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Herz pelletstar 10, Operating Instructions Manual

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Herz pelletstar 10 Operating Instructions Manual Download Page 87

Fault reports and their correction 

9 

 

Betriebsanleitung_PS_10_60_Touch_Englisch_V1.3 

87 

 

9.1 

Faults not indicated on the display (Maintenance) 

Boiler  output  gradually 
decreases 

 

Ash/slag on the grate  

 

Fly ash container full 

 

Heat  exchangers  heavily  clogged/ 
sooted up  

 

Reduce  cleaning  intervals  or 
clean manually.  

 

Empty the fly ash container.  

 

Clean the heat exchangers.  

Desired 

operating 

temperature 

is 

not 

reached 

 

Fuel of inferior quality. 

 

Previous  boiler  output  higher  than 
current boiler output 

 

Fuel level too low  

 

Replace fuel if necessary 

 

Install a larger boiler 

 

Increase fuel level 

Ash is emitted from the 
chimney 

 

Fly ash container full  

 

Fuel contains excessive fines or super 
fines  

 

Fan speeds too high  

 

Chimney draught too high 

 

Remove fly ash  

 

Replace  fuel  if  necessary  or 
retrofit flue gas deduster. 

 

Reduce speeds  

 

Retrofit chimney draught regulator 

 

 

Summary of Contents for pelletstar 10

Page 1: ...Operating instructions pelletstar 10 60 ...

Page 2: ...ually stoked boilers must always be operated with a sufficiently dimensioned buffer storage tank if hydraulic diagrams 2 not recommended by HERZ are used and if a non prescribed fuel 3 Pellets ÖNORM M 7135 DINplus or Swiss Pellets wood chips ÖNORM M 7133 resp log wood is used Any claim to warranty services requires maintenance to be carried out on an annual basis by specialist personnel authorised...

Page 3: ...ation and handling 18 7 4 Explanation of the symbols 18 7 5 Code entry 19 7 6 Switching the boiler on and off 20 7 7 Selecting date and time 21 7 8 Determining values for the main menu 22 7 8 1 Adding display values to the main menu22 7 8 2 Deleting display values from the main menu 23 7 9 Fault messages and warnings 24 7 10 Modules 25 7 10 1 Boiler 26 7 10 2 Buffer 29 7 10 3 Hot water tank 31 7 1...

Page 4: ...glisch_V1 3 page 9 1 Faults not indicated on the display Maintenance 87 9 2 Maintenance schedule Customer inspection 88 10 EC declaration of conformity 89 11 Index directory 90 12 Annex 91 12 1 Functioning of the operation mode Screed drying 91 13 Notes 92 ...

Page 5: ...specified in the TGPF are to be observed When carrying out maintenance on the system or opening the control unit the power supply is to be disconnected and the generally valid safety regulations are to be heeded In the boiler room no fuels may be stored outside the system It is also not permitted for objects which are not required for the purpose of operating or carrying out maintenance on the sys...

Page 6: ...ent unless they are supervised or instructed by a responsible person Basic safety information Due to its functionally limited electrical and mechanical characteristics with regard to usage operation and maintenance if the equipment is not able to work according to its appropriate use or improper interference occurs it may cause serious health and material damage It is therefore conditional that th...

Page 7: ...s sufficiently high Therefore the chimney must be designed and produced in accordance with DIN 4705 or EN 13384 When it is switched on again the system is to be checked in order to make sure that it is fully functional and the safe operation of the whole system must be guaranteed If the residual oxygen content in the flue gas drops below the minimum of 5 required the fuel supply will be stopped au...

Page 8: ...t at the time of loading 1 0 m Calorific value in as delivered condition 4 6 kWh kg Bulk density BD in as delivered condition 600 kg m Mechanical Strength DU EN 15210 1 in as delivered condition m DU97 5 97 5 Diameter 6mm The nominal power and the emission values can be guaranteed up to a maximum water content of 25 and a minimum calorific value of 3 5 kWh kg of the permissible fuel From a water c...

Page 9: ...nt ash pan 6 Operating display 6 Burner 3D view of the boiler from the back Boiler with intermediate container Legende 1 Bushing for feed connection 2 Bushing for flue pipe for temperature sensor 3 Cable bushing for electrical connections 4 Bushing for return connection 5 Feed screw opening for screw feed system Return air hose opening for suction feed system 6 Bushing for fill and drain valve 7 C...

Page 10: ...he menu Fuel values only available in the service area These feed values are corrected by the combustion control system 4 3 Combustion air control Differentiation is made between primary and secondary air 1 2 in the combustion air supplied The primary air is supplied directly into the embers Using secondary air an attempt is made to fully develop the flame arising from the primary air The air supp...

Page 11: ...ed excess temperature flue gas would be automatically activated by the HERZ Control This avoids higher boiler temperatures The boiler is too large The fuel level is set too high Loss of power supply Etc Firstly the cause of the failure must be found and corrected and only then can the safety temperature limiter be unlocked The boiler temperature must be under 75 C before unlocking Only after this ...

Page 12: ...0 If the performance of the boiler is suddenly reduced mixers shut off hot water tank load pump switches off it is sometimes the case that the saved heat energy in the boiler heats up the heating water above this value In the pelletstar equipment there are three safety measures installed in order to prohibit a further increase in temperature Excess temperature outlet above 92 C boiler temperature ...

Page 13: ...goes over to the control phase Control phase In this phase the boiler is modulated between nominal load and partial load When the partial load stage generates too much energy i e the target boiler temperature regulation hysteresis are exceeded and are then changed to the ready condition Burn out phase When the boiler switches off then the fuel remaining in the combustion chamber is burnt out Care ...

Page 14: ...e equipment is in HEATING OFF or BURNER STOP condition Otherwise the equipment is started up and started up to a minimum temperature of 65 C Lambda control The amount of material and the suction ventilator are controlled via the lambda control This serves to optimise the combustion and can detect slight fuel fluctuations Therefore it is not necessary to re set the combustion after the silo is fill...

Page 15: ...ator resp boiler buffer which gets the information s of the temperature demand of the modules must provide heat to the individual modules Thereby the maximum of the temperature demands of the individual modules is generated These modules will receive the existing temperature Example Heat supplier Boiler Module 1 2 Heating circuit 1 2 Heating circuit 1 Heating circuit 2 Buffer calculated required t...

Page 16: ... Terms and definitions starting on page 58 To find a term and its explanation the pictures are labelled The same labelling is also shown in chapter 8 Terms and definitions starting on page 58 7 1 Starting the system To switch on the display the following condition must be met The boiler must be connected with the following plug to the power supply see Figure 7 1 If this condition is fulfilled the ...

Page 17: ...ll be displayed see Figure 7 16 the individual modules boiler hot water tank buffer heating circuit solar Hydr compensator net pump zone valve ext demand will be displayed see Figure 7 17 the menu settings network configuration E Mail screen saver will be displayed see Figure 7 96 visible only with code you can set and modify date time see Figure 7 8 Modification only with code you will be taken t...

Page 18: ...ey sweeping mode appears on the display and an appropriate flame has been formed Otherwise there is no guarantee that the boiler will demonstrate optimum combustion It is possible that the boiler will only work in ignition or burning phase By the Aggregate Test the connected components can be tested individually The symbol is only visible when the code has been entered see chapter 7 5 page 19 and ...

Page 19: ... 7 Navigation is in the menu settings possible see chapter 7 11 Navigation Navigation Screen Screen Figure 7 4 Code entry Figure 7 5 Editor for Code entry By touching the following button Note Figure 7 5 is displayed Enter the corresponding code see below and then press OK to confirm the main menu will be displayed if you have already entered a code this will lock the field that has been changed T...

Page 20: ...the previous page will be displayed the boiler will remain switched on and the previous page will be displayed Note Note The system can only be switched on if the code see chapter 7 5 has already been entered In all operating states except cold start or Ready the system will then proceed to the burnout phase If the system is switched off during a cold start the cold start will finish and then the ...

Page 21: ...the boiler with the internet via LAN cable 12 you can enter the update interval in hours Date and time can be updated in the entered time interval over the network i e in the case entered the time and date will be updated every 12 hours you can choose between summer and winter time NTP Update you can carry out an NTP update If you activate that update time and date will be updated immediately and ...

Page 22: ...he selected value see Figure 7 15 the second page of the main menu will be displayed Load scheme you can load a default diagram see Figure 7 12 Delete all all the display values will be deleted see Figure 7 14 BOILER 000 the boiler values which can be selected manually will be displayed see Figure 7 13 BUFFER i000 the buffer values which can be selected manually will be displayed HOT WATER TANK i0...

Page 23: ...edure described in Figure 7 13 Boiler must Power Back flow must etc the value will be confirmed so that it will be displayed on the main menu the page for selecting the individual modules will be displayed again see Figure 7 11 the second page of display values for the boiler or the individual module will be displayed Note The same applies to all other modules 7 8 2 Deleting display values from th...

Page 24: ...played Note A red highlighted field represents an active fault These fault also appears in the lower right box of the screen An orange highlighted field represents a warning A yellow highlighted field represents information s No fault has occurred A green highlighted field where the fault text is crossed out represents a fault or a warning which is receipted and not active anymore only in the area...

Page 25: ...TING CIRCUIT i002 the heating circuit values menu will be displayed see chapter 7 10 4 page 34 TIME MODE 000 the time mode menu will be displayed see chapter 7 10 5 page 37 SOLAR i004 the solar values menu will be displayed see chapter 7 10 6 page 38 HYDR COMPENSATOR i000 the hydr compensator menu will be displayed see chapter 7 10 7 page 46 NET PUMP i001 the net pump menu will be displayed see ch...

Page 26: ...avigation BOILER 000 Navigation BOILER 000 navigate 1 page to the right Screen Screen Figure 7 18 Overview Boiler Figure 7 19 Status 1 Boiler Navigation BOILER 000 navigate 2 pages to the right Navigation BOILER 000 navigate 3 pages to the right Screen Screen Figure 7 20 Status 2 Boiler Figure 7 21 Status 3 Boiler MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat ...

Page 27: ...ate 4 pages to the right Navigation BOILER 000 navigate 5 pages to the right Screen Screen Figure 7 22 Settings Boiler Figure 7 23 Suction times Boiler Navigation BOILER 000 navigate 6 pages to the right Navigation BOILER 000 navigate 7 pages to the right Screen Screen Figure 7 24 Outputs 1 Boiler Figure 7 25 Outputs 2 Boiler MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hyd...

Page 28: ...te 8 pages to the right Navigation BOILER 000 navigate 9 pages to the right Screen Screen Figure 7 26 Outputs 3 Boiler Figure 7 27 Inputs 1 Boiler Navigation BOILER 000 navigate 10 pages to the right Navigation BOILER 000 navigate 11 pages to the right Screen Screen Figure 7 28 Inputs 2 Boiler Figure 7 29 Operating hours Boiler MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar H...

Page 29: ...ion BUFFER i000 Screen Screen Figure 7 30 Overview Buffer Figure 7 31 Overview by fastrun Buffer Note Figure 7 31 is displayed when in Figure 7 35 Fastrun is activated Navigation BUFFER i000 navigate 1 page to the right Navigation BUFFER i000 navigate 2 pages to the right Screen Screen Figure 7 32 Status 1 Buffer Figure 7 33 Status 2 Buffer MODULES Boiler Buffer Hot water tank Heating circuit Time...

Page 30: ...g on page 64 Navigation BUFFER i000 navigate 3 pages to the right Navigation BUFFER i000 navigate 4 pages to the right Screen Screen Figure 7 34 Settings 1 Buffer Figure 7 35 Settings 2 Buffer Navigation BUFFER i000 navigate 5 pages to the right Screen Figure 7 36 Aggregate Test Buffer MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext Requi...

Page 31: ...T WATER TANK i001 Screen Screen Figure 7 37 Overview Hot water tank Figure 7 38 Overview Hot water tank by activated circulation pump Navigation HOT WATER TANK i001 Navigation HOT WATER TANK i001 Screen Screen Figure 7 39 Overview Hot water tank by activated loading valve Figure 7 40 Overview Hot water tank by activated circulation pump and activated loading valve MODULES Boiler Buffer Hot water t...

Page 32: ...r 8 3 Terms and definitions starting on page 66 Navigation HOT WATER TANK i001 navigate 1 page to the right Navigation HOT WATER TANK i001 navigate 2 pages to the right Screen Screen Figure 7 41 Status Hot water tank Figure 7 42 Settings Hot water tank MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext requirement ...

Page 33: ...ot water tank By touching the following button Note Time 1 you can choose between 3 times The term Circulation pump occurs in Figure 7 44 when in Figure 7 42 the value Circulation pump is activated The term Loading valve occurs in Figure 7 44 when in Figure 7 42 the value Loading valve is activated 08 00 10 00 you can enter the period of time for each day of the week individually when the hot wate...

Page 34: ...tion HEATING CIRCUIT i002 navigate 1 page to the right Screen Screen Figure 7 45 Overview Heating circuit Figure 7 46 Status 1 Heating circuit Navigation HEATING CIRCUIT i002 navigate 2 pages to the right Navigation HEATING CIRCUIT i002 navigate 3 pages to the right Screen Screen Figure 7 47 Status 2 Heating circuit Figure 7 48 Operation modes Heating circuit MODULES Boiler Buffer Hot water tank H...

Page 35: ...ght Screen Screen Figure 7 49 Parameters 1 Heating circuit Figure 7 50 Parameters 2 Heating circuit Navigation HK i002 navigate 6 pages to the right Navigation HK i002 navigate 7 pages to the right Screen Screen Figure 7 51 Heat curve Heating circuit Figure 7 52 Settings heat curve Heating circuit Common system temperatures are FF RF in C Radiators 75 65 Low temperature 55 45 Floor heating 35 30 C...

Page 36: ...ate 9 pages to the right Screen Screen Figure 7 53 Time program Heating circuit Figure 7 54 Aggregate Test Heating circuit By touching the following button Time 1 you can choose between 3 times 06 00 22 00 you can enter the period of time for each day of the week individually when the hot water tank is to be heated by the boiler the set times from Monday are copied into the other days of the week ...

Page 37: ...ge to the right Screen Screen Figure 7 55 Time program Time mode Figure 7 56 Settings Time mode By touching the following button Time 1 you can choose between 3 times 08 00 10 00 you can enter the period of time for each day of the week individually when the hot water tank is to be heated by the boiler the set times from Monday are copied into the other days of the week MODULES Boiler Buffer Hot w...

Page 38: ...d the number of tanks e g Hot water tank buffer In the following the individual menu s of the respective program numbers are shown Program number 1 Navigation SOLAR i004 Navigation SOLAR i004 navigate 1 page to the right Screen Screen Figure 7 57 Overview Solar ProgramNr 1 Figure 7 58 Status 1 Solar ProgramNr 1 Navigation SOLAR i004 navigate 2 pages to the right Navigation SOLAR i004 navigate 3 pa...

Page 39: ...er 8 6 Terms and definitions starting on page 73 Navigation SOLAR i004 navigate 4 pages to the right Navigation SOLAR i004 navigate 5 pages to the right Screen Screen Figure 7 61 Settings 2 Solar ProgramNr 1 Figure 7 62 Aggregate Test Solar ProgramNr 1 MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext requirement ...

Page 40: ...Navigation SOLAR i004 navigate 1 page to the right Screen Screen Figure 7 63 Overview Solar ProgramNr 2 Figure 7 64 Status 1 Solar ProgramNr 2 Navigation SOLAR i004 navigate 2 pages to the right Navigation SOLAR i004 navigate 3 pages to the right Screen Screen Figure 7 65 Status 2 Solar ProgramNr 2 Figure 7 66 Settings 1 Solar ProgramNr 2 MODULES Boiler Buffer Hot water tank Heating circuit Time m...

Page 41: ...er 8 6 Terms and definitions starting on page 73 Navigation SOLAR i004 navigate 4 pages to the right Navigation SOLAR i004 navigate 5 pages to the right Screen Screen Figure 7 67 Settings 2 Solar ProgramNr 2 Figure 7 68 Aggregate Test Solar ProgramNr 2 MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext requirement ...

Page 42: ...tion SOLAR i004 navigate 1 page to the right Screen Screen Figure 7 69 Overview Solar ProgramNr 3 4 5 Figure 7 70 Status 1 Solar ProgramNr 3 4 5 Navigation SOLAR i004 navigate 2 pages to the right Navigation SOLAR i004 navigate 3 pages to the right Screen Screen Figure 7 71 Status 2 Solar ProgramNr 3 4 5 Figure 7 72 Settings 1 Solar ProgramNr 3 4 5 MODULES Boiler Buffer Hot water tank Heating circ...

Page 43: ... 6 Terms and definitions starting on page 73 Navigation SOLAR i004 navigate 4 pages to the right Navigation SOLAR i004 navigate 5 pages to the right Screen Screen Figure 7 73 Settings 2 Solar ProgramNr 3 4 5 Figure 7 74 Aggregate Test Solar ProgramNr 3 4 5 MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext requirement ...

Page 44: ...plied Navigation SOLAR e002 Navigation SOLAR e002 navigate 1 page to the right Screen Screen Figure 7 75 Overview Solar ProgramNr 6 Figure 7 76 Status 1 Solar ProgramNr 6 Navigation SOLAR e002 navigate 2 pages to the right Navigation SOLAR e002 navigate 3 pages to the right Screen Screen Figure 7 77 Status 2 Solar ProgramNr 6 Figure 7 78 Settings 1 Solar ProgramNr 6 MODULES Boiler Buffer Hot water...

Page 45: ...er 8 6 Terms and definitions starting on page 73 Navigation SOLAR e002 navigate 4 pages to the right Navigation SOLAR e002 navigate 5 pages to the right Screen Screen Figure 7 79 Settings 2 Solar ProgramNr 6 Figure 7 80 Aggregate Test Solar ProgramNr 6 MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat Net pump Zone valve Ext requirement ...

Page 46: ...igation HYDR COMPENSATOR i000 navigate 1 page to the right Screen Screen Figure 7 81 Overview Hydr compensator Figure 7 82 Status Hydr compensator Navigation HYDR COMPENSATOR i000 navigate 2 pages to the right Navigation HYDR COMPENSATOR i000 navigate 3 pages to the right Screen Screen Figure 7 83 Settings Hydr compensator Figure 7 84 Aggregate Test Hydr compensator MODULES Boiler Buffer Hot water...

Page 47: ...ET PUMP i001 Navigation NET PUMP i001 navigate 1 page to the right Screen Screen Figure 7 85 Overview Net pump Figure 7 86 Status Net pump Navigation NET PUMP i001 navigate 2 pages to the right Navigation NET PUMP i001 navigate 3 pages to the right Screen Screen Figure 7 87 Settings Net pump Figure 7 88 Aggregate Test Net pump MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hy...

Page 48: ...LVE e003 Navigation ZONE VALVE e003 navigate 1 page to the right Screen Screen Figure 7 89 Overview Zone valve Figure 7 90 Status Zone valve Navigation ZONE VALVE e003 navigate 2 pages to the right Navigation ZONE VALVE e003 navigate 3 pages to the right Screen Screen Figure 7 91 Settings Zone valve Figure 7 92 Aggregate Test Zone valve MODULES Boiler Buffer Hot water tank Heatin circuit Time mode...

Page 49: ...ting on page 77 Navigation EXT REQUIREMENT e004 Navigation EXT REQUIREMENT e004 navigate 1 page to the right Screen Screen Figure 7 93 Overview External requirement Figure 7 94 Status External requirement Navigation EXT REQUIREMENT e004 navigate 2 pages to the right Screen Figure 7 95 Settings External requirement MODULES Boiler Buffer Hot water tank Heating circuit Time mode Solar Hydr compensat ...

Page 50: ...er 7 11 1 page 51 the Modbus settings will be displayed see chapter 7 11 2 page 52 the settings for the screensaver will be displayed see chapter 7 11 3 page 53 information such as software version operating system number will be displayed see chapter 7 11 4 page 53 you can send messages by e mail see chapter 7 11 5 page 54 you can set mail times when an e mail is tob e sent see chapter 7 11 6 pag...

Page 51: ...form the network configuration page will be displayed again see Figure 7 97 172 16 70 1 you can set the address for the gateway you can save the settings the submenu for the DNS settings will be displayed see Figure 7 98 the list of menu settings will be displayed again Note DNS stands for Domain Name System which unpack a domain into the corresponding IP address That means by setting the DNS serv...

Page 52: ...size in byte 1408 you can set the maximum values of the servers Accept changes the changes are accepted the network configuration page will be displayed again Note Modbus is an application protocol for the exchange of messages between intelligent Modbus controllers in the building management system The Modbus protocol TCP is used in the HERZ control This protocol transmits the encoded data via LAN...

Page 53: ...ime after which the screensaver is to be activated 3 you can activate the standby mode for the screensaver 4 you can set the period of time after which the standby mode is to be activated the list of menu settings will be displayed again 7 11 4 Information overview Navigation 111 OK Screen Figure 7 101 Information overview Note In the information overview the current versions of software the opera...

Page 54: ... e mail address of the recipient to the list of recipients sending will be activated clear you can delete the e mail address of the recipient from the list of recipients the list of menu settings will be displayed several values errors warnings info can be chosen the e mail address of the recipient and the selected values error warnings info will be saved the list of e mail settings will be displa...

Page 55: ...OK Navigation 111 OK Receiver list Screen Screen Figure 7 104 Mail subject Figure 7 105 Sending mail By touching the following button By touching the following button the entry will be confirmed Test Mail send you can set the e mail to the recipient the last character will be deleted characters will be written in uppercase ...

Page 56: ... Navigation 111 OK Screen Figure 7 106 E Mail status report By touching the following button 1 you can enter the number of times max 5 times 2 6 you can enter the individual times when a mail with the adjusted values error warning information see Figure 7 103 is sent to the recipients the list of menu settings will be displayed again ...

Page 57: ...n send you a mail with the adjusted values error warning information according to Figure 7 103 an own mail address must be created After the successful creation of an e mail address you can set the exemplified values which are shown in Figure 7 107 As an example an e mail address from the provider GMX was selected which can be created for free Of course you can use other providers of e mail servic...

Page 58: ... the term is then a so called setting value 8 1 Boiler module Position Term Display Setting value Description Figure 7 19 Boiler temperature Display value Display of the boiler temperature Flow temperature in C Back flow temperature Display value Display of the back flow temperature in C Boiler power Display value Display of the current boiler output in Back flow mixer Display value Indication of ...

Page 59: ... temperature Setting value The back flow pump is running after the burnout of the boiler until the boiler temperature falls below the adjusted residual heat temperature Control hysteresis Setting value The control hysteresis is that temperature which regulates above the required temperature In this range the boiler runs no longer with full load but with a capacity between 30 and 100 Minimum requir...

Page 60: ...ting value Indication of the state of the container screw When the indicator lamp lights up the fuel is discharged from the container into the boiler Pellets suction Display Setting value Indication of the state of the pusher grate When the indicator lamp lights up fuel is suctioned Figure 7 25 Lambda heating Display Setting value Indication of the state of the lambda heating When the indicator la...

Page 61: ...k flow pump When the indicator lamp lights up the back flow pump is in operation Back flow mixer open Display Setting value Indication of the state of the back flow mixer When the indicator lamp lights up the back flow mixer is open Back flow mixer close Display Setting value Indication of the state of the back flow mixer When the indicator lamp lights up the back flow mixer is closed Output tempe...

Page 62: ...n When the indicator lamp lights up the back burn flow protection is open STC Display value Indication of the state of the safety temperature limiter When the indicator lamp lights up the safety temperature limiter was activated i e the boiler turned off when a boiler temperature above 95 C was reached Temp control storage room Display value Indication of the state of the temperature control in th...

Page 63: ...suction systems Endswitch room discharge Display value Indication of the state of the endswitch of the room discharge When the indicator lamp lights up the fuel in the BFP is blocked and the endswitch has approached Barrier level available Display value Indication of the state of the barrier level When the indicator lamp lights up a barrier level is available i e it is enough material in the stoke...

Page 64: ...ckwards Outside temperature Display value Display of the outside temperature in C Figure 7 33 Required temperature Display value Display of the required temperature of the module The required temperature is the sum of must temperature winter summer difference temperature and temperature increase is for the function of the temperature manager relevant see chapter 6 Buffer loading pump Display value...

Page 65: ...rease Setting value Adjusting the temperature increase for the required temperature Due to power loss you can adjust an addition to the must temperature winter summer of the tank circuit Figure 7 35 Balance tank Setting value After the boiler is switched off e g for burner cleaning there is firstly a comparison to check whether the required temperature at the buffer is available Should this temper...

Page 66: ...te of the fastrun heating valve When the indicator lamp lights up the fastrun heating valve is open and the buffer is heat up to the must temperature top Fastrun close Display Setting value Indication of the state of the fastrun heating valve When the indicator lamp lights up the fastrun heating valve is closed 8 3 Hot water tank module Position Term Display Setting value Description Figure 7 37 F...

Page 67: ...ture Due to power loss you can adjust an addition to the must temperature winter summer of the tank circuit Max loading time Setting value Adjusting the maximum hot water tank loading time in hours in which the hot water tank is loaded on must temperature Legio temperature Setting value Setting value for the hot water tank temperature Hot water tank is heated up to this temperature to kill bacteri...

Page 68: ...he loading valve When the indicator lamp lights up the loading valve is open Is only visible when in Figure 7 42 loading valve is activated Load through valve Display Setting value Indication of the state of the load through valve When the indicator lamp lights up the load through valve is open and the hot water tank is loaded faster fast start Is only visible when in Figure 7 42 loading valve is ...

Page 69: ...F Operation mode Setting value Here you have the following operating modes to choose from Heating time mode Heating corresponds to the set heating time Durable heat Always heat to the must room temperature or to the calculated feed flow target temp Durable kneeling Always heat to the reduced must room temperature or to the calculated feed flow must temperature during the kneeling time Flow fixed A...

Page 70: ...n the target room temperature the calculated value will be deducted Kneeling temperature Setting value Desired room temperature during lowering time The difference between the room must temperature and the kneeling temperature combined with the kneeling influence is taken into account in the calculated feed flow target temperature Example Room must temperature 22 C Actual room temperature 18 C Kne...

Page 71: ...e drops below this value the pump will run constantly in order to stop the system from freezing up Setting range from 10 to 10 Figure 7 50 Day middle switching temperature Setting value The day middle switching temperature already mentioned works as an average value generator This means that from when it is first switched on an internal average temperature generator of the external temperature sta...

Page 72: ...l be switched off Actual outside temperature Display value Indication of the actual outside temperature in C Switch off temperature Setting value The value of the outside temperature above which the heating circuit will be deactivated This should not be confused with the daytime average target temperature since here only the relevant heating circuit will be deactivated Figure 7 54 Heating circuit ...

Page 73: ...OFF only visible when program number 2 is chosen Figure 7 71 Figure 7 77 Switching valve Display value Indication of the state of the switching valve ON OFF only visible when program number 3 4 or 5 is chosen Figure 7 60 Figure 7 78 Program number Display value Difference of the individual programs obvious in chapter 7 10 6 starting on page 38 Antifreeze Setting value Outside temperature setting w...

Page 74: ...ting value Indication of the state of the collector pump When the indicator lamp lights up the collector pump is running Figure 7 68 Figure 7 80 Loading pump Display Setting value Indication of the state of the loading pump When the indicator lamp lights up the loading pump is running Figure 7 74 Figure 7 80 Switching valve OPEN Display Setting value Indication of the state of the switching valve ...

Page 75: ...1 is the pump in the back flow on the primary side Pump 2 Display value Indication of the state ON OFF of pump 2 Pump 2 is the pump in the flow on the secondary side Figure 7 83 Switch on barrier Setting value Setting the switch on barrier in C for pump 2 Is the flow temperature of the preceding module e g boiler buffer higher than the adjusted switch on barrier pump 2 is switched on Is this not t...

Page 76: ...ailable Pump Display value Indication of the state ON OFF of the net pump Figure 7 87 Switch on barrier Setting value Setting the switch on barrier in C for the net pump Is the temperature of the preceding module e g buffer top temperature by the buffer higher than the adjusted switch on barrier the net pump is switched on Is this not the case the net pump stays switched off Temp increase Setting ...

Page 77: ...ng value Adjusting the temperature increase for the required temperature Due to power loss you can adjust an addition to the required temperature of the downstream module Figure 7 88 Zone valve OPEN Display value Indication of the state of the zone valve When the indicator lamp lights up the zone valve is open 8 10 External requirement The external requirement module provides an interface to an ex...

Page 78: ...At the input of the external requirement module a current signal between 4 and 20 mA should lie on because a current signal is in comparison with a voltage signal insensitive to electromagnetic disturbances and voltage losses on the cables With an internal resistor 500 Ohm a current signal is converted into a voltage signal External requirement module 500 Ohm Input signal current signal Current si...

Page 79: ...ion over Ohm s law Figure 7 95 External must temperature Setting value Here you can set the digital external must temperature The boiler operates at a demand with a fixed temperature as far as the analog must temperature is not higher Analog must active Setting value Here you can activate the analog must default Analog must temperature 4 mA Setting value Here you can set the minimum level of the a...

Page 80: ...tive or break in sensor cable or plug not inserted correctly Contact your specialist installer FAULT 4 F STOKER SENSOR Stoker sensor defective or break in sensor cable or plug not inserted correctly Contact your specialist installer FAULT 5 F BOILER OUTSIDE TEMP SENSOR Boiler outside temp sensor defective or break in sensor cable or plug not inserted correctly Contact your specialist installer FAU...

Page 81: ...cialist installer FAULT 16 F HC OUTSIDE SENSOR Outside sensor defective or break in sensor cable or plug not inserted correctly Contact your specialist installer FAULT 17 F SENSOR COLLECTOR Collector sensor defective or break in sensor cable or plug not inserted correctly Contact your specialist installer FAULT 18 F SENSOR COLLECTOR BACK FLOW Collector back flow sensor defective or break in sensor...

Page 82: ...tection function activated Display only no action required FAULT 30 F ANTIFREEZE HOT WATER TANK Temperature too low in storage tank Frost protection function activated Display only no action required FAULT 31 F ANTIFREEZE HEATING CIRCUIT Temperature too low in heating circuit Frost protection function activated Display only no action required FAULT 32 F ANTIFREEZE SOLAR Temperature too low in sola...

Page 83: ...ILER Error in the adjustment data in the boiler module Contact your specialist installer FAULT 51 F CLAMPING UNIT Sensor on the clamping unit defective or break in sensor cable or plug not inserted correctly Contact your specialist installer FAULT 52 F ADDITIONAL FLUE GAS SENSOR Flue gas temperature of the additional boiler does not fit Control the flue gas temperature of the additional boiler FAU...

Page 84: ... F TEMP CONTROL Temperature monitoring in the storage room has risen above the maximum permissible temperature Sensor in the storage room has risen above the permissible range Switch off the system Control storage room If necessary call fire fighters X FAULT 68 F STL Pellet boiler temperature has exceeded the permissible maximum temperature Contact your specialist installer X FAULT 69 F LAMBDA FUE...

Page 85: ... or loose Combustion grate sensor out of position Contact your specialist installer X FAULT 82 F GRATE CLEANING 2 Fault affecting grate cleaning Grate will not close Grate is blocked Grate linkage defective or loose Contact your specialist installer X FAULT 83 F GRATE CLEANING 3 Fault when closing the BFP damper Contact your specialist installer X FAULT 84 F SUCTION MODE Fault in pellet feed syste...

Page 86: ... F WARNING ASH DISCHARGE Ash discharge has not been cleaned or does not rotate Ash container is full Foreign bodies are blocking the screw Motor is defect Empty the ash container Remove foreign bodies Replace the motor FAULT 91 F ERROR ASH DISCHARGE Ash discharge has not cleaned for several times system turns off Ash container is full Foreign bodies are blocking the screw Motor is defect Empty the...

Page 87: ...ash container Clean the heat exchangers Desired operating temperature is not reached Fuel of inferior quality Previous boiler output higher than current boiler output Fuel level too low Replace fuel if necessary Install a larger boiler Increase fuel level Ash is emitted from the chimney Fly ash container full Fuel contains excessive fines or super fines Fan speeds too high Chimney draught too high...

Page 88: ...eaner and broom Every 4 weeks Operation of the controller Switch the controller on and off make sure that it is working properly Fault messages Check Faults must also be displayed Combustion air fan induced draught fans Check Fans must be work properly when the boiler is in operation Combustion chamber Check the combustion chamber and clean if required Fire extinguishers Check Equipment must be re...

Page 89: ...ed machine the above described product complies with the corresponding regulations of the following EC Directives The conformity is verified by the complete compliance with the following standards EU directive Standard 2006 95 EG Low tension units decree EN 60335 1 A2 06 EN 60335 2 102 2004 108 EG Electromagnetic compatibility IEC 61000 6 3 4 07 IEC 61000 6 1 2 05 2006 42 EG Machine Guideline ISO ...

Page 90: ...configuration 51 Screensaver 53 Sending e mails 54 Server settings 57 Modules Boiler 26 Buffer 29 External requirement 49 Heating circuit 34 Hot water tank 31 Hydraulic compensator 46 Net pump 47 Solar 38 Time mode 37 Zone valve 48 O Operating conditions 13 Operation 7 Operation and maintenance 7 S Safety devices 11 Safety notes 5 Start up 11 System 9 T Table of content 3 Temperature manager 15 Te...

Page 91: ...as interrupted it continues as follows 1 25 Day of interruption continues from 2 30 0 15 day 1 3 35 16 day 16 4 40 17 23 day 17 5 12 45 24 28 day 24 13 40 29 day 29 14 35 15 30 16 25 17 23 10 24 30 25 35 26 40 27 45 28 35 29 25 Figure 12 1 Flow must temperature as a function of the bake out days by the operation mode Screed drying Bake out days Flow must temperature in C ...

Page 92: ...13 Notes 92 Betriebsanleitung_PS_10_60_Touch_Englisch_V1 3 13 NOTES ...

Page 93: ...Notes 13 Betriebsanleitung_PS_10_60_Touch_Englisch_V1 3 93 ...

Page 94: ...13 Notes 94 Betriebsanleitung_PS_10_60_Touch_Englisch_V1 3 ...

Page 95: ...Notes 13 Betriebsanleitung_PS_10_60_Touch_Englisch_V1 3 95 ...

Page 96: ...n V 1 3 Herz Energietechnik GmbH Herzstraße 1 7423 Pinkafeld 43 3357 42 84 0 0 43 3357 42 84 0 190 office energie herz eu Deutschland Germany Herz Armaturen GmbH Fabrikstraße 76 D 71522 Backnang 49 7191 9021 0 49 7191 9021 79 verkauf herz armaturen de ...

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