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Horizon Reverse Osmosis Seafari Versatile SFC-1400-2, Owner'S Manual

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Horizon Reverse Osmosis Seafari Versatile SFC-1400-2 Owner'S Manual Download Page 123

4

3

5

1

2

Page L - 9  HP PUMP/MOTOR ASSEMBLY

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1-11

1

H2156210001

HP PMA 2.1 HP/50/60/3.0 GPM 1 PH

1

H2156210002

HP PMA 2.5 HP/50/60/4.2 GPM 1 PH

1

H2156210004

HP PMA 3.0 HP/60/3.0 GPM 3 PH

1

H2156210005

HP PMA 3.0 HP/50/4.2 GPM 3 PH

1

H2156210006

HP PMA 3.0 HP/60/4.2 GPM 3 PH

1

1

15AD062412

MOTOR 

2.1 HP 50/60 110/220 1 PH

1

15AC062412

MOTOR 

2.5 HP 50/60 110/220 1 PH

1

15AE231012

MOTOR 

3.0 HP 220/380/50/3

1

15AF241012

MOTOR 

3.0 HP 220/460/60/3

2

1

12180511CO

HP PUMP

/ 3.0 

GPM SS

1

12180512CO

HP PUMP

/ 4.2 

GPM SS

3

1

1317021969

ELB90 -6 FLARE x 3/8 MPT SS

4

1

01013725CL

NIPPLE 1/2 NPT x CLOSE PVC

5

1

0101062683

ELB90 1/2 FPT x 3/4 BARB PVC

ITEM NO.

QTY.

PART NO.

DESCRIPTION

1-11

1

H2156210001

HP PMA 2.1 HP/50/60/3.0 GPM 1 PH

1

H2156210002

HP PMA 2.5 HP/50/60/4.2 GPM 1 PH

1

H2156210004

HP PMA 3.0 HP/60/3.0 GPM 3 PH

1

H2156210005

HP PMA 3.0 HP/50/4.2 GPM 3 PH

1

H2156210006

HP PMA 3.0 HP/60/4.2 GPM 3 PH

1

1

15AD062412

MOTOR 

2.1 HP 50/60 110/220 1 PH

1

15AC062412

MOTOR 

2.5 HP 50/60 110/220 1 PH

1

15AE231012

MOTOR 

3.0 HP 220/380/50/3

1

15AF241012

MOTOR 

3.0 HP 220/460/60/3

2

1

12180511CO

HP PUMP

/ 3.0 

GPM SS

1

12180512CO

HP PUMP

/ 4.2 

GPM SS

3

1

1317021969

ELB90 -6 FLARE x 3/8 MPT SS

4

1

01013725CL

NIPPLE 1/2 NPT x CLOSE PVC

5

1

0101062683

ELB90 1/2 FPT x 3/4 BARB PVC

Summary of Contents for Seafari Versatile SFC-1400-2

Page 1: ...Membrane 2 HRO Seafari SFC 900 2 HRO Seafari SFM 900 2 HRO Seafari SFC 1400 2 HRO Seafari SFM 1400 2 HRO Seafari SFC 1800 2 HRO Seafari SFM 1800 2 P O Box 5463 Carson California 90745 5463 U S A Tel...

Page 2: ...s dependent on the component prior to it and governs the performance of all components after it Proper performance of the system is thus dependent upon proper operation of every single component withi...

Page 3: ...rts System Information Model Number Serial Number Operating Voltage Alternating Current Single Phase ___ 120 VAC 60 Hz ___ 230 VAC 60 Hz ___ 220 VAC 50 Hz Alternating Current Three Phase ___ 208 230 V...

Page 4: ...anty Registration System Information Model Number Serial Number Date Purchased Date Commissioned Dealer Information Dealer s Name Address City State Country Postal Code Dealer s Invoice Number Custome...

Page 5: ...front side of this page and Mail it to HROSystems P O BOX 5463 CARSON CALIFORNIA 90745 5463 U S A Attn Warranty Registration or visit our World Wide Web Site at http www hrosystems com and e mail the...

Page 6: ...EDURE H SHUTDOWN PROCEDURE I SYSTEM TROUBLESHOOTING GUIDE J STORAGE CLEANING PROCEDURE OF THE SYSTEM R O MEMBRANE R O MEMBRANE ELEMENT PROTECTION SHORT TERM SHUTDOWN STORAGE PROCEDURE LONG TERM SHUTDO...

Page 7: ...HROSystems Horizon Seafari Self Contained and Modular Style NOTES vi...

Page 8: ...SECTION A WARRANTY...

Page 9: ...xides and calcium carbonates or alkaline soluble organic inorganic substances and microbiological slimes The Membrane Element is not warrantied for iron fouling rust chemical or petroleum products att...

Page 10: ...HRO Systems Horizon Seafari Self Contained and Modular Style Page A 2 NOTES...

Page 11: ...SECTION B SPECIFICATIONS...

Page 12: ...s HRO Seafari SF 900 2 900 U S Gallons 3 407 liters HRO Seafari SF 700 1 700 U S Gallons 2 650 liters HRO Seafari SF 1400 2 1400 U S Gallons 5 300 liters HRO Seafari SF 900 1 900 U S Gallons 3 407 lit...

Page 13: ...U S Gallons 13 2 liters HRO SFM 700 1 1400 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFM 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 450 1...

Page 14: ...d Pressure created by the High Pressure Pump govern the amount of energy required by the High Pressure Pump s Electric Motor In order to maintain a sufficient flow of feed water into the Reverse Osmos...

Page 15: ...10 5 60 5 230 2 6 10 6 54 5 Three 220 3 0 9 2 78 230 3 0 8 2 70 Three 380 3 0 4 6 39 460 3 0 4 1 35 BOOSTER PUMP MOTOR 1 2 horse power PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60...

Page 16: ...49 1 Single 220 2 2 10 5 27 2 230 2 6 10 6 24 5 BOOSTER PUMP MOTOR 1 2 horse power PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60 220 230 5 3 7 17 Three 50 60 220 230 5 2 12 Three 50...

Page 17: ...HROSystems Horizon Seafari Self Contained and Modular Style NOTES Page B 6...

Page 18: ...SECTION C INTRODUCTIONS...

Page 19: ...e membrane Concentrated brine enters the Brine Water Flow Meter which allows observation of the condition of the High Pressure Pump The Brine Water is then discharged through the Brine Discharge Conne...

Page 20: ...HROSystems Horizon Seafari Self Contained and Modular Style 1 ANATOMY OF A REVERSE OSMOSIS MEMBRANE ELEMENT Page C 2...

Page 21: ...ing channel Several elements may be connected in series within a single or multiple pressure vessel s E BOUNDARY LAYER CONCENTRATION POLARIZATION When water permeates through the membrane nearly all t...

Page 22: ...HROSystems Horizon Seafari Self Contained and Modular Style Page C 4 NOTES...

Page 23: ...SECTION D SYSTEM SCHEMATIC WITH COMPONENT IDENTIFICATIONS COMPONENT DESCRIPTIONS...

Page 24: ...Pump 4 Rinse Clean Inlet Valve optional is used to change the system from an operational mode to a rinse storage or cleaning mode This valve directs water into the Booster Pump from either the raw wat...

Page 25: ...50 51 52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 High P...

Page 26: ...he Booster Pump from damage 21 23 Future reference B PRESSURIZATION SUBSYSTEM Proper pressure and proper flow across the HROSystems Membrane Element are two basic requirements of Reverse Osmosis Refer...

Page 27: ...Water being produced is Un potable then no signal is sent to the valve and it thus remains in the normally open position The normally open position diverts the un potable Product Water to discharge 4...

Page 28: ...o ensures only potable Product Water passes into the Product Water Storage Tank 55 Main Power Enclosure This enclosure houses the high voltage components of the system It serves as the connection poin...

Page 29: ...ssure Pump Motor 25 starts BOOST PUMP This switch controls the Booster Pump 5 independent of the High Pressure Pump 26 When pressed the booster pump starts and runs by itself until the Start switch is...

Page 30: ...operate on an otherwise insufficient power source Power This indicator is lit when power is supplied to the controller This indicates that the main power breaker has been switched on System On This l...

Page 31: ...HROSystems Horizon Seafari Self Contained and Modular Style Page D 8 NOTES...

Page 32: ...SECTION E SYSTEM INSTALLATION PROCEDURE...

Page 33: ...t Sea Cock Valve 1 2 turn ball valve min size with a MNPT connection for the supplied HRO fitting This inlet must be installed below water level and must never be able to draw air The system intake mu...

Page 34: ...several auxiliary systems 4 ACCESS FOR MAINTENANCE Give careful consideration to access to items for maintenance purposes Hidden or out of reach items may become forgotten and cause damage to other sy...

Page 35: ...high pressure pump and replace with the orange vented cap It is very important that the vented cap is installed or pressure builds up within the pump crankcase which may lead to pump damage 2 Ensure t...

Page 36: ...52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Page 37: ...d into the body Insert tube with attached parts into the body and tighten nut finger tight DISASSEMBLY Step 4 To remove tubing in order to reuse the fitting assembly cut tubing close to nut push tubin...

Page 38: ...Gauge High Pressure Gauge 32 42 52 813 mm 1067 mm 1320 mm Membrane Vessel Assembly Diversion Valve Bypass Switch High Pressure Pump Inlet Backpressure Regulator Valve 15 1 2 394 mm A DETAIL A Brine Di...

Page 39: ...e Product Test Tap High Pressure Hose Inlet From HP Pump Vessel Mounting Frame 32 42 52 813 mm 1067 mm 1321 mm Diversion Valve Bypass Switch Backpressure Regulator 15 1 2 394 mm Horizon Seafari Modula...

Page 40: ...HROSystems Horizon Seafari Self Contained and Modular Style Page E 8 Component Dimensions Standard Pre filters Leave 4 Below for Element Removal Booster Pump High Pressure Pump...

Page 41: ...HROSystems Horizon Seafari Section E Installation Page E 9 Sea Strainer Add 4 Below for Screen Removal Charcoal Filter Add 4 Below for Element Removal Fresh Water Flush Add 4 Below for Element Removal...

Page 42: ...Contained and Modular Style Page E 10 Plankton Filter Add 4 Below for Element Removal Multi Media Filter 15 Deep Clean Rinse Panel Add 12 Below for Tubing Hose Commercial Prefilter Oil Water Separator...

Page 43: ...tee another auxiliary system into the Horizon Seafari System Feed Line DO NOT mount the R O Membrane assembly in areas with temperatures above 120 F 40 C or in freezing temperatures Do not mount the M...

Page 44: ...inse Panel optional with Inlet Clean Rinse Valve 4 Outlet Clean Rinse Valve 35 and Garden Hose Valve for Pressurized Fresh Water Rinse Connection This valve panel assembly replaces the individual Clea...

Page 45: ...the Booster Pump Inlet to the Center common port of the Inlet Clean Rinse Valve 4 Keep this line as short and straight as possible Avoid up and down loops 90 elbows and hose kinks 7 Fresh Water Flush...

Page 46: ...ia Fill Plug located on top of the Multi Media Filter Lid Place a funnel over the Fill Hole Pour into the funnel approximately 15 lbs 7 kg of small gravel 1 8 x 1 4 inch first on the bottom then appro...

Page 47: ...Commercial Pre filter Outlet Pressure Pick Up Plumb to Pigtail on rear of control manifold with supplied tubing See pg E 11 for location of pigtail on control manifold The Oil Water Separator Assembl...

Page 48: ...or mounting the Assembly To Standard Pre filtration Oultlet Gauge Connect the Inlet of the High Pressure Pump to the Outlet of the Low Pressure Pick Up Tee 16 R O Membrane Vessel Assy 28 29 To System...

Page 49: ...tubing connect the outlet of the Charcoal Filter to the connector If a U V Sterilizer is the final post filtration component connect the outlet of the U V to the product water storage tank connector...

Page 50: ...Cable hole place the Touch Pad into the indent and check for sizing Clean up the indent as required for a good fit If the indent was made in wood or other porous surface then it is best to seal the s...

Page 51: ...SECTION F SYSTEM COMMISSIONING INITIAL START UP OF A NEW HORIZON SEAFARI SYSTEM WITH INITIAL NEW SYSTEM READINGS FORM...

Page 52: ...ON AUTHORIZED OR MISUSE OF AUTHORIZED CHEMICALS VOIDS SYSTEM WARRANTY Do not connect any water line to the Horizon Seafari system that may contain any of the above listed chemicals Example Do not conn...

Page 53: ...52 35 36 46 55 56 57 12 Horizon Seafari S eries 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Page 54: ...Gauge High Pressure Gauge 32 42 52 813 mm 1067 mm 1320 mm Membrane Vessel Assembly Diversion Valve Bypass Switch High Pressure Pump Inlet Backpressure Regulator Valve 15 1 2 394 mm A DETAIL A Brine Di...

Page 55: ...e Product Test Tap High Pressure Hose Inlet From HP Pump Vessel Mounting Frame 32 42 52 813 mm 1067 mm 1321 mm Diversion Valve Bypass Switch Backpressure Regulator 15 1 2 394 mm Horizon Seafari Modula...

Page 56: ...he Diversion Valve 43 is positioned outward away from the coil body The manual bypass lever may be locked in the bypass position by pressing it in fully and then twisting 90 clockwise To unlock twist...

Page 57: ...System Press the Booster Pump switch then the Start switch and finally the Stop switch Ensure that the High Pressure Pump Electric Motor and the Booster Pump Electric Motor turned in the proper rotat...

Page 58: ...and correct the problem 23 Use the Product Water Flow Meter 42 to measure the product flow The system may not produce potable water for up to 30 minutes The salinity of the Product Water diminishes gr...

Page 59: ...he owner and future operator s reference This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Horizon Seafari system The pe...

Page 60: ...llowing after one hour continuous proper running of the system Maintain this original form with the System Owner s Manual for future reference and troubleshooting Serial Number Model Number Name of Op...

Page 61: ...HROSystems Horizon Seafari Self Contained and Modular Style Page F 10 NOTES...

Page 62: ...after one hour continuous proper running of the system The commissioning person or company should maintain this original form for future reference and troubleshooting Serial Number Model Number Name...

Page 63: ...HROSystems Horizon Seafari Self Contained and Modular Style Page F 12 NOTES...

Page 64: ...SECTION G SYSTEM START UP PROCEDURE...

Page 65: ...owing page 12 Bleed all air from the Commercial Pre filter 14 and Oil Water Separator 17 by opening the air bleed valve located at the top of the each housing 15 18 and close when water displaces all...

Page 66: ...ut the Back Pressure Regulator Valve 33 open fully The reduced torque available to the motor is not sufficient to turn the high pressure pump when the Back Pressure Regulator Valve is adjusted to 850...

Page 67: ...le Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System Illustrated with All Options Shown during first 5 minutesof operation without pressureapplied Horizon Seafari Series 450...

Page 68: ...strated with All Options S hown with pressureapplied but product water isnot yet potable S hown pressurized andproducing potablewater The System Illustrated in the 3 separate stages of Start Up Operat...

Page 69: ...HROSystems Horizon Seafari Section G System Start Up Procedure Page G 5...

Page 70: ...SECTION H SHUTDOWN PROCEDURE...

Page 71: ...could raise the standing water temperature in the components above 122 F 50 C At or above this high temperature pressurized hot water could cause irreversible damage to the HRO R O Membrane Elements...

Page 72: ...ical Service Technician when requesting assistance from HRO Systems Serial Number Model Number Name of Operator Date Name Company of Installer Name of Owner System Power VAC Hz Phase Feed Water Temper...

Page 73: ...Service Technician when requesting assistance from HRO Systems Serial Number Model Number Name of Operator Date Name Company of Installer Name of Owner System Power VAC Hz Phase Feed Water Temperature...

Page 74: ...SECTION I SYSTEM TROUBLESHOOTING GUIDE...

Page 75: ...lt Lamp illuminates when the Low Pressure Switch is OPEN and after 10 seconds of illumination the System shuts off Press the Fault Reset Switch then Start the System Take note of the Low Pressure Gaug...

Page 76: ...passing full voltage or it is rated too low for the full load amperage of the system Reset the Circuit Breaker and check the circuit breaker to ensure that it passes full voltage across all legs when...

Page 77: ...ge reading is low with normal Brine Discharge Flow Meter reading and normal product water flow meter reading Dirty orifice in the High Pressure Gauge pressure port requires cleaning 3 High Pressure Ga...

Page 78: ...tube A cracked or broken product water tube is caused by a blockage in the Product Water line Ensure that there are no blockages valves or kinks in this line The End Cap Product Water O Ring is cut or...

Page 79: ...substantial flow when the system operating pressure is below 420 PSI and the system is operating in full salinity seawater The R O Membrane Element has a cracked product water tube A cracked or broke...

Page 80: ...n optimal performance Pressures below 850 PSI cause low Product Water Production and poor Product Water Quality The Operating Pressure is correlated to the Feed Water Temperature production rate and F...

Page 81: ...ssing and requires replacement There is debris in the valve chamber s causing one or more valve to remain open The Electric Motor RPM is low due to improper Cycles from the Power Source to the System...

Page 82: ...witch closes as the Pre filtration pressure rises above 6 psi 2 psi in order to maintain the System in operation The Low Pressure Switch opens and shuts the System off as the Pre filtration pressure d...

Page 83: ...system has sat for an extended period of time without operation and the biological slimes trapped within the Pre filter have decayed and are producing hydrogen sulfite Replace the Pre filter Element...

Page 84: ...ed and requires replacement The Salinity Probe may have debris on it and requires cleaning The Salinity Meter may require calibration Check the actual salinity content of the product water with a port...

Page 85: ...the shell by removing 4 screws This exposes the main controller circuit board 11 Confirm the BOOSTER PUMP BP LED as shown in the Fig 1 is on when the Booster Pump is activated Whenever this LED is on...

Page 86: ...ltage is 0 on the step above measure a DC voltage on the terminals marked as 3WAY on the Control Circuit board If there is 12V present then check the connecting cable between the Valve and Circuit boa...

Page 87: ...sure Pump Contactor To deactivate the contactor press the Stop switch twice To activate the contactor again press Start switch 6 If the contactor is mechanically operating but no voltage present at th...

Page 88: ...m its mounting tee and wipe electrodes clean with a clean soft cloth or paper towel 4 Disassemble the Controller Enclosure and open the enclosure by 4 screws 5 Restore the power to the system and pres...

Page 89: ...voltage drops below acceptable standards for even a micro second this causes the electronic circuit to not latch Controller is wired improperly or there are loose wires check wiring with proper wiring...

Page 90: ...HROSystems Horizon Seafari Self Contained and Modular Style Page I 16...

Page 91: ...SECTION J SYSTEM R O MEMBRANE ELEMENT STORAGE PROCEDURE WINTERIZING FREEZING TEMPERATURE STORAGE CLEANING PROCEDURE...

Page 92: ...attack to the R O Membrane Element may damage the element beyond repair Chemical attack of the R O Membrane Element is not covered by warranty STORAGE CAUTION The interior of a membrane element being...

Page 93: ...50 1800 U S GPD ReverseOsmosisDesalinationSystem 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 BrineFlowmeter The Cube Contains 32 HighPress Switch 43 Diversion Valve 42 Product Flowmeter...

Page 94: ...n Seafari Series 450 1800 U S GPD ReverseOsmosisDesalinationSystem 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 BrineFlowmeter The Cube Contains 32 HighPress Switch 43 Diversion Valve 42...

Page 95: ...on the Rinse Clean Outlet Valve 35 to the Brine Discharge normal operation position 6 Fully open the Back Pressure Regulating Valve 33 7 Operate the system by pressing the Start switch The fresh water...

Page 96: ...tank stop the system 11 Open the Back Pressure Regulating Valve 33 full open 12 Add 10 20 gal 8 15 liters of product water to the Rinse Clean Tank 13 Fill a separate plastic bucket or container with 1...

Page 97: ...ately 20 minutes of re circulation stop the system 17 In order to empty the Clean Rinse Tank position the Rinse Clean Outlet Valve 35 to the Brine Discharge normal operating position 18 Operate the sy...

Page 98: ...d dramatically from one day to another then the reason for production drop may be due to chemical attack or suspended solids fouling which is not likely cleanable Chemical attack can be from sewage ch...

Page 99: ...derate rust fouling R O Membrane Elements which are heavily fouled with rust may not be recoverable as rust not only fouls the Membrane Element but also damages the membrane surface CAUTION DO NOT MIX...

Page 100: ...cal solution from the tank stop the system 18 Refill the Rinse Clean Tank 50 with non chlorinated product water 19 Position the Rinse Clean Outlet Valve 35 to the Clean Rinse Tank 50 for Rinse Re circ...

Page 101: ...SECTION K MAINTENANCE TIME CHART OPERATOR S PREVENTATIVE MAINTENANCE COMPONENT MAINTENANCE REPAIR...

Page 102: ...does not harm the pump Use only HRO PO High Pressure Pump oil DO NOT USE MOTOR OIL OR OTHER HYDRAULIC OIL 3 Regularly clean any salt water or salt deposits from the system with a wetted rag 4 Check re...

Page 103: ...52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Page 104: ...ed MAINTENANCE TIME INTERVAL TIME INTERVAL COMPONENT REQUIRED INTERMITTANT CONTINUAL DUTY DUTY Sea Strainer Inspect Clean weekly 100 hrs Screen Housing Booster Pump Replace Seal 2000 hrs or if seal le...

Page 105: ...l Clean the mesh screen and lower it back into the bowl Ensure that the seal on the cap is undamaged and free from debris Replace the cap making sure the seal is seated properly 4 Booster Pump 5 Repla...

Page 106: ...shing to continue for 10 minutes After 10 minutes of back washing press the Stop switch to stop the Booster Pump Position the Media Filter Valves as shown in the diagram below for Multi Media Filter R...

Page 107: ...e housing Open the drain valve located near the bottom of the base if a drain valve is installed After the water and residue have drained from the housing unscrew the lid clamp Remove the lid and atta...

Page 108: ...4 8 48 Screw SHCS 35mm Long 4 8 High Pressure Pump Drive End Disassembly for Servicing Trouble Shooting a Servicing The Valves Tools required 3 8 Drive Ratchet 3 8 Hex Socket O Ring Pick Torque Wrench...

Page 109: ...removal Tools required 3 8 Ratchet Driver 13mm Socket O Ring Pick 1 Inspect the plunger for any sign of damage Surface scuffing scoring cracks or pitting The surface must be absolutely smooth 2 Remove...

Page 110: ...re swivel nut clockwise Snug finger tight then with the open end wrench tighten 1 4 turn 90 to obtain a metal on metal seal Never use Teflon tape or pipe sealant on the flare surface or on the swivel...

Page 111: ...surface of this product water tube is a sealing surface which isolates the Product Water from the Feed Water The surface of the Product Water Tube must be scratch free Never use pliers or other grabb...

Page 112: ...emove the sealing cap located on the top of the pressure switch to expose the calibration screw Using a 3 16 hex wrench gently adjust the calibration screw maximum 1 8th turn 45 degrees at a time Turn...

Page 113: ...every 2000 4000 hrs CAUTION Make sure that system power is turned off before beginning sterilizer maintenance Lamp Replacement To replace the lamp remove the top lid The ballast should remain in the...

Page 114: ...SECTION L EXPLODED PARTS VIEWS WITH DESCRIPTION PART NUMBERS...

Page 115: ...EN 3 3 1 2614100178 O RING SEA STRAINER MS 3 4 1 0412061278 2 SEA STRAINER 3 LID 5 1 20200402010 BRACKET SEA STRAINER 3 6 2 063200084000 NUT LOCK 1 STEEL 7 2 0101294383 RB 1 MT X 3 4 FT PVC 8 2 010107...

Page 116: ...M NO QTY PART NO DESCRIPTION 1 1 1519081110 MOTOR 1 2 HP 110 230 50 60 1PH 2 1 1221515772 1 BOOSTER PUMP VOLUTE N200 3 1 1221515772 2 BRACKET BOOSTER PUMP N200 4 1 26141260PP GASKET BOOSTER PUMP N200...

Page 117: ...1 0421051239 2 SEA STRAINER 7 O RING 3 1 0421051239 3 SEA STRAINER 7 HEAD 4 1 0421051239 4 SEA STRAINER 7 O RING BOWL 5 1 0421051239 5 SEA STRAINER 7 BOWL 6 1 0421051239 6 MESH SCREEN 7 7 2 0101073783...

Page 118: ...100 BRACKET PREFILTER CHRCL PLNKTN 2 1 0713020473 FILTER HOUSING LID 3 4 X 10 3 1 2614010473 O RING BLUE HOUSING 237 4 1 0805823578 ELEMENT PLANKTON 5 2 0101073783 ELB90 3 4 MPT X 3 4 BARB PVC Page L...

Page 119: ...PVC 10 2 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 11 2 05180851CC GAUGE BRACKET CBM SS 12 2 0204010869 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 13 2 10181522CC GAUGE 30 0 70 CBM NPT 14 1 0708040468 1 MEDIA...

Page 120: ...5 3 0101423783 TEE 3 4 FT X 3 4 FT X 3 4 FT 6 3 01013737CL NIPPLE 3 4 NPT X CLOSE PVC 7 3 0101293483 RB 3 4 MT X 1 4 FT PVC 8 1 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 9 2 10181522CC GAUGE 30 0 70...

Page 121: ...GAUGE 30 0 70 BPM NPT 11 1 2614011669 O RING 1 2 TUBE FITTING 2 112 12 2 0101653783 ADAP 3 4 MPT x 3 4 BARB PVC 13 4 05181434AA HOSE CLAMP 3 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 07620301WA 01 FILT...

Page 122: ...X 3 4 FT X 3 4 FT 15 1 0101293483 RB 3 4 MT X 1 4 FT PVC 16 1 01013737CL NIPPLE 3 4 NPT X CLOSE PVC 17 1 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC ITEM NO QTY PART NO DESCRIPTION 1 1 07620301WA 01 F...

Page 123: ...7021969 ELB90 6 FLARE x 3 8 MPT SS 4 1 01013725CL NIPPLE 1 2 NPT x CLOSE PVC 5 1 0101062683 ELB90 1 2 FPT x 3 4 BARB PVC I T E M N O QTY P A R T N O D E S C R I P T I O N 1 11 1 H2156210001 HP PMA 2 1...

Page 124: ...l Drain Plug 1 21 not sold separately Oil Seal Plunger 3 22 not sold separately Wrist Pin 3 23 not sold separately Plunger Rod 3 24 not sold separately Slinger 3 25 not sold separately Anti Extrusion...

Page 125: ...HROSystems Horizon Seafari Section L Exploded Parts Views Page L 11 HIGH PRESSURE PUMP HORIZON SEAFARI LEFT ORIENTATION Capacities available in 3 0 GPM and 4 2 GPM...

Page 126: ...2 PVC 13 1 0204010869 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 14 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 15 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 VESSEL...

Page 127: ...FPT PLASTIC 13 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 14 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS 15 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 01 VESS...

Page 128: ...PT PLASTIC 13 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS 14 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 15 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 02 VESSE...

Page 129: ...IC 13 1 0312121969 TUBE 1 4 BLACK 14 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 15 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS 16 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1...

Page 130: ...9 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 14 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS 15 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 16 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC ITEM NO QTY PART NO DESCRIPTION 1...

Page 131: ...IC 13 1 0312121969 TUBE 1 4 BLACK 14 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 15 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 16 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS ITEM NO QTY PART NO DESCRIPTION 1 1...

Page 132: ...HOUSING 237 3 1 20200402100 BRACKET PREFILTER CHRCL PLNKTN 4 1 0803004773 ELEMENT CHARCOAL 9 8 5 2 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLASTIC 6 4 065080028000 WASHER FLAT 10 NYLON 7 4 061170628016 S...

Page 133: ...1 4000040400 QUARTZ SLEEVE UV SF 10 1 2417202200 VESSEL U V STERILIZER 11 1 2401522200 END PLUG BTTM U V 12 1 4000100300 BUSHING BTTM END U V STLR 13 2 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 14...

Page 134: ...TROLLER HORIZON SEAFARI 2 4 H3067262712006 STANDOFF 4 40 X 3 8 MAL X FEM 3 1 H2596210004 PCB MAIN HORIZON SEAFARI 4 1 H35158010911 STRAIN RELIEF 1829 5 1 1904010043 STRAIN RELIEF 3217 1 2 GREY 6 1 H31...

Page 135: ...APPENDIX A WIRING INFORMATION DIAGRAMS...

Page 136: ...th the Booster Pump Motor and High pressure Pump Motor combined running Amperage AC INDUCTION MOTORS After unpacking check for damage Be sure that the shaft rotates freely Check line voltage frequency...

Page 137: ...Pump Motor rotation is controlled by interchanging two specific wires at the Electric Motors wiring box Three Phase Systems The High Pressure Pump and Booster Pump Electric Motor rotation is controlle...

Page 138: ...12 VDC RED LOW PRESSURE SWITCH RED BLACK HIGH PRESSURE SWITCH RED BLACK SALINITY PROBE RED RED BLACK FRESH WATER FLUSH VALVE RED BLACK ULTRAVIOLET STERILIZER THREE WAY VALVE BLACK RED HORIZON Seafari...

Page 139: ...SINGLE PHASE CONNECT L1 L2 TO 15 18 JUMPER TERMINALS 14 TO 24 7 TO 23 24 23 RED T 2 BLUE GND GND GND L2 L1 HIGH PRESS PUMP MOTOR M M BOOSTER PUMP MOTOR A2 A1 HIGH PRES PUMP CONTACTOR L 2 L 3 T 1 T 2...

Page 140: ...CK RED WHT SALINITY PROBE BLACK RED HIGH PRESSURE SWITCH BLACK RED LOW PRESSURE SWITCH 12 VDC RED GROUND BLK BOOSTER PUMP HI YEL BOOSTER PUMP LOW BLU HIGH PRESS PUMP HI ORG HIGH PRESS PUMP LOW GRN 3 W...

Page 141: ...IGH PRESSURE SWITCH BLACK RED LOW PRESSURE SWITCH 12 VDC RED GROUND BLK BOOSTER PUMP HI YEL BOOSTER PUMP LOW BLU HIGH PRESS PUMP HI ORG HIGH PRESS PUMP LOW GRN 3 WAY VALVE HI GRAY 3 WAY VALVE LOW BRN...

Page 142: ...50 60 Hz SINGLEPHASE 110 115 220 230 VAC AND SPEC NUMBER 35M940T426G1 2 5 HORSEPOWER 50 60 Hz SINGLEPHASE 110 115 220 230 VAC THERMOSTAT CENT SWITCH ELECT CAP OIL CAP A PHASE 1 2 3 4 J 5 8 9 10 0 E E...

Page 143: ...FICATIONS WINDING NUMBER CD0022 50 Hz THREEPHASE High Pressure Pump 6 220 VAC CONNECTION LOW VOLTAGE 2 3 4 5 1 2 Wiring 380 415 VAC CONNECTION HIGH VOLTAGE 2 3 1 1 LINE LINE 2 8 3 9 14 13 12 10 11 9 8...

Page 144: ...2 LINE LINE TB 1 LINE 50 60 Hz THREEPHASE 5 HORSEPOWER SPEC NUMBER J M3460 SPW WINDING NUMBER CD0005 HIGH PRESSUREPUMPMOTOR LOW VOLTAGECONNECTION 2Y THREEPHASE 60 Hz 208 230 VAC 7 4 8 5 9 6 3 6 WIRED...

Page 145: ...TION BOX HIGH VOLTAGECONNECTION HIGH PRESSUREPUMP MOTORCONNECTION BOX J J CONNECTION NO 3 1 3 4 2 TB 1 4 6 7 5 3 2 1 14 13 12 11 10 9 8 7 6 5 TB 1 4 3 2 1 Single Phase 50 60 HZ Booster Pump High Press...

Page 146: ...OSTERPUMP MOTOR 8 6 5 9 4 3 7 2 1 LINE LINE 1 2 10 11 9 8 6 7 5 4 TB 1 3 2 1 LINE 3 LINE LINE LINE 1 7 2 8 9 220 VAC CONNECTION 2Y LOW VOLTAGE 208 230 220 380 460 VAC 50 60 Hz THREEPHASE 5 HORSEPOWER...

Page 147: ...IGH PRESSUREPUMPMOTORWIRING CONNECTION BOX WIRED FORHIGH VOLTAGE 6 4 7 9 8 5 3 2 1 CONNECTION BOX WIRED FORLOW VOLTAGE 2 3 9 8 6 7 1 5 4 Three Phase 60 Hz Booster Pump High Pressure Pump HORIZON Seafa...

Page 148: ...APPENDIX B...

Page 149: ...59055 0078 70 20 00078740 011 60 25 00098425 013 50 30 00118110 018 40 40 00157480 026 30 50 00196850 041 20 75 00295275 085 10 100 0039370 177 5 200 0078740 937 1 TEMPERATURES CELSIUS vs FAHRENHEIT C...

Page 150: ...e the figure reached in step 5 above present gallon per day productivity by the plotted productivity percentage from step 4 above The answer will be equivalent to the membranes present productivity at...

Page 151: ...no greater than 100 of rated product water flow Product water flow greater than 100 of rated capacity causes premature fouling of the HRO R O Membrane Elements This will lead to more frequent required...

Page 152: ...2 ppm TDS 0 100 200 300 400 500 600 700 800 900 1000 1100 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 55000 60000 65000 Salinity of Feed Water Product Water Quality at xxx ppm TDS Ope...

Page 153: ...6 3 03 3 33 3 02 900 120 31 4 46 3 41 3 75 3 40 1 000 133 68 4 95 3 79 4 17 3 78 2 500 334 20 12 38 9 46 10 41 9 45 5 000 668 40 24 76 18 93 20 83 18 89 7 500 1002 60 37 13 28 39 31 24 28 34 10 000 13...

Page 154: ...00 179 4 250 000 2 370 4 2 700 185 6 166 666 3 384 6 2 600 192 8 125 000 4 400 0 2 500 200 10 100 000 5 416 6 2 400 208 12 83 333 6 434 8 2 300 217 14 71 428 7 454 5 2 200 227 16 62 500 8 476 2 2 100...

Page 155: ...101 3 1 METRIC U S CUSTOMARY UNIT EQUIVALENTS multiply by to get or multiply by to get LINEAR inch x 25 4 millimeters mm x 0 03937 inch feet x 0 3048 meters m x 3 281 feet yard x 0 9144 meters m x 1...

Page 156: ...HROSystems Horizon Seafari Self Contained and Modular Style APPENDIX B 8 NOTES NOTES...

Page 157: ...ng See Chemicals Membrane Cleaning Clean Rinse Inlet Valve 5 See Also Clean Rinse Panel Description D 1 Installation E 12 Clean Rinse Outlet Valve 35 See Also Clean Rinse Panel Description D 4 Install...

Page 158: ...J 5 Fresh Water Flush Optional Description D 4 D 5 Dimensions E 9 Exploded Parts Views L 26 Indicator Lamp D 7 Installation E 13 Operation H 1 Timing Adjustment I 12 I 13 Fuses Troubleshooting I 15 G...

Page 159: ...Maintenance See Membrane Vessel Assembly Membrane Cleaning Salinity Effects Appendix B 4 Temperature Effects Appendix B 2 Appendix B 3 Troubleshooting I 4 I 5 I 10 Motors Rotation F 6 Appendix A 1 App...

Page 160: ...ressure Pump R Remote Description D 5 Illustration E 18 Installation E 18 Rinse Clean Inlet Valve See Clean Rinse Inlet Valve Rinse Clean Outlet Valve See Clean Rinse Outlet Valve Rinse Clean Panel Se...

Page 161: ...For Installation E 2 Thru Hull Fitting Description D 1 Installation E 2 TROUBLESHOOTING SECTION J U Ultraviolet Sterilizer Description D 4 Exploded Parts Views L 23 Installation E 17 Lamp Replacement...

Page 162: ...act Horizon Reverse Osmosis at Horizon Reverse Osmosis PO Box 5463 Carson California 90745 5463 Telephone 1 310 631 6300 Website http www hrosystems com Fascimile 1 310 631 6395 Email sales hrosystems...

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