H2flow ProcessDefender Instruction Manual Download

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H2flow Controls

ProcessDefender™

Customer Notes

H2flow Controls

ProcessDefender™

Customer Notes

12. customer notes

Summary of Contents for ProcessDefender

Page 1: ...Instruction Manual English ProcessDefender Motor Load Monitor ...

Page 2: ...ails 72 11 Service Information 74 12 Customer Notes 76 13 Warranty 78 contents 1 inside the box Please inspect the contents of the box for any shipping damage Your shipment should contain Check carefully to ensure that the Current Transducer matches the Motor Full Load Amps of your application refer to the table on page 7 of this manual If any items are missing or damaged please contact your suppl...

Page 3: ... transducers etc ProcessDefender learns the normal process load and then when instructed to do so automatically sets itself to protect against abnormal overload and or underload conditions A key feature of ProcessDefender is its ability to protect the Engineer and Operator from Arc Flash Programming and Alarm Reset is via the externally mounted HMI or Modbus interface Previous Motor Load Monitors ...

Page 4: ... getting started 4 1 Important Notes a ProcessDefender PD100 has one model that is suitable for all motor supply voltages ranging from single phase 100 240 VAC to three phase 200 480 VAC b It is essential that the Current Transducer complies with the table below Motor Full Load Amps Rated Motor Current Current Transducer CT Size and Number of Passes See Notes Below 10A 20A 50A 100A 150A 200A 0 83 ...

Page 5: ...ocess Scan the above QR Code to locate the configurator firmware on H2flow s website Scan the above QR Code to receive notifications about firmware updates 4 4 Alarm Trip Reset To reset a latched relay i e a Main R1 underload trip press and hold the button for three 3 seconds Scan the above QR Code to access video instructions on downloading the configurator and firmware updates Visit www h2flow n...

Page 6: ...ig 1 2 Scan the above QR Code to watch an instructional video about Menu 1 To enter or exit the programming menu press and hold the Enter button for 3 seconds 5 programming Once installed and powered up the next step will be to program the ProcessDefender The programming structure is arranged with a main menu number and its associated 1 or 2 level sub menus The overall main menu and first sub menu...

Page 7: ...edure is initiated the normal operating load measured by the PD100 is 60 and we have a Main Alarm Overload alarm margin of 20 the trip point will be set at 80 60 20 Note Depending on your setting for 1 1 1 you will see the following screens during the next steps Menu Number 1 1 1 BOTH 1 1 1 OVER 1 1 1 UNDER Menu Function 1 1 2 Overload Main Alarm Margin 1 1 3 Overload Pre Alarm Margin 1 1 4 Underl...

Page 8: ...he load was not in its normal state If you do not wish to perform an AutoSet procedure at this point press the or If you do not wish to perform an AutoSet procedure at this point press the button to display the word NO and then press If you do not wish to perform an AutoSet procedure at this point press the to confirm To adjust these margins press either or buttons to display for example Fig 1 5 N...

Page 9: ...you are programming 2 3 1 and press enter to accept your change the PD100 will take you directly to 2 4 1 Scan the above QR Code to watch an instructional video about Menu 2 Menu Number Description of Value to be Entered 2 1 1 Parameter Lock Unlock 2 2 1 Unit of Measurement for displayed motor power HP or kW 2 2 2 Motor size HP or kW depending on what was set in 2 2 1 2 3 1 Motor start delay the t...

Page 10: ...p this step until programming has been completed then press the button to advance to Menu 2 2 0 Now proceed to the section below titled Menu 2 2 1 Unit of Measurement If however you wish to set the Parameter Lock please follow these instructions Fig 1 9 Fig 2 0 When in screen 2 1 1 press the button to display the screen in Fig 2 0 The left hand digit will have a flashing underline Press the button...

Page 11: ...d HP or kW depending on your selection in 2 2 1 Fig 2 4 If you arrived at menu 2 2 0 press the button to enter the sub menu 2 2 1 In the top left side of the display you will now see four digits which will allow you to enter a motor size up to 999 9 HP or Kilowatts Let us assume that your motor size is 15 HP To enter a value you will automatically start with the left hand digit For this example we...

Page 12: ...PD100 will not enable any of its process protection features until this time period expired Fig 2 5 Fig 2 6 Fig 2 7 From menu 2 3 0 press the button to enter the sub menu 2 3 1 In Fig 2 6 above the screen shows the factory default Start Delay time of two 2 seconds To adjust this value press the or button The display will now appear as seen in Fig 2 7 above Using the same procedure as described for...

Page 13: ...through the center of the CT during its installation This value will need to be entered into menu 2 5 1 Fig 3 0 Fig 3 1 If you arrived at menu 2 5 0 press the button to enter its sub menu 2 5 1 The default value for the number of passes is 1 If this is correct press to confirm To make changes to 2 5 1 press the The default value for the number of passes is 1 If this is correct press or The default...

Page 14: ...uire YES or NO Press to confirm your setting The display will show SAVED for two seconds and automatically move to menu 2 8 0 Fig 3 5 Fig 3 6 Menu 2 7 1 Fixed display of measured motor power Note If you set 2 7 2 to YES auto scrolling it will override any value set in menu 2 7 1 However if you set 2 7 2 to NO the factory default the PD100 will permanently display the measured motor load format set...

Page 15: ...n abnormal voltage condition it is necessary for you to program menu 2 8 1 to reflect the motor supply voltage If you arrived at Menu 2 8 0 press the button to display 2 8 1 In the top left side of the display you will now see three digits which will allow you to enter a motor supply voltage up to 999 Volts Lets us assume that your motor supply voltage is 480V To enter a value you will automatical...

Page 16: ...mined by 3 1 1 3 2 1 Set Response Delay for Overload trip Menu presence determined by 3 1 1 3 2 2 Set Response Delay for Underload trip Menu presence determined by 3 1 1 3 3 1 Set Relay 1 Latch 3 3 2 Set Relay 1 hysteresis Menu presence determined by 3 3 1 Only present if Latch set to OFF 3 3 3 Set Relay 1 to Normally Open or Normally Closed NO or NC Relay 1 is assigned to protect the monitored eq...

Page 17: ...ction press the against either Process Overload Underload or both Overload and Underload To button to proceed to menu 3 1 1 The display will now appear as shown in Fig 4 1 If you require Overload protection simply press the button If you require the PD100 to protect against Underload or both Overload and Underload press the If you require the PD100 to protect against Underload or both Overload and...

Page 18: ... been selected in 3 1 1 then the menu screen will be 3 1 3 If Overload and Underload has been selected 3 1 2 will appear and after programming that screen 3 1 3 will appear Fig 4 6 Fig 4 7 Fig 4 8 To make changes to 3 1 2 press the or button The display will now appear as shown in Fig 4 9 below Fig 4 9 Press the or buttons to adjust the underlined number and then press the button to move to the ne...

Page 19: ... next digit and press again to accept the complete entry The screen will now show 3 3 1 Menu 3 3 1 Main Alarm Relay R1 Latch This menu relates to the Main Alarm Relay Latch The factory default for the latch is ON which means that an alarm will cause the Main Alarm Relay R1 to remain in its tripped state until a reset action is performed To change the Latch to OFF first press the or button Now pres...

Page 20: ... Set Pre Alarm Overload trip point in either kW or HP depending on value set in 2 7 1 Menu presence determined by 4 1 1 4 1 3 Pre Alarm Underload trip point in either kW or HP depending on value set in 2 7 1 Menu presence determined by 4 1 1 4 2 1 Set Response Delay for Pre Alarm Overload trip Menu presence determined by 4 1 1 4 2 2 Set Response Delay for Pre Alarm Underload trip Menu presence det...

Page 21: ...rogram your required function press the against either Pre Alarm for Process Overload Underload or both Overload and button to proceed to Menu 4 1 1 The display will now appear as seen in Fig 5 5 below left If you require Pre Alarm for Overload simply press the button If you require the PD100 to provide a Pre Alarm for Underload or both Overload and Underload press the If you require the PD100 to ...

Page 22: ...for both Overload and Underload has been selected 4 1 2 will appear and after programming that screen 4 1 3 will appear Fig 5 8 Fig 5 9 Fig 6 0 To make changes to 4 1 2 press the or button The display will now appear as shown in Fig 6 1 below Fig 6 1 Press the or buttons to adjust the underlined number and then press the button to move to the next digit Next press the buttons to adjust the underli...

Page 23: ...all digits are programmed and then press the value and move to the next digit Repeat until all digits are programmed and then press button to accept the complete entry The screen will now show 4 3 1 Fig 6 2 Menu 4 3 1 Pre Alarm Relay R2 Latch This menu relates to the Pre Alarm Relay Latch The factory default for the latch is OFF which means that an alarm will cause the Pre Alarm Relay R1 to change...

Page 24: ...ue and move to the next digit Repeat until all digits are programmed and then press the value and move to the next digit Repeat until all digits are programmed and then press button to accept the complete entry The screen will now show 4 3 3 Menu 4 3 3 Pre Alarm Relay R2 operating status This menu relates to the Pre Alarm Relay Status The factory default for the status is NO Normally Open which me...

Page 25: ... and locked rotor Menu 5 1 1 General Alarm Relay R3 function In Menu 5 1 1 we will configure whether we want the General Alarm Relay to activate on Over Voltage Under Voltage or both Over and Under Voltage conditions Press the or button to display the protection that you require and then press the button to save your programmed parameter The word SAVED will appear for two seconds and the screen wi...

Page 26: ...ay R3 Hysteresis This Menu relates to the Relay Hysteresis for the General Alarm relay and is only applicable if the Relay Latch has been set to OFF in Menu 5 3 1 Applying Hysteresis to an unlatched relay prevents relay chatter if the measured parameter is close to the alarm level and goes in and out of that level To reduce unacceptable relay chatter bounce increase the Hysteresis To make changes ...

Page 27: ... to change the default setting simply press the button to continue to Menu 6 2 1 If you wish to assign the Digital input to Remote AutoSet press the or button to display ON and press the button to accept the change The display will now show 6 2 1 Menus 6 2 1 6 2 2 and 6 2 3 Configure the 4 20mA output In Menus 6 2 1 6 2 2 and 6 2 3 we will program the 4 20mA analog output The first step 6 2 1 is t...

Page 28: ...n to accept the change The display will now show 6 3 2 Menu 6 3 2 Configure the Modbus Parity In 6 3 2 we will program the Modbus Parity with the default being 2 Stop no parity 25 NP If this is your preference simply press the button to accept and you will be taken to Menu 6 3 3 If you wish to change the Modbus Parity to either 15 EP 1 stop even parity or 15 OP one stop off parity then press the o...

Page 29: ... button to accept the complete entry You will now be taken to 8 1 2 The default for 8 1 2 is NO Press the or buttons to adjust this to YES and then press the button to return the PD100 to its factory default settings Caution once entered this procedure cannot be reversed and it will be necessary to completely reprogram the PD100 Once initiated the word WAIT will appear on the display for several s...

Page 30: ...ellow LED is flashing in the bottom left corner of the HMI socket on the Sensor Displayed motor load appears to be inaccurate 1 Check that the correct size CT has been installed 2 Check that the correct number of passes of wire have been made through the center of the CT Refer to the Table in Section 4 1 of this manual 3 Check that the correct motor size has been entered in menu 2 2 2 4 Check that...

Page 31: ...Sensor alarm 3 MAX P 0 50 10 1 1 4 Min pre margin Relay 2 Sensor alarm 4 MIN P 0 50 10 1 1 5 Min main margin Relay 1 Sensor alarm 2 MAX M 0 50 20 1 1 6 Apply Autoset YES or NO YES 2 0 0 Configuration CONFIG 2 1 0 Parameter lock unlock PAR LOK 2 1 1 Parameter lock unlock code 000 999 369 Lock symbol 2 2 0 Rated Motor Power MOTOR 2 2 1 Choose kW or HP KW or HP KW KW HP 2 2 2 Configure rated motor po...

Page 32: ...DER BOTH or OFF OVER 3 1 2 Configure max trigger point as percent of motor rated input power Only show selected monitor source MAX M 0 150 125 Configure max trigger point as measured input power in KW Only show selected monitor source 0 0 745 0 0 kW Configure max trigger point as percent of motor rated input power Only show selected monitor source 0 999 0 HP 3 1 3 Configure min trigger point as pe...

Page 33: ...tor source MIN P 0 150 0 Configure min trigger point as measured input power in kW Only show selected monitor source 0 745 0 kW Configure min trigger point as measured input power HP Only show selected monitor source 0 20 0 HP 4 2 0 Response delay RES DEL 4 2 1 Configure response delay overload 0 5 255 0 5 S 4 2 2 Configure response delay underload 0 5 255 0 5 S 4 3 0 Relay 2 latch R2 LAT 4 3 1 Co...

Page 34: ...2 1 Configure analog output source measured power in percent of rated power PCT PCT 6 2 2 Configure range 4mA 0 999 0 KW HP 6 2 3 Configure range 20mA 0 999 100 KW HP 6 3 0 Modbus MODBUS 6 3 1 Configure modbus baud rate 4800 9600 14400 19200 24000 28800 33600 38400 43200 48000 52800 57600 62400 67200 72000 76800 81600 86400 91200 96000 100800 105600 110400 115200 120000 124800 129600 134400 139200...

Page 35: ...hed MAIN R1 MAX PRE R2 MAX GEN R3 MAX Min level reached MAIN R1 MIN PRE R2 MIN GEN R3 MIN Latch reset of alarms has been activated by holding the down button for 3 seconds LAT RES Out of range This message only appears with actual load and actual current O O R If a communications error occurs with the sensor C Err Over voltage on sensor input Top digits VOLT Bottom digits OVER Over current on sens...

Page 36: ...pacity 1 of 35A or greater Fuse voltage must be equal to or greater than connected supply voltage Frequency 50 or 60 Hz Electronics power consumption 5w Current Transformers CT ProcessDefender Current Transformers 10A 20A 50A 100A 150A 200A Up to 1000A special order CT Output 33 mV at Full Scale Nominal Accuracy 10 100 of full range 99 Relay Outputs Breaking capacity 1250VA Max Switch Voltage 240 ...

Page 37: ...sDefender 72 Dimensional Details 10 dimensional details 72 00 72 00 75 00 12 00 MAX 3 00 MIN 67 50 67 50 12 Max HMI Display NOTE all dimensions shown are in millimeters mm Fig 7 2 Fig 7 3 Fig 7 5 Fig 7 4 Sensor 104 30 99 40 75 00 45 70 104 30 45 10 75 00 Fig 7 6 Fig 7 7 Fig 7 8 ...

Page 38: ...europe com www h2floweurope com For inquiries relating to shipping sales support marketing support or technical support questions that are not addressed in this document please refer to the contact information provided below You may also choose to visit our website www h2flow net to browse our library of product literature videos and FAQ section Main Office Tel 1 888 635 0296 Fax 1 419 517 9900 H2...

Page 39: ...H2flow Controls ProcessDefender 77 Customer Notes H2flow Controls ProcessDefender 76 Customer Notes 12 customer notes ...

Page 40: ... b damage has been caused by the attempts of individuals other than H2flow Controls Inc staff to repair or service the product c damage has been caused by the improper use of the product including but not limited to breakage or damage to the instrument sensors or cracking of the instrument display the splicing or cutting of cables or wires unless explicitly instructed to do so during the installat...

Page 41: ...H2ﬂow Controls Inc 3545 Silica Road Unit F Sylvania OH 43560 USA Tel 888 635 0296 Fax 419 517 9900 www h2flow net PD manual Rev 1 1 0 04 22 ...

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