Zoeller 64 HD Series Repair Manual Download Page 1

Page: 1 / 8

SECTION: Z2.30.170

ZM3013

0119

Supersedes

0517

Storage of six months or less will not damage the submersible pump.

However, to ensure the best possible protection, the following is

advised:

• Store pump inside whenever possible or cover with some type

of protective covering.

• Tape or seal in plastic bag the terminal ends of wire leads.

• Spray coat unpainted surfaces with rust-inhibiting oil.

• See ZM3014 Owner’s Manual before start-up.

Table of Contents

Safety Instructions .......................................................................1
Replacement Parts List ............................................................2-3
Disassembly Procedures .............................................................4
Assembly Procedures ...............................................................5-6
Pump Wiring Diagram ..................................................................7
Service Checklist ..........................................................................8

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA-

JOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH

THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the

manual, look for one of the following signal words

and be alert to the potential for personal injury or

property damage.

Warns of hazards that WILL cause serious personal

injury, death or major property damage.

Warns of hazards that CAN cause serious personal

injury, death or major property damage.

Warns of hazards that CAN cause personal injury

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Short Term Storage

PLEASE FURNISH THE FOLLOWING INFORMATION:

• Model Number

• Part Number of Pump

• Serial Number

• System Voltage

• Replacement Part Number and Description (refer to pages 2 & 3).

To Order Replacement Parts

Since 1939 the name Zoeller has represented the standard for

submersible dewatering and sewage pumps. The same high quality
workmanship and easy maintenance design has been incorporated into
this line of heavy-duty solids-handling submersible sewage pumps.

This manual incorporates the parts list and repair instructions into

one document to aid in the ownership of a Zoeller submersible non-clog
wastewater product. Please read and review this manual before repairing

REPAIR MANUAL

64 HD SERIES HEAVY DUTY SOLIDS HANDLING PUMPS

the product. Follow the steps and procedures listed on ZM1074 for a
proper start-up upon installation. Many items contained within, when
followed correctly, will not only ensure a long and problem-free life for
the pump, but also save time and money during installation. Reference
ZM3014 for owner’s manual on 64 HD Series Pumps. Should further
assistance be necessary please call our Product Support Department
at 1-800-928-PUMP (7867).

MAIL TO:

P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO:

3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP •

FAX

(502) 774-3624

Visit our web site:

zoellerengineered.com

Product information presented

here reflects conditions at time

of publication. Consult factory