Hioki ST5680 Instruction Manual Download Page 1

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ST5680

Instruction Manual

DC HIPOT TESTER

Read carefully before use.

Keep for future reference.

When using the instrument for the

first time

Troubleshooting

Safety Notes



p. 13

Maintenance and Service



p. 221

Parts Names and Functions



p. 20

Error Display



p. 226

Basic Operation



p. 31

Dec. 2022 Edition 1

ST5680A961-00 22-12H

Instruction Manual

[600631330]

HIOKI ST5680A961-00

Summary of Contents for ST5680

Page 1: ...ep for future reference When using the instrument for the first time Troubleshooting Safety Notes p 13 Maintenance and Service p 221 Parts Names and Functions p 20 Error Display p 226 Basic Operation p 31 Dec 2022 Edition 1 ST5680A961 00 22 12H 600631330 HIOKI ST5680A961 00 ...

Page 2: ...HIOKI ST5680A961 00 ...

Page 3: ...ping a test 71 Ending a test 71 5 5 Making a pass fail Judgment 71 Judgment type and operation 71 5 6 Automatic Discharge Function 72 6 Program Mode 73 6 1 Setting the Test Conditions 73 Displaying the setting screen 73 Setting the number of steps 74 Editing test conditions of each step 75 Contents Introduction 7 Confirming Package Contents 8 Options 9 Measurement Procedure 10 Notations 11 Safety ...

Page 4: ...Deleting a file or folder 141 Change the name of a file or folder 142 Displaying the information 142 Editing all test conditions together 76 Inserting a step 77 Deleting a step 77 Copying and pasting a step 78 6 2 Setting the Interval Time Between Steps 79 6 3 Operations for Fail Judgment 80 6 4 Starting and Ending a Test 81 Starting a test 81 Stopping a test 81 Ending a test 81 6 5 Making a Pass ...

Page 5: ...t mode 174 Calling panel memory 178 Interlock 178 12 4 Internal Circuit Configuration 179 Electrical specifications 180 Connection examples 180 13 Communications USB LAN RS 232C GP IB 183 13 1 Interface Overview and Features 184 USB 185 LAN 185 RS 232C 185 GP IB 186 Total 186 13 2 Mounting and Removing an Interface 187 13 3 Interface Settings 188 13 4 Connecting and Setting USB 189 Installing the ...

Page 6: ...ment How to Remove the Lithium Battery 229 16 Appendix 231 16 1 Internal Circuit Block Diagram 231 16 2 Table of Default Settings 232 16 3 Rackmount 236 16 4 External View 238 16 5 Remote Control Box Option 239 9613 Remote Control Box Single and 9614 Remote Control Box Dual option 240 Connection method 241 16 6 Timer Calibration 242 17 License Information 243 Index 251 HIOKI ST5680A961 00 ...

Page 7: ...document Operating Precautions before use Type Description Printed edition CD edition Operating Precautions Information for using the instrument safely Instruction Manual This manual Functions and operation methods of this instrument etc Startup Guide Information for using the instrument safely basic operation methods specifications selected relevant information warranty certificate etc Communicat...

Page 8: ...it fails to operate according to the specifications contact your authorized Hioki distributor or reseller Confirm that these contents are provided Instrument ST5680 DC Hipot Tester Accessories Operating Precautions 0990A903 Startup Guide Application disc CD Instruction Manual this document Communication Instruction Manual Power cord Plug and hoods for the external I O terminal Custom made interloc...

Page 9: ...check Hioki s website for the latest information Measurement leads L2260 High Voltage Test Lead 1 5 m L2261 Unterminated Lead Cable 5 m Interfaces Z3000 GP IB Interface Z3001 RS 232C Interface Communication cables L9637 RS 232C Cable 9 pin 9 pin 3 m 9151 02 GP IB Connector Cable 2 m Remote control boxs 9613 Remote Control Box Single 1 5 m 9614 Remote Control Box Dual 1 5 m HIOKI ST5680A961 00 ...

Page 10: ... LAN USB RS 232 or GP IB p 183 Turning on the instrument p 20 Warm up time for 30 minutes or longer Connecting the power cord Using the external I O Communicating with a PC using RS 232 or GP IB option Turnin on the instrument Using LAN and USB Instrument settings Selecting the test mode p 36 Setting the test conditions p 37 Start of measurement Connecting the high pressure test leads to the test ...

Page 11: ...r safety check is not carried out or the product is mishandled this may give rise to a hazardous situation the operator may receive an electric shock may get burnt or may even be fatally injured Indicates an action that is prohibited Indicates an action that must be performed Symbols affixed to the product Indicates the presence of a potential hazard For more information about locations where this...

Page 12: ... refer to Windows 7 Windows 8 and Windows 10 Accuracy descriptions The accuracy is expressed using the following formats together Limit values for errors are defined using the same unit as for the measured values Limit values for errors are defined using the percentages of reading and setting and the digits Reading display value Indicates the value displayed by the instrument Limit values for read...

Page 13: ...ious bodily injury or damage to the instrument WARNING If using electric measuring instruments for the first time perform measurement under the supervision of someone with experience Failure to do so could cause the operator to experience an electric shock In addition there are risks of heat generation fire and arc discharge due to short circuits Protective gear DANGER Be sure to observe the follo...

Page 14: ...e Measurements on household appliances portable tools and similar equipment and on the consumer side only of socket outlets in the fixed installation Measurement category III CAT III Applicable to test and measuring circuits connected to the distribution part of the building s low voltage mains installation Example Measurements on distribution boards including secondary meters photovoltaic panels ...

Page 15: ...cations Exposed to direct sunlight or high temperatures Exposed to corrosive or combustible gases Exposed to powerful electromagnetic radiation or close to objects carrying an electric charge Near induction heating systems such as high frequency induction heating systems and IH cooking equipment Susceptible to mechanical vibration Exposed to water oil chemicals or solvents Exposed to high humidity...

Page 16: ...ent carry high voltages and may become very hot during operation Touching them could cause burns or electric shock CAUTION Do not subject the instrument to vibration or mechanical shock while transporting or handling it Do not drop the instrument onto a floor or other surface Doing so could damage the instrument The instrument is an EN 61326 Class A product This instrument may cause interference i...

Page 17: ...amage the instrument Z3000 or Z3001 Mount the blank panel when the Z3000 or Z3001 is not to be connected Failure to do so could cause the operator to experience an electric shock or damage the instrument Before removing the test target WARNING Remove the test target after the DANGER lamp has turned off Trying to remove the test target immediately after the measurement could cause electric shock as...

Page 18: ...d scratches When writing text on a disc s label use a pen or marker with a soft tip Store discs in protective cases Avoid exposing the disc to direct sunlight high temperatures or high humidity Hioki is not liable for any issues your computer system experiences in the course of using this disc HIOKI ST5680A961 00 ...

Page 19: ... of automotive electric parts etc demands for insulation tests using high voltage are rising This instrument can be used for such tests with peace of mind With large capacity output of 100 mA the charging time and inspection takt time can be reduced for large capacity capacitor insulation resistance tests compared with previous tests Stable DC output against capacitive load Since stable output can...

Page 20: ...emote Control Box p 239 8 8 USB flash drive interface Connect a USB flash drive to save various types of data including the measurement data setting details and screen images p 123 Computer peripherals such as a mouse keyboard cannot be connected Key lock function See 8 8 Key Lock p 115 All touch screen operations except for the START button STOP button and key lock release operations are disabled...

Page 21: ...he instrument using GP IB or RS 232C An optional Z3000 GP IB interface or Z3001 RS 232C interface can be connected p 193 p 195 7 7 Power supply inlet Connect the included power cord p 24 8 8 Vents Ventilates the instrument to prevent the temperature of the inside from going up excessively p 16 9 9 Voltage output high terminal High voltage side terminal for voltage output p 26 10 10 Voltage output ...

Page 22: ...22 Parts Names and Functions Right side Bottom Vents Support foot Left side Vents Leave at least 50 mm of space between the installation surface and the instrument vents p 16 HIOKI ST5680A961 00 ...

Page 23: ...rious bodily injury or a short circuit Be sure to observe the following to avoid fatal electric shock accidents Be sure to wear high voltage protective rubber gloves while performing procedures The internal components of the instrument carry high voltages and may become very hot during operation Touching them could cause burns or electric shock If high voltage protective rubber gloves are not avai...

Page 24: ... or instrument pull on the plug not the cord The cable could be broken or the output terminal could be damaged Connect the power supply correctly Failure to do so could damage the instrument resulting in bodily injury 1 Make sure that the instrument power switch is set to off O 2 Check that the supply voltage to be used falls within the supply voltage range 100 V to 240 V AC noted on the back of t...

Page 25: ...se service life may be shortened or the fuses may melt causing the instrument to fail Do not turn off the instrument during output except for emergencies Do not shut down the supplied power Doing so may cause a malfunction of the instrument To perform high accuracy measurement be sure to leave the instrument to warm up for 30 minutes or longer after turning on the instrument Front Turned on Turned...

Page 26: ...ury or a short circuit Do not let the end of the test lead short circuit two lines with voltage applied A short circuit could result in serious bodily injury WARNING Do not use test leads or the like whose insulation is damaged or whose metal portion is exposed A hazardous voltage is applied to the measurement terminals Doing so could result in serious bodily injury Before connecting the L2260 Hig...

Page 27: ...cked and the shutter of the HIGH side terminal opens 3 Connect the red lead to the high side terminal 2 2 Shutter opens Rear 3 3 Insert lead with this side up Turn lead when it is inserted here Removing the High Voltage Test Lead 1 Turn off the instrument 2 Disconnect the red lead from the HIGH side terminal 3 Turn the black lead counterclockwise 4 Disconnect the black lead Preparation HIOKI ST568...

Page 28: ... short circuit Please contact your authorized Hioki distributor or reseller There is no damage to the instrument The insulation of the leads and cords to be used is not worn or no metal is exposed If any damage is found there is a risk of electric shock Do not use any damaged part and promptly replace it with the specified one Check when the instrument is turned on Check item Action When the instr...

Page 29: ...ent insulation resistance test mode 1 Prepare a resistor with a value more than the lower limit for the insulation resistance test and close to the test lower limit 1 2 Setting the test voltage 3 Connect the High Voltage Test Lead to the prepared resistor 4 Starting a test p 58 Check that the measured resistance value matches the resistance value of the prepared resistor If the resistance values d...

Page 30: ...in high temperature and high humidity environments Also do not route the High Voltage Test Lead long or do not subject it to vibration or other disturbances Doing so may cause errors in measured values of the insulation resistance test resulting in deviation from the accuracy specifications If a short circuit occurs between the HIGH and LOW voltage output terminals of the instrument or a dielectri...

Page 31: ...the onscreen keys to select the items and values set for those keys Gentle touching of the screen is expressed as pressing hereafter CAUTION Do not press too hard on the touch screen Do not use hard or sharp objects to operate the touch screen Doing so could damage the instrument Basic Operation HIOKI ST5680A961 00 ...

Page 32: ...ue during a test When the instrument is turned on the measurement screen for each test mode starts up Screen for setting and checking the interface system etc Panel screen Screen for saving and importing the instrument settings Compensation execution screen Screen for executing compensation of offset cancel and contact check File screen Screen for checking and operating files on a USB flash drive ...

Page 33: ...c breakdown voltage measurement 2 Measurement status Double action Test start ready Start of measurement Voltage rise in progress Test in progress Voltage drop in progress Test end Discharge in progress Between steps Force stop Forced discharge stop Error Protection 3 Error messages See 15 3 Error Display p 226 4 Arc function Invalid Valid Arc detected 5 Data memory function Invalid Number of memo...

Page 34: ...n Returns to the measurement screen 2 Tab Switches between the setting screens 3 Screen description Top Measurement mode Bottom Screen name 4 Save screen Saves images to a USB flash drive when this button is held down for a specific time HIOKI ST5680A961 00 ...

Page 35: ...changing the setting Keyboard windows Enter a folder name or file name on the keyboard Moves the cursor to the left Moves the cursor to the right BS Deletes 1 character CLR Deletes all KEY TYPE Switches the keyboard type A a Switches between upper and lower case a Switches between symbols numbers and the alphabet ENTER Accepts the entered text and closes the window ESC Cancels text entry and close...

Page 36: ...icient insulation resistance value against the service voltage W IR IR W test W IR IR W Allows you to consecutively perform withstand voltage and insulation resistance tests Withstand voltage test Insulation resistance test or Insulation resistance test withstand voltage test Program test PROG Allows you to consecutively perform withstand voltage and insulation resistance tests under various condi...

Page 37: ...Starting the test p 58 Making a pass fail judgment p 64 4 1 Setting the Test Conditions Displaying the setting screen 2 2 1 1 1 Select W or IR on the mode selection screen 2 Press MEAS Holding down a test mode button on the mode selection screen opens the setting screen for the selected test mode Mode selection screen 3 3 3 Press SET DCW measurement screen Displays various setting screens DCW sett...

Page 38: ...apsed voltage rise time to the end of test p 48 Voltage rise time Time period from the start of test until the test voltage is reached or time period from the start voltage until the test voltage is reached p 50 Voltage drop time Voltage drop time after a pass judgment is made p 51 Judgment wait time Time period from the start of test until a current value upper limit judgment is started or time p...

Page 39: ...ss BASIC TEST VOLT on the setting screen 2 2 2 Change the value using or and then press ENTER 0 010 kV to 8 000 kV Default setting 0 100 kV IR setting 1 1 1 Press BASIC TEST VOLT on the setting screen 2 2 2 Change the value using or and then press ENTER 10 V to 2000 V Default setting 100 V Withstand Voltage Test Insulation Resistance Test Mode HIOKI ST5680A961 00 ...

Page 40: ...e output from this instrument is set With the upper limit value set accidents due to an incorrect setting etc can be prevented DCW setting 1 1 1 Press COMMON on the setting screen 2 2 2 Press DCW 3 3 3 Change the value using or and then press ENTER 0 010 kV to 8 000 kV 1 1 Default setting HIOKI ST5680A961 00 ...

Page 41: ...lue IR setting 1 1 1 Press COMMON on the setting screen 2 2 2 Press IR 3 3 3 Change the value using or and then press ENTER 10 V to 2000 V 1 1 Default setting Withstand Voltage Test Insulation Resistance Test Mode HIOKI ST5680A961 00 ...

Page 42: ...voltage rises linearly to the set start voltage within 0 1 second Then the output voltage rises linearly to the test voltage within the set voltage rise time RISE TIME When the start voltage is 50 100 50 0 1 s RISE TIME START Ready Rise Test Test voltage Start voltage 1 1 1 Press BASIC START VOLT on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 to 99 1 Default setting...

Page 43: ...on the upper limit value for an IR test the test upper limit value can be set to off DCW setting 1 1 1 Press BASIC UPPER on the setting screen 2 2 2 Change the value using or and then press ENTER 0 010 mA to 100 mA Default setting 0 011 mA The lower limit is set by the LOWER value for the lower limit value for judgment LOWER UPPER Only when STATE is set to on IR setting 1 1 1 Press BASIC UPPER on ...

Page 44: ...set as the reference for pass fail judgment When the measured current value or resistance value is below the reference value a fail judgment is determined for the test target If a pass fail judgment is not to be performed based on the lower limit value for a DCW test the test lower limit value can be set to off In case of a DCW test setting a lower limit value slightly less than the leakage curren...

Page 45: ...to 100 mA 1 Default setting The upper limit is set by UPPER upper limit value for judgment LOWER UPPER Only when STATE is set to on IR setting 1 1 1 Press BASIC LOWER on the setting screen 2 2 2 Change the value using or and then press ENTER 10 kΩ to 99 99 GΩ Default setting 1 MΩ The upper limit is set by UPPER upper limit value for judgment LOWER UPPER Only when STATE is set to on Withstand Volta...

Page 46: ... within the measurable range can always be displayed When the measured value is above the range O F is displayed When the measured value is below the range U F is displayed For the range based on the test conditions and the accuracy guarantee range see Specifications p 201 DCW setting 1 1 1 Press COMMON W MODE on the setting screen OFF 1 Disables the auto range function ON Enables the auto range f...

Page 47: ... function during auto ranging is set to off A pass fail judgment is not made when the test ends during a range movement When the data maintaining function during auto ranging is set to on When the test is completed while the range switches the pass fail is judged using the last measured value Since the measured value value immediately before a range movement is displayed the instrument cannot dete...

Page 48: ...set When the auto range function is selected check the time until the measured value is stabilized and set the test time See 4 7 Setting the Auto Range Function p 46 The measured value may not be stabilized due to environmental influences such as temperature and humidity Check the time until the measured value is stabilized and set the test time Depending on the test target the measured value may ...

Page 49: ... the value using or and then press ENTER 0 1 s to 999 s CONT Default setting 1 0 s The lower limit is set by RISE TIME voltage rise time and DELAY judgment wait time DELAY RISE TIME TEST TIME Only when DELAY is not set to off Withstand Voltage Test Insulation Resistance Test Mode HIOKI ST5680A961 00 ...

Page 50: ...sing or and then press ENTER 0 1 s 1 to 300 s 1 Default setting The lower limit is set by TEST TIME test time and DELAY judgment wait time DELAY RISE TIME TEST TIME Only when DELAY is not set to off IR setting 1 1 1 Press BASIC RISE TIME on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s 2 to 300 s 2 Default setting The lower limit is set by TEST TIME test time and DE...

Page 51: ...he voltage drop time cannot be set p 105 DCW setting 1 1 1 Press BASIC FALL TIME on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s to 300 s OFF 1 1 Default setting IR setting 1 1 1 Press BASIC FALL TIME on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s to 300 s OFF 2 2 Default setting Withstand Voltage Test Insulation Resistance Test Mo...

Page 52: ...ss BASIC DELAY on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s to 99 9 s OFF 1 1 Default setting The upper limit is set by RISE TIME voltage rise time and TEST TIME test time DELAY RISE TIME TEST TIME Only when DELAY is not set to off IR setting 1 1 1 Press BASIC DELAY on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s to 99 9 s OFF 2 ...

Page 53: ...ss judgment DCW test fail judgment No judgment in the upper lower limit value setting Upper limit value judgment start Lower limit value judgment start Discharge time Test time Rise time Delay time 0 1 s Test voltage Start voltage Fail judgment IR test pass judgment Lower limit judgment start Upper limit judgment start Discharge time Test time Rise time Delay time Test voltage Pass judgment Withst...

Page 54: ...the ratio of the test voltage fluctuation range as the threshold value 1 1 1 Press BASIC ARC on the setting screen 2 2 2 Press STATE 3 3 3 Set the arc detection operation mode OFF 1 No arc detection CONT Detects arc and continues the test STOP Detects arc and stops the test 1 Default setting 4 4 4 When STATE is set to CONT or STOP press LIMIT 5 5 5 Change the value using or and then press ENTER 1 ...

Page 55: ... reference value 3 mA Arc setting STATE STOP LIMIT 1 Arc detection reslt Measurement screen Waveform view Enlarged view If the fluctuation range of the test voltage when discharging occurs exceeds the set limit value ARC DET is displayed and the test ends Arc detected Withstand Voltage Test Insulation Resistance Test Mode HIOKI ST5680A961 00 ...

Page 56: ... BASIC OFFSET C to set the offset cancel function to ON The offset cancel function is enabled and OFS is displayed on the measurement screen during a test Default setting OFF 2 Press MEAS 3 3 3 Press ADJ Preset test conditions The set test conditions are displayed on the compensation execution screen The current compensation values are acquired based on the set test conditions In the W IR IR W mod...

Page 57: ...s set to CONT press the STOP button to acquire the current compensation values once the measured value is stabilized Even if the instrument is turned off the acquired current compensation values are backed up IMPORTANT If the test voltage is changed in DCW or IR mode the correction value is initialized and the offset cancel function is turned off If you change the test voltage acquire the correcti...

Page 58: ...ng on the test voltage If the instrument is used over the time rating it could be damaged due to heating 0 0 1 kV 2 kV 3 kV 4 kV 5 kV 6 kV 7 kV 8 kV 50 mA 20 mA 100 mA 1 MΩ 10 kΩ 100 kΩ 40 kΩ 1000 V 2000 V Load current Lower reference value Test voltage DC withstand voltage test mode Insulation resistance test mode Test voltage 2 min 5 min Continuous Continuous 15 min 5 min 30 min 30 min 15 min 15...

Page 59: ... areas with the voltage applied may cause electric shock accidents Do not measure the insulation resistance under the live line condition Doing so could damage the instrument resulting in bodily injury Turn off the test target before starting measurement 1 Make sure that the instrument and test target are properly connected 2 Press the STOP button READY is displayed for approximately 0 5 seconds a...

Page 60: ... test The following is an example of the operation after a test starts DCW test pass judgment No judgment in the upper lower limit value setting Upper limit value judgment start Lower limit value judgment start Test time Rise time Delay time 0 1 s Test voltage Start voltage Pass judgment Fall time DCW test fail judgment Discharge time No judgment in the upper lower limit value setting Upper limit ...

Page 61: ...the set test time when the test time is set Displays the elapsed time since the start of a test when the test time is set to CONT When the elapsed test time exceeds 9999 seconds is displayed 6 Resistance Maximum current value Displays the resistance value of the test target and maximum value of the measured current value during a test The resistance value is calculated from the measured voltage va...

Page 62: ...ng a test including the voltage rise time and voltage drop time This lamp lights up if a voltage over the safe voltage approx 0 06 kV DC remains in the output terminal even after the test ends External I O The TEST signal is turned on at the same time when the TEST display lights up In addition the H V ON signal is also turned on at the same time when the DANGER lamp lights up The TEST signal and ...

Page 63: ...ed When the test ends TEST in the display area turns off When the output terminals are discharged and the residual voltage in the output terminals becomes zero the DANGER lamp turns off If the test ends in 1 and 2 above the judgment result is displayed in the display area IMPORTANT If the time setting such as the test time TEST TIME voltage rise time RISE TIME voltage fall time FALL TIME interval ...

Page 64: ... reference value measured value lower judgment reference value and 2 no contact check error Display UPPER FAIL is displayed on the screen LOWER FAIL is displayed on the screen PASS is displayed on the screen Buzzer For approx 1 s For approx 1 s For approx 0 05 s External I O The U_FAIL signal is output The L_FAILsignal is output The PASS signal is output Contact check error No judgment Condition C...

Page 65: ...lower judgment limit value upper judgment limit value UPPER LOWER FAIL upper judgment limit current measured value upper judgment limit Insulation resistance testing mode Judgment upper value Judgment lower value Measured resistance value Magnitude relationship Judgment result Outside accuracy guarantee range Inside accuracy guarantee range Over upper accuracy guarantee limit upper judgment limit ...

Page 66: ... insulation resistance test is performed for the test target containing capacitive components these areas remain charged which could cause serious bodily injury This instrument releases residual electric charge after each test and discharges these areas Discharge resistance 700 kΩ The DANGER lamp is lit during discharge When the voltage between output terminals falls below the safe voltage approx ...

Page 67: ...owing two test modes are available W IR mode A withstand voltage test and then an insulation resistance test are performed in that order 1 1 2 2 1 Select W IR on the mode screen 2 Press MEAS IR W mode An insulation resistance test and then a withstand voltage test are performed in that order 1 1 2 2 1 Select IR W on the mode screen 2 Press MEAS W IR IR W Test Mode HIOKI ST5680A961 00 ...

Page 68: ...n the setting screen When changing the withstand voltage test and insulation resistance test settings press W SETTING or IR Setting and change the settings on each setting screen For details about the display information and the setting procedure see 4 1 Setting the Test Conditions p 37 Changing test settings Press one of the buttons to change the setting on the setting screen The current test con...

Page 69: ...he setting screen W INTERVAL Sets the interval time for a withstand voltage test IR INTERVAL Sets the interval time for an insulation resistance test 2 2 2 Change the value using or and then press ENTER 0 1 s 1 to 100 0 s TRIG 1 Default setting When TRIG is set the trigger operation is performed Pressing the START button proceeds to the next step W IR IR W Test Mode HIOKI ST5680A961 00 ...

Page 70: ...the W IR mode or IR W mode are set 1 1 1 Press COMMON W IR PROG on the setting screen 2 2 2 Select the setting STOP 1 Ends all tests when a fail judgment is determined for the test target after the first test CONTINUE Continues the next test even when a fail judgment is determined for the test target after the first test 1 Default setting HIOKI ST5680A961 00 ...

Page 71: ...est p 59 Stopping a test See Stopping a test p 63 Ending a test See Ending a test p 63 5 5 Making a pass fail Judgment Judgment type and operation See Judgment type and operation p 64 When the test ends the judgment result is displayed in the display area W IR IR W Test Mode HIOKI ST5680A961 00 ...

Page 72: ...72 Automatic Discharge Function 5 6 Automatic Discharge Function See 4 17 Automatic Discharge Function p 66 HIOKI ST5680A961 00 ...

Page 73: ...ge DCW and insulation resistance IR tests combined Up to 50 patterns of tests may be combined 6 1 Setting the Test Conditions Displaying the setting screen 1 1 2 2 1 Select PROG on the mode screen 2 Press MEAS 3 3 3 Press SET Displays various setting screens Program Mode HIOKI ST5680A961 00 ...

Page 74: ...ng the number of steps The number of tests number of steps are set for DCW and IR tests 1 1 1 Press BASIC END STEP on the setting screen 2 2 2 Change the value using or and then press ENTER 1 to 50 1 1 Default setting HIOKI ST5680A961 00 ...

Page 75: ...key 2 2 1 Press BASIC on the setting screen 2 Select the step to be edited and press EDIT Press this button to switch the test mode The setting screen of the selected step is displayed For details about the settings of test conditions and the setting procedure see 4 1 Setting the Test Conditions p 37 Program Mode HIOKI ST5680A961 00 ...

Page 76: ...ode to be edited together by APPLY MODE 3 3 3 Set the test conditions to be edited together 4 4 4 Press APPLY The settings with cannot be edited IMPORTANT Combinations that are generally not set can be set because other setting values are not considered in batch editing LOWER UPPER or DELAY RIST TIME TEST TIME If a set of steps for a combination that cannot be set the test cannot be started HIOKI ...

Page 77: ...dit screen of the test conditions for the inserted step is displayed When the step is inserted the existing No 50 50th step setting is deleted Deleting a step A selected step is deleted 2 2 2 2 1 Press BASIC on the setting screen 2 Select the step to be deleted and press DELETE A confirmation message is displayed 3 3 3 Confirm the step to be deleted and press YES When the step is deleted the DCW t...

Page 78: ...OPY Copying the same step with the step copied deletes the number of the copied step 3 3 3 Press PASTE 4 4 4 Select the range of the step or steps to which the new step is pasted SELECTED STEP Pastes a new step to the selected step No 1 to END STEP Paste a step to the No 01 step to the final step END STEP A confirmation message is displayed 5 5 5 Confirm the range of the step or steps to which the...

Page 79: ...ime between steps is set 1 1 1 Press BASIC EDIT INTERVAL on the setting screen 2 2 2 Change the value using or and then press ENTER 0 1 s 1 to 100 0 s TRIG 1 Default setting When TRIG is set TRIG operation is performed Press the START button to proceed to the next step Program Mode HIOKI ST5680A961 00 ...

Page 80: ...a program test are set 1 1 1 Press COMMON W IR PROG on the setting screen 2 2 2 Select the setting STOP 1 Ends all tests when a fail judgment is determined for the test target in the middle of a test CONTINUE Continues the next test even when a fail judgment is determined for the test target in the middle of a test 1 Default setting HIOKI ST5680A961 00 ...

Page 81: ...a test p 59 Stopping a test See Stopping a test p 63 Ending a test See Ending a test p 63 6 5 Making a Pass Fail Judgment Judgment type and operation See Judgment type and operation p 64 When the test ends the judgment result is displayed in the display area Program Mode HIOKI ST5680A961 00 ...

Page 82: ...ified After the individual execution is completed the program test is changed back to the normal sequence from No 01 to the final step When executing a specific step again specify a step to be executed Measurement screen 1 1 2 2 1 Press the area of STEP 2 Change the value using or and then press SET When ALL is pressed the value changes to ALL and the normal program test is performed from the No 0...

Page 83: ...e area of STEP 2 Change the value using or and then press SET When ALL is pressed the value changes to ALL and the normal program test is performed from the No 01 step to the final step When measurement begins only the test of the specified step is performed Program Mode HIOKI ST5680A961 00 ...

Page 84: ...84 Individually Executing Specific Steps HIOKI ST5680A961 00 ...

Page 85: ...lating materials Test methods for electric strength Part 2 Tests using direct voltage BDV test details Test method Continuous voltage rise test Raises the test voltage at a constant rate from the initial voltage Gradual voltage rise test Raises the test voltage gradually from the initial voltage Gradual voltage rise test Continuous voltage rise test t t V V Setting details Continuous voltage rise ...

Page 86: ...est target for the specified holding time Dielectric breakdown strength Value obtained by dividing the dielectric breakdown voltage by the distance between two electrodes used for a test The median average and standard deviation of dielectric breakdown voltage and dielectric breakdown strength are displayed Dielectric breakdown judgment procedure Either the current upper limit reference value sett...

Page 87: ...Press MEAS 3 3 3 Press SET Displays various setting screens IMPORTANT The time displayed below TOTAL TIME on the Setup window is the theoretical test time for one test The actual test time may be longer than the time displayed below TOTAL TIME by approximately 0 1 s Dielectric Breakdown Voltage BDV Measurement Mode HIOKI ST5680A961 00 ...

Page 88: ... test conditions Setting the test method 1 1 1 On the setting screen press BASIC BDV MODE to set the test method to RATE When BDV MODE is set to STEP A confirmation message is displayed 2 2 2 Press YES When RATE is set all the output settings are initialized HIOKI ST5680A961 00 ...

Page 89: ... 7 999 kV 1 Default setting The upper limit is automatically set based on the end voltage value in END VOLT START VOLT END VOLT Setting the end voltage The end voltage is set When no dielectric breakdown occurred under the set test conditions shut off the output of the test voltage at the end voltage and finish the test 1 1 1 Press BASIC END VOLT on the setting screen 2 2 2 Change the value using ...

Page 90: ...s 50V s 100V s 200V s 500V s 1 1000V s 2000V s 5000V s 1 Default setting Setting the distance between electrodes The thickness of the test piece to be used for calculation of the dielectric breakdown strength or the distance between electrodes is set 1 1 1 Press BASIC DISTANCE on the setting screen 2 2 2 Change the value using or and then press ENTER 0 01 mm 2 to 10 00 mm 2 Default setting HIOKI S...

Page 91: ...ress ENTER 1 1 to 20 1 Default setting Setting the dielectric breakdown judgment reference value The dielectric breakdown judgment method and reference value are set There are two judgment methods judgment by the current upper limit reference value and the arc discharge detection 1 Setting the current upper limit value 1 1 1 Press BASIC UPPER on the setting screen 2 2 2 Change the value using or a...

Page 92: ...tch ON between OFF under STATE OFF 1 Does not detect arc ON If the test voltage at the time of discharging fluctuates beyond the set ratio an arc is detected and the test is stopped 1 Default setting 3 When ON is set press LIMIT 4 4 4 Change the value using or and then press ENTER 1 2 to 50 2 Default setting HIOKI ST5680A961 00 ...

Page 93: ...electric breakdowns Number of all tests NUM GRAPH measured value waveform graph small display NUM measured value only display Dielectric breakdown voltage and dielectric breakdown strength Median average and standard deviation over the number of all tests Test result by the number of tests for the dielectric breakdown voltage and dielectric breakdown strength In the NUM display the test result by ...

Page 94: ...re initialized Setting the initial voltage The initial voltage is set Press the START button and wait till the voltage reaches the initial voltage after 0 1 seconds Perform the test according to the set voltage holding time voltage step and number of steps 1 1 1 Press BASIC START VOLT on the setting screen 2 2 2 Change the value using or and then press ENTER 0 25 kV 0 5 kV 1 kV 2 kV any voltage Se...

Page 95: ...holding time and the voltage set for each step is applied continuously to the highest step 1 1 1 Press BASIC STEP VOLT on the setting screen 2 2 2 Change the value using or and then press ENTER 10 of the initial voltage 1 0 1 kV 0 2 kV any voltage Setting range 0 010 kV to 5 000 kV 1 Default setting Dielectric Breakdown Voltage BDV Measurement Mode HIOKI ST5680A961 00 ...

Page 96: ...he value using or and then press ENTER 20 s 1 60 s 300 s TRIG any time Setting range 1 s to 300 s 1 Default setting When TRIG is set TRIG operation is performed Press the START button to proceed to the next step Vs Initial voltage Ve End voltage Vbd Dielectric breakdown voltage V Voltage steps Dielectric breakdown Ve Vbd Vs V HOLD START START START START START START HIOKI ST5680A961 00 ...

Page 97: ...to 20 Default setting 10 Setting the distance between electrodes The thickness of the test piece to be used for calculation of the dielectric breakdown strength or the distance between electrodes is set 1 1 1 Press BASIC DISTANCE on the setting screen 2 2 2 Change the value using or and then press ENTER 0 01 mm 1 to 10 00 mm 1 Default setting Dielectric Breakdown Voltage BDV Measurement Mode HIOKI...

Page 98: ...using or and then press ENTER 1 1 to 20 1 Default setting Setting the dielectric breakdown judgment reference value The dielectric breakdown judgment method and reference value are set There are two judgment methods judgment by the current upper limit reference value and the arc discharge detection 1 Setting the current upper limit reference value 1 1 1 Press BASIC UPPER on the setting screen 2 2 ...

Page 99: ...E OFF 1 Does not detect arc ON If the test voltage at the time of discharging fluctuates beyond the set ratio an arc is detected and the test is stopped 1 Default setting 3 When ON is set press LIMIT 4 4 4 Change the value using or and then press ENTER 1 2 to 50 2 Default setting Dielectric Breakdown Voltage BDV Measurement Mode HIOKI ST5680A961 00 ...

Page 100: ...tric breakdown strength Median average and standard deviation of all tests Test result by the number of tests for the dielectric breakdown voltage and dielectric breakdown strength Number of all tests In the NUM display the test result by the number of tests for the dielectric breakdown voltage and dielectric breakdown strength can be displayed For information on how to switch the measurement scre...

Page 101: ...en a test ends fail judgment and pass judgment Graph display function Displays the measured values during a test voltage current and resistance values in chronological order Switching the measurement screen 1 Press DISP NUM GRAPH NUM or GRAPH on the measurement screen Default setting NUM Measurement screen NUM measured value only NUM GRAPH measured value waveform graph small GRAPH measured value s...

Page 102: ...veform displays 1 Press DISP NUM GRAPH or GRAPH on the measurement screen 2 Press GRAPH 3 Press TREND or WAVE Default setting TREND TREND chronological display WAVE waveform display 1 Graph display TREND 12 11 13 16 1 2 3 4 5 6 8 7 15 9 10 14 HIOKI ST5680A961 00 ...

Page 103: ...e rotary knob FINE Movement for one set of data COARSE Movement for about 10 of all data depending on the situation 10 SAVE Saves images displayed on the screen and data in the text format and binary format You can select to save either all data or data between cursor A and cursor B 11 Cursor A value Displays the value at the cursor A position The voltage current and resistance values only the ins...

Page 104: ... to the position where it is touched If both cursors A and B are to be moved the closer cursor moves 18 19 20 17 21 17 Moves the cursor to the previous left page when the display is zoomed in Moves the cursor to the next right page when the display is zoomed in 18 IN Zooms in the waveform 19 OUT Zooms out the waveform 20 A B Zooms in the waveform between the cursors 21 ALL Displays all sets of wav...

Page 105: ... a low amount of electrostatic capacitive components such as pure resistance Even if the contact check function is set to ON a contact check is not executed when the test result is fail and the test is forcefully terminated by a STOP signal When the contact check function is set to ON the output timing of the external control judgment signal is MEAS END p 161 only Contact check procedure Connect t...

Page 106: ...k When the contact check function is enabled a contact check judgment is executed at the end of a withstand voltage test or insulation resistance test See 12 3 Timing Charts p 166 Acquring the compensation value When the contact check function is set to ON execute open compensation before testing Acquire the compensation value in an open state without a DUT connected by the same operation as at th...

Page 107: ...unction is set to on compensation cannot be performed if the test voltage TEST VOLT is set to less than 100 V When the contact check function is set to off compensation can be performed even when the test voltage TEST VOLT is set to less than 100 V but the contact check correction value is not obtained IMPORTANT Changing the test voltage initializes the compensation value When the test voltage is ...

Page 108: ...MMON IR END on the setting screen TIME 1 Performs a test for the set duration and makes a judgment with the value at the end of the test PASS Ends a test at the time of pass judgment within the set duration excluding the delay time FAIL Ends a test at the time of fail judgment within the set duration excluding the delay time 1 Default setting HIOKI ST5680A961 00 ...

Page 109: ...rned off Save the measurement results saved inside the instrument to a USB flash drive or acquire them using the MEMory FETCh command Internal memory is automatically deleted if memory data is saved to a USB flash drive or is acquired using a communications command When the number of the measurement results saved in the instrument reaches 32 000 MEM FULL is displayed and no more measured values ar...

Page 110: ...isplayed on the measuring screen up to 32 000 Saving memory data The data in the internal memory is saved to the USB flash drive The data in the internal memory is automatically deleted after it is saved 1 1 1 Press SYSTEM SAVE on the system screen A confirmation message is displayed 2 2 2 Press YES 3 3 3 Enter a name for the saved file and press ENTER HIOKI ST5680A961 00 ...

Page 111: ...ing memory data The data in the internal memory is deleted without saving to the USB flash drive 1 1 1 Press SYSTEM CLEAR on the system screen A confirmation message is displayed 2 2 2 Press YES Various Functions HIOKI ST5680A961 00 ...

Page 112: ...es the GFI function ON 1 Enables the GFI function 1 Default setting IMPORTANT The output may be cut off by ground fault if the instrument is used in an environment susceptible to common mode noise False detection of GFI due to noise When the difference between the two ammeters inside the tester becomes 0 5 mA or more the tester judges it as a ground fault and shuts off the output signal The output...

Page 113: ...adjusted The buzzer volume for when an error occurs is the same as the volume for fail judgment When a pass or fail judgment is given the buzzer sounds for approximately 50 ms 1 1 1 Press SYSTEM BUZZER SET on the system screen 2 2 2 Change the value using or and then press EXIT PASS VOL Buzzer volume for pass judgment FAIL VOL Buzzer volume for fail judgment 0 to 5 Default setting 3 Various Functi...

Page 114: ...en the STOP button is pressed The START button must be held down until the set test time elapses to make a test judgment The START button can be enabled on the instrument as well as using the Remote Control Box and by the external I O start signal 1 Press SYSTEM MOMENTARY on the system screen OFF 1 Disables the momentary out function ON Enables the momentary out function 1 Default setting HIOKI ST...

Page 115: ...alues etc cannot be changed Activating the key lock function for the instrument 1 1 1 Press SYSTEM KEY LOCK on the system screen 2 2 2 Switch between ON and OFF under STATE OFF 1 Disables the key lock function ON Enables the key lock function 1 Default setting When the key lock function is set to ON the keys are locked when the measurement screen is displayed again Various Functions HIOKI ST5680A9...

Page 116: ...116 Key Lock Releasing the key lock function 1 1 1 Press UNLOCK 2 2 2 Enter the pass code using the numeric keypad and then press ENTER The key lock function is released HIOKI ST5680A961 00 ...

Page 117: ...ock state setting is on press PASS CODE 2 2 2 Enter the pass code using the numeric keypad and then press ENTER 0 to 9999 Default setting None Key lock functions are not disabled even if the instrument is turned off Various Functions HIOKI ST5680A961 00 ...

Page 118: ...118 Key Lock HIOKI ST5680A961 00 ...

Page 119: ...dgment upper lower limit values arc detection function offset canceling function current compensation value contact check threshold value compensation value interval time 64 IR test Test voltage test time voltage rising falling times judgment waiting time resistance judgment upper lower limit values offset canceling function resistance compensation value contact check threshold value compensation ...

Page 120: ...oll bar Dragging allows you to scroll the panel 4 Scroll key Moves up or down the panel that is displayed 5 Panel setting description Displays the settings descriptions for the panel selected on the screen 6 LOAD Reads the selected panel 7 SAVE Saves the test conditions currently displayed on the measurement screen 8 DELETE Deletes the selected panel 9 RENAME Changes the name of the selected panel...

Page 121: ... A confirmation message is displayed if there is panel data for the selected No Loading test conditions panel load function 1 1 1 1 1 Select the panel to be loaded and press LOAD A confirmation message is displayed 2 2 2 Press YES Changing the panel name 1 1 1 1 1 Select the panel to be renamed and press RENAME The keyboard window is displayed Panel Memory Function HIOKI ST5680A961 00 ...

Page 122: ...122 2 2 2 Enter a new name and press ENTER Deleting panel data 1 1 1 1 1 Select the panel to be deleted and press DELETE A confirmation message is displayed 2 2 2 Press YES HIOKI ST5680A961 00 ...

Page 123: ... p 141 A folder can be created on a USB flash drive p 141 You can check the use rate of the USB flash drive and the file system p 142 CAUTION Do not transport the instrument while it is connected to a USB flash drive Doing so could damage the USB flash drive File formats The following files can be used for this instrument Contents File type Extension Create Import Display Measurement data CSV file...

Page 124: ... flash drive and USB communications function cannot be used simultaneously for this instrument When using a USB flash drive set the USB memory interface 1 1 1 Press SYS on the measurement screen 2 2 2 Press I F USB MEM on the system screen HIOKI ST5680A961 00 ...

Page 125: ...USB flash drive is inserted Back up and store important data in a safe place USB flash drives have a service life since they use flash memory They lose the ability to save and import data after extended and frequent use In such cases buy a new memory Hioki is not liable for data stored on USB flash drives regardless of the nature or cause of the accident or damage involved Inserting the USB flash ...

Page 126: ...nized the USB memory icon turns blue Measurement screen Screens other than measurement screen 10 3 Checking File Contents on a USB Flash Drive Files are displayed for you to check the contents 1 1 1 Press FILE on the measurement screen The file screen is displayed Up to 127 characters can be recognized for a file name HIOKI ST5680A961 00 ...

Page 127: ...ss DATA SAVE 3 3 3 Set the operations when SAVE is pressed SELECT Displays the save details selection window QUICK 1 Saves the saved items that have been set immediately 1 Default setting 1 1 2 2 3 3 4 Set the items to be saved Type Description 1 BIN WAVE ON Saves waveform data in the binary file format OFF 1 Not saved 2 BIN TREND ON Saves trend chronological waveform data in the binary file forma...

Page 128: ...esults in the text format OFF Not saved JUDGE ON 1 Saves judgment results in the text format when the SAVE setting is on OFF Not saved WAVE ON Saves waveform data in the text format when the SAVE setting is on OFF 1 Not saved TREND ON Saves trend chronological waveform data in the text format when the SAVE setting is on OFF 1 Not saved 1 Default setting HIOKI ST5680A961 00 ...

Page 129: ...TEM DELIM Delimiter for items 1 Comma TAB Tab Semicolon Period SPACE Space 1 Default setting 2 DATE DELIM Delimiter for date 2 Slash Hyphen Period 2 Default setting 3 DATE Date format YYYYMMDD 3 MMDDYYYY DDMMYYYY YYMMDD MMDDYY DDMMYY 3 Default setting 4 DECIM CHAR Decimal point character 4 Period Comma 4 Default setting 5 QUOTE Quotation for items OFF None 5 Double quotes Single quotes 5 Default s...

Page 130: ...for the saved file and press ENTER Up to 32 characters When the file name is not to be specified a name is automatically set date and time of when the file is saved Folder name 2 2 1 Press FILE SETUP on the measurement screen 2 Press DIRECTORY The keyboard window is displayed 3 3 3 Enter a name for the save destination holder and press ENTER Up to 32 characters When the folder name is not to be sp...

Page 131: ...a screen is saved are set 2 2 1 Press FILE SETUP on the measurement screen 2 Press TYPE COLOR 3 3 3 Set the format and color BMP COLOR 1 Color BMP format BMP MONO Gray scale BMP format PNG COLOR Color PNG format PNG MONO Gray scale PNG format 1 Default setting USB Flash Drive HIOKI ST5680A961 00 ...

Page 132: ...t press SAVE on the measurement screen The save operation varies depending on the save method and items to be saved p 127 SAVE is enabled only when a USB flash drive has been inserted into the instrument 2 2 2 When DATA SAVE is set to SELECT select the items to be saved and press SAVE HIOKI ST5680A961 00 ...

Page 133: ...FSET CANCEL 0 CONTACT CHECK OFF AUTO RANGE 1 KEEP DATA 0 Test conditions MODE W START TIME 2021 10 25 12 34 29 VOLTAGE 9 960E 02 V CURRENT 5 729E 05 A RESISTANCE 0 000E 00 ohm ELAPSED TIME 0 0 s TIMER TYPE 0 JUDGE PASS Test results judgment results JUDGE setting is on WAVEFORM INSTANT 250010 VOLTAGE CURRENT 9 375E 00 7 233E 06 7 617E 00 7 233E 06 5 859E 00 8 881E 06 2 930E 00 1 172E 05 Measurement...

Page 134: ...CK OFF AUTO RANGE 1 KEEP DATA 0 MODE IR TEST VOLTAGE 1000 V TEST TIME 0 4 s RISE TIME 0 1 s FALL TIME OFF DELAY TIME OFF UPPER LIMIT OFF LOWER LIMIT 0 5000 Mohm OFFSET CANCEL 0 CONTACT CHECK OFF AUTO RANGE 1 KEEP DATA 0 Test conditions MODE W START TIME 2021 10 25 20 02 54 VOLTAGE 2 957E 02 V CURRENT 2 441E 05 A RESISTANCE 0 000E 00 ohm ELAPSED TIME 0 0 s TIMER TYPE 0 JUDGE PASS MODE IR START TIME...

Page 135: ...DATA 0 STEP NO 2 MODE IR TEST VOLTAGE 500 V TEST TIME 0 4 s RISE TIME 0 1 s FALL TIME OFF DELAY TIME OFF UPPER LIMIT OFF LOWER LIMIT 0 5000 Mohm OFFSET CANCEL 0 CONTACT CHECK OFF AUTO RANGE 1 KEEP DATA 0 Test conditions STEP NO 1 MODE W START TIME 2021 10 25 20 12 29 VOLTAGE 4 956E 02 V CURRENT 3 387E 05 A RESISTANCE 0 000E 00 ohm ELAPSED TIME 0 0 s TIMER TYPE 0 JUDGE PASS STEP NO 2 MODE IR START ...

Page 136: ...LTAGE MEAN 0 V BREAKDOWN VOLTAGE STANDARD 0 V ELECTRIC STRENGTH MEDIAN 0 V mm ELECTRIC STRENGTH MEAN 0 V mm ELECTRIC STRENGTH STANDARD 0 V mm ELAPSED TIME 0 0 s Test results JUDGE setting is on TEST NO 1 CURRENT 0 A ELAPSED TIME 0 0 s BREAKDOWN VOLTAGE 0 V ELECTRIC STRENGTH 0 kV mm Test results for each test WAVEFORM INSTANT 262144 VOLTAGE CURRENT 9 076E 02 4 614E 05 9 158E 02 5 777E 05 9 076E 02 ...

Page 137: ...Extension SAVE Test conditions The current test conditions and all test conditions saved in the panel memory can be saved for all modes PNL ALL SAVE All settings The interface system file settings and other settings including the test conditions saved by SAVE can be saved together ALL 2 2 3 3 1 Press FILE FILE on the measurement screen 2 Press PAGE to switch to PAGE 3 3 3 Press SAVE or ALL SAVE Th...

Page 138: ... settings files can be imported PNL file test conditions ALL file all settings 3 3 4 4 2 2 1 Press FILE FILE on the measurement screen 2 Press PAGE to switch to PAGE 1 3 3 Select files with a PNL or ALL extension 4 Press LOAD A confirmation message is displayed 5 5 5 Press YES HIOKI ST5680A961 00 ...

Page 139: ... 142 Formatting the USB flash drive Format initialize the USB flash drive to be used Insert the USB flash drive to be formatted into the USB memory interface on the front and start formatting The instrument formats using either FAT32 or FAT16 IMPORTANT When formatting all data saved to the USB flash drive will be deleted and cannot be restored Check the content carefully before implementing It is ...

Page 140: ...3 3 2 2 1 Press FILE FILE on the measurement screen 2 Press PAGE to switch to PAGE 3 3 3 Press FORMAT A confirmation message is displayed 4 4 4 Press YES A confirmation message is displayed again 5 5 5 Press YES HIOKI ST5680A961 00 ...

Page 141: ...haracters See 3 3 Basic Screen Operation p 35 Deleting a file or folder Deletes the files or folders that have been saved to the USB flash drive 3 3 4 4 2 2 1 Press FILE FILE on the measurement screen 2 Press PAGE to switch to PAGE 2 3 3 Select the file or folder to be deleted 4 Press DELETE A confirmation message is displayed 5 5 5 Press YES IMPORTANT Deleted files and folders cannot be restored ...

Page 142: ...e deleted 4 Press RENAME The keyboard window is displayed 5 5 5 Change the name of the file or folder and press ENTER See 3 3 Basic Screen Operation p 35 Displaying the information You can use the screen to check the test results files CSV that have been saved to the USB flash drive 3 3 4 4 2 2 1 Press FILE FILE on the measurement screen 2 Press PAGE to switch to PAGE 1 3 3 Select the file to be c...

Page 143: ...ERSION This is the software version MAC ADDRESS This is the MAC address INTERFACE BOARD This is the name of the optional interface board that is in use NONE RS 232C GP IB Interface board not used The Z3001 RS 232C interface is installed The Z3000 GP IB interface is installed EXT I O MODE External I O output mode NPN Current sink output mode PNP Current source output mode System Settings HIOKI ST56...

Page 144: ...e touch screen recognized that the gray squares had been properly pressed Red Areas other than the gray squares have been pressed If the gray squares do not turn white when they are pressed a few times calibrate the touch screen p 145 3 When the test is finished press SYS The system screen is displayed again IMPORTANT If the gray squares do not turn white when they are pressed after touch screen c...

Page 145: ...ement screen 2 2 2 2 2 Press and hold down the center of the two symbols for approximately for 2 seconds Green circles appear When the two symbols change to green circles SET is displayed 3 3 3 Press SET IMPORTANT If SET is not displayed repairs are necessary Please contact your authorized Hioki distributor or reseller System Settings HIOKI ST5680A961 00 ...

Page 146: ... area 4 Press the rotary knob and check that is displayed next to KNOB PUSH in the display area 5 Turn the rotary knob clockwise and check that is displayed next to KNOB UP in the display area 6 Turn the rotary knob counterclockwise and check that is displayed next to KNOB DOWN in the display area Rotary knob STOP button START button Display 2 2 Instrument front side 3 3 4 4 5 5 6 6 IMPORTANT If t...

Page 147: ...mote control and check that is displayed next to STOP BUTTON in the display area 4 Press the OPERATE switch to turn on the remote control and check that is displayed next to OPERATE ON in the display area 5 Press the OPERATE switch to turn off the remote control and check that is displayed next to OPERATE OFF in the display area 9613 9614 2 2 2 2 4 4 3 3 3 3 2 2 5 5 4 4 5 5 Instrument display area...

Page 148: ...een 2 Press the screen 5 times The screen color will toggle in order The DANGER lamp turns off when the original screen is displayed again Red DANGER lamp lit Green DANGER lamp off Blue DANGER lamp lit Black DANGER lamp off White DANGER lamp lit IMPORTANT If the full screen is not the same color repairs are necessary Please contact your authorized Hioki distributor or reseller HIOKI ST5680A961 00 ...

Page 149: ...t starts automatically When the test has finished the test results are displayed PASS All ROM RAM memories are normal FAIL One or more of the ROM RAM memories is abnormal IMPORTANT All operations are disabled during ROM RAM tests If the judgment results display is FAIL repairs are necessary Please contact your authorized Hioki distributor or reseller System Settings HIOKI ST5680A961 00 ...

Page 150: ... of ROM RAM TEST on the measurement screen 2 2 2 Press FULL TEST A confirmation message is displayed 3 3 3 Press YES The full test starts When the test has finished the test results are displayed PASS All ROM RAM memories are normal FAIL One or more of the ROM RAM memories is abnormal IMPORTANT If the judgment results display is FAIL repairs are necessary Please contact your authorized Hioki distr...

Page 151: ...nal tests When a button is pressed the signal is output from the I O output pin with the name of that button on When a button that is outputting the signal is pressed no signal is output from the I O output pin with the name of that button 3 3 3 Perform an input signal test I O IN The signal wire names for signals that are being input on from among the input signals will be lit green Signal wires ...

Page 152: ...and time You can record and manage data using the set date and time 3 3 2 2 1 1 4 4 1 Press SYS CLOCK on the measurement screen 2 Change the value using or Settings range from 00 00 00 on January 1 2000 to 23 59 59 on December 31 2099 3 Press SET 4 Check the set time HIOKI ST5680A961 00 ...

Page 153: ... on the measurement screen 2 2 3 3 2 Press STATE and set whether to perform a calibration expiration check ON 1 A calibration expiration check is enabled OFF A calibration expiration check is disabled 1 Default setting 3 When ON is set press CHECK DATE 4 Change the value using or and then press ENTER Setting range January 1 2000 to December 31 2099 A warning message is displayed when the instrumen...

Page 154: ...154 Calibration Expiration Check Function HIOKI ST5680A961 00 ...

Page 155: ...al etc Rear Output or input signals EXT I O 2 1 4 3 6 5 8 7 9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 14 15 16 17 18 19 10 11 12 13 All signals are isolated from the measuring circuit and the ground earth the input output common is shared The input circuit can be switched for current sink output NPN or current source output PNP Check the input rating and internal circuit configuratio...

Page 156: ...ke sure that the input output signals do not exceed the rating of the external I O terminal Otherwise electric shock accidents or instrument device damage could occur When connecting a device to the external I O terminal of the instrument secure the connector using screws There is a danger of electric shock accidents if the connector comes off during operation and comes in contact with another con...

Page 157: ... then switch the external I O mode switch NPN PNP Set the NPN PNP setting according to the devices to be connected externally Otherwise the devices connected to the external I O terminal could be damaged Use the NPN PNP switch on the back of the instrument Rear Current sink NPN Current source PNP EXT I O MODE switch NPN PNP setting NPN PNP Instrument input circuit Compatible with sink output Compa...

Page 158: ...6 5 8 7 9 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 14 15 16 17 18 19 10 11 12 13 START Unused INTERLOCK LOAD1 LOAD3 LOAD5 LOAD7 ISO_5V ISO_COM ERR U_FAIL L_FAIL H V ON W FAIL W MODE STEP_END ARC_DET PASS TEST STOP EXT_EN LOAD0 LOAD2 LOAD4 LOAD6 LD_VALID ISO_COM Unused READY Unused PROTECTION CONT_ERR IR FAIL IR MODE PROG_END OUT0 OUT1 Instrument connector signal arrangement IMPORTANT ...

Page 159: ...ach step during a program test 17 ARC_DET OUT On during arc detection 18 PASS OUT On for pass judgment 19 TEST OUT On during a test with custom function 20 STOP IN Test stop and pass fail hold released Edge 21 EXT_EN IN External I O signal input signal enabled Level 22 LOAD0 IN Panel load Level 23 LOAD2 IN 24 LOAD4 IN 25 LOAD6 IN 26 LD_VALID IN Execute panel load Edge 27 ISO_COM Isolated power sup...

Page 160: ...the instrument fails with a test lower limit value error The output timing can be selected from two patterns H V ON Outputs on when a voltage is applied and remains in the voltage output terminals W FAIL Outputs on when the instrument fails a withstand voltage test W MODE Outputs on while a withstand voltage test is selected in the test mode STEP_END Outputs on when one step is completed during a ...

Page 161: ...t timing 1 1 1 Press SYSTEM JUDGE W on the system screen 2 2 2 Select the setting MEAS END 1 Turns on the output as soon as the test voltage is turned off when a test is completed TEST END Turns on the output as soon as a test is completed 1 Default setting IR judgment output timing 1 1 1 Press SYSTEM JUDGE IR on the system screen 2 2 2 Select the setting MEAS END 2 Turns on the output as soon as ...

Page 162: ...ST SIGNAL on the system screen 2 2 2 Select the setting PROBE Turns on the output from the start of a test until the test voltage is turned off TEST 1 Turns on the output during the test time RISE Turns on the output from the start of a test until the test voltage is reached MEAS Turns on the output from the start of a test until the end of it 1 Default setting HIOKI ST5680A961 00 ...

Page 163: ...ADY RISE TEST FALL READY READY START HV_ON TEST TEST RISE MEAS W MODE PASS MEAS END Output voltage PROBE Example 2 Test mode DCW Judgment output timing TEST END DANGER lamp off DANGER lamp lit DANGER lamp off READY RISE TEST FALL READY READY START HV_ON TEST TEST RISE MEAS W MODE PASS TEST END Output voltage PROBE External Control EXT I O HIOKI ST5680A961 00 ...

Page 164: ...itions selected in 1 are imported Test mode No Mode switch bit Memory number switch bit LOAD7 LOAD6 LOAD5 LOAD4 LOAD3 LOAD2 LOAD1 LOAD0 DCW 1 Off Off Off Off Off Off Off Off 2 Off Off Off Off Off On 63 On On On On On Off 64 On On On On On On IR 1 Off On Off Off Off Off Off Off 2 Off Off Off Off Off On 63 On On On On On Off 64 On On On On On On BDV 1 On Off Off Off Off Off Off Off 2 Off Off Off Off...

Page 165: ...of the external I O terminal IMPORTANT Since the No 3 pin INTERLOCK of the external I O terminal is open in the factory setting the interlock is activated when the main power switch is set to on To temporarily release it use the attached custom made interlock canceling connector for the external I O terminal Alternatively short circuit the INTERLOCK and ISO_COM pins of the external I O terminal It...

Page 166: ...the voltage level in the current sink NPN setting high and low are reversed Timing chart for pass judgment DCW test pass judgment Without contact check PASS HV_ON START TEST READY PROBE TEST RISE MEAS MEAS_END TEST_END W MODE TEST DANGER lamp lit Rise time Output voltage 3 ms typ 15 ms typ 5 ms min Off On Test time Fall time 0 1 s Test voltage Start voltage 5 ms max 3 ms typ 5 ms max 5 ms max HIOK...

Page 167: ...ntact HV_ON START TEST PROBE RISE MEAS IR MODE PASS MEAS_END READY TEST DANGER lamp lit Rise time Output voltage 3 ms typ 3 ms typ 15 ms typ 5 ms min Test time Discharge time Contact check period 5 ms max 5 ms max 5 ms max External Control EXT I O HIOKI ST5680A961 00 ...

Page 168: ... or L_FAIL HV_ON START READY W FAIL TEST PROBE RISE MEAS W MODE TEST_END MEAS_END W TEST U_ M CO L_ M TEST DANGER lamp lit Rise time Output voltage 3 ms typ 15 ms typ 5 ms min Test time 3 ms typ 0 1 s Test voltage Start voltage Dielectric breakdown 5 ms max Discharge time 5 ms max HIOKI ST5680A961 00 ...

Page 169: ...ISE MEAS W MODE TEST U_FAIL MEAS_END CONT_ERR L_FAIL MEAS_END W FAIL DANGER lamp lit Rise time Output voltage 15 ms typ 5 ms min Test time Discharge time Contact check period Upper judgment start Lower judgment start Delay time 3 ms typ 5 ms max 0 1 s Test voltage Start voltage 5 ms max 5 ms max 3 ms typ External Control EXT I O HIOKI ST5680A961 00 ...

Page 170: ...ance test end mode time HV_ON START TEST PROBE MEAS TEST READY IR FAIL TEST_END MEAS_END IR MODE RISE TEST U_FAIL or L_FAIL DANGER lamp lit Rise time Output voltage 3 ms typ 5 ms max 15 ms typ 5 ms min Test time Discharge time Upper judgment start Lower judgment start Delay time 5 ms max 5 ms max 3 ms typ HIOKI ST5680A961 00 ...

Page 171: ...T PROBE RISE MEAS TEST IR MODE READY U_FAIL MEAS_END CONT_ERR L_FAIL MEAS_END IR FAIL DANGER lamp lit Rise time Output voltage 5 ms max 15 ms typ 5 ms min Test time Discharge time Contact check period Upper judgment start Lower judgment start Delay time 3 ms typ 5 ms max 5 ms max 3 ms typ External Control EXT I O HIOKI ST5680A961 00 ...

Page 172: ...tton With delay time setting delay time rinse time HV_ON START READY STOP TEST PROBE RISE MEAS TEST W MODE TEST DANGER lamp lit Rise time Output voltage Start voltage Test voltage 0 1 s Test time Discharge time 5 ms min Upper judgment start Lower judgment start Delay time Judgment signal 30 ms max HIOKI ST5680A961 00 ...

Page 173: ...setting delay time rinse time HV_ON START READY STOP TEST PROBE RISE MEAS TEST W MODE DANGER lamp lit Rise time Output voltage 30 ms max Test time Discharge time 5 ms min Upper judgment start Lower judgment start Delay time Judgment signal External Control EXT I O HIOKI ST5680A961 00 ...

Page 174: ...CW Start voltage Output voltage 5 ms min Test voltage Interval pass trigger Interval pass total judgement Pass Interval pass DANGER lamp lit Test time Rise time 0 1 s Test time Interval time trigger Rise time Interval time Interval time Contact check period Contact check period Contact check period IR DCW Discharge time Discharge time Dielectric breakdown 5 ms min 10 ms min 3 ms typ HIOKI ST5680A9...

Page 175: ...ge 5 ms min 5 ms min Interval pass trigger Interval pass Interval fail DANGER lamp lid Test time Fall time Test time Rise time Rise time Interval time Interval time Interval time trigger IR DCW Discharge time Dielectric breakdown 10 ms min total judgement Fail Contact check period Contact check period Contact check period Test voltage Start voltage 0 1 s External Control EXT I O HIOKI ST5680A961 0...

Page 176: ...FAIL L FAIL U FAIL PASS TEST Fall time DCW DCW DCW Interval pass Interval pass trigger Interval fail total judgement Fail 5 ms min 15 ms typ DANGER lamp lit Start voltage Test voltage Output voltage 0 1 s Rise time Test time Interval time Interval time Interval time trigger Dielectric breakdown HIOKI ST5680A961 00 ...

Page 177: ...N W FAIL I FAIL U FAIL PASS L FAIL CONT_ERR DCW IR DCW Interval fail Interval contact error Interval pass total judgement Fail 5 ms min 15 ms typ DANGER lamp lit Start voltage Test voltage Output voltage 0 1 s Rise time Interval time Interval time Interval time trigger Dielectric breakdown Contact check period External Control EXT I O HIOKI ST5680A961 00 ...

Page 178: ...10 ms min Test conditions Interlock DCW test interlock 4 ms max 5 ms max 5 ms max 3 ms typ HV_ON START PROTECTION READY STOP INTERLOCK TEST PROBE RISE MEAS TEST DANGER lamp lit Rise time Output voltage 20 ms max 3 ms typ 15 ms typ 5 ms min Discharge time 4 ms typ 0 1 s 5 ms min 5 ms min Test voltage Start voltage 50 ms max HIOKI ST5680A961 00 ...

Page 179: ...put Common PLC etc Zener voltage 30 V Do not connect external power to pin 8 PNP setting 5 V Internal insulation common It is isolated from the protective ground of the instrument Internal isolated power supply Instrument Output Common Input Common Do not connect external power to pin 8 PLC etc PLC etc Zener voltage 30 V 30 V max Use ISO_COM for the common terminal for both the input and output si...

Page 180: ...supply output Output voltage Sink output 5 0 V 10 Source output 5 0 V 10 Maximum output current 100 mA Isolation Isolated from protective ground potential and measurement circuit Line to earth voltage 50 V DC 33 V AC rms 46 7 V AC peak or less Connection examples Input circuit Instrument Instrument Instrument Instrument Programmable controller Programmable controller Programmable controller Connec...

Page 181: ...ve common inputs Connection to programmable controller negative common inputs Instrument Instrument Instrument Instrument Instrument Instrument Negative true logic output Active low output Wired OR Output ISO_COM ISO_COM ISO_COM ISO_COM ISO_COM ISO_COM ISO_COM ISO_COM ISO_5V ISO_COM ISO_5V Connection to LED using ISO_5V NPN setting Connection to LED using ISO_5V PNP setting Instrument Instrument O...

Page 182: ...182 Internal Circuit Configuration HIOKI ST5680A961 00 ...

Page 183: ...ge to the output unit The instrument could be damaged Seat connectors securely Failure to do so could damage the instrument or prevent the instrument from meeting the specifications Use the same ground for the instrument and the PC Connecting a communication cable while there is a potential difference between the instrument and PC s ground levels could damage the instrument and PC or cause them to...

Page 184: ...p 193 You can implement command control using ES 232C serial communications when a Z3001 RS 232C interface is connected GP IB communication p 195 You can use IEEE 488 21987 common commands required when a Z3000 GP IB interface is connected The communications commands for the instrument are designed with reference to IEEE 488 2 1997 Multiple interfaces of this instrument can be used simultaneously ...

Page 185: ...ngth 8 bits Parity None Stop bit 1 Flow control Software XON XOFF control Electrical specifications Input voltage level Output voltage level 5 V to 15 V on 15 V to 5 V off 5 V to 9 V on 9 V to 5 V off Handshaking Buffer flow control Control during reception XON XOFF control If the data in the reception buffer exceeds 75 of the buffer XOFF 13H is sent to notify the controller that there is little s...

Page 186: ... functions T6 There are basic talker functions There are serial poll functions There is no talk only mode There is a talker unlock function using MLA My Listen Address L4 There are basic listener functions There is no listen only mode There is a listener unlock function using MTA My Talk Address SR1 There is a full range of service request functions RL1 There is a full range of remote local functi...

Page 187: ...ng the blank panel 3 Remove the blank panel 4 Pay attention to the interface orientation and insert firmly all the way to the back 5 Firmly tighten the two screws using a Phillips screwdriver to secure the interface Removal method Remove the power cord from the outlet and remove the interface using the reverse order to the mounting procedure When not using the interface after its removal Mount the...

Page 188: ...nt GP IB Can be set only when the optional Z3000 GP IB interface is mounted to the instrument 2 2 1 Press SYS I F on the measurement screen 2 Check for any interfaces available for communication USB LAN RS 232C GP IB Communication can also be established using interfaces that are not selected When the Z3000 GP IB and Z3001 RS 232C interfaces are not mounted only USB and LAN are displayed HIOKI ST5...

Page 189: ...rt COMx is displayed at the device manager s port COM and LPT when the USB is properly recognized The COM number varies depending on the environment Even if the instrument with a different serial number is connected you might receive a notification stating that a new device has been detected Connection method 1 Connect one end of a commercially available USB cable to the USB connector on the instr...

Page 190: ...ased susceptibility to the effects of induced lightning There are 2 connection methods as described below 1 Connect the instrument to an existing network to use When connecting the instrument and hub using a LAN cable you can control and monitor the instrument from the PC Connecting a single instrument to multiple PCs Hub Hub Instrument PC Connecting multiple instruments to a single PC Hub Hub Ins...

Page 191: ...192 168 0 1 Subnet mask This setting separates the IP address into the network address part showing the network and the host address part showing the device Displays on the instrument use 4 decimal numbers separated using as in 255 255 255 0 Default gateway If the PC and instrument that are in communication are on different networks specify the IP address of the device that will act as the gateway...

Page 192: ... to 1 using a LAN cable you can set the IP address as desired but using a private IP address is recommended IP address PC 192 168 0 100 Instrument 192 168 0 1 2 Set a different IP address from the PC Subnet mask 255 255 255 0 2 Default gateway Off 0 0 0 0 2 2 Default setting 2 2 3 3 7 7 4 4 5 5 6 6 1 Press SYS I F on the measurement screen 2 Press LAN 3 Press IP and then set the IP address 4 Press...

Page 193: ...pare a cross cable suitable for the specifications of both the instrument and controller connectors The I O connector has terminal DTE specifications Connector Dsub pin No Interchange circuit name CCITT circuit name EIA code JIS code Customary code 1 2 Receive Data 104 BB RD R D 3 Transmit Data 103 BA SD T D 4 5 Signal Ground 102 AB SG GND 6 7 8 9 Example Connecting a PC Specifications D sub 9 pin...

Page 194: ...d to the instrument 2 2 3 3 4 4 5 5 1 Press SYS I F on the measurement screen 2 Press RS 232C 3 Press SPEED and then select the Baud rate 9600 1 19200 38400 57600 1 Default setting 4 Press HANDSHAKE and then select handshake OFF 2 No flow control SOFTWARE Software control XON XOFF 2 Default setting 5 Select the terminator CRLF 3 CR LF 3 Default setting HIOKI ST5680A961 00 ...

Page 195: ... communication settings using the system screen Settable only when a Z3000 GP IB interface is mounted to the instrument 2 2 3 3 4 4 1 Press SYS I F on the measurement screen 2 Press GP IB 3 Press ADDRESS and then set the GP IB address 0 to 30 Default setting 1 Select the terminator CRLF CR LF concomitant with EOI CR CR concomitant with EOI LF 1 LF concomitant with EOI 1 Default setting Communicati...

Page 196: ...t the instrument enters the remote state remote operations mode and REMOTE is displayed on the measurement screen In the remote state touch screen operations other than LOCAL become disabled Local state The following operations reset the remote state and allow the instrument to enter the local state that enables touch screen operation Press LOCAL Turn on the instrument again Send the SYSTem LOCal ...

Page 197: ...e model with which commands are interchanged 2 2 1 Press SYS I F on the measurement screen 2 Press COMPATIBLE 3 3 3 Select the setting OFF 1 The command compatibility function is not used Standard command setting WT 875x WT 875x command compatibility setting 1 Default setting Communications USB LAN RS 232C GP IB HIOKI ST5680A961 00 ...

Page 198: ...ify whether to set a header to response messages 2 2 1 Press SYS I F on the measurement screen 2 Press HEADER OFF 1 No header is set to query responses ON A header is set to query responses 1 Default setting IMPORTANT When the instrument is turned on the header setting is initialized to off HIOKI ST5680A961 00 ...

Page 199: ... is set to ON the communication monitor is displayed on the measurement screen IMPORTANT If the communication monitor function is turned on the communication monitor time is displayed onscreen in addition to the communications sending and receiving time Due to this the communication time will be lengthened This lengthening will be particularly conspicuous if the number of response data characters ...

Page 200: ...n the measurement screen 2 Press LOG The command log screen is displayed Communication records are displayed in chronological order Up to 10 000 characters of communication records can be saved in the instrument If communication records exceed 10 000 characters they are deleted in chronological order IMPORTANT When the instrument is turned on the records in the command log screen are initialized H...

Page 201: ...oltage fluctuation of 10 Rated power supply frequency 50 Hz 60 Hz Anticipated transient overvoltage 2500 V Maximum rated power 800 VA max Clock backup Approx 4 months when not used reference value Display Color TFT 7 0 display with a resistant film touch screen Interface USB function standardly equipped USB flash drive standardly equipped LAN standardly equipped RS 232C option the Z3001 required G...

Page 202: ...e 0 6 peak or less Voltage fluctuation rate 1 or less However when the load changes from maximum rated load to no load this rate is applied to a voltage of 1 kV or more Short circuit current 200 mA or more when a voltage of 1 kV or more is output 2 Insulation resistance test mode DC output unit Output voltage range 10 V to 2000 V default setting 100 V Output setting resolution 1 V Maximum rated lo...

Page 203: ...ay update speed 5 times sec or more Test time Setting range 0 1 s to 999 s Test time off timer off function available Set resolution 0 1 s to 99 9 s 0 1 s 100 s to 999 s 1 s Accuracy 100 ppm 20 ms Default setting 1 0 s Voltage rise time Setting range 0 1 s to 300 s Set resolution 0 1 s to 99 9 s 0 1 s 100 s to 300 s 1 s Default setting 0 1 s Voltage drop time Setting range 0 1 s to 300 s off Set r...

Page 204: ...9 9 kΩ 10 MΩ 0 350 MΩ to 9 999 MΩ 100 MΩ 3 50 MΩ to 99 99 MΩ 1 GΩ 35 0 MΩ to 999 9 MΩ 10 GΩ 0 350 GΩ to 9 999 GΩ 3 50 GΩ to 20 00 GΩ 1000 V V 2000 V 100 kΩ 20 00 kΩ to 99 99 kΩ 20 00 kΩ to 99 99 GΩ 1 MΩ 70 0 kΩ to 999 9 kΩ 10 MΩ 0 700 MΩ to 9 999 MΩ 100 MΩ 7 00 MΩ to 99 99 MΩ 1 GΩ 70 0 MΩ to 999 9 MΩ 10 GΩ 0 700 GΩ to 9 999 GΩ 100 GΩ 7 00 GΩ to 99 99 GΩ 70 0 GΩ to 200 0 GΩ 1000 10000 100 10 1 Resi...

Page 205: ...ins capacitive components Setting range 0 1 s to 99 9 s off Default setting Off Accuracy specifications Accuracy guarantee conditions Accuracy warranty period 1 year Accuracy guarantee temperature and humidity range 23 C 5 C 73 C 9 C 80 RH or less non condensing Warm up time 30 minutes or longer Power supply frequency range 50 Hz 2 Hz 60 Hz 2 Hz The High Voltage Test Lead should not be subjected t...

Page 206: ...d 5 percent points to the measurement accuracy when the test voltage is within the range of 100 V to 999 V 3 Add 2 percent points to the measurement accuracy when the test voltage is within the range of 1000 V to 2000 V When the offset cansel is enabled Measureable range 10 kΩ to 99 99 GΩ within the range of the maximum rated power of 500 VA IR Accuracy 10 nA I 3 µA 100 MΩ to 999 9 MΩ 30 of readin...

Page 207: ... Off 0 010 mA Set resolution 0 001 mA 0 010 mA to 9 999 mA 0 01 mA 10 mA to 99 99 mA Judgment accuracy For 1 000 mA or more 1 5 of setting For less than 1 000 mA 1 5 of setting 30 µA Automatic discharge function Operations Residual electric charge is discharged through the internal circuit at the completion of a DC withstand voltage test discharge resistance 700 kΩ Start voltage Operations Setting...

Page 208: ... When upper reference value measured value lower reference value is satisfied after the set time has elapsed the output is shut off and a pass judgment is given Displayed on the LCD On PASS signal on The PASS signal is continuously output until the next test starts The UPPER FAIL and LOWER FAIL signals are continuously output until the next test starts The fail and pass buzzer volume can be adjust...

Page 209: ...elay time 3 W IR IR W test mode Operations W IR mode Performs a withstand voltage test and then an insulation resistance test IR W mode Performs an insulation resistance test and then a withstand voltage test Setting details Withstand voltage test Insulation resistance test Interval time Operations for fail judgment Test conditions set in the withstand voltage test mode Test conditions set in the ...

Page 210: ...500 V s 1000 V s 2000 V s 5000 V s default setting 500 V s Operation mode Off Detection off On After detecting arc stops test default setting Off Setting value Test voltage fluctuation rate 1 to 50 Set resolution 1 default setting 1 Setting range 0 01 mm to 10 0 mm Set resolution 0 01 mm default setting 0 01 mm Setting range 0 010 mA to 100 0 mA Set resolution 0 001 mA 0 010 mA to 9 999 mA 0 01 mA...

Page 211: ... arc cannot be detected during the test voltage rise time between steps default setting Off Setting value Test voltage fluctuation rate 1 to 50 Set resolution 1 default setting 1 Setting range 0 01 mm to 10 0 mm Set resolution 0 01 mm default setting 0 01 mm Setting range 0 010 mA to 100 0 mA Set resolution 0 001 mA 0 010 mA to 9 999 mA 0 01 mA 10 mA to 99 99 mA Default setting 0 010 mA Setting ra...

Page 212: ...est mode Default setting An error signal is displayed as poor contact when the electrostatic capacity between the high and low drops below the judgment threshold value Valid when the test voltage is 100 V or more Electrostatic capacitance measurement method The contact condition is determined at the end of a test The electrostatic capacity between the high and low can be monitored on the compensat...

Page 213: ...etween electrodes upper reference value number of tests Number of measured values that can be saved in the memory DCW IR Program test BDV measurement Up to 64 patterns Up to 64 patterns Up to 50 steps 30 patterns Up to 10 patterns Data memory function Operations Information to be saved Operation mode Default setting Test results up to 32 000 results can be saved in the instrument Data can be loade...

Page 214: ... check function Operations Operation mode On Off Default setting A warning message is displayed when the calibration period expires if the calibration expiration date is set in advance On off With check Set value YY MM DD Without check On The calibration expiration date is set at the time of shipment USB flash drive operation 1 Saving the test results Function Save items Data format File name Save...

Page 215: ... FAULT The GFI function has been activated After checking the test condition press the STOP button OVERLOAD A current 1 5 to 3 times the maximum rated current has been detected After checking the test condition press the STOP button SUPPLY VOLTAGE FREQ ERROR The mains frequency is less than 45 Hz Otherwise it exceeds 65 Hz Turn off the instrument POWER TEMP ERROR The temperature is abnormal Turn o...

Page 216: ...f CR LF CR LF Default setting CR LF GP IB When the Z3000 GP IB interface is used Addresses Terminator 01 to 30 Default setting 01 CR LF CR LF Default setting LF Instrument information Serial number information Version information MAC address Displays the manufacturing serial number Software version FPGA version display MAC address display Self check function Panel test Panel calibration Screen dis...

Page 217: ...alue memory and panel data can be saved Settings can be saved imported and deleted names can be changed and the available space can be displayed LAN Connector Transmission method Protocol RJ 45 connector 10Base T 100Base TX automatic detection TCP IP RS 232C Optional Z3001 used GP IB Optional Z3000 used External I O See Electrical specifications p 180 and Instrument connector and compatible connec...

Page 218: ... 1500 mm 59 06 including connectors and clips Weight Approx 100 g 3 5 oz Basic specifications Maximum rated voltage 5000 V AC rms or 8000 V DC Maximum rated voltage to earth High side red lead 5000 V AC rms or 8000 V DC Maximum rated current 1 A AC peak Operation frequency range DC to 1 kHz Cable coating insulation resistance 1 TΩ m or more Max number of clip opening and closing times Reference va...

Page 219: ... 122 F 80 RH or less non condensing Dimensions Approx 5000 mm 196 85 including connectors and clips Weight Approx 220 g 7 8 oz Basic specifications Maximum rated voltage 5000 V AC rms or 8000 V DC Maximum rated voltage to earth High side red lead 5000 V AC rms or 8000 V DC Maximum rated current 1 A AC peak Operation frequency range DC to 1 kHz Cable coating insulation resistance 1 TΩ m or more Sup...

Page 220: ...220 Option Specifications HIOKI ST5680A961 00 ...

Page 221: ...operated Panel calibration has not been performed Implement panel calibration See Calibrating the touch screen p 145 Measurement issues Issue Cause Corrective action and reference page A test cannot start even when the START button is pressed The STOP button is not pressed before the START button is pressed Two step operation using the STOP and START buttons is required to avoid unnecessary output...

Page 222: ...If commands are not accepted check the control software delimiters GP IB Check the settings of the message terminators Check that the address settings are correct See Communications USB LAN RS 232C GP IB p 183 A communication error occurred A command error has occurred if commands are not matched Check the command spelling Use 20H for space characters Do not add a question mark to commands that ar...

Page 223: ...l Power supply to external device Power supply to the instrument is not required See External Control EXT I O p 155 Deliberate movements are disabled The input pin and output pin connections do not match Test and check the input pin and output pin operations See I O hander test p 151 The I O signal control timings do not match Check the I O signal control timings using the timing charts See 12 2 E...

Page 224: ...o so could result in bodily injury IMPORTANT Halt use in the event of the following If the instrument is clearly damaged If measurement cannot be performed If the instrument has been stored for an extended period of time in an undesirable environment for example under conditions of high temperature and humidity If the instrument has been subjected to stress due to shipment under harsh conditions I...

Page 225: ...sed on your operating conditions and environment and have Hioki calibrate the instrument accordingly on a regular basis Replaceable parts and operating lifetimes The characteristics of some of the parts used in the product may deteriorate with extended use To ensure the product can be used over the long term it is recommended to replace these parts on a periodic basis When replacing parts please c...

Page 226: ...ction of the Remote Control Box and press the STOP button to clear the error GROUND FAULT The GFI function has been activated p 112 PROTECTION Check the connection and safety of the test target OVERLOAD A current three times the maximum rated current has been detected PROTECTION Check the connection and the test target and press the STOP button to clear the error SUPPLY VOLTAGE FREQ ERROR The main...

Page 227: ...ond p 59 TIME SETTING ERROR There is an error in the test time setting In the W IR IR W test mode or program mode the test time is set to CONT Correct the setting JUDGE SETTING ERROR There is an error in the test upper limit or lower limit setting p 43 The test upper limit and lower limit values are reversed Correct the setting p 43 p 44 The lower refernce value falls out of the accuracy guarantee...

Page 228: ...nternal circuit has been detected The instrument is malfunctioning Turn off the instrument and make a repair request Other errors Error Display Description Ext I O output Solution PANEL LOAD FAILED Panel load has failed Check the panels that have been saved ADJUST FAILED Offset cancel open compensation has failed The current may be over the current range that can be compensated Check the connectio...

Page 229: ...ithium battery turn off the instrument and remove the power cord and the cables from the test target Failure to do so could cause the operator to experience an electric shock Do not short circuit the battery Do not charge the battery Do not disassemble the battery Do not throw the battery in the fire or heat the battery Doing so can cause the battery to explode resulting in bodily injury Keep the ...

Page 230: ...s 3 Remove the four screws from both sides using a Phillips screwdriver 4 Remove the five screws from the rear cover using a Phillips screwdriver 5 Lift up on the back of the cover to remove it 6 Sever the positive pole terminal of the battery mounted to the internal plate using the nippers 7 Lift up the battery using tweezers and use the nippers to sever the negative pole terminal under the batte...

Page 231: ... is unstable A Direct voltage from 10 V to 8 kV is output Stable voltage can be output even if the test target contains capacitive components B A measurement signal is converted to a digital value by the high speed and high resolution A D converter through the voltage and current detection circuit and stable measured values and waveform display that is very close to the actual waveform can be achi...

Page 232: ...n ARC LIMIT 1 Offset cancel function OFFSET CANCEL Off Contact check threshold C CHECK THRESHOLD 1 0 nF Offset cancel current compensation value OFFSET CURRENT 0 000 mA Contact check compensation value CAPACITANCE 0 0 nF Insulation resistance test Interval time W IR and IR W only IR INTERVAL 0 1 s Test voltage TEST VOLT 100 V Test time TEST TIME 1 0 s Voltage rise time RISE TIME 0 1 s Voltage drop...

Page 233: ... value CURR RES 0 000 A Contact check compensation value CAPACITANCE 0 0 nF BDV measurement Test method MODE RATE Test frequency FREQ DC Initial voltage START VOLT 0 010 kV End voltage END VOLT 5 000 kV Voltage rise speed RISE RATE 500 V s Arc detection function ARC STATE Off Test voltage fluctuating rate of the arc detection function ARC LIMIT 1 Distance between electrodes DISTANCE 0 01 mm Upper ...

Page 234: ...t date and time Screens Display screen DISP NUM Display graph GRAPH TREND Display color for voltage waveforms VOLTAGE Yellow Display color for current waveforms CURRENT Red Display color for resistance waveforms RESISTANCE Light blue Communication interface USB function MODE COM USB message terminator TERM CRLF LAN IP address IP 192 168 000 001 LAN subnet mask SUBNET MASK 255 255 255 000 LAN gatew...

Page 235: ... result when measurement results are saved JUDGE On Save instantaneous waveform when measurement results are saved WAVE Off Save trend waveform when measurement results are saved TREND Off Name of saved file FILE NAME Saving destination folder DIRECTORY Image format TYPE COLOR BMP COLOR Item delineators ITEM DELIM Date delineators DATE DELIM Date format DATE YYYYMMDD Decimal point character DECIM ...

Page 236: ...from the instrument reuse the screws that were initially used M3 6 mm for support feet If a fitting is attached with other screws the instrument may be damaged causing a risk of bodily injury If you lose or damage the screws contact your authorized Hioki distributor or reseller Rackmount fitting reference drawing and attachment procedure Rackmount fitting EIA Rackmount fitting JIS HIOKI ST5680A961...

Page 237: ...ure the rackmount fitting using M4 10 mm screws IMPORTANT Support the instrument in the rack with commercially available support angles because the instrument is heavy Install the instrument more than the specified distance from the surroundings to prevent it from rising in temperature Bottom surface At least 15 mm the height of the support legs from the ground surface Other than the bottom surfac...

Page 238: ...238 External View 16 4 External View Unit mm HIOKI ST5680A961 00 ...

Page 239: ... is set to off O 2 The DANGER lamp is off Take safety measures so that the operator cannot touch the voltage output terminals test lead and test target when TEST is lit The internal components of the instrument carry high voltages and may become very hot during operation Touching them could cause burns or electric shock CAUTION Do not remove the Remote Control Box after turning on the instrument F...

Page 240: ...t The STOP switch is lit during the test or voltage output 4 Remote control connection plug Connected to the external switch terminal on the instrument 1 The 9614 Remote Control Box Dual has two START switches As you press the START switches with both hands to start a test the test can be performed more safely Specifications 9613 9614 Operating temperature and humidity range 0 C to 40 C 32 F to 10...

Page 241: ...o Off 2 Connect the remote control connection plug to the external switch terminal on the instrument 3 Set the OPERATE switch on the remote control to on The setting can be changed between on and off after the instrument is turned on 2 2 Off O Off 1 1 Remote control connection plug 9613 9614 2 2 2 2 1 1 3 3 Appendix HIOKI ST5680A961 00 ...

Page 242: ...ent Connection Use the TEST signal 19 pin in the external I O terminal External I O terminal 19 TEST 8 ISO_5 V Input Keysight 53220A ST5680 ST5680 settings Test mode DCW or IR Test time 5 0 s Output voltage 1 000 kV Load not connected open TEST signal outputting timing TEST Output the singal during the test time See Setting the test signal output timing p 162 Press the START button to start a test...

Page 243: ...A PARTICULAR PURPOSE AND NONINFRINGEMENT IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM DAMAGES OR OTHER LIABILITY WHETHER IN AN ACTION OF CONTRACT TORT OR OTHERWISE ARISING FROM OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE lwIp lwIP is licenced under the BSD license Copyright c 2001 2004 Swedish Institute of Computer Science Al...

Page 244: ...g All rights reserved The FreeType Project LICENSE 2006 Jan 27 Copyright 1996 2002 2006 by David Turner Robert Wilhelm and Werner Lemberg Introduction The FreeType Project is distributed in several archive packages some of them may contain in addition to the FreeType font engine various tools and contributions which rely on or relate to the FreeType Project This license applies to all files found ...

Page 245: ...ually use Legal Terms 0 Definitions Throughout this license the terms package FreeType Project and FreeType archive refer to the set of files originally distributed by the authors David Turner Robert Wilhelm and Werner Lemberg as the FreeType Project be they named as alpha beta or final release You refers to the licensee or person using the project where using is a generic term including compiling...

Page 246: ...on in binary form must provide a disclaimer that states that the software is based in part of the work of the FreeType Team in the distribution documentation We also encourage you to put an URL to the FreeType web page in your documentation though this isn t mandatory These conditions apply to any software derived from or based on the FreeType Project not just the unmodified files If you use our w...

Page 247: ...oftware is licensed under the SIL Open Font License Version 1 1 This license is copied below and is also available with a FAQ at http scripts sil org OFL SIL OPEN FONT LICENSE Version 1 1 26 February 2007 PREAMBLE The goals of the Open Font License OFL are to stimulate worldwide development of collaborative font projects to support the font creation efforts of academic and linguistic communities a...

Page 248: ...pies of the Font Software subject to the following conditions 1 Neither the Font Software nor any of its individual components in Original or Modified Versions may be sold by itself 2 Original or Modified Versions of the Font Software may be bundled redistributed and or sold with any software provided that each copy contains the above copyright notice and this license These can be included either ...

Page 249: ...SS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT OF COPYRIGHT PATENT TRADEMARK OR OTHER RIGHT IN NO EVENT SHALL THE COPYRIGHT HOLDER BE LIABLE FOR ANY CLAIM DAMAGES OR OTHER LIABILITY INCLUDING ANY GENERAL SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN AN ACTION OF CONTRACT TORT OR OTHERWISE ARISING FROM OUT OF THE USE OR INABILITY TO USE THE FONT SOFTWARE OR FROM OTHER DEALINGS IN...

Page 250: ...250 HIOKI ST5680A961 00 ...

Page 251: ...5 Gradual voltage rise test 94 H High Voltage Test Lead 26 Hub 190 I Insulation resistance test end mode 108 Interface 188 Interlock function 165 Internal circuit configuration 179 IR W test mode 67 J Judgment lower limit value 44 Judgment upper limit value 43 Judgment wait time 52 K Key lock 115 L LAN 188 190 Limit voltage value 40 M Momentary out 114 N Network 190 O Offset cancel 56 Open compens...

Page 252: ...252 Index Test voltage 39 Timer calibration 242 Timing chart 166 Turning on off the instrument 25 U USB 123 188 189 W W IR test mode 67 HIOKI ST5680A961 00 ...

Page 253: ...www hioki com HIOKI ST5680A961 00 ...

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