F1.4
TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
ENGINE DISASSEMBLY/REASSEMBLY
Workshop Manual Ed. 03-2012
Rocker arm disassembly
.........................................................................F1.47
Rocker arm shaft disassembly
.................................................................F1.47
Valve seat width check ............................................................................F1.48
Valve guide clearance check
...................................................................F1.48
Rocker arms shaft assembly
...................................................................F1.49
Rocker arm assembly
..............................................................................F1.5
0
Fitting valve stem seal
.............................................................................F1.5
0
Valve spring assembly .............................................................................F1.5
0
Valve assembly
........................................................................................F1.5
1
CHAIN SLIDER .............................................................................................F1.52
Chain tensioning slider disassembly
........................................................F1.5
2
Slider disassembly
...................................................................................F1.5
2
Chain sliding and tensioning sliders check
..............................................F1.5
2
Slider assembly
.......................................................................................F1.5
3
Chain tensioner assembly
.......................................................................F1.5
3
CYLINDER DISASSEMBLY AND REASSEMBLY OR REPLACEMENT ....F1.54
Preliminary operations .............................................................................F1.5
4
Cylinder disassembly
...............................................................................F1.5
4
Piston disassembly
..................................................................................F1.5
5
Cylinder check
.........................................................................................F1.5
5
Piston assembly
......................................................................................F1.5
6
Piston diameter check
.............................................................................F1.5
6
Piston stroke clearance definition ............................................................F1.5
6
Piston ring assembly
................................................................................F1.57
Piston with cylinder assembly ..................................................................F1.57
Subsequent actions .................................................................................F1.58
TIMING CHAIN DISASSEMBLY AND REASSEMBLY OR
REPLACEMENT .....................................................................................F1.59
Preliminary operations .............................................................................F1.59
Timing chain disassembly
........................................................................F1.59
Timing chain assembly
............................................................................F1.6
0
Subsequent actions .................................................................................F1.6
0
Chain, chain sprocket check ....................................................................F1.6
0
Timing chain check
..................................................................................F1.6
0
REPLACING OIL PUMP GEARS (CRANKCASE COVER REMOVED) ......F1.61
Preliminary operations .............................................................................F1.6
1
Oil pump idler gear disassembly..............................................................F1.6
1
Oil pump control gear disassembly..........................................................F1.6
1
Disassembly of crankshaft gear pointing to oil pump idler gear ..............F1.6
2
Assembly of crankshaft gear pointing oil pump idler gear .......................F1.6
2
Oil pump control gear assembly ..............................................................F1.6
2
Oil pump idler gear assembly
.................................................................F1.6
3
OIL INTAKE PUMP REPLACEMENT
(CRANKCASE COVER REMOVED) ......................................................F1.64
Preliminary operations .............................................................................F1.6
4
Oil intake pump disassembly ...................................................................F1.6
4
Fit oil intake pump ....................................................................................F1.6
4
REMOVING AND ASSEMBLING OR REPLACING PRESSURE
OIL PUMP ...............................................................................................F1.65
Preliminary operations .............................................................................F1.6
5
Oil force pump disassembly .....................................................................F1.6
5
Oil force pump assembly .........................................................................F1.6
5
OIL PUMPS SHAFT ......................................................................................F1.66
Oil pumps shaft disassembly ...................................................................F1.6
6
Oil pumps shaft assembly ........................................................................F1.6
6
REPLACE GEARBOX CONTROL SHAFT RADIAL SEALING RING .........F1.67
Preliminary operations .............................................................................F1.67
