97
larly, oil leaking from between the pump head and the gearbox is NOT typically the result of a
failed pump head but a failed O-ring and/or oil seal. However pump head removal is required to
repair either condition. Typically a pump head would NOT require replacement unless it has been
damaged by allowing the pump to freeze with water in it or by improper clearance ring removal.
This procedure ONLY applies when the pump head requires removal from the gearbox, other-
wise, use the instructions in paragraph 5.8.4.3 or 5.8.4.4 to remove the volute. If the pump is an
MBP, next remove the inducer, as described in paragraph 5.8.4.5. Then remove the impeller as
described in paragraph 5.8.4.6, 5.8.4.7, or 5.8.4.8
and the mechanical seal as described in par-
agraph 5.8.4.9. This process will leave the pump head isolated from the rest of the pump.
Refer to Table 35 for a list of tools and/or consumables required for this procedure.
Table 35.
AP/CBP/MBP Pump Head R&R Tools And Consumables List
Standard Tools
Special Tools
Consumables
PPE (Eye and Hand Protection)
None
Shop Rag(s) (As Required)
3/4-in (19 mm) Wrench
(Or Ratchet Wrench)
(Or Pass Thru Ratchet)
O-RING, <040-1580-00-0>
(Pump Head to Gearbox)
(This O-ring is used for all three pumps.)
3/4-in (19 mm) Torque Wrench
O-ring Lubricant (See Table 20)
AP Pump Head: (*)
<See FSG–PL–01483 Sheet 4 Item 10>
CBP Pump Head: (*)
<See FSG–PL–01482 Sheet 4 Item 11>
MBP Pump Head: (*)
<See FSG–PL–01486 Sheet 4 Item 13>
*
(ONLY One Required – Select From:)
If ONLY the pump head remains attached to the gearbox, perform the following to remove and
replace the pump head.
Pump Head Removal
A.
Remove pump head to gearbox retaining hardware.
Using a 3/4-in (19 mm) wrench loosen (CCW) four (4) M12 x 1.75 full
1.
nuts.
Remove four (4) M12 x 1.75 full nuts.
2.
Remove four washers.
3.
NOTE
Do NOT damage the pump shaft when removing the pump head.
B.
Pull pump head off gearbox.
C.
Remove gasket from mating surfaces.
Clean mating surfaces of pump head and volute.
1.
If mineral deposits are present, clean mating surfaces of pump head and
2.
gearbox.
D.
Remove O- ring from pump head on gearbox side.
Summary of Contents for AP
Page 2: ......
Page 28: ......
Page 71: ...59 Figure 19 One Piece Volute AP CBP MBP Figure 20 Three Piece Volute RSD...
Page 73: ...61 Figure 21 AP Pump Exploded View...
Page 74: ...62 Figure 22 CBP Pump Exploded View...
Page 75: ...63 Figure 23 MBP Pump Exploded View...
Page 76: ...64 Figure 24 RSD Pump Exploded View...
Page 77: ...65 Figure 25 Gearbox Exploded View All Except 3 74 1 GR...
Page 78: ...66 Figure 26 Gearbox Exploded View 3 74 1 GR...
Page 158: ...146 THIS PAGE INTENTIONALLY BLANK...
Page 174: ...C 12 THIS PAGE INTENTIONALLY BLANK...
Page 176: ...D 2 DATE HOURS RUN MAINTENANCE PROBLEM PART S USED REASON REPLACED INITIALS...