5
CLUTCH HOUSING AXIAL BEARING .........................................................F1.36
Clutch housing axial bearing disassembly ...............................................F1.3
6
Clutch housing axial bearing assembly ...................................................F1.3
6
COOLANT PUMP DISASSEMBLY AND ASSEMBLY ..................................F1.37
Coolant pump cover disassembly ............................................................F1.37
Coolant pump rotor disassembly .............................................................F1.37
Coolant pump rotor assembly ..................................................................F1.38
Coolant pump cover assembly ................................................................F1.38
COOLANT PUMP INSIDE CRANKCASE OIL SEAL REPLACEMENT
(CRANKCASE COVER REMOVED) ......................................................F1.39
Coolant pump control rear oil seal disassembly ......................................F1.39
Coolant pump control shaft check ...........................................................F1.39
Coolant pump control rear oil seal assembly ...........................................F1.39
COOLANT PUMP DRIVE REPLACEMENT
(CRANKCASE COVER REMOVED) ......................................................F1.40
Slider loosening in the lower area............................................................F1.4
0
Coolant pump shaft disassembly .............................................................F1.4
0
Coolant pump shaft assembly .................................................................F1.4
1
Slider assembly in the lower area ............................................................F1.4
1
CHAIN SPROCKET ......................................................................................F1.42
Chain sprocket removal ...........................................................................F1.4
2
Sprocket assembly ..................................................................................F1.4
2
CHAIN TENSIONER DISASSEMBLY AND REASSEMBLY
OR REPLACEMENT ...............................................................................F1.43
Chain tensioner disassembly
...................................................................F1.4
3
Chain tensioner assembly
.......................................................................F1.4
3
CYLINDER HEAD DISASSEMBLY AND REASSEMBLY/HEAD
GASKET REPLACEMENT .....................................................................F1.44
Preliminary operations .............................................................................F1.4
4
Cylinder head disassembly
......................................................................F1.4
4
Cylinder head assembly
..........................................................................F1.4
4
CYLINDER HEAD REPLACEMENT (CYLINDER HEAD REMOVED) ........F1.45
Valve removal
..........................................................................................F1.4
5
Removing valve spring ............................................................................F1.4
6
Removing valve stem seal
.......................................................................F1.4
6
