33
Recommended Preventive Maintenance – CONTINUED
Interval
Check/Test
Action Required
Item(s) Required
Monthly
Test Priming System
Dry Vacuum Test per NFPA 1901 or
NFPA 1911
Inlet and outlet caps
Vacuum gauge
(or manometer)
5 min timer
Check Drive Line Bolts
Inspect for missing bolts. Torque all
drive line bolts. Inspect all drive line
bolts are Grade 8 or stronger.
Torque wrench
Quarterly (Every 3 Months)
Lubricate Relief Valve
Inspect and lubricate all relief valve
operators.
Brush
Grease
Annually (Every 12 Months)
Check Drain Lines
Check individual drain lines going to the
multi-drain to ensure drains empty
(providing protection from freezing).
None
Test Tank To Pump Flow
Rate
Compare flow rate measured to NFPA
minimum (or designed rate of pump). If
flow rate is lower, a problem exists in
the tank to pump line. The minimum
flow rate should be continuously dis-
charged until 80% of the tank is dis-
charged.
Supply of clean water
Clean ESP Primer
Disassemble ESP primer and clean
mineral deposits. See paragraph
C.3.3.3, Clean ESP Primer.
Lime Scale Remover &
Soft Bristle Brush
4.2.
Maintenance Log
As a minimum, use this form to record all maintenance actions: cleanings, checks, faults, tests,
parts replaced, and tear downs/major overhauls. An accurate maintenance log can provide key
insights when pump problems arise; preventing extended down times, and shorten troubleshoot-
ing.
Full page Log sheets are provided in APPENDIX D, Operator Maintenance Log, for your conven-
ience. Always keep at least one original (unused) sheet in this manual for copying purposes. The
remaining pages may be used to start the LOG.
A sample of the Log (with only a single row of data/entry cells) is provided below. The recom-
mended data/entries are explained in detail in the text that follows the sample.
PUMP SERIAL NUMBER:
Summary of Contents for AP
Page 2: ......
Page 28: ......
Page 71: ...59 Figure 19 One Piece Volute AP CBP MBP Figure 20 Three Piece Volute RSD...
Page 73: ...61 Figure 21 AP Pump Exploded View...
Page 74: ...62 Figure 22 CBP Pump Exploded View...
Page 75: ...63 Figure 23 MBP Pump Exploded View...
Page 76: ...64 Figure 24 RSD Pump Exploded View...
Page 77: ...65 Figure 25 Gearbox Exploded View All Except 3 74 1 GR...
Page 78: ...66 Figure 26 Gearbox Exploded View 3 74 1 GR...
Page 158: ...146 THIS PAGE INTENTIONALLY BLANK...
Page 174: ...C 12 THIS PAGE INTENTIONALLY BLANK...
Page 176: ...D 2 DATE HOURS RUN MAINTENANCE PROBLEM PART S USED REASON REPLACED INITIALS...