HappyJapan HCR3E Series, Instruction Book

Page: 270 / 330

-RA -91
24-3
ERRORS AND WHAT TO DO
24_3 Q509
No. Display
Error Solutions Page
001 Circuit board Abnormality was detected in control
circuit board.
Turn off power source and turn it on
again.
002 Power source Power failure or lowered voltage
004 System memory System memory is out of order
014 Fan Alarm Contact your Dealer.
015 Inverter trip Sewing motor related trouble
Over-load on sewing motor, short circuit,
trouble of motor drive unit
Cut power and turn main shaft with hand.
If no abnormality is found, turn on again.
Fig. 2
016 Alarm X unit X axis motor related trouble
Over-load on X carriage motor, short
circuit, trouble of motor drive unit
Turn power off, move drive frame and
drive motor with a hand. If no abnormality
is found, turn power on again.
017 Alarm Y unit Y axis motor related trouble
Over-load on Y carriage motor, short
circuit, trouble of motor drive unit
018 Main shaft Main shaft doesn't turn Make sure if main shaft or drives are
normal.
Initialize the machine system and the
machine speed.
25-1
25-2
020 Needle detect Needle position is not detected. Needle
bar selection unit is off its stop position.
Trouble of position detecting circuit
board
Turn needle bar selection knob to the
fixed position (Marked area).
Fig. 1
021
022
Needle move Motor for needle bar selection unit
stopped halfway.
No movement owing to malfunction of
thread take-up lever or trouble of
position detecting circuit board.
After fixing malfunction of needle and
thread take-up lever, turn needle bar
selection knob to the fixed position
(Marked area).
Fig. 1
024 Needle center Needle bar stop position is off center.
Needle bar stop position is out of place.
Turn needle bar selection knob to the
fixed position (Marked area).
Fig. 1
025 Needle over Needle number not existing in the
machine was specified.
026 Needle differ Needle number at time of finish and start
of operation differs. It was changed to
correct one.
030 Slow mismatch Improper speed adjustment at low
speed. Speed doesn't decrease below
100rpm at low speed.
Initialize the machine system and the
machine speed.
25-1
25-2
050 C point Stop position of main shaft is out of its
plac
See Fig. 2 below. 10-6
051 L sensor Trouble of timing detecting board, dirty
photo sensor [PH2](L.P.)
Malfunction of "Lowest needle position"
sensor on detecting circuit board.
Improper adjustment of slit plate.
Photo sensor is dirty or the slit plate
contacts sensor.
Initialize the machine system and the
machine speed.
25-1
25-2
052 C sensor Trouble of timing detecting board, stain
of photo sensor [PH1](C.P.).
Malfunction of "Color change position"
sensor on timing detecting circuit board.
060 X limit Frame moved beyond sewing area side-
ways.
Return frame within sewing area by use
of the arrow button.
Check pattern size and contents of
settings.
061 Y limit Frame moved beyond sewing area
length-wise.
066 Frame drive
If this condition occurs frequently, contact
your Dealer.
067 Position data Follow the instructions below.
If this condition occurs frequently, contact
your Dealer.
24-8
068 Position set Check if position sensor is stained.
Turn off power source once and turn it on
again.
If not OK, contact your dealer.
069 Position Entry
070 Safety sensor Safety sensor activated by concerning
danger.
Be confirmed of nothing is put around the
safety sensor. Confirm the safety of
embroidery area.
090 Miss reception Error occurred during communication of
data.
Read pattern data again from the
beginning.
5-4
091 No send Data did not sent in for over 10 seconds.
103 Data format The machine cannot automatically
determine the format of the pattern data.
Check data format of pattern data.
Set data format properly.
14-5
104 Miss function Timing to read pattern data doesn't
conform.
Read pattern data again from the
beginning.
5-4
105 Dual function One stitch has more than 2 functions. Read pattern data again from the
beginning.
5-4
106 No function Distance between start point of reading
and start point of pattern is too long
when reading.
108 Improper read While reading pattern data, an error
occurred.
Read pattern data again from the
beginning.
5-4
110 Memory full While reading a pattern, memory
exceeded its capacity.
Delete unnecessary patterns and read
from the outset.
10-1
111 Change over While reading pattern data, the
frequency of color change (color No.)
exceeded 250 times.
Reduce frequency of color change of one
pattern to less than 250 times.
112 Data error Pattern data of pattern to be
embroidered is damaged.
Delete pattern and read pattern data
again.
5-8
114 Id over The number of patterns in memory has
reached maximum of 99.
Delete unnecessary patterns and read
again from the bebinning.
5-8
116
Not found Id
Specified pattern doesn't exist. Check setting.
118 Trace data over Over 1024 stitches trace data were
created during reading of pattern data.
Set maximum stitch length to Embroidery
area of pattern data within 2m(length
wise) x 2m(side wise).
120 Memory error It became impossible to retain contents
of memory.
If this condition occurs frequently, CPU
circuit board is out of order.
Contact your Dealer.
130 Card error Incapable of disposing of memory card
continuously.
Turn off power source once and turn it on
again.
If not OK, contact your dealer.
131 Card no ready Memory card is not set. Check if memory card is properly set. 5-5
132
Write protect
Disk write protect. Make write protect tab in data disk
"Writing possible".
2-?
133 Bad card Memory card is not proper or broken. Memory card cannot be read or broken
memory card or memory card not
initialized.
Contact your Dealer.
5-5
134
Disk unit
Trouble in disk drive unit. Turn off power source once and turn it on
again. If not recovered, it will be trouble in
disk drive unit.
140
Entry over
Capacity is full for registering
patterns.(refer to page of
""SPECIFICATIONS"")
Clear unnecessary patterns. Or use
other data disk.
141 Not found name Designated pattern is not found. Memory card is not correct. 5-5
142
Disk full
Capacity is full for storing.
(refer to page of "SPECIFICATIONS")
Clear unnecessary patterns. Or use
other data disk.
21-1
143
Multi name
If there is multi name of data when
writing.
Change name, write in another disk.
(Over write)
190 Cut blade Thread cut knife is not at stop position. Follow the instructions below. 24-6
193 Catcher Thread catch hook is off its position
Limit switch to detect position is not
"OFF".
Please follow the exsample below.
1. Check if it does not cut thread.
If thread is not cut, cut it and return the
thread catch hook to its normal position.
2. If threads are cut, check if thread catch
hook on head has returned to its position
completely.
24-7
215
Frm. drive err
If this condition occurs frequently, contact
your Dealer.
217
Frm.drive data
220
Calendar Stop
Contact your Dealer.
3-7
221
Battery Low
Contact your Dealer.
222
Calendar Data
Contact your Dealer.
3-7
067 Position data Loss of embroidery frame coordinate
data.
If this condition occurs frequently, contact
your Dealer.
068 Position set Failure to read embroidery frame sensor
signal. (Return)
Check if position sensor is dirty.
Turn off power source, then turn on
again.
If problem still persists, contact your
Dealer.
069 Position Entry Failure to read embroidery frame sensor
signal. (Entry)
070 Safety sensor Safety sensor has been tripped. Clear area around safety sensor. Ensure
that sewing area are clear.
090 Miss reception Error has occurred during data transfer
(via cable) between machine and PC.
Try reading pattern data again. Verify
that transmission speed setting is correct
at (1) transfer software; (2) device
manager of PC and (3) RS-232C speed
of machine.
5-4
091 No send Machine has not received data for > 10
seconds during data transfer.
103 Data format Machine unable to determine format of
pattern data.
Verify format of pattern data and fix if
necessary.
10-3
104 Miss function Timing to read pattern data does not
conform.
Read pattern data again from the start. 5-4
105 Dual function Data has been detected in the pattern
that has ambiguous/dual function.
Read pattern data again from the start. 5-4
106 No function Interval between start read time and
time of reception of actual pattern data
is too grea.
Check quality of design data.
108 Improper read While reading pattern data, error has
occurred in internal processing.
Read pattern data again from the start. 5-4
110 Memory full Memory has filled while reading in a
design.
Delete unnecessary patterns from
machine memory and try again.
5-B
111 Change over While reading pattern data, # of color
changes (color No.) has exceeded 250.
Divide pattern data such that number of
color changes of each segment is less
than 250.
112 Data error Pattern data of current design is
damaged.
Delete pattern and re-load. 5-B
114 Id over # of patterns in control panel memory
has exceeded the maximum of 999.
Delete unnecessary patterns from
machine memory and try again.
5-B
116 Not found Id Specified pattern does not exist. Check setting.
118 Trace data over Over 1024 stitches trace data were
created during reading of pattern data.
Set maximum stitch length to embroidery
area of pattern data within 2m
(lengthwise) x 2m (sideways).
120 Memory error Fault in retaining contents of pattern
memory.
If this occurs frequently, it is likely that
LCD-CE board is faulty.
Contact your Dealer.
130 Disk error Unable to communicate continuously
with memory media.
Power down machine and after a 10
seconds, power on again.
If error remains, contact your Dealer.
131 Device no ready Memory media is not set. Check if memory media is properly set. 5-5
133 Bad card Improper or faulty memory media. Memory media that media reading unit
can't read or faulty media or un-initialized
media.
5-5
141 Not found name Designated pattern is not found. Memory card is not correct. 5-5
142 Disk full Memory media is full to capacity. Clear unnecessary patterns or use a
different memory media.
143 Multi name Another pattern with same name has
been detected while attempting to write
to memory media.
Change name, use a different memory
media, or overwrite existing pattern.
3000