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 21

Protective Functions

*1: Reset operations acceptable 10 seconds after the trip.
*2: The inverter will not accept any reset command after an EEPROM error (E08), CPU error (E11), Ground fault (E14) or Driver error (E30) occurs with error code displayed. Turn off the inverter power once. If error is displayed when 

the inverter power is turned on subsequently, the internal memory device may have failed or parameters may have not been stored correctly. In such cases, initialize the inverter, and then re-set the parameters.

*3: Reset cannot be released with the STOP/RESET key. Please reset it with the inverter power or reset terminal (18:RS).

Name

Cause(s)

Error Code

Over-current event while at constant speed

The inverter output was short-circuited, or the motor shaft is locked or has a heavy load. 
These conditions cause excessive current for the inverter, so the inverter output is turned OFF.
The dual-voltage motor is wired incorrectly.

E01.

Over-current event during deceleration

E02.

Over-current event during acceleration

E03.

Over-current event during other conditions

E04.

Overload protection *

1

When a motor overload is detected by the electronic thermal function, the inverter trips and turns OFF its output.

E05.

Braking resistor overload protection

When the BRD operation rate exceeds the setting of "b090", this protective function shuts off the inverter output and displays the error code.

E06.

Over-voltage protection

When the DC bus voltage exceeds a threshold, due to regenerative energy from the motor.

E07.

EEPROM error *

2

When the built-in EEPROM memory has problems due to noise or excessive temperature, the inverter trips and turns OFF its output to the motor.

E08.

Under-voltage error

A decrease of internal DC bus voltage below a threshold results in a control circuit fault. 
This condition can also generate excessive motor heat or cause low torque. The inverter trips and turns OFF its output.

E09.

Current detection error

If an error occurs in the internal current detection system, the inverter will shut off its output and display the error code.

E10.

CPU error *

2

A malfunction in the built-in CPU has occurred, so the inverter trips and turns OFF its output to the motor.

E11.

External trip

A signal on an intelligent input terminal configured as EXT has occurred. The inverter trips and turns OFF the output to the motor.

E12.

USP

When the Unattended Start Protection (USP) is enabled, an error occurred when power is applied while a Run signal is present. 
 The inverter trips and does not go into Run Mode until the error is cleared.

E13.

Ground fault *

2

The inverter is protected by the detection of ground faults between the inverter output and the motor upon during powerup tests. 
This feature protects the inverter, and does not protect humans.

E14.

Input over-voltage

The inverter tests for input over-voltage after the inverter has been in Stop Mode for 100 seconds. If an over-voltage condition exists, 
the inverter enters a fault state. After the fault is cleared, the inverter can enter Run Mode again.

E15.

Inverter thermal trip

When the inverter internal temperature is above the threshold, the thermal sensor in the inverter module detects the excessive 
temperature of the power devices and trips, turning the inverter output OFF.

E21.

CPU communication error

When communication between two CPU fails, inverter trips and displays the error code.

E22.

Main circuit error  *

3

The inverter will trip if the power supply establishment is not recognized because of a malfunction due to noise or damage to the main 
circuit element.

E25.

Driver error *

2

An internal inverter error has occurred at the safety protection circuit between the CPU and main driver unit.  
Excessive electrical noise may be the cause. The inverter has turned OFF the IGBT module output.

E30.

Thermistor

When a thermistor is connected to terminals [5] and [L] and the inverter has sensed the temperature is too high, the inverter trips and 
turns OFF the output.

E35.

Braking error

When "01" has been specified for the Brake Control Enable (b120), the inverter will trip if it cannot receive the braking confirmation 
signal within the Brake Wait Time for Confirmation (b124) after the output of the brake release signal.

E36.

Safe stop

Safe stop signal is given.

E37.

Low-speed overload protection

If overload occurs during the motor operation at a very low speed, the inverter will detect the overload and shut off the inverter output.

E38.

Operator connection

When the connection between inverter and operator keypad failed, inverter trips and displays the error code.

E40.

Modbus communication error

When “trip” is selected (C076=00) as a behavior in case of communication error, inverter trips when timeout happens.

E41.

EzSQ invalid instruction

The program stored in inverter memory has been destroyed, or the PRG terminal was turned on without a program downloaded to the inverter.

E43.

EzSQ  nesting count error

Subroutines, if-statement, or for-next loop are nested in more than eight layers

E44.

EzSQ instruction error

Inverter found the command which cannot be executed.

E45.

EzSQ user trip (0 to 9)

When user –defined trip happens, inverter trips and displays the error code. 

E50.

to 

E59.

Option error 

The inverter detects errors in the option board mounted in the optional slot. For details, refer to the instruction manual for the 
mounted option board.

E60.

to 

E69.

Encoder disconnection

If the encoder wiring is disconnected, an encoder connection error is detected, the encoder fails, or an encoder that does not support 
line driver output is used, the inverter will shut off its output and display the error code shown on the right.

E80.

Excessive speed

If the motor speed rises to "maximum frequency (A004) x over-speed error detection level (P026)" or more, the inverter will shut off its 
output and display the error code shown on the right.

E81.

Positioning range error

If current position exceeds the position range (P072-P073), the inverter will shut off its output and display the error code.

E83.

How to access the details about the present fault

Note: Indicated inverter status could be different from actual inverter behavior. (e.g. When PID operation or frequency given by analog signal, although it seems constant speed, acceleration and deceleration could be repeated in very short cycle.)

Output frequency

Output current

DC bus voltage

Elapsed RUN time

Elapsed power-ON time

: Power up or initial processing
: Stop
: Deceleration

: Constant speed
: Acceleration
: 0Hz command and RUN

: Starting
: DC braking
: Overload restriction

Trip cause
Inverter status

at trip point

Stöwer Antriebstechnik GmbH, Enneststrasse 3, 51702 Bergneustadt, tel: 02261-40970, Fax: 02261-41309

Summary of Contents for WJ200-0015SF

Page 1: ...xcellent performance and user friendliness Pursuing the Ideal Compact Inverter Series Pursuing the Ideal Compact Inverter Stöwer Antriebstechnik GmbH Enneststrasse 3 51702 Bergneustadt tel 02261 40970 Fax 02261 41309 ...

Page 2: ...ction motors IM and permanent magnetic motors PM Energy conservation and miniaturization can be achieved using PM motors Moreover one inverter used for two types of motor Output Frequency Start position counting Speed control Position control Target position DB Time SPD input ON Example of Torque Characteristics Model Configuration Model Name Indication WJ200 001 L F with Digital Operator Power So...

Page 3: ...re Safety SW Emergency Stop Top cover can be removed with fingertips Remove cooling fan after disconnecting power plug Motor terminal voltage Easy to maintain Easy selection of displayed parameters Data comparison function Display parameters changed from default setting Basic display Display most frequently used parameters Quick display Display 32 user selected parameters User changed parameter di...

Page 4: ...HP VT 1 4 1 2 3 4 1 5 3 4 CT 1 8 1 4 1 2 1 2 3 Rated capacity kVA 200V VT 0 4 0 6 1 2 2 0 3 3 4 1 CT 0 2 0 5 1 0 1 7 2 7 3 8 240V VT 0 4 0 7 1 4 2 4 3 9 4 9 CT 0 3 0 6 1 2 2 0 3 3 4 5 Input Rating Rated input voltage V 1 phase 200V 15 to 240V 10 50 60Hz 5 Rated input current A VT 2 0 3 6 7 3 13 8 20 2 24 0 CT 1 3 3 0 6 3 11 5 16 8 22 0 Output Rating Rated output voltage V 2 3 phase 200 to 240V pro...

Page 5: ...COI window comparator OI FREF frequency command source REF run command source SETM second motor in operation EDM STO safe torque off performance monitor OP option control signal NO no function Monitor output analog Output freq output current output torque output voltage input power thermal load ratio LAD freq heat sink temperature general output EzSQ Pulse train output 0 10VDC 32kHz max PWM output...

Page 6: ...VERTER RUN PWR Hz ALM A PRG RUN 1 ESC 2 SET STOP RESET 108 4 25 118 4 65 128 5 04 D 5 0 20 96 3 78 Ø4 5 0 18 WJ200 INVERTER RUN PWR Hz ALM A PRG RUN 1 ESC 2 SET STOP RESET 140 5 51 118 4 65 128 5 04 170 5 6 71 5 0 20 128 5 04 Ø4 5 0 18 WJ200 INVERTER RUN PWR Hz ALM A PRG RUN 1 ESC 2 SET STOP RESET 180 7 09 284 11 18 296 11 65 175 6 89 7 0 28 160 6 30 Ø7 0 28 WJ200 INVERTER RUN PWR Hz ALM A PRG RUN...

Page 7: ...right and left Use up down keys to change the value of the digit Group d Function code Function code display Moves to data display Data display Function group d is a monitor data cannot be changed d001 Output frequency monitoring Group F Function code Data display F001 Output frequency setting Group A Group b Function code Data display A001 Frequency source setting Group C Group H Group P Group U ...

Page 8: ... PD 1 P DC reactor connection terminals Terminal Arrangements Functions Symbol Terminal Name P RB External braking resistor connection terminals P N External braking unit connection terminals G Ground connection terminal Terminal Model Screw Diameter 001 007LF 001 004SF M3 5 015 037LF 007 022SF 004 040HF M4 Power input Output to motor Terminal Model Screw Diameter 055 075LF 055 075HF M5 150LF M8 1...

Page 9: ...11 EDM Discrete logic outputs 11 Terminal 11 has dual function See following description and related pages for the details 50mA max ON state current 27 VDC max OFF state voltage Common is CM2 In case the EDM is selected the functionality is based on ISO13849 1 4VDC max ON state voltage depression 11 12 Discrete logic outputs 12 50mA max ON state current 27 VDC max OFF state voltage Common is CM2 C...

Page 10: ... P and N 0 0 to 999 9 1000 V d103 BRD load factor monitoring 0 0 to 100 0 d104 Electronic thermal overload monitoring 0 0 to 100 0 Setting mode F001 Output frequency setting 0 start frequency to maximum frequency Hz 0 00 F002 Acceleration 1 time setting 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 10 00 F202 Acceleration 1 time setting 2nd motor 0 01 to 99 99 100 0 to 999 9 1000 to 3600 s 10 00 F00...

Page 11: ...operation 01 level operation 01 A057 DC braking force at start 0 to 100 70 CT VT 0 A058 DC braking time at start 0 0 to 60 0 s 0 0 A059 Carrier frequency during DC braking 2 0 to 15 0 10 0 kHz CT VT 5 0 Frequency upper lower limit and Jump frequency A061 Frequency upper limit setting 0 00 A062 to A004 Hz 0 00 A261 Frequency upper limit setting 2nd motor 0 00 A262 to A204 Hz 0 00 A062 Frequency low...

Page 12: ...ncy setting 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A155 Deceleration stop time setting 0 0 to 60 0 s 0 0 PID control A156 PID sleep function action threshold 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A157 PID sleep function action delay time 0 0 to 25 5 s 0 0 Frequency trimming A161 VR input active range start frequency 0 00 to 99 99 100 0 to 400 0 Hz 0 00 A162 VR input active range end frequency 0 00 to...

Page 13: ... time to 255 maximum reduced voltage start time 2 b037 Function code display restriction 0 full display 1 function specific display 2 user setting 3 data comparison display 4 basic display 5 monitor display 04 b038 Initial screen selection 000 Func code that SET key pressed last displayed 001 to 060 d001 to d060 201 F001 202 Screen displayed when the STR key was pressed last 001 b039 Automatic use...

Page 14: ...Free setting V F volt 7 0 0 to 800 0 V 0 0 Others b120 Brake control enable 00 disabled 01 enabled 00 b121 Brake Wait Time for Release 0 00 to 5 00 s 0 00 b122 Brake Wait Time for Acceleration 0 00 to 5 00 s 0 00 b123 Brake Wait Time for Stopping 0 00 to 5 00 s 0 00 b124 Brake Wait Time for Confirmation 0 00 to 5 00 s 0 00 b125 Brake release freq setting 0 00 to 99 99 100 0 to 400 0 Hz 0 00 b126 B...

Page 15: ...006 Terminal 6 function 18 RS C007 Terminal 7 function 13 USP C011 l C017 Terminal 1 7 active state 00 NO 01 NC 00 Intelligent output terminal setting C021 Terminal 11 function 00 RUN running 01 FA1 constant speed reached 02 FA2 set frequency overreached 03 OL overload notice advance signal 1 04 OD output deviation for PID control 05 AL alarm signal 06 FA3 set frequency reached 07 OTQ over torque ...

Page 16: ...C061 Electronic thermal warning level setting 0 to 100 90 C063 Zero speed detection level setting 0 00 to 99 99 100 0 Hz 0 00 C064 Heat sink overheat warning 0 to 110 ºC 100 Communication function C071 Communication speed selection 03 2400bps 04 4800bps 05 9600bps 06 19200bps 07 38400bps 08 57600bps 09 76800bps 10 115200bps 05 C072 Node allocation 1 to 247 1 C074 Communication parity selection 00 ...

Page 17: ...stant R2 0 001 to 9 999 10 00 to 65 53 Ω H221 Motor constant R2 2nd motor 0 001 to 9 999 10 00 to 65 53 Ω H022 Motor constant L 0 01 to 99 99 100 0 to 655 3 mH H222 Motor constant L 2nd motor 0 01 to 99 99 100 0 to 655 3 mH H023 Motor constant I0 0 01 to 99 99 100 0 to 655 3 A H223 Motor constant I0 2nd motor 0 01 to 99 99 100 0 to 655 3 A H024 Motor constant J 0 001 to 9 999 10 00 to 99 99 100 0 ...

Page 18: ... P068 Zero return mode selection 00 Low 01 High 00 P069 Zero return direction selection 00 FW 01 RV 01 P070 Low speed zero return frequency 0 00 to 10 00 Hz 5 00 P071 High speed zero return frequency 0 00 to 99 99 100 0 to 400 0 Hz 5 00 P072 Position range specification forward 0 to 268435455 268435455 P073 Position range specification reverse 268435455 to 0 268435455 P075 Positioning mode selecti...

Page 19: ... trips turning the inverter output OFF E21 CPU communication error When communication between two CPU fails inverter trips and displays the error code E22 Main circuit error 3 The inverter will trip if the power supply establishment is not recognized because of a malfunction due to noise or damage to the main circuit element E25 Driver error 2 An internal inverter error has occurred at the safety ...

Page 20: ...10 bit Pluse output 0 10V 32kHz max H O OI Analog refernce 4 20mA 10bit Analog refernce 0 10VDC 10 bit 10VDC 10mA max 1kΩ 2kΩ Approx 10kΩ 10VDC Intelligent input terminals 7 Thermistor 7 EB 4 7kΩ 4 7kΩ 6 5 PTC 4 GS2 3 GS1 2 1 R L1 S L2 T L3 MC ELB Power source 3 phase or 1 phase per inverter model 24VDC P24 PLC L L MC Breake resistor option Approx 100Ω Remove the jumper only when connecting the DC...

Page 21: ...0 10VDC 10 bit Pluse output 0 10V 32kHz max H O OI Analog refernce 4 20mA 10bit Analog refernce 0 10VDC 10 bit 10VDC 10mA max 1kΩ 2kΩ Approx 10kΩ 10VDC Intelligent input terminals 7 Thermistor 7 EB 4 7kΩ 4 7kΩ 6 5 PTC 4 GS2 3 GS1 2 1 R L1 S L2 T L3 MC ELB Power source 3 phase or 1 phase per inverter model 24VDC P24 PLC L L MC Approx 100Ω Remove the jumper only when connecting the DCL Using source ...

Page 22: ...t bar to prevent the unwanted current flow Using Internal Power Supply of the Inverter Short bar Hitachi EH 150 series PLC Output Module EH YT16 Hitachi EH 150 series PLC Output Module EH YTP16 Hitachi EH 150 series PLC Output Module EH YT16 Hitachi EH 150 series PLC Output Module EH YTP16 Inverter S COM P24 PLC L 1 7 24VDC Inverter COM P24 PLC L 1 7 DC24V 24VDC Sink type logic Source type logic N...

Page 23: ... 11 20 15 WJ200 110HF AWG6 13mm2 75 C only 50A 18 5 15 25 20 WJ200 150HF AWG6 13mm2 75 C only Name Function Input side AC Reactor This is useful in suppressing harmonics induced on the power supply lines and for improving the power factor WARNING Some applications must use an input side AC Reactor to prevent inverter damage See Warning on next page EMC filter for CE applications see Appendix D Red...

Page 24: ... the lubrication method or motor manufacturer Particularly in case of oil lubrication pay attention to the low frequency range Brake equipped motor For use of a brake equipped motor be sure to connect the braking power supply from the primary side of the inverter Pole change motor There are different kinds of pole change motors constant output characteristic type constant torque characteristic typ...

Page 25: ...ctronic protective circuit A thermal relay however should be used during continuous running outside a range of 30 to 60 Hz for motors exceeding the range of electronic thermal adjustment rated current when several motors are driven by the same inverter install a thermal relay for each motor The RC value of the thermal relay should be more than 1 1 times the rated current of the motor Where the wir...

Page 26: ...Printed in Japan H SM E265P 0910 Stöwer Antriebstechnik GmbH Enneststrasse 3 51702 Bergneustadt tel 02261 40970 Fax 02261 41309 ...

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