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Honeywell SmartLine RM60, Handbook

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Honeywell SmartLine RM60 Handbook Download Page 1

24 GHz Non-contact Radar (FMCW) Level Meter

for distance, level, voume and mass measurement of solids

SMARTLINE

SMARTLINE

SMARTLINE

SMARTLINE

®

 RM60 (FMCW)

 RM60 (FMCW)

 RM60 (FMCW)

 RM60 (FMCW)

Handbook

Handbook

Handbook

Handbook

Summary of Contents for SmartLine RM60

Page 1: ... Non contact Radar FMCW Level Meter for distance level voume and mass measurement of solids SMARTLINE SMARTLINE SMARTLINE SMARTLINE RM60 FMCW RM60 FMCW RM60 FMCW RM60 FMCW Handbook Handbook Handbook Handbook ...

Page 2: ...lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it...

Page 3: ...phone at the numbers listed below Honeywell Organization Honeywell Organization Honeywell Organization Honeywell Organization WWW Address URL WWW Address URL WWW Address URL WWW Address URL Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com flowmeters Technical Assistance www honeywellprocess com Organization Organization Organization Organization Pho...

Page 4: ...4 www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ABOUT THIS DOCUMENT SMARTLINE RM60 FMCW ...

Page 5: ...Non Ex nameplate 20 3 Installation 21 3 1 General notes on installation 21 3 2 Storage 21 3 3 Transport 22 3 4 Pre installation requirements 22 3 5 How to prepare the silo before you install the device 23 3 5 1 Pressure and temperature ranges 23 3 5 2 Recommended mounting position 24 3 6 Installation recommendations for solids 25 3 7 How to install the device on the silo 26 3 7 1 How to install a ...

Page 6: ...functions 49 6 3 5 Function description 53 6 4 Further information on device configuration 63 6 4 1 Protection of the device settings 63 6 4 2 Network configuration 63 6 4 3 Linearisation 64 6 4 4 Distance measurement 64 6 4 5 Level measurement 65 6 4 6 How to configure the device to measure volume or mass 67 6 4 7 How to make a filter to remove radar signal interference 68 6 4 8 How to measure co...

Page 7: ...ection analogue digital mode 106 9 3 2 Multi Drop connection 2 wire connection 106 9 4 HART device variables 107 9 5 Field Communicator 375 475 FC 375 475 107 9 5 1 Installation 107 9 5 2 Operation 107 9 6 Asset Management Solutions AMS 108 9 6 1 Installation 108 9 6 2 Operation 108 9 6 3 Parameter for the basic configuration 108 9 7 Field Device Tool Device Type Manager FDT DTM 108 9 7 1 Installa...

Page 8: ...CONTENTS 8 www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US SMARTLINE RM60 FMCW ...

Page 9: ... EMC Directive 2004 108 EC in conjunction with EN 61326 1 2013 Radio Equipment and Telecommunications Terminal Equipment R TTE Directive 1999 05 EC in conjunction with ETSI EN 302 372 2 2011 and ETSI EN 302 729 2 2011 For more data refer to European Union EU on page 10 Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 2001 All devices are based on the CE marking and meet the requirem...

Page 10: ...class class B immunity and emissions requirements if the antenna is used in a closed silo made of metal LEGAL NOTICE This level transmitter is intended for installation in closed metallic tanks and open air installations It meets the requirements of the R TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 05 EC for use in the member countries of the EU The device operates...

Page 11: ...an 4 km 2 485 mi away from radio astronomy sites If the device is 4 40 km 2 485 24 855 mi away from radio astronomy sites do not install the device more than 15 m 49 21 ft above the ground Radio quiet zones locations of radio astronomy sites stations in Europe and northern Eurasia CAUTION If it is necessary to install the device less than 4 km 2 485 mi from radio astronomy sites you must get the a...

Page 12: ...K Cambridge 52 09 59 N 00 02 20 E Darnhall 53 09 22 N 02 32 03 W Jodrell Bank 53 14 10 N 02 18 26 W Knockin 52 47 24 N 02 59 45 W Pickmere 53 17 18 N 02 26 38 W Country Name of the station Location Latitude ϕ Longitude λ LEGAL NOTICE This device complies with Part 15 of the FCC Rules and with RSS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not caus...

Page 13: ...ion over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 6 2 Disclaim...

Page 14: ...ation To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer ...

Page 15: ...se warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s pl...

Page 16: ...1 SAFETY INSTRUCTIONS 16 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 17: ... Signal converter and antenna in compact version 2 Antenna extensions option 3 Quick Start 4 CD ROM including Handbook Quick Start Technical Datasheet and related software Scope of delivery Drop antenna Figure 2 2 Scope of delivery Drop antenna 1 Signal converter and antenna in compact version 2 Antenna extensions option and O ring for each antenna extension 3 Quick Start 4 CD ROM including Handbo...

Page 18: ...hus it can measure most products even in difficult conditions Also refer to Technical data on page 87 The device has a set up wizard fully potted electronic circuit boards and online help functions You usually will not need this Handbook to install set up and operate the device If it is ordered with the applicable options it can be certified for use in hazardous areas These output options are avai...

Page 19: ...manufacturer Figure 2 3 Visual check 1 Device nameplate for more data refer to Non Ex nameplate on page 20 2 Process connection data size and pressure rating material reference and heat number 3 Gasket material data refer to the illustration that follows Figure 2 4 Symbols for the supplied gasket material on the side of the process connection 1 EPDM 2 Kalrez 6375 INFORMATION Look at the device nam...

Page 20: ...voltage printed on the nameplate Figure 2 5 Non Ex nameplate 1 Indicator arrow to cable entry cable entry size Notified body for radio approval 2 Hardware revision Software revision 3 Nominal voltage for operation For further information refer to Non Ex devices on page 36 4 Degree of ingress protection according to EN 60529 IEC 60529 5 Customer tag number 6 Date of manufacture 7 Order number 8 Typ...

Page 21: ...TION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for the correct supply voltage printed on the nameplate WARNING Do not keep the device in a vertical position This will damage the antenna and the device will not measure correctly Figure 3 1...

Page 22: ...If necessary install the weather protection accessory Do not subject the signal converter to heavy vibrations The devices are tested for vibration and agree with EN 50178 and IEC 60068 2 6 Figure 3 2 How to lift the device 1 Remove the converter before you lift the device with a hoist WARNING Lift the device carefully to prevent damage to the antenna INFORMATION Obey the precautions that follow to...

Page 23: ...ions 2 Ambient temperature for operation of the display 20 60 C 4 140 F If the ambient temperature is not between these limits the display screen switches off automatically 3 Ambient temperature Non Ex devices 40 80 C 40 175 F Ex devices see supplementary operating instructions 4 Process pressure Depends on the antenna type Refer to the table that follows WARNING The process connection temperature...

Page 24: ...evel for a device without a 2 slanted PP flange option 4 The minimum measured level for a device with a 2 slanted PP flange option INFORMATION If possible do not install a nozzle on the silo centerline INFORMATION If it is necessary to measure to the bottom of the silo a 2 slanted PP flange option is available for all antennas For more data refer to Installation recommendations for solids on page ...

Page 25: ...dar level meter can be operated in a silo CAUTION Do not install the device above objects in the silo ladder supports etc Objects in the silo can cause parasite radar signals If there are parasite radar signals the device will not measure correctly If it is not possible to install the device on another part of the silo do an empty spectrum scan INFORMATION We recommend that you configure the devic...

Page 26: ...as 2 We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam For more data refer to How to make a filter to remove radar signal interference on page 68 3 Conical silo bottoms For fine adjustment of the device refer to How to measure correctly in silos with curved or conical bottoms on page 69 4 Beam radius DN80 horn antenna increments of 90 mm m or 1 ...

Page 27: ... on the nozzle is level Remove the antenna locking screw from the part below the flange Remove the antenna from the part below the flange Align the gasket correctly on the flange facing of the nozzle Put the device carefully on the silo flange Do not attach the device flange to the silo yet Attach the antenna to the device inside the tank Go to the top of the tank Lift the device a small distance ...

Page 28: ...s level Make sure that you use the applicable gasket for the connection dimensions and the process Align the gasket correctly Lower the antenna carefully into the silo Turn the threaded connection on the housing to attach the device to the process connection Tighten the connection i Refer to local rules and regulations for the correct torque to apply to the connection Requirements for threaded con...

Page 29: ...e connection If the process connection of the device is smaller than the process connection on the silo Make sure the silo connection is level Use a plate with a slot or a different applicable procedure to adapt the device to the tank Align the gasket correctly Lower the antenna carefully into the silo If necessary turn the threaded connection on the housing to attach the device to the plate Tight...

Page 30: ...tensions 0 3 m 12 Equipment needed not supplied Torque wrench 200 Nm for the H30 head of the Drop antenna sub assembly 3 mm Allen wrench Remove the O rings from the plastic sachet supplied with the device Put an O ring 4 into the groove at the top of each antenna extension Attach the antenna extensions 1 below the flange Attach the antenna 2 Tighten the antenna with a torque wrench to a torque of ...

Page 31: ...d setup Installation Blocking Distance i Use the display screen or HART communication PACTware Minimum blocking distance antenna length antenna extension length number of extensions 0 3 m 12 3 7 4 How to turn or remove the signal converter INFORMATION The converter turns 360 The converter can be removed from the process connection assembly under process conditions Figure 3 14 How to turn or remove...

Page 32: ...ensions of the weather protection are on page 96 Loosen the bracket nuts on the weather protection Remove the bracket Lower the weather protection onto the device Turn the weather protection so that the keyhole points forward Attach the bracket Lift the weather protection to the top of the housing support pillar Hold the weather protection in the correct position and tighten the bracket nuts Figur...

Page 33: ...river not supplied Put a large slotted tip screwdriver into the keyhole at the front of the weather protection Turn the screwdriver counterclockwise Pull the top of weather protection up and forward i This will open the weather protection Figure 3 16 How to open the weather protection 1 Weather protection in its closed position 2 Weather protection in its open position Minimum clearance in front o...

Page 34: ...3 INSTALLATION 34 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 35: ...For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists INFORMATION Look at the device nameplate to ensure that the device is delivered according to...

Page 36: ...4 2 2 Devices for hazardous locations Figure 4 2 Electrical connections for non Ex devices 1 Power supply 2 Resistor for HART communication 3 Output 1 14 30 VDC for an output of 22 mA at the terminal 4 Output 2 10 30 VDC for an output of 22 mA at the terminal DANGER For electrical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary ins...

Page 37: ...tional electrical code The cables are in a loop in front of the device 1 so water does not go into the housing Tighten the cable feedthroughs 2 Close unused cable feedthroughs with dummy plugs 3 INFORMATION The device fulfils all requirements per protection category IP66 IP67 It also fulfils all requirements per NEMA type 4X housing and type 6P antenna DANGER Make sure that the cable gland is wate...

Page 38: ...ddress of 1 to 15 in a multi drop network The device output is factory set to communicate point to point To change the communication mode from point to point point to point point to point point to point to multi drop multi drop multi drop multi drop refer to Network configuration on page 63 4 4 2 Point to point connection Figure 4 4 Point to point connection non Ex 1 Address of the device 0 for po...

Page 39: ...GLO December 15 US 4 4 3 Multi drop networks Figure 4 5 Multi drop network non Ex 1 Address of the device n 1 for multidrop networks 2 Address of the device 1 for multidrop networks 3 4 mA HART 4 Resistor for HART communication 5 Power supply 6 HART converter 7 HART communication software ...

Page 40: ...4 ELECTRICAL CONNECTIONS 40 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 41: ...figure the device with A digital display screen optional A connection to a system or PC with PACTware You can download the Device Type Manager DTM file from the website It is also supplied on the DVD ROM delivered with the device A connection to a system or PC with AMS You can download the Device Description DD file from the website It is also supplied on the DVD ROM delivered with the device A co...

Page 42: ...en layout 5 3 2 Keypad buttons For data on keypad functions refer to Operator mode on page 45 Figure 5 1 Local display screen layout 1 Error icon 2 Tag number or menu name 3 Selected menu item gray text cannot be selected 4 scroll up scroll down 5 Keypad buttons refer to the table below Keypad button Description Right Enter Down Up Esc Escape ...

Page 43: ...are PACTware displays measurement information clearly on a computer PC and lets you configure the device from a remote location It is an Open Source open configuration software for all field devices It uses Field Device Tool FDT technology FDT is a communication standard for sending information between the system and the field device Field devices are easily integrated Installation is supported by...

Page 44: ...ach device Support HART devices Store and read process data Store and read diagnostic status information Help plan preventive maintenance to reduce a plant s downtime to a minimum The DD file is given on the DVD ROM supplied with the device You can also download it from our website Figure 5 2 Screen from the PACTware user interface 1 DTM menu 2 Basic measurement information level current output an...

Page 45: ...e tables for volume or mass measurement change critical values to measure in difficult process conditions To get access to the supervisor menu refer to Protection of the device settings on page 63 For more data on menu items refer to Function description on page 53 Keypad button Description Normal function Hot key function Right Change display style 1 Enter program mode 2 Enter Enter signal screen...

Page 46: ...age volume 1 Text and image Back to the top of the list Back to the top of the list Reflectivity Signal screen 3 Back to the top of the list 1 This data is only available if you created a volume table Refer to the conversion quick setup menu in supervisor mode 2 This data is only available if you created a mass table Refer to the conversion quick setup menu in supervisor mode 3 This screen shows a...

Page 47: ...ubleshooting procedures are described in the Test Test Test Test menu For more data refer to Function description on page 53 Table B Test 6 3 2 How to get access to the supervisor mode Do the steps that follow Push the button for one second i This displays the login screen Push the or buttons to select Supervisor Supervisor Supervisor Supervisor from the list Push the button i The screen displays ...

Page 48: ...A 2 Quick Link 1 default Error Records A 3 Quick Link 2 default Measurement Quality A 4 Quick Link 3 default Language A 5 Quick Link 4 default Length Unit A 6 Quick Link 5 default Display Mode B Test B 1 Test B 2 Information C Advanced Setup C 1 Installation Setup C 3 Output 1 HART C 4 Output 2 Passive 1 C 5 Device Setup C 6 Reset 1 Optional ...

Page 49: ...en in the table that follows Function of keypad buttons in the menu lists Menu navigation Figure 6 1 Menu navigation 1 Menu selection bar 2 Header bar 3 Menu list 4 Menu item that is not available in gray text Keypad button Description Function Right Go to the next menu level Enter Down Move the menu selection bar down the list Up Move the menu selection bar up the list Esc Escape Go back to the m...

Page 50: ... in menu items that have a list of parameters Lists of parameters in menu items Figure 6 2 Lists of parameters in menu items 1 Parameter selection bar 2 Menu name 3 Parameter used at this time Keypad button Description Function Right Enter Select the parameter and go back to the menu Down Move the menu selection bar down the list Up Move the menu selection bar up the list Esc Escape Go back to the...

Page 51: ...ve values Values in menu items Figure 6 3 Values in menu items 1 Maximum value 2 Minimum value 3 Cursor on the digit to be changed 4 Menu name 5 Illustration of menu item 6 Error message Keypad button Description Function Right Move the cursor to the next digit on the right Enter Select the parameter and go back to the menu Down Decrease the digit value Up Increase the digit value Esc Escape Go ba...

Page 52: ...at the same time to go back to the Save settings Save settings Save settings Save settings screen The device will ask you to save or cancel your settings Select Save Save Save Save to accept the new settings or Cancel Cancel Cancel Cancel to reject them i The display goes back to operator mode Button Description Function Right Create a quick link 1 Enter Down Up Screen displays information in Engl...

Page 53: ... of the product is flat select Flat surface If there is a slightly uneven surface select Medium slope If the surface has a steep slope select Steep slope Medium slope Flat surface Steep slope Medium slope 4 Blocking Distance A zone given by the user where it is not possible to measure We recommend a minimum blocking distance of 300 mm 12 below the antenna min max antenna extension C 1 6 50 mm 2 ta...

Page 54: ...ce up to display readings in volume mass or readings in volume mass or readings in volume mass or readings in volume mass or user defined units user defined units user defined units user defined units Sub menu Conversion submenu Volume Volume Volume Volume 1 Do you want to use free unit Select No Yes No No 2 Table Length Unit m cm mm inch ft Free Unit m 3 Please select Volume Mass Select Volume Vo...

Page 55: ...customer length unit This ratio is a multiple of 1 mm min max 1 99999 1 4 Custom Conv Unit A non standard conversion unit for the conversion table This is defined by the supervisor CO_FR_UN 5 No of Entries The number of lines in the conversion table min max 0 50 2 6 Volume Mass Table A table that converts product level to another physical parameter Push or to select a line and push to change value...

Page 56: ...0 65 62 ft 0 m 0 ft 9 Output 2 Passive Function 20 mA 4 This assigns a measurement value to 20 mA output 2 min max 0 90 m 0 295 29 ft Depends on the output function 10 OP2 Output Range 4 This sets the effective range of output 2 with or without over run 3 8 20 5 mA NAMUR 4 20 mA 4 20 mA 11 OP2 Error Handling 4 This sets the behaviour of current output 2 if an error occurs Hold means that the outpu...

Page 57: ...onal Menu No Function Function description Selection list Default B 1 Test B 1 1 Show Output 1 This displays analogue output 1 value mA Read only B 1 2 Set Output 1 This sets analogue output 1 to a test value mA selected from a list Output will change to the selected value independent of the measured value 3 6 4 6 8 10 12 14 16 18 20 or 22 mA 4 mA B 1 3 Show Output 2 This displays analogue output ...

Page 58: ...ings Custom Length Unit or follow the procedure in the Conversion Conversion Conversion Conversion setup menu Read only B 2 9 Custom Conv Unit Non standard conversion unit for the conversion table This is defined by the supervisor Go to Supervisor Supervisor Supervisor Supervisor Advanced Setup Device Setup Advanced Setup Device Setup Advanced Setup Device Setup Advanced Setup Device Setup Display...

Page 59: ...nce measurement on page 64 min max tank height 50 m tank height 164 05 ft 0 m 0 ft C 1 11 Tank Bottom Offset Offset relating to a reference location level The device reference point for this parameter is the bottom of the silo set in menu item C 1 2 0 This value is positive when the reference location is below the silo bottom and negative if above For more data refer to Level measurement on page 6...

Page 60: ...f Free Unit is selected the device uses the unit name in menu item C 5 1 9 m3 L US gal GB gal ft3 bbl Tons Kg US Tons GB Tons Free Unit m3 C 1 20 Product Density A value greater than 0 that is used with a volume conversion table to start the mass calculation This menu item is not available if you have selected a mass unit 0 20000 kg m3 0 C 1 21 Volume Mass Table The device uses this table to displ...

Page 61: ... a measurement error This value is set in the output 1 menu 3 Read only Refer to function C 3 5 C 5 Device Setup C 5 1 C 5 1 C 5 1 C 5 1 Display Display Display Display Settings Settings Settings Settings To display the information you need To display the information you need To display the information you need To display the information you need refer to these menu items refer to these menu items...

Page 62: ...nu items these menu items C5 2 2 Supervisor This changes the supervisor password Push the keypad buttons up to 6 times in any order This will be the new password To confirm the change enter the new password a second time C 6 Reset C 6 2 Clear Error Record Erase the error record in menu item B 2 6 Push to confirm C 6 3 Restart If the device is not functioning properly this menu item will restart th...

Page 63: ...d push i The device will go back to operator mode 6 4 2 Network configuration The device uses HART communication to send information to HART compatible equipment It can operate in either point to point or multidrop mode The device will communicate in multidrop mode if you change the HART address of output 1 Output function Minimum value Maximum value Default Level 4 mA Setting for Level Tank Heigh...

Page 64: ...ut Range Output Range Output Range Output Range 6 4 3 Linearisation You can use the Linearisation Table Linearisation Table Linearisation Table Linearisation Table menu item C 1 22 to make sure that readings are consistently accurate Go to Supervisor Advanced Setup Installation Setup Linearisation Table Supervisor Advanced Setup Installation Setup Linearisation Table Supervisor Advanced Setup Inst...

Page 65: ...evel measurement The device displays level measurements when an output is set to level INFORMATION If you move the reference point above the flange add this value when you give a distance for the 4 and 20 mA current output settings If you move the reference point below the flange subtract this value when you give a distance for the 4 and 20 mA current output settings CAUTION If the distance for 4 ...

Page 66: ... the menu items refer to Function description on page 53 table C Advanced setup INFORMATION If you move the tank bottom offset below the silo bottom add this value when you give a level for the 4 and 20 mA current output settings If you move the tank bottom offset above the silo bottom subtract this value when you give a level for the 4 and 20 mA current output settings CAUTION If the level for th...

Page 67: ... Quick setup Setup mode Conversion Complete all the steps in the set up procedure The device creates a table of up to 50 pairs of data level volume or level mass The reference point for the table is the silo bottom as given in menu item C 1 2 Tank Height INFORMATION You can also create customized length and conversion units free units in the Conversion Conversion Conversion Conversion setup proced...

Page 68: ...artially filled or Empty Empty Empty Empty and then push Do you want to use the average value or the maximum value Select Average Average Average Average or Maximum Maximum Maximum Maximum and then push i Use the maximum for tanks that have moving parts Use the average value for tanks that do not have moving parts The device will do an empty spectrum scan and then display the results on the signal...

Page 69: ...r mode i You will see a graph of reflections Push to move the cursor to the reflection with the largest amplitude given in dB Make a note of the distance of the reflection measured by the device i The distance to the reflection will be the new silo height Subtract the distance to the reflection from the true silo height Go to Supervisor Advanced Setup Installation Setup Tank Bottom Offset Supervis...

Page 70: ...e senses an error condition it displays an error symbol in the top left corner of the display screen Figure 6 8 Signal screen and the silo bottom reflection 1 Tank bottom offset menu item C 1 11 2 Tank height menu item C 1 2 3 Signal amplitude in dB 4 True position of the silo bottom 5 Offset position of the silo bottom 6 Distance of the reflection from the device flange 7 Delayed reflection of th...

Page 71: ...urement Quality Test Information Measurement Quality Test Information Measurement Quality Test Information Measurement Quality i This shows the status of device errors at this time A tick symbol next to an error in the list shows that this error is active and may have an unwanted effect on the device For solutions to the problem refer to Error handling on page 73 Figure 6 9 Indication of errors 1 ...

Page 72: ...re are 5 error messages per page How to get more data about the error Error Records function Select an error log and push to read the help text i Typical data is given in the illustration that follows For solutions to the problem refer to Error handling on page 73 Figure 6 11 Error records in supervisor mode 1 Type of error 2 Short description of the error 3 Selection bar Figure 6 12 Description o...

Page 73: ...ription Corrective action Current output Current output saturated at maximum value W The output is at its maximum output value 20 or 20 5 mA because the measured value is now out of the measurement range Fill the silo or remove some of the product until the level is back in the configured range Current output saturated at minimum value W The output is at its minimum output value 4 or 3 8 mA becaus...

Page 74: ...f you fill the silo the device will measure again The device got the last valid measurement near to the silo bottom but it can no longer find the signal It is possible that the device cannot find the bottom of the silo if it is installed in a silo with a dish shaped DIN 28011 or similar or conical bottom The form of the silo bottom causes a delayed radar reflection and the device will display the ...

Page 75: ...displayed The recorded empty spectrum will not be used by the device while this error message is displayed Check the device silo and the process Reconfigure the device and record a new empty spectrum Follow the instructions on page 68 If necessary contact the supplier Plausible peak is not available W The signal peak is not found within the measuring window that filters the signals received by the...

Page 76: ...6 OPERATION 76 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 77: ...tenance is not necessary for most applications INFORMATION For more data about regular inspections and maintenance procedures for devices with Ex and other approvals refer to the related supplementary instructions WARNING Do not let more than 5 mm 0 2 of dust collect on the top surface of the device This is a possible source of ignition in a potentially explosive atmosphere DANGER Risk of electros...

Page 78: ...w to turn or remove the signal converter on page 31 The removal and installation of the complete electronic module The removal and installation of the terminal module The removal and installation of the HMI cover This housing can be detached from the flange system under process conditions Use only authorized service staff to repair the device 7 4 2 Replacement of the display cover Figure 7 1 Remov...

Page 79: ... the display screen cover 4 Remove the 2 screws that keep the display attached to the housing 5 Keep the remaining assembly and put it into storage Make sure that the top of the housing has a protective cover 6 Send the display to an authorized agent for maintenance How to attach the display Attach the display Attach the 2 housing screws Connect the ribbon cable to the back end electronics block i...

Page 80: ...7 SERVICE 80 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US 7 4 3 Replacement of the complete electronic module Figure 7 2 Removal of the complete electronic module ...

Page 81: ...ews You will disassemble the electronics block into 2 pieces It is then difficult to remove these pieces from the housing 5 Remove the back end and microwave unit from the housing Send the electronics block to an authorized agent for maintenance How to attach the back end and microwave unit Open the display Put the electronics block into the housing Make sure that the wave guide engages in the mat...

Page 82: ...7 SERVICE 82 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US 7 4 4 Replacement of the terminal module Figure 7 3 Removal of the terminal module ...

Page 83: ...e 8 Remove the terminal block from the housing Send it to an authorized agent for maintenance How to attach the terminal module Connect the wire connector to the terminal module Push the wires into the slot below the connector on the terminal block Turn the terminal block one time to twist the wires Put the terminal block into the housing Make sure that you push the wires away from the screw holes...

Page 84: ...rating instructions it will rarely present any problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer m...

Page 85: ...vice when it is returned Date Signature Stamp CAUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in th...

Page 86: ...7 SERVICE 86 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 87: ...ht in the gas above the product For further signal processing the difference Δf is calculated from the actual transmitted frequency and the received frequency The difference is directly proportional to the distance A large frequency difference corresponds to a large distance and vice versa The frequency difference Δf is transformed via a Fourier transformation FFT into a frequency spectrum and the...

Page 88: ...t temperature is not in these limits the display switches off 2nd current output PTFE PP flange plate protection for Drop antenna without antenna extensions only Distance piece for process temperature 150 200 C 300 390 F Accessories Weather protection Antenna extensions of 105 mm 4 1 length max length for Drop antenna versions 525 mm 20 7 2 slanted PP flange for all antennas Discs low pressure fla...

Page 89: ...ificates Drop antenna PTFE Drop antenna PTFE Drop antenna PTFE Drop antenna PTFE 50 150 C 58 300 F the process connection temperature must agree with the temperature limits of the gasket material Refer to Materials in this table Ex see supplementary operating instructions or approval certificates Drop antenna PP Drop antenna PP Drop antenna PP Drop antenna PP 40 100 C 40 210 F the process connecti...

Page 90: ...TFE Drop antenna PTFE Drop antenna PTFE Drop antenna PTFE Drop antenna FKM FPM 40 150 C 40 300 F Kalrez 6375 20 150 C 4 300 F EPDM 50 C 150 C 58 300 F 2 PP Drop antenna PP Drop antenna PP Drop antenna PP Drop antenna FKM FPM 40 100 C 40 210 F Kalrez 6375 20 100 C 4 210 F EPDM 40 C 100 C 40 210 F 2 Horn Sheet metal horn antenna Horn Sheet metal horn antenna Horn Sheet metal horn antenna Horn Sheet ...

Page 91: ...al Output 1 4 20 mA HART or 3 8 20 5 mA acc to NAMUR NE 43 4 Output signal Output 2 optional 4 20 mA no HART signal or 3 8 20 5 mA acc to NAMUR NE 43 Resolution 3 µA Temperature drift Typically 25 ppm K Error signal High 22 mA Low 3 6 mA acc to NAMUR NE 43 Approvals and certification CE This device fulfils the statutory requirements of the EC directives The manufacturer certifies successful testin...

Page 92: ...and approvals Other standards and approvals EMC Electromagnetic Compatibility Directive 2004 108 EC in conjunction with EN 61326 1 2013 R TTE Radio Equipment and Telecommunications Terminal Equipment Directive 1999 5 EC in conjunction with ETSI EN 302 372 2 2011 and ETSI EN 302 729 2 2011 FCC Rules Part 15 Industry Canada RSS 210 LVD Low Voltage Directive 2006 95 EC in conjunction with EN 61010 1 ...

Page 93: ... graph of distance in m against εr Figure 8 3 Selection of antenna for solid applications graph of distance in ft against εr 1 Distance D m 2 Distance D ft 3 Dielectric constant εr 4 On request 5 DN150 horn DN200 horn and DN150 Drop antenna 6 DN100 horn DN150 horn DN150 Drop and DN200 horn antenna 7 DN80 horn DN80 Drop DN100 horn DN150 horn DN150 Drop and DN200 horn antenna 1 5 3 7 4 6 1 2 3 4 5 6...

Page 94: ...igure 8 4 Pressure temperature de rating EN 1092 1 flange and threaded connection in C and barg Figure 8 5 Pressure temperature de rating EN 1092 1 flange and threaded connections in F and psig 1 p barg 2 T C 3 p psig 4 T F 5 Threaded connection G ISO 228 1 6 Flange connection PN40 7 Flange connection PN16 50 0 50 100 150 200 0 10 20 30 40 20 60 0 68 160 210 300 380 400 0 50 100 150 200 250 300 35...

Page 95: ... for all devices that are installed on a pressure vessel and used in Canada Figure 8 6 Pressure temperature de rating ASME B16 5 flange and threaded connections in C and barg Figure 8 7 Pressure temperature de rating ASME B16 5 flange and threaded connections in F and psig 1 p barg 2 T C 3 p psig 4 T F 5 Threaded connection NPT ASME B1 20 1 6 Flange connection Class 300 7 Flange connection Class 1...

Page 96: ... g Housing 180 122 158 5 182 1 167 277 155 3 3 1 If fitted with standard cable glands Dimensions inches Weights lb a b c d e f g Housing 7 1 4 8 6 2 7 2 1 6 5 10 9 6 1 7 3 1 If fitted with standard cable glands CAUTION Cable glands are delivered on demand with non Ex Ex i and Ex d approved devices The diameter of the outer sheath of the cable must be 7 12 mm or 0 28 0 47 Cable glands for FM or CSA...

Page 97: ...ns and weights in inches and lb Weather protection Figure 8 9 Dimensions of the weather protection option 1 Weather protection back view 2 Weather protection left side view Dimensions mm Weights kg a b c d Weather protection 208 231 5 268 1 66 2 9 1 Radius Dimensions inches Weights lb a b c d Weather protection 8 2 9 1 10 6 1 2 6 6 4 1 Radius ...

Page 98: ...b c d e f h Øi Thread connection 182 1 167 201 250 496 49 246 2 75 6 8 Flange connection 182 1 167 201 263 3 480 3 62 3 217 2 75 11 1 18 9 1 If fitted with standard cable glands 2 Additional antenna extensions of Ø39 length 105 mm are available 3 With distance piece option add 71 mm to this dimension Dimensions inches Weights lb a b c d e f h Øi Thread connection 7 2 1 6 5 7 9 9 8 19 5 1 9 9 7 2 3...

Page 99: ... d e f h Øi Thread connection 182 1 167 201 250 565 49 315 2 95 7 2 Flange connection 182 1 167 201 263 3 549 3 62 3 286 2 95 11 6 28 2 1 If fitted with standard cable glands 2 Additional antenna extensions of Ø39 length 105 mm are available 3 With distance piece option add 71 mm to this dimension Dimensions inches Weights lb a b c d e f h Øi Thread connection 7 2 1 6 5 7 9 9 8 22 2 1 9 12 4 2 3 7...

Page 100: ...versions Figure 8 12 DN80 3 DN100 4 DN150 6 and DN200 8 sheet metal horn antenna versions 1 Sheet metal horn antenna DN80 3 DN100 4 DN150 6 or DN200 8 with G 1 or 1 NPT thread connection 2 Sheet metal horn antenna DN80 3 DN100 4 DN150 6 or DN200 8 with flange connection 3 Antenna purging system supplied with NPTF connection ...

Page 101: ...90 15 0 1 If fitted with standard cable glands 2 Additional antenna extensions of Ø39 length 105 mm are available 3 With distance piece option add 71 mm to this dimension Dimensions inches Weights lb a b c d e f h Øi Thread connection DN80 3 7 2 1 6 5 7 9 9 8 19 6 1 9 9 8 2 3 0 10 8 DN100 4 7 2 1 6 5 7 9 9 8 22 4 1 9 12 5 2 3 7 11 1 DN150 6 7 2 1 6 5 7 9 9 8 29 0 1 9 19 1 2 5 7 12 2 DN200 8 7 2 1 ...

Page 102: ...nge connection with slanted flange option 182 1 167 201 246 383 45 137 2 74 10 2 6 4 26 6 Flange connection with flange plate protection option 182 1 167 201 246 383 45 137 74 39 6 6 26 8 1 If fitted with standard cable glands 2 Additional antenna extensions of Ø39 length 105 mm are available Do not attach more than 5 antenna extensions Dimensions inches Weights lb a b c d e f h Øi j k Thread conn...

Page 103: ... 3 Flange connection with slanted flange option 182 1 167 201 246 460 45 214 2 144 10 2 8 1 27 9 Flange connection with flange plate protection option 182 1 167 201 246 460 45 214 144 39 28 2 1 If fitted with standard cable glands 2 Additional antenna extensions of Ø39 length 105 mm are available Do not attach more than 5 antenna extensions Dimensions inches Weights lb a b c d e f h Øi j k Thread ...

Page 104: ...8 TECHNICAL DATA 104 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 105: ...vices point to point mode and multi drop mode If the device is used in point to point mode the HART Protocol uses the Bell 202 Frequency Shift Keying FSK standard to put a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be connected to the signal cable I...

Page 106: ...o ways of using the HART communication as Point to Point connection and as Multi Drop connection with 2 wire connection 9 3 1 Point to Point connection analogue digital mode Point to Point connection between the signal converter and the HART Master The current output of the device is passive Also refer to Point to point connection on page 38 9 3 2 Multi Drop connection 2 wire connection Up to 15 d...

Page 107: ...Option Field Communicator Easy Upgrade Programming Utility HART Device Description file For more data refer to the Field Communicator User s Manual 9 5 2 Operation The Field Communicator and the device s local display use almost the same procedures to operate the signal converter The online help for each menu item refers to the function number given to each menu item on the local device display Pr...

Page 108: ...on Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keyboard The service menu parameters are not supported and simulation is only possible for current outputs The online help for each parameter contains its function number as a reference to the local device display 9 7 Field Device Tool Device Type Manager FDT ...

Page 109: ...Test 1 Test 2 Information 1 Output 1 2 Ouput 2 Opt 3 Device ID 4 Quick Setup Summary 5 Save Device Parameters 6 Configuration Variables 1 Installation Parameters Units for Tables 2 Empty Spectrum Recording 3 Output1 4 Output2 5 Reset 7 Service Variables 1 Service Parameters 2 Calibration Parameters 3 Maintenance Info 1 Process Variables 1 Measurements 1 Distance Rd 2 Level Rd 2 Input Outputs 1 Out...

Page 110: ... TAG Number 6 Custom Length Unit Rd 7 Custom Length Ratio Rd 8 Custom Conv Unit Rd 5 Save Device Parameters 6 Configuration Variables 1 Installation Parameters 1 Tank Type 2 Tank Height 3 Application Type 4 Antenna Extension 5 Distance Piece 6 Overfill Detection 7 Blocking Distance 8 Reference Offset 9 Tank Bottom Offset Time Constant Measuring Mode Product Er Tracing Velocity Multiple Reflections...

Page 111: ...Installation Parameters 2 Output Selection Primary Output Setting Secondary Output Setting Service HART Device Device Diagnostics Overview Critical Informational Process Variables Calibration Management Methods Access Right Diagnostics and Test Calibrate Tables Reset Configure Setup Installation Parameters 1 Tank Type Application Type Tank Height Measuring Range Opt Stillwell Height Opt Stillwell ...

Page 112: ... Opt Volume 20 mA Opt Ullage Volume 20 mA Opt Mass 20 mA Opt Ullage Mass 20 mA Opt Reflection 20 mA Opt Service Service Parameters Minimum Peak Cust Overfill threshold Cust Minimum Window Cust Sweep Frequency Cust Calibration Parameters Offset Converter Cust Offset Flange syst Cust Correction Factor Cust Maintenance Info Service Number Cust Service Date Cust Operator Cust HART TAG Number Manufactu...

Page 113: ...ed Rd Process variables Level Rd Distance Rd Reflection Rd Primary Output Primary Function Rd Distance I1 Rd Distance Rd Secondary Output Secondary Function Rd Level I2 Rd Level Rd Calibration Management Define Test Enter Test Data Calibration Status Calibration History Methods Access Rights Supervisor Service Save Parameters Diagnostics and Test Internal Test Set Output1 Set Output2 Calibrate Out...

Page 114: ...9 DESCRIPTION OF HART INTERFACE 114 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 115: ...DIP 1 Material of Process Connection Antenna type and material pressure Material of Process Connection Antenna type and material pressure Material of Process Connection Antenna type and material pressure Material of Process Connection Antenna type and material pressure 0 316L 1 4404 Horn 316L 40 barg 580 psig Drop PTFE 40 barg 580 psig Drop PP 16 barg 232 psig Antenna type Antenna type Antenna typ...

Page 116: ...FKM FPM Y Standard 50 150 C 58 302 F EPDM Other devices 0 Standard 40 150 C 40 302 F FKM FPM 1 Standard 20 150 C 4 302 F Kalrez 6375 2 Metaglas 30 150 C 22 302 F FKM FPM 3 Metaglas 20 150 C 4 302 F Kalrez 6375 4 Standard 50 150 C 58 302 F EPDM 5 Metaglas 30 150 C 22 302 F EPDM F Standard 40 200 C 40 392 F FKM FPM with distance piece included G Standard 20 200 C 4 392 F Kalrez 6375 with distance pi...

Page 117: ...or without 2 Aluminium G nickel plated brass adaptor without 3 Aluminium M20 1 5 nickel plated brass adaptor plastic non Ex black Ex ia blue 4 Aluminium M20 1 5 nickel plated brass adaptor metal only for Ex d A Stainless steel M20 1 5 stainless steel adaptor without B Stainless steel NPT stainless steel adaptor without D Stainless steel M20 1 5 stainless steel adaptor plastic M20 non Ex black Ex i...

Page 118: ...te 2 factory default points for an accuracy of 3 mm 0 12 0 Tag N Tag N Tag N Tag N 0 Without 2 Tag N on stainless steel plate 16 characters max RM60 RM60 RM60 RM60 4 V 0 0 Order code Order code Order code Order code 1 DIP Dust Ignition Proof 2 This option is not available for devices with a Drop antenna 3 This option is available if the flange has a flange face Type B1 or Raised Face RF 4 This opt...

Page 119: ...or accessory please give the reference numbers that follow Part numbers for spare parts Figure 10 1 Spare parts Item number Description Quantity Part reference 1 Complete electronic module 1 1 XM60400000000400V0 Screws for the combined back end and HF modules 2 F3177360000 2 HMI cover and cable aluminium housing 2 1 XM60400000000501V0 HMI cover and cable stainless steel housing 2 1 XM63400000000F0...

Page 120: ...Ex Ex d ia 1 XM60430000000E20V0 Terminal module with 2 outputs FM IS 1 XM60460000000320V0 Terminal module with 2 outputs FM XP 1 XM63470000000E20V0 Terminal module with 2 outputs CSA IS 1 XM604H0000000320V0 Terminal module with 2 outputs CSA XP 1 XM604K0000000E20V0 Terminal module with 2 outputs IECEx Ex ia 1 XM604M0000000320V0 Terminal module with 2 outputs IECEx Ex d ia 1 XM604N0000000E20V0 Term...

Page 121: ...number Description Quantity Part reference 1 Plastic sun cover 1 XM60400000000000VA Pins for the plastic sun cover 2 F3179990000 2 Stainless steel weather protection 1 XM60400000000000V1 3 Blind cover with a gasket and screws 1 XM60400000000000VB Gasket for the blind cover 1 F3177420000 Hinge screws for the blind cover 2 F3177340000 Lock screw for the blind cover 1 F3177360000 ...

Page 122: ... 300 lb flange 1 F3190220700 8 150 lb flange 1 F3190220800 40A 10K flange 1 F3190230000 50A 10K flange 1 F3190230100 80A 10K flange 1 F3190230200 100A 10K flange 1 F3190230300 n a Disc low pressure flange Bolt hole positions and dimensions agree with DN80 PN2 5 40 3 150 lb 2 1 XF70000010 Disc low pressure flange Bolt hole positions and dimensions agree with DN100 PN2 5 40 4 150 lb 2 1 XF70000011 D...

Page 123: ... antenna Drop antenna Drop antenna A new generation of antenna made of PP or PTFE It has an ellipsoidal shape for a more precise emission of radar signals DTM DTM DTM DTM Device Type Manager A driver for use in the PACTware program All data and functions of the device are included in it Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compat...

Page 124: ...ms developed by the manufacturer Radar reflection Radar reflection Radar reflection Radar reflection Signal reflected from the surface of the silo contents Signal converter Signal converter Signal converter Signal converter A set of electronic components in the device that send the measurement signal through some signal filters They identify and measure the level of the silo contents Supervisor Su...

Page 125: ...well com ps 34 VF 25 31 iss 4 GLO December 15 US Figure 10 3 Measurement definitions distance 1 Distance 2 Dead zone 3 Flange facing 4 Gas Air 5 Tank height 6 Ullage volume or mass Figure 10 4 Measurement definitions level 1 Level 2 Volume or mass ...

Page 126: ...10 APPENDIX 126 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 127: ...APPENDIX 10 127 SMARTLINE RM60 FMCW www honeywell com ps 34 VF 25 31 iss 4 GLO December 15 US ...

Page 128: ... W Sam Houston Pkwy S Houston TX 77042 Houston TX 77042 Houston TX 77042 Houston TX 77042 www honeywellprocess com www honeywellprocess com www honeywellprocess com www honeywellprocess com Honeywell International Inc Honeywell International Inc Honeywell International Inc Honeywell International Inc Subject to change without notice Subject to change without notice Subject to change without notice...

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