HellermannTyton Autotool CPK hybrid Operating Instructions Manual Download Page 6

Operating Instructions • CPK hybrid • 11-2021 • v04 • 106-29004

Safety warnings

6

1 .8 .2  Other notational conventions

 

f

Indicates an instruction

•  Indicates a list

 

;

Indicates the result of an action

This text highlight

 is used for names of menus, 

clickable on-screen buttons, pushbuttons and switches.

This text highlight

 is used for display 

messages.

à

 

This text highlight

 is used for cross-references.

NOTE

Texts accompanied by the signal word "NOTE" indicate 
situations which, in the event of non-compliance with the 
appropriate precautions, can cause damage to the device 
or the surroundings.

Text accompanied by this symbol contain useful additional 

information.

Safety warnings

2 .1  General power tool safety warnings

The safety warnings in this section contain general power 

tool safety warnings to be set out in the Operating 

Instructions as required by EN 62841. Consequently, some 

instructions might not be relevant for the CPK hybrid.

WARNING

Read all safety warnings and all instructions.

 

Failure to follow the warning and instructions may 
result in electric shock, fire and/or serious injury.

Save all safety warnings and other instructions for 

future reference. 

The term "power tool" in the 

warnings refers to your mains-operated (corded) power 
tool or battery-operated (cordless) power tool.

2 .1 .1  Occupational health and safety

a)  Keep your workplace clean and tidy and well 

illuminated. 

Poor lighting or a lack of orderliness at the 

workplace can lead to accidents.

b)  Do not work with the power tool in surroundings 

where there is a risk of explosion, where flammable 

liquids, gases or dust are present. 

Power tools create 

sparks which may ignite the dust or fumes.

c)  Keep children and other persons well clear while the 

power tool is in use. 

Distractions can cause you to lose 

control of the power tool.

2 .1 .2  Electrical safety

a)  The plug of the power tool must match the socket 

outlet. Do not use a plug that has been modified in 

any way. Do not use an adapter plug together with 

a power tool that has a protective earth. 

Unmodified 

plugs and matching socket outlets reduce the risk of 
electric shock.

b)  Avoid body contact with earthed or grounded 

surfaces, such as those of pipes, radiators, cookers 

and refrigerators. 

The risk of electric shock is higher 

when your body is earthed.

c)  Protect power tools from rain and moisture. 

Water 

penetrating into a power tool increases the risk of 
electric shock.

d)  Never misuse the cable for carrying the power tool 

or hanging it up, or for pulling the plug out of the 

socket outlet. 

Keep the cable away from heat, oil, 

sharp edges and moving parts.

e)  When you work outdoors with a power tool, use 

only an extension lead that is suitable for outdoor 

use. 

Using an extension lead that is suitable for outdoor 

use reduces the risk of electric shock.

f)  If operation of a power tool in a damp environment 

is unavoidable, use a portable residual current device 

(PRCD). 

Using a PRCD reduces the risk of electric shock.

2 .1 .3  Safety of persons

a)  Stay alert, attend to the task in hand and use 

common sense when you work with a power tool. 

Do not use a power tool when you are tired or while 

under the influence of drugs, alcohol or medication. 

A moment of inattention while using a power tool can 
result in serious injuries.

b)  Wear appropriate personal protective equipment 

(PPE). 

Depending on the type of power tool and the 

way in which it is used, wearing PPE such as a dust 
mask, non-slip safety shoes, a hard hat and ear 
defenders reduces the risk of injury.

c)  Prevent accidental starting. Make sure that the 

power tool is switched off before you connect it to 

the power source and/or battery pack, and also 

before picking up or carrying the tool. 

Touching the 

switch while carrying the power tool or connecting the 
power tool to the electricity supply while it is switched 
on can lead to accidents.

d)  Remove adjusting tools or wrenches before 

switching the power tool on. 

A tool or wrench 

engaged in a part that starts to rotate when the power 
tool is switched on can cause injuries.

e)  Avoid adopting an awkward posture when working. 

Maintain a firm footing and keep your balance at all 

times. 

This will enable you to control the power tool 

better if an unexpected situation occurs.

f)  Dress properly. Do not wear loose clothing or 

jewellery. Keep your hair and clothing well away 

from moving parts. 

Loose clothes, jewellery or long 

hair can be snagged by moving parts.

g)  If it can be fitted, dust extraction and filtration 

equipment must be connected and used correctly. 

Using a dust extractor can reduce hazards associated 
with dust.

Summary of Contents for Autotool CPK hybrid

Page 1: ...A u t o t o o l C P K h y b r i d TOC Cover Operating Instructions...

Page 2: ...2 Translation of the original operating instructions 3...

Page 3: ...ess at the workplace 9 2 5 2 Spare parts and accessories 9 3 Design and function 10 3 1 Overview 10 3 1 1 Scope of supply 10 3 1 2 Serial number 10 3 1 3 Checking scope of supply 10 3 2 Functional des...

Page 4: ...e HTML format 24 9 6 Update menu 25 9 6 1 Updating the firmware 25 9 6 2 Changing the password 26 9 6 3 Updating binding parameters 26 9 6 4 Installing other languages 26 9 7 Measurement environment m...

Page 5: ...Operating Instructions must be kept in the immediate vicinity of the workplace and must be available at all times to all operating personnel The operating company shall inform the operating personnel...

Page 6: ...s radiators cookers and refrigerators The risk of electric shock is higher when your body is earthed c Protect power tools from rain and moisture Water penetrating into a power tool increases the risk...

Page 7: ...instructions are in the enclosed manufacturer s document for the battery pack b Protect the battery pack from moisture Do not dip the battery pack into liquids Contact with liquids can cause damage t...

Page 8: ...e develops in the charger m Do not attempt to charge faulty battery packs n In areas where metal dust load is high do not use an AIR COOLED charger to charge battery packs 2 1 7 Service Have your powe...

Page 9: ...ted to carry out repairs and safety checks 2 5 Underlying hazards associated with use of the CPK hybrid 2 5 1 Cleanliness at the workplace Orderliness good lighting and cleanliness at the workplace al...

Page 10: ...rid 8 USB connecting cable A B separate delivery with power pack 9 Connecting cable for connecting power pack and CPK hybrid separate delivery with power pack 10 power pack CPK separate delivery 3 1 2...

Page 11: ...e user through the recommended fault diagnosis routine Troubleshooting on page 31 Process data of various kinds are collected during use These data can be analysed by PC software and used to document...

Page 12: ...battery pack with charger in dust proof packaging f Store electrical components tool power pack and battery pack with charger in impact absorbing packaging and separately from the accessories f Observ...

Page 13: ...o restore operational readiness press the start trigger once 6 2 2 Switching off f Press the battery pack on off button on the handle The battery pack switches to standby mode 6 3 Loading cable ties 1...

Page 14: ...in the display menu f Press the Enter button 1 f Press the Enter button 1 several times to return to the start screen f Check the LED status indicator 3 Troubleshooting on page 31 A printed short gui...

Page 15: ...CPK 001 1 2 3 f Press the Select button 2 f The binding quality 3 is indicated with a blue border f Press the Enter button 1 until the desired binding quality is reached The binding quality 3 is indic...

Page 16: ...the Enter button 1 to deactivate tension free cutting f Press the Select button 2 to finish configuring the settings 8 Settings in the main menu After switching on the CPK hybrid at the connected pow...

Page 17: ...isplay 0 0 0 Access code Settings 1 2 f Press the Select button 2 f After reaching the desired number press the Enter button 1 The selection jumps forward one digit f Repeat the setting until the desi...

Page 18: ...independent operation connect the tool to the PC directly with the optional smart cable Accessories and extras on page 37 f Launch the HT Data Management software The HT Data Management start page ap...

Page 19: ...Operating Instructions CPK hybrid 11 2021 v04 106 29004 HT Data Management 19 9 2 6 Parameter set menu Level Create parameter sets Operator No Setup specialist Yes Service Yes...

Page 20: ...ng information 8 Select parameter set 9 Select interruption front sensor 10 Switch binding check on or off 11 Consecutive trigger 12 Status of the CPK hybrid 9 3 1 Entering a password The password con...

Page 21: ...ck of binding on page 17 The following options are available OFF Error notification Acknowledgement The setting is changed and transferred to the CPK hybrid 9 3 8 Activating consecutive trigger Consec...

Page 22: ...service of the CPK hybrid is refreshed 9 4 2 Enabling access with or without the access code for the tool Access to the parameter set settings for the tool can be gained with or without entering the a...

Page 23: ...e CPK hybrid 9 5 Memory menu 1 2 3 4 5 6 7 1 Refresh memory status 2 Limit the time period of the binding information 3 Limit the time period of the messages 4 Select messages 5 Select bindings 6 Expo...

Page 24: ...Click on Export 6 9 5 6 Read and export the process data on the HTDM The data are not deleted after they have been exported A Data fields have not been initialised message is issued if the process da...

Page 25: ...stall other languages 9 6 1 Updating the firmware The firmware update 1 includes the updates for the CPK hybrid The current firmware can be found at the following web address www HellermannTyton com a...

Page 26: ...rd and click on OK to confirm f Enter the new password and click on OK to confirm f Re enter the new password and click on OK to confirm The password is changed 9 6 3 Updating binding parameters The u...

Page 27: ...or a binding cycle with a measured force is documented in a log file This can be used to monitor the CPK hybrid In the measurement environment the force measure ment device 106 29010 106 29011 and a s...

Page 28: ...pt A new line is added to the logfile f Repeat the measurement procedure several times f Click on Deactivate measurement mode 6 or switch off the tool 9 7 2 Deleting measurement results f To delete a...

Page 29: ...meter sets menu and can thus be accessed and managed as a setting An activated checkbox 7 indicates that the parameter sets are displayed on the tool 9 8 1 Synchronising parameter sets f Click on Fetc...

Page 30: ...erview and click on Edit 6 1 2 3 4 5 6 f Allocate a three digit designation e g 016 to the parameter set in the field Designation 1 The same designation cannot be allocated twice f Select the desired...

Page 31: ...nsmission as otherwise the CSV file will be written incorrectly and it will not be possible to convert it Bindings cannot be triggered while a data transfer is in progress Data Signal Power Power pack...

Page 32: ...f Remove cable tie residues where necessary f Press the reset button 4 f Close the gate 1 10 3 Display messages DISPLAY MESSAGE POSSIBLE CAUSE SOLUTION Remove cable tie residues Error front cap There...

Page 33: ...t button Error start position appears as the next message on the display f Close the gate 1 Operate bandoleer cutter 2 Open gate Position of tie advancer No tie advancer present The tie advancer is fa...

Page 34: ...able ties The cable tie bandoleer is pulled in at an angle f Push actuator for bandoleer cutter to the left f Open the gate f Open the two service flaps at the gate Troubleshooting a cable tie bandole...

Page 35: ...k upper jaw flap in upper jaw with spring Replacing upper jaw on page 37 Lower jaw is blocked f Check lower jaw Checking front cap and position of cutter on page 38 f Remove blockage Binding not possi...

Page 36: ...r pack OFF f Disconnect the power cord from the power supply outlet Da ta Sig na l Po wer Power pack CPK 2 1 1 f Remove the cover screws 1 f Remove housing 2 from the power pack 3 f Change back up bat...

Page 37: ...ed and updated to the latest modification status Service contact addresses for all countries are posted on the website www HellermannTyton com 11 4 Maintenance schedule WHEN WHO WHAT AND HOW Approx ev...

Page 38: ...tter is extremely sharp f Never touch the cutting edge with your fingers f Carefully remove front cap 4 with the lower jaw f Remove the tail cutter 2 f If necessary replace tail cutter 2 f Remove cabl...

Page 39: ...sition of tie advancer message appears if positioning is not correct Display messages on page 32 f Close the roller block 5 f Tighten the screw 4 f Close the gate 1 11 5 6 Replacing the battery pack 2...

Page 40: ...chnical data 12 1 CPK hybrid tool CPK hybrid without battery pack 269 88 285 24 33 86 77 5 33 30 22 Value Max power draw 50 W Input voltage 25 2 V power pack 18 V battery pack Size L W H approx 285 mm...

Page 41: ...chnical data 41 CPK hybrid with battery pack 297 285 24 33 86 77 5 33 63 30 22 Value Max power draw 50 W Input voltage 25 2 V power pack 18 V battery pack Size L W H approx 285 mm 86 mm 245 mm Weight...

Page 42: ...el LWA Uncertainty KWA 76 dB re1pW 3 dB Aggregate figure for vibration ah Uncertainty K 0 8 m s2 1 5 m s2 The vibration level as stated here is a measured value obtained by the standardised method set...

Page 43: ...Operating Instructions CPK hybrid 11 2021 v04 106 29004 Declarations of conformity 43 13 Declarations of conformity 13 1 CPK hybrid Autotool system...

Page 44: ...unit direct current Serial number _________________________________________________ is compliant in its design and construction with the basic safety and health requirements of the EC directives set o...

Page 45: ...he EC rules The following harmonized standards have been applied accordingly Low Voltage Directive 2014 35 EU EN 55014 1 2017 EN 55014 2 2015 RoHS Directive 2011 65 EU EN IEC 63000 2018 Tornesch 23 11...

Page 46: ...cordingly Low Voltage Directive 2014 35 EU EN 60335 1 2012 AC 2014 A11 2014 A13 2017 A1 2019 A14 2019 A2 2019 EN 60335 2 29 2004 A2 2010 Electromagnetic Compatibility Directive 2014 30 EU EN 55014 1 2...

Page 47: ...Saray Mah Dr Adnan B y kdeniz Cad No 4 Akkom Office Park 2 Blok Kat 10 34768 mraniye stanbul Tel 90 216 687 03 40 Fax 90 216 250 32 32 Email info HellermannTyton com tr www HellermannTyton com tr Hel...

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