Huber KISS 1 Series Operation Manual Download Page 1

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KISS®

Immersion Circulator

Summary of Contents for KISS 1 Series

Page 1: ...KISS Immersion Circulator...

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Page 3: ...OPERATION MANUAL KISS Immersion Circulator...

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Page 5: ...Circulator 5 Immersion circulator KISS This operation manual is a translation of the original operation manual VALID FOR KISS E KISS 1xx KISS 2xx Abbreviations used in model names A polycarbonate bath...

Page 6: ...OPERATION MANUAL KISS Immersion Circulator V1 2 0en 11 12 20 0 3 1 6 The control panel Displays and keys...

Page 7: ...ture control unit with lifting eyes 18 2 1 1 2 Temperature control unit without lifting eyes 19 2 1 2 Mounting removing leveling feet 19 2 1 3 Positioning the temperature control unit 20 2 1 3 1 Tempe...

Page 8: ...4 1 3 1 General information on the overtemperature protection 35 4 1 3 2 Setting the overtemperature protection 36 4 1 4 Testing overtemperature protection for functionality 36 4 2 Filling venting de...

Page 9: ...cuit cleaning 51 7 4 1 Thermal fluid inspection 51 7 4 2 Rinsing the thermal fluid circuit 51 7 5 Cleaning the surfaces 53 7 6 Plug contacts 53 7 7 Decontamination repairs 53 8 Shutting down 54 8 1 Sa...

Page 10: ...OPERATION MANUAL KISS Immersion Circulator V1 2 0en 11 12 20 0 3 1 10...

Page 11: ...The models listed on page 5 are referred to in this operation manual as temperature control units and Peter Huber K ltemaschinenbau AG as Huber company or Huber Liability for errors and misprints exc...

Page 12: ...ing the operation manual Denotes an immediate hazardous situation that will result in death or serious injuries Denotes a general hazardous situation that may result in death or serious injuries Denot...

Page 13: ...th the temperature control unit Operators must be trained before handling the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibil...

Page 14: ...e telephone number is provided on page 57 in section Contact data Use with medical devices e g in Vitro diagnostic procedure or for direct foodstuff temperature control is NOT permissible The temperat...

Page 15: ...sposed of depending on the cleaning agent used Cleaning agents such as stainless steel cleaning agents sensitive fabrics detergents Please refer to the safety data sheet of the cleaning agent used for...

Page 16: ...ed using a suitable fill level sensor or a suitable temper ature limiter d Optional at the choice of the manufacturer Mechanical overtemperature protection Only temperature control units with a heater...

Page 17: ...tor 37 to the 0 position Power supply via hard wiring Disconnect the power supply by means of the building s circuit breaker Then turn the Mains isolator 37 to the 0 position Temperature control units...

Page 18: ...p side of the temperature control unit for transportation Use an industrial truck for transport The casters if present on the temperature control unit are not suitable for transport The casters are sy...

Page 19: ...he weight of the tempera ture control unit For the weight of the temperature control unit see the data sheet from page 58 in section Annex If the leveling feet were removed for shipment Do not lower t...

Page 20: ...ion see page 25 section Unscrewing activating the leveling feet if any 2 1 3 2 Temperature control unit without casters An industrial truck must be used for positioning the temperature control unit Do...

Page 21: ...Do not operate this temperature control unit from within the box or with an inadequately dimensioned bath This inhibits the exchange of air Ambient temperature values are provided on the technical da...

Page 22: ...on conditions Temperature control unit is connected to the power supply line DEATH FROM ELECTRICAL SHOCK BY DAMAGE TO THE POWER CABLE Do not put temperature control unit on power cable Operating the t...

Page 23: ...cooling water supply Cooling water and insulated temperature control hoses can be found in the Huber catalogue under Accessories 2 6 Wrench sizes and torques Note the wrench sizes that result for the...

Page 24: ...nformation about water quality see www huber online com Usage of un filtered river sea or ocean water as cooling water DAMAGE TO THE TEMPERATURE CONTROL UNIT Un filtered river or sea water is not suit...

Page 25: ...te the leveling feet before switching on the temperature control unit Uneven floors can be compensated by adjusting these leveling feet PROCEDURE Verify that the parking brakes of the casters if any h...

Page 26: ...valves quick release couplings are required Install burst disks on the application itself at the feed and discharge lines Install a bypass upstream of the valves quick release couplings for the appli...

Page 27: ...ncy must match the data provided on the rating plate of the temperature control unit In case of uncertainties about an existing protective earth PE have the connection inspected by an electrician 2 11...

Page 28: ...ry to the eyes skin respiratory tract The safety data sheet for the thermal fluid to be used must be read prior to using it and its content must be respected Observe the local regulations work instruc...

Page 29: ...nfluenced by heat trans fer temperature thermal fluid viscosity volume flow and flow speed Make sure that the electrical connection is adequately dimensioned The installation location of the temperatu...

Page 30: ...Immersion Circulator V1 2 0en 11 12 20 0 3 1 30 3 4 Display and control instruments 3 4 1 Display The control panel Displays and keys Home screen Temperature control is active Home screen Temperature...

Page 31: ...control unit runs Current internal temperature Display of the current thermal fluid temperature The temperature is meas ured and controlled by the internal temperature sensor Pt100 sensor optional Di...

Page 32: ...D to acknowledged the alarm sound of an error 3 4 2 4 Start Stop key Start or stop the thermoregulation by pressing the Start Stop button E 3 4 3 Adjusting settings There are two ways to adjust settin...

Page 33: ...g of Baud rate and Mode HuberBus 2 RS232 2 setting of Baud rate and Mode HuberBus 3 USB device setting of Baud rate and Mode HuberBus Only the Huber service engineer is allowed to use the STBus mode 4...

Page 34: ...a power outage or when switching on the temperature control unit this function can be used to determine how the temperature control unit is supposed to respond Auto Start function is turned off The t...

Page 35: ...ome sounds Circulation and thermoregulation are turned off 4 1 2 Turning off the temperature control unit PROCEDURE Warm the thermofluid to room temperature Stop the thermoregulation Switch off the te...

Page 36: ...lowing actions may only be carried out while constantly monitoring the temperature control unit and the application The overtemperature protection is installed only in temperature control units that h...

Page 37: ...se was installed at the Overflow 12 if present The other end of the hose must be inserted in a suitable collecting container Excess thermal fluid will leak at this point when the temperature control u...

Page 38: ...nting with the degassing operation Prerequisite You have filled the temperature con trol unit in accordance with the instructions on page 37 in Section Filling and venting the bath thermostat and the...

Page 39: ...open Close the Drain valve 4 by turning it clockwise turn 90 right as far as it will go Close the connection Circulation flow 1 Close the connection Circulation return 2 After drying out remove the dr...

Page 40: ...ure before stopping the circulation 5 1 1 Temperature control 5 1 1 1 Starting the temperature control process The temperature control process can be started after filling and complete venting PROCEDU...

Page 41: ...6 1 Controller interfaces 6 1 1 USB 2 0 interface The interfaces used must meet the specifications of the generally accepted standards The neces sary drivers for the interface can be found at www ftdi...

Page 42: ...am Pin Signal 1 I 2 U 3 U 4 I 6 2 Interfaces on the temperature control unit 6 2 1 Interfaces at the back 6 2 1 1 RS232 jack A PC a SPS or a Process Control System PCS can be connected to this jack fo...

Page 43: ...1 LAI commands There are 3 commands to communicate LAI commands to the temperature control unit 1 V Verify to query the device ID 2 L limit to query the device limits 3 G General to control and query...

Page 44: ...t limits Byte ASCII Hex Description Master sends M01L0F 1B r The slave responds S01L17F4484E20F4484E2045 r A response always includes four limit values starting from the eighth byte 1 Lower setpoint l...

Page 45: ...nt Meaning of the characters in the send string 0 30h No alarm acknowledgment 1 31h Any pending alarm tone is acknowledged 2 Ah Do not change the current state 10 Byte t tttt Query or set the setpoint...

Page 46: ...21 23 Byte p Checksum 24 Byte r 0Dh End character CR Example The temperature control mode and the alarm status should remain unchanged each and a setpoint of 4 00 C FE70 is to be set The master sends...

Page 47: ...9 C TE 15100 r n An external sensor is not connected or does not exist Read the tem perature control mode CA r n CA 00000 r n Temperature control and circulation are inactive CA 00001 r n Temperature...

Page 48: ...KISS Is the float blocked or sticky Please contact Customer Support if the thermal fluid level is sufficient and the float of the KISS controller moves freely 005 Low level alarm No enable signal lev...

Page 49: ...unit Also disconnect the temperature control unit from the power supply Performing maintenance work not described in these operation manual MATERIAL DAMAGE ON THE TEMPERATURE CONTROL UNIT Please cont...

Page 50: ...ntact data Operating company A Air cooling W Water cooling U Applicable only for Unistats 7 3 2 Replacing temperature control or coolant hoses Replace defective temperature control and or coolant hose...

Page 51: ...al fluids It may cause serious burns of the limbs Hygroscopy When continuously thermoregulating below room temperature hygroscopy causes the thermal fluid to accumulate water in the course of time Suc...

Page 52: ...it and your application at the same time Fill the system minimum fill level with the thermal fluid you wish to use The filling process is described on page 37 in section Filling and venting the bath t...

Page 53: ...inless steel surfaces Carefully clean painted surfaces damp only using a solution of sensitive fabrics detergent Follow the in structions on page 15 section Proper disposal of resources and consumable...

Page 54: ...be used must be read prior to using it and its content must be respected Observe the local regulations work instructions Wear your personal protective equipment e g temperature resistant safety glove...

Page 55: ...ly and return lines PROCEDURE Close the building s isolating valve in the cooling water supply and return lines Place the collecting container below the input and output of the Cooling coil 29 Unscrew...

Page 56: ...or the weight Additionally secure depending on model with plastic film cardboard and straps 8 9 Disposal Improper disposal ENVIRONMENTAL DAMAGE Spilled leaked thermofluid must be discarded immediately...

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Huber KISS 1 Series, Operation Manual

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