7
2.
INTRODUCTION
This section provides an overview of the Flex series pumps, drives, and their options. Additional-
ly, the section provides how to use this manual and principles of operation (including an explana-
tion of terms and standard components).
2.1.
Overview
Hale Products currently produces four models of booster pumps:
•
AP
•
MBP
•
CBP
•
RSD
Unless otherwise indicated, these procedures will apply to all models of Hale booster pumps: Any
variations in operation or maintenance for the different models will be addressed within the con-
text of this manual. The AP, CBP, and MBP booster pump maintenance technics are similar and
are therefore grouped in this manual. The RSD booster pump maintenance technics differ signif-
icantly and are presented separate from the AP, CBP, and MBP booster pumps.
Hale booster pumps are the favorite of fire fighters throughout the world. Booster pumps can be
used as initial attack pumps or as auxiliary pumps in conjunction with the apparatus main pump.
Covering a range of capacities from 20 gpm (75 Lpm) to 1500 gpm (5,678 Lpm), Hale booster
pumps offer the versatility, dependability, reliability, small size, and ease of operation so neces-
sary for effective firefighting.
Hale booster pumps are of a compact size and lightweight design for easy mounting on the appa-
ratus chassis. The pump coupled with the new aluminum gearbox allows the apparatus builder to
only supply the PTO and connecting shaft or direct engine mount a Flex series single stage
booster pump.
2.2.
How To Use This Manual
This manual was developed for the purposes of FAST team and OEM support. This manual pro-
vides information and procedures to perform three levels of pump maintenance and impeller
renewal. The manual also provides information to be used to troubleshoot and R&R failed com-
ponents based on the three levels of repair and impeller renew kits available from Hale Products
Inc. The repair/impeller renew kits support pump maintenance, repair, and rebuild.
This manual requires the use of the both the Hale Assembly drawings and the Parts Manual For
Hale Single Stage Booster Pumps (FSG–MNL–00185) for parts identification. Use the Parts
Manual to determine the drawing sheet (or sheets) required for reference. Then use the draw-
ing(s) to locate the part and the item number associated with that part. The item number also
appears listed (in numerical order) in the parts table along with the part number, description, and
quantity for that item number.
The Introduction section is of interest to management for pump familiarization, visual recogni-
tion, pump identification documentation, and risk assessment information.
The Safety section is of interest to both management and maintainers as it provides precautions
for maintenance (including operation for maintenance purposes) and definitions of warnings,
cautions, and notes. This section also provides a summary of both PPE and a DANGER/ WARN-
ING/CAUTION/NOTICE summary. The section provides a single point view of compiled hazards
and PPE in a condensed format. The appropriate DANGER, WARNING, CAUTION, or NOTICE and
PPE list also appears at each point of use throughout the manual.
Summary of Contents for AP
Page 2: ......
Page 28: ......
Page 71: ...59 Figure 19 One Piece Volute AP CBP MBP Figure 20 Three Piece Volute RSD...
Page 73: ...61 Figure 21 AP Pump Exploded View...
Page 74: ...62 Figure 22 CBP Pump Exploded View...
Page 75: ...63 Figure 23 MBP Pump Exploded View...
Page 76: ...64 Figure 24 RSD Pump Exploded View...
Page 77: ...65 Figure 25 Gearbox Exploded View All Except 3 74 1 GR...
Page 78: ...66 Figure 26 Gearbox Exploded View 3 74 1 GR...
Page 158: ...146 THIS PAGE INTENTIONALLY BLANK...
Page 174: ...C 12 THIS PAGE INTENTIONALLY BLANK...
Page 176: ...D 2 DATE HOURS RUN MAINTENANCE PROBLEM PART S USED REASON REPLACED INITIALS...