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hpmont HD3L Series User Manual Download Page 93

Chapter 8    Troubleshooting and Maintenance Shenzhen 

Hpmont 

Technology Co., Ltd. 

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82

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HD3L Series Controller  User Manual 

Unwanted Controller Recycling 

When disposing HD3L, pay attention to the following factors: 

The capacitors may explode if they are burnt. 

Poisonous gas may be generated when the plastic parts like front covers are burnt. 

Disposing method: Dispose unwanted controllers as industrial waste. 

 

Summary of Contents for HD3L Series

Page 1: ...V1 0 2016 04 HD3L Series Elevator Controller User Manual HD3L Series Elevator Controller...

Page 2: ...use this product until you have fully understood safety precautions Note Preserve this Manual for future use If you need the User Manual due to damage loss or other reasons please contact the regional...

Page 3: ...ion with peripheral devices Three phase AC power supply MCCB Contactor AC input reactor accessory EMI filter EMI filter AC output reactor accessory Motor HD3L Braking resistor accessory DC reactor acc...

Page 4: ...Version and Revision Records The version information is on top of the backbone and the bottom left of the cover Time 2016 4 Version V1 0 Revised chapter Revised contents V1 0 published...

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Page 6: ...t 12 3 5 Install and Dismantle Keypad 13 3 6 Dismantle Plastic Cover 14 Chapter 4 Electrical Installation 15 4 1 Precautions 15 4 2 Peripheral Accessories Selection 15 4 2 1 Wiring specifications of i...

Page 7: ...00 Status Display Parameters 42 6 1 2 d01 Drive Status Parameters 43 6 1 3 d02 Analogue Status Display Parameters 44 6 1 4 d03 Running Status Parameters 45 6 2 Group F General Parameters 46 6 2 1 F00...

Page 8: ...1 3 Motor Auto tuning 70 7 1 4 Inspection Running 70 7 1 5 High Speed Running 70 7 2 Terminal MS Run Application 70 7 3 Terminal Analogue Run Application 73 7 4 Power off Battery Driven Run Applicatio...

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Page 10: ...7 Elevator application guidance 8 Troubleshooting and Maintenance 1 Safety Information and Precautions 2 Product Information 3 Mechanical Installation 5 Operation Instructions 6 Function Introduction...

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Page 12: ...rotection of motor When choose the adaptive motor HD3L can effectively implement thermal protection of motor Otherwise it must adjust the motor protection parameters or other protection measures to en...

Page 13: ...between HD3L and the motor be sure to operate these circuit breakers or contactor when HD3L has no output so as to avoid any damage to HD3L Running voltage HD3L is prohibited to be used beyond the spe...

Page 14: ...nce the heatsink efficiency will be reduced because of the tenuous air The rated value of output current derates by 1 for each 100m increase of the altitude I e for the altitude of 4000m derated rate...

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Page 16: ...y Voltage 200 240VAC 2 380 460VAC 4 Single phase Three phase input D Three phase input T Input Phase Power Shenzhen Hpmont Technology Co Ltd HD3L 4T7P5 MODEL POWER INPUT OUTPUT Version S N 7 5kW 3PH 3...

Page 17: ...D3L 2D7P5 7 5 11 75 35 1 32 F3 HD3L 2D011 11 16 100 47 1 45 F4 Three phase power supply 200 240V 50 60Hz HD3L 2T015 15 21 62 55 F5 HD3L 2T018 18 5 24 77 70 F5 HD3L 2T022 22 30 92 80 F6 HD3L 2T030 30 3...

Page 18: ...rs uploading and downloading I O interface The programmable input interface has up to 34 functions The pragrammable output interface has up to 19 functions Communication protocol Built in MODBUS commu...

Page 19: ...Five LEDs display Setting function parameter checking status parameters checking fault code etc Indicators 5 unit indicators 5 status indicators Parameter copy Achieve quick parameter copy Environmen...

Page 20: ...an cover Keypad Upper cover Lower cover Mounting hole Middle enclosure Bottom enclosure Certification Nameplate Size F2 F4 Size F5 F6 Connection holes of power terminal Connection holes of control ter...

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Page 22: ...Site Requirement Ensure the installation site meets the following requirements Do not install at direct sunlight moisture water droplet location Do not install at flammable explosive corrosive gas and...

Page 23: ...de the following space to allow normal heat dissipation The requirements on mounting direction and space are shown in Figure 3 1 the unit is mm Figure 3 1 HD3L installation 3 4 Dimensions and Weight T...

Page 24: ...337 330 7 8 2 F5 290 469 240 235 445 430 8 20 4 F6 380 598 290 260 576 550 10 48 3 5 Install and Dismantle Keypad According to the direction of Figure 3 2 press the keypad until hear a click sound Do...

Page 25: ...ble The dismantle steps are shown as Figure 3 4 Before removing the upper cover please take away the keypad Figure 3 4 Dismantle plastic cover a 1 Extrude the hooks at both sides together take off the...

Page 26: ...sure nor short circuiting Do not do dielectric strength test on HD3L For HD3L with more than 2 year s storage please use regulator to power it slowly Do wiring connection of the braking resistor or th...

Page 27: ...2T030 200 125 50 50 25 F6 Three phase power supply 380 460V 50 60Hz HD3L 4T2P2 16 10 1 5 0 75 2 5 F2 HD3L 4T3P7 25 16 2 5 2 5 2 5 F2 HD3L 4T5P5 32 25 4 4 4 F2 HD3L 4T7P5 40 32 6 6 6 F3 HD3L 4T011 63 4...

Page 28: ...minal Figure 4 1 Size F2 Figure 4 2 Size F3 F6 Table 4 4 HD3L supply and motor terminal description Terminal Description L1 L2 L3 Three phase AC power input terminals U V W Output terminals connect to...

Page 29: ...4 Control Board and I O Board The control circuit and power circuit are basically insulated Do not touch HD3L after it is powered If the control circuit is connected to the external devices with live...

Page 30: ...mpedance 4 7k DI6 input impedance 1 6k DI6 can be selectable for high frequency input max frequency 50kHz P24 COM Digital power supply Analogue input use 24V power supply max output current is 200mA C...

Page 31: ...al power supply Digital input use 24V as supply max output current is 200mA SEL Digital input common terminal SEL and P24 are connected by default Disconnected SEL and P24 when use external power to d...

Page 32: ...ts current signal Control board CN9 SCI communication can select proper resistance Pin 1 2 are short connected select the proper resistance Pin 2 3 are short connected no resistance factory setting I...

Page 33: ...power supply SEL and P24 are short connected at factory or external power supply remove the connector between SEL and P24 their connections are shown in Figure 4 8 Figure 4 8 Dry contact connection C...

Page 34: ...nection in which external controller is common emitter output as shown in Figure 4 10 For PNP remove the connector between SEL and P24 Figure 4 10 NPN source PNP drain connection when using internal p...

Page 35: ...3 are selected as voltage input and the range is 10 10V When selecting internal 10V of HD3L refer to Figure 4 11 selecting 10V external supply refer to Figure 4 12 AI2 AI3 are selected as current inpu...

Page 36: ...ould correctly set the jumper Figure 4 14 AI4 connection AI4 overheat detection signal input Digital Output Connection DO1 can use internal 24V power supply of HD3L or external power supply the connec...

Page 37: ...n phase In driving system the noise source can be controller braking unit and contactor Noise receiver can be automation equipment encoder and sensor etc The mechanical system are divided into differe...

Page 38: ...y cable clamps as shown in Figure 4 18 Figure 4 18 Shielded cable connection 4 5 3 Motor Connection The longer cable between the controller and the motor is the higher frequency leakage current will b...

Page 39: ...nd conducting sensitivity in EMC standard but also suppress the radiation of the equipment 2 It can prevent the EMI generated by equipment from entering the power cable and the EMI generated by power...

Page 40: ...ly decreased when the distance between the output cables and the signal cables is above 0 3m Reducing RF interference The I O cables and the controller produce radio frequency interference A noise fil...

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Page 42: ...epletion braking resistor due to the high temperature 5 1 Function Description Note In the following sections you may encounter control running and status of HD3L description many times Please read th...

Page 43: ...he run speed is set by MS1 MS3 in combination or communication This mode is accessible when F00 05 2 or 4 Inspection running When inspection signal is valid the speed will be set by F05 08 inspection...

Page 44: ...ode HD3L is in keypad control mode Password locked status The user password lock of HD3L is avail There is no user password or unlocked Frequency unit The unit of the present parameter is Hz The prese...

Page 45: ...4 level menu mode setting first level function parameter group setting second level function parameter setting third level parameter setting fourth level The operation process is shown in Figure 5 2 a...

Page 46: ...Cycle according to y F d Modify No function Decrease by 1 when press this key one time Modify the internal No of function group Decrease by 1 according to the present modified bit Modify function valu...

Page 47: ...RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD AL...

Page 48: ...p status Unlock user s password F01 00 non zero press key to exit to stop run display status or detect no press on the keypad for 5 minutes the user s password will be valid The indicator of keypad wi...

Page 49: ...ser s password according to Figure 5 10 Figure 5 10 Operation of clearing user s password Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V RPM REV FWD ALM LO RE LOCK Hz A V R...

Page 50: ...EEPROM of keypad and then download 2 When uploading downloading parameters it displays E0022 and flashing which means EEPROM fault It will jump to next function code 10 seconds later The troubleshoot...

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Page 52: ...7 F01 Protection of Parameters on pages 47 48 F02 Start Stop Parameters on pages 48 49 F03 Acc Dec Parameters on pages 49 50 F04 Analogue Curve Parameters on pages 50 51 F05 Speed Parameters on pages...

Page 53: ...witch input 0 Invalid 1 Valid Bit10 Up forced speed switch input 0 Invalid 1 Valid Bit9 Contactor feedback input 0 Invalid 1 Valid Bit8 Brake feedback input 0 Invalid 1 Valid Bit7 Bit4 Unused marked a...

Page 54: ...ue Display setting frequency d01 05 Setting frequency after Acc Dec Actual value Display frequency after Acc Dec d01 06 Output frequency Actual value Display output frequency d01 07 Setting RPM Actual...

Page 55: ...the gain bias and filter d02 04 AI3 voltage Actual value Display AI3 input voltage When selects current input 10 00V corresponds to 0mA and 10 00V corresponds to 20mA d02 05 AI3 voltage after calculat...

Page 56: ...d03 02 Output terminal status Actual value Display output terminal status Each bit binary of this parameter stands for different physical channels which are in the below table Positive logic 0 stands...

Page 57: ...in the parameters must F00 02 F00 03 Max output frequency of HD3L 5 00 100 00 50 00Hz Defines the max frequency that HD3L is allowed to output Be careful to set reasonable parameters according to the...

Page 58: ...ll menu mode All parameters can be displayed 1 Checking menu mode Only parameters different from factory setting can be displayed F01 02 Function code parameter initialization 0 3 0 0 No operation HD3...

Page 59: ...00m s Defines the initial speed required for starting HD3L The start speed if properly set can minimize the start jerk F02 04 Retention time of start speed 0 000 4 999 0 000s Defines the time in which...

Page 60: ...d 0 020 9 999 0 200m s2 Defines the Acc speed of elevator at inspection run mode F03 07 Inspection Dec speed 0 020 9 999 1 000m s2 Defines the Dec speed of elevator at inspection run mode F03 08 Batte...

Page 61: ...n setting 0 0 100 0 0 0 F04 03 Line 1 max setting F04 01 100 0 100 0 F04 04 Corresponding value of line 1 max setting 0 0 100 0 100 0 F04 05 Line 2 min setting 0 0 F04 07 0 0 F04 06 Corresponding valu...

Page 62: ...ator in the battery driven run mode F05 10 Up forced speed switch detection value 0 0 100 0 F00 02 97 0 Defines the speed detection value at the forced switch action After forced switch act the runnin...

Page 63: ...E0032 fault motor over speed F05 18 0 HD3L does not detect motor over speed fault F05 19 Detection value of speed deviation 0 0 30 0 F00 02 20 0 F05 20 Detection time of speed deviation 0 0 2 0 1 0s W...

Page 64: ...r weight Rated load F06 03 Up electrical pre torque gain 0 000 9 000 1 000 F06 04 Up brake pre torque gain 0 000 9 000 1 000 F06 05 Down electrical pre torque gain 0 000 9 000 1 000 F06 06 Down brake...

Page 65: ...auto tuning In the process of stationary auto tuning the stator resistance F07 07 rotor resistance F07 08 and leakage inductance F07 09 will be auto measured and written into F07 07 F07 08 and F07 09...

Page 66: ...tor 0 000 65 535 Depend on motor F07 08 Rotor resistance of motor 0 000 65 535 Depend on motor F07 09 Leakage inductance of motor 0 0 6553 5mH Depend on motor F07 10 Mutual inductance of motor 0 0 655...

Page 67: ...rated RPM F07 04 are set correctly Range of slip compensation F07 19 Rated slip Rated slip F07 03 F07 04 Np 60 Np is the number of motor pole pairs F07 20 AVR function 0 2 1 0 Disabled 1 Enabled all...

Page 68: ...lation may occur if the value of KP is too high The system response can be expedited through increasing the ASR KI F08 01 F08 03 but oscillation and high overshoot happen easily if the value of KI is...

Page 69: ...so F12 00 can be increased But too long filter time will affect sensibility F12 01 DI1 function 000 134 1 F12 02 DI2 function 000 134 2 F12 03 DI3 function 000 134 3 F12 04 DI4 function 000 134 4 F12...

Page 70: ...ed on these signals HD3L sets the torque bias and starts the elevator stably Select among WD1 WD4 according to the actual number of weighing devices and set the load of switches based on F06 08 F06 11...

Page 71: ...e detect range is set by F05 16 speed within FAR range The indication signal will also output at stop 10 Up signal output ON signal will output when the elevator is at up running 11 Down signal output...

Page 72: ...100 0 100 0 0 0 F13 07 AI2 bias F13 10 AI3 bias F13 13 AI4 bias F13 05 AI1 gain 10 00 10 00 1 00 F13 08 AI2 gain F13 11 AI3 gain F13 14 AI4 gain F13 06 AI1 filter time 0 01 10 00 0 05s F13 09 AI2 fil...

Page 73: ...nding to 5V 2 At down up limit of No 1 and No 2 function is corresponding to 0V while down limit is corresponding to 5V 3 Up limit of No 3 5 functions is corresponding to max output voltage 10V 4 When...

Page 74: ...14 04 0 it will not detect communication timeout F14 05 Detection time of communication error 0 0 1000 0 0 0s Time at communication error setting time of F14 05 it will be considered as E0029 fault SC...

Page 75: ...output 25 Heatsink temperature 26 Input terminal status Bit0 Bit11 correspond to DI1 DI12 27 Output terminal status Bit0 Bit5 correspond to DO1 DO2 and RLY1 RLY4 28 MODBUS status 29 Total time at pow...

Page 76: ...put F16 09 Selection at motor overheat fault 0 1 0 0 When detect that the motor is overheated alarm E0020 fault motor overheat after motor stops 1 When detect that the motor is overheated alarm E0020...

Page 77: ...HD3L detects certain input voltage does not hit the detect base F17 03 and exceeds the detect time F17 04 HD3L alarms E0015 fault lack of input F17 03 or F17 04 0 or in the battery driven run mode HD...

Page 78: ...tion of external fault reset auto reset count will be cleared F17 10 Faulty relay action 00 11 00 Units In auto reset process 0 Faulty relay doesn t act 1 Faulty relay acts Tens In undervoltage proces...

Page 79: ...g noise of the motor The higher the carrier frequency the lower the noise made by the motor Please properly set the carrier frequency When the value is higher than the factory setting HD3L should be d...

Page 80: ...ameters 4 Set digital I O terminal parameters of Group F12 according to the actual wiring 5 Set the parameter according to the actual running mode Terminal MS running mode Set MS parameters of Group F...

Page 81: ...h Speed Running 1 Give the floor normal run command so that the elevator can run normally Then set Group F02 of start stop parameters start stopping parameters adjust starting stopping brake and motor...

Page 82: ...Rated voltage of motor Depend on actual value F07 02 Rated current of motor Depend on actual value F07 03 Rated frequency of motor Depend on actual value F07 04 Rated RPM of motor Depend on actual va...

Page 83: ...Dec jerk 0 350m s3 F03 06 Inspection Acc speed 0 200m s2 F03 07 Inspection Dec speed 1 000m s2 F03 13 Stop Dec jerk 0 350 m s3 F05 00 Multi speed 0 0 As actual value F05 01 Multi speed 1 Re leveling s...

Page 84: ...Set Parameter Refer to Table 7 1 for the general function code The terminal analogue special function code setting content is shown as Table 7 3 Table 7 3 Terminal analogue run parameter Ref Code Fun...

Page 85: ...and debug according to running effect F06 02 Down pre torque bias 50 0 F06 03 Up electrical pre torque gain 1 000 F06 04 Up brake pre torque gain 1 000 F06 05 Down electrical pre torque gain 1 000 F0...

Page 86: ...the line rate of F03 08 battery driven Acc speed till the speed of F05 09 battery driven run speed 3 When the elevator runs near a leveling area the elevator controller cuts off the battery driven ru...

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Page 88: ...voltage Check wiring and wire HD3L properly E0001 Acc overcurrent Improper connection between controller and motor Improper motor parameters The rating of the used HD3L is too small Acc Dec time is t...

Page 89: ...high Adjust Acc time Adjust V f curve or torque boost Check mains supply voltage Use controller with proper power rating E0018 Excessive speed deviation Brake fault or contactor fault PG pulse number...

Page 90: ...CI ommunication timeout Connection fault of communication cable Disconnected or not well connected Check the connection E0029 SCI communication error Connection fault of communication cable Disconnect...

Page 91: ...on the keypad are off and the voltage between power terminals and is below 36V For HD3L with more than 2 years storage please use voltage regulator to increase the input voltage gradually Do not leave...

Page 92: ...will be damaged 3 For controllers that have been stored for a long time they must be powered up every 2 years When supplying AC power to the controller use a voltage regulator to gradually raise the...

Page 93: ...ler User Manual Unwanted Controller Recycling When disposing HD3L pay attention to the following factors The capacitors may explode if they are burnt Poisonous gas may be generated when the plastic pa...

Page 94: ...extension cable is an accessory If needed please order goods The models are as follows 1m extension cable to keypad HD CAB 1M 2m extension cable to keypad HD CAB 2M 3m extension cable to keypad HD CAB...

Page 95: ...5 HD3L 2T022 22 7 10 9 6 4 HD3L 2T030 30 7 10 9 8 HD3L 4T2P2 2 2 56 210 100 1 HD3L 4T3P7 3 7 56 144 80 1 2 HD3L 4T5P5 5 5 56 100 70 1 6 HD3L 4T7P5 7 5 56 72 64 2 HD3L 4T011 11 34 48 40 3 2 HD3L 4T015...

Page 96: ...d00 02 Special software version of DSP 0 00 9 99 Actual d00 03 Software version of keypad 0 00 9 99 Actual d00 04 Elevator running status Display in 16 bit binary Bit0 Controller enable Bit1 Inspecti...

Page 97: ...9A Actual d01 12 Output torque 0 0 300 0 motor rated torque Actual d01 13 Output power 0 0 200 0 motor rated power Actual d01 14 DC bus voltage 0 999V Actual d01 15 d01 16 Unused d02 Analogue Status D...

Page 98: ...535 Actual d03 06 Running times 0 65535 Actual d03 07 Present fault 0 100 Actual F00 Basic Parameters on pages 46 47 F00 00 Motor type 0 Asynchronous motor 0 1 F00 01 Motor control mode 0 V f control...

Page 99: ...invalid 0 000s 0 001s F02 09 Unused F03 Acc Dec Parameters on pages 49 50 F03 00 Acc speed 0 020 9 999m s2 0 700m s2 0 001m s2 F03 01 Start Acc jerk 0 020 9 999m s3 0 350m s3 0 001m s3 F03 02 End Acc...

Page 100: ...0 F00 02m s 0 000m s 0 001m s F05 05 Multi speed 5 0 000 F00 02m s 0 000m s 0 001m s F05 06 Multi speed 6 0 000 F00 02m s 0 000m s 0 001m s F05 07 Multi speed 7 0 000 F00 02m s 0 000m s 0 001m s F05 0...

Page 101: ...0 0 1 F06 12 F06 20 Unused F07 Asyn Motor Parameters on pages 54 57 F07 00 Rated power of motor 0 2 400 0kW Depend on motor 0 1kW F07 01 Rated voltage of motor 0V HD3L rated voltage 1V F07 02 Rated c...

Page 102: ...High speed ASR Kp 1 9999 500 1 F08 03 High speed ASR KI 0 9999 500 1 F08 04 ASR PI swithcing frequency 1 0 00 50 00Hz 10 00Hz 0 01Hz F08 05 ASR PI swithcing frequency 2 0 00 50 00Hz 15 00Hz 0 01Hz F0...

Page 103: ...ime of multi speed terminal 0 000 2 000s 0 010s 0 001s F12 14 Unused F12 15 DO1 function 0 Unused 1 Controller is ready 2 Controller is running 3 Controller is at zero speed running 4 Zero speed runni...

Page 104: ...ias 100 0 100 0 0 0 0 1 F13 14 AI4 gain 10 00 10 00 1 00 0 01 F13 15 AI4 filter time 0 01 10 00s 0 05s 0 01s F13 16 AO1 function 0 Unused 1 Running speed 0 max output speed 2 Setting speed 0 max outpu...

Page 105: ...ed 1 Rated current of HD3L 2 Controller status 3 Operate channel 4 Setting speed 5 Setting speed after Acc Dec 6 Output frequency 7 Setting RPM 8 Running RPM 9 Unused 10 Output voltage 11 Output curre...

Page 106: ...ontactor fault 0 1 10 0s 2 0s 0 1s F16 07 Multi speed inspection 0 7 0 1 F16 08 Zero speed threshold 0 001 0 010m s 0 003m s 0 001m s F16 09 Selection at motor overheat fault 0 Alarm fault after motor...

Page 107: ...0s times 0 1s times F17 10 Faulty relay action Units In auto reset process 0 Faulty relay doesn t act 1 Faulty relay acts Tens In undervoltage process 0 Faulty relay doesn t act 1 Faulty relay acts 0...

Page 108: ...otage at NO 5 fault 0 999V 0V 1V F17 15 Output voltage at NO 5 fault 0 999V 0V 1V F17 16 Output current at NO 5 fault 0 0 999 9A 0 0A 0 1A F17 17 Input terminal status at NO 5 fault 0 0x1FF 0 1 F17 18...

Page 109: ...Appendix A Parameter Shenzhen Hpmont Technology Co Ltd 98 HD3L Series Controller User Manual Ref Code Function Setting Range Default Unit Attribute Setting 1 Three phase...

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