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GSi TopDry Autoflow, Construction Manual

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GSi TopDry Autoflow Construction Manual Download Page 119

Chapter 10: Duct Installation

Assembling the 44 in. Duct Section

The duct sections must be assembled separately and installed to the bin as it is being built.

1. Caulk the corners of the panels (A and B) and assemble all the four panels together using

5/16 x 3/4 in. flange bolts (C) and 5/16 in. flange nuts (D).

2. Install the duct mount brackets (E and F) to the duct assembly using 5/16 x 3/4 in. flange bolts (C)

and 5/16 in. flange nuts (D).

3. Install the stiffener mount brackets (G and H) to the duct mount brackets (E and F) using 3/8 x 1 in.

flange bolts (I) and 3/8 in. flange nuts (J).

4. Tighten all the hardware. Refer to the

Bolt Torque Specifications, page 36

.

5. Follow the same procedure to assemble the other duct sections.

Figure 10-4

Assembling the 44 in. duct section

A

44 in. duct section front panel (TD-101087)

F

Right duct mount bracket (TD-101096)

B

44 in. duct section side panel (TD-101089)

G

Left stiffener mount bracket

8

(TD-101086)

C

5/16 x 3/4 in. flange bolt (S-6606)

H

Right stiffener mount bracket (TD-101085)

D

5/16 in. flange nut (S-3611)

I

3/8 x 1 in. flange bolt (S-7485)

E

Left duct mount bracket

8

(TD-101097)

J

3/8 in. flange nut (S-968)

PNEG-4936

36 Ft. TopDry Autoflow

119

8.

Not shown

Summary of Contents for TopDry Autoflow

Page 1: ...TopDry Autoflow Models 36 FT DIAMETER Construction Manual PNEG 4936 Version 4 0 Date 07 15 20 PNEG 4936...

Page 2: ...trations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 4936...

Page 3: ...nd Nut Pairings 35 Hardware for 2 Post Sidewall Sheets on 4 in Corrugation Bins 36 Bolt Torque Specifications 36 Identifying Bolt Grades 37 Color Chart for Bin Hardware Buckets 38 Bolt Identification...

Page 4: ...ing the Inside Cable Pulley 78 Assembling the Outside Cable Pulley 79 Chute Chain Assembly 81 Installing the Leveling Band Post 83 Installing the Leveling Band 84 Installing the Grain Temperature Sens...

Page 5: ...ssories 129 Assembling the TopDry Access Door 129 Assembling the Access Door Platform 130 Assembling the Cross Over Platform 132 Door Placement 133 Two Ring Door Installation Instructions 134 Limited...

Page 6: ...NOTES 6 PNEG 4936 36 Ft TopDry Autoflow...

Page 7: ...equired Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH...

Page 8: ...symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result...

Page 9: ...n result causing property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or dama...

Page 10: ...04 along with applicable European Direc tives for Europe Lock out power source before making adjustments cleaning or maintaining equipment Make sure all equipment is properly grounded ST 0027 4 Sharp...

Page 11: ...before installing or servicing this equipment Installa tion and service must be performed by a qualified installer service agency or the gas supplier ST 0024 1 Install and Operate Gas Fired Equipment...

Page 12: ...must be in place before and during operation Images of guards removed in this manual are for illustration purposes only Use caution when working around high speed fans gas burners augers and auxiliar...

Page 13: ...off to purge products of combustion and to cool the components before entering Check regularly for any developing gas plumbing leaks Do not operate the dryer if any gas leak is detected Shut down and...

Page 14: ...the fan heater drying plenum and ducts clean at all times In the event of a fire or suspected fire 1 Shut down the entire dryer 2 Turn off the fuel at the tank or supply valve 3 Shut off and lock elec...

Page 15: ...PPE as needed Complete a permit to work and follow all permit required confined space entry procedures defined by the site manager Make sure that the area has been purged of any hazard ous products or...

Page 16: ...ting equipment to ladders or platforms Do not go outside of the safety rails provided on elevated platforms Do not work at heights during high winds rain snow or ice storms ST 0056 1 Prevent Roof Dama...

Page 17: ...ocation Decal No Decal Description Control Box DC 889 Danger High Voltage Chute Control Autoflow Only DC 1945 Warning Moving Parts Chute Control Autoflow Only DC 1948 Danger High Voltage Above access...

Page 18: ...Description Control Box DC 1224 Danger High Voltage Control Box DC 1165 Danger High Voltage Located on duct access doors DC 973 Danger Automatic Equipment Located next to aeration system DC 969 Cautio...

Page 19: ...rs DC GBC 1A Danger Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions To replace a damaged or missing decal contact us to receive a free replacement GSI Decals 1004 E Illin...

Page 20: ...n off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employe...

Page 21: ...Roof instructions must be followed Roof instructions are included in this manual Ladders roof stairs roof handrails and other products are covered by separate instruction manuals Consult the appropria...

Page 22: ...not fall over and cause injury If white rust or wet storage stain occurs contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating Guidelines for Cons...

Page 23: ...eets loose to make the attachment of the stiffeners easier 8 Now re bolt the lifting brackets to the lowest ring in place thus far Continue ring additions by repeating Step 5 and Step 6 9 Add inside a...

Page 24: ...roof Quantity will vary with individual systems IMPORTANT 1 Items I K M and O must be in this location between the first two stiffeners to the right of the fan for proper operation 2 Items I K and M m...

Page 25: ...d at eye level H Ladder U Wet supply rotary switch optional I Plenum high limit sensor13 V Wet storage bin J Storage chamber platform W Control fan heater duct K Storage chamber rotary switch134 X Sec...

Page 26: ...NOTES 26 PNEG 4936 36 Ft TopDry Autoflow...

Page 27: ...The site must allow easy access for easy loading and unloading as well as provide additional space for future units 4 When selecting a bin site also consider the positioning of handling equipment fan...

Page 28: ...on top of the compass 2 x 4 constructed earlier will enable you to set the top of the forms to match the top of the center stake 4 Check the form work with a transit to ensure a uniform elevation for...

Page 29: ...Make sure the reinforcement rods are properly lapped by wiring 2 Place at least 2 in of compacted sand on the inside section of the foundation to provide a good base for the concrete and to protect ag...

Page 30: ...lume system Exposed anchor bolt thread height B for 5 8 in and 3 4 in diameter anchor bolts are 3 in 7 6 cm and 5 in 12 7 cm respectively Overall anchor bolt length C for 5 8 in and 3 4 in diameter an...

Page 31: ...adius start with one anchor bolt and work counter clockwise to locate one quarter of the anchor bolts then clockwise to locate another quarter of the anchor bolts Working off of the last anchor bolts...

Page 32: ...dation Recommended pad thickness is 4 in minimum Front of pad must be perpendicular to bin wall Pad for heater not required CAUTION Fan pad and fan must be leveled and smooth for proper operation Vibr...

Page 33: ...mmended pad thickness is 4 in minimum 3 Front of pad must be perpendicular to bin wall CAUTION The fan foundation and fan must be level and smooth for proper operation Improper leveling can cause vibr...

Page 34: ...crushed stone of sand gravel mixture Backfill must be placed at 6 in lifts and well compacted The optional 4 rebar grid can be substituted for the wire mesh in most cases Place the 4 bars in the pad i...

Page 35: ...sts the correct nut to use with each size of bolt Nut Part Number Nut Size Type Hex or Flanged Bolt Bolt Size Bolt Part Number S 396 5 16 YDP Hex 5 16 x 1 1 4 S 7483 Flanged 5 16 x 1 S 10260 S 3611 5...

Page 36: ...x 1 42 5 16 x 1 20 3 8 x 1 2 10 3 8 x 1 22 3 8 x 1 42 5 16 x 1 20 3 8 x 1 2 Use 5 16 x 1 1 4 in for all stiffener to sidewall connections with splice and for all 5 gauge stiffener to sidewall connecti...

Page 37: ...2 bolts are designated with a plain head and are not used in GSI grain bins Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head All 5 16 in diameter bolts are to be grade 5 or...

Page 38: ...NA Orange 650 3 8 x 1 1 2 in bolt pre assembled with sealing washer S 7489 S 456 Yellow 3000 3 8 in hex nut S 9426 NA Dark Purple 2500 3 8 in hex flanged nut S 10261 NA Natural Clear 200 7 16 x 3 1 4...

Page 39: ...to sidewall connection The color of the bucket lid is black A 1 437 in 3 64 cm C Grade 8 B 1 250 in 3 17 cm D Grade 8 2 Bolt S 7485 An S 7485 is a 3 8 x 1 in JS hex bolt with flanged head and without...

Page 40: ...ollowing locations Use in all sidewall connections for 13 gauge through 10 gauge sidewall to sidewall sheets Color of bucket lid is grey NOTE Do not use to splice the stiffeners together on the flange...

Page 41: ...of the holes it is necessary to use the correct orientation of the sidewall sheet during installation All the 4 00 in corrugation sidewall sheets have a top and bottom and must be placed correctly Fai...

Page 42: ...Ga 16 Ga 17 Ga 18 Ga 18 Ga 18 Ga 18 Ga 20 Ga 11 14 Ga 15 Ga 15 Ga 16 Ga 16 Ga 17 Ga 18 Ga 18 Ga 18 Ga 18 Ga 20 Ga 12 14 Ga 14 Ga 15 Ga 15 Ga 16 Ga 16 Ga 17 Ga 18 Ga 18 Ga 18 Ga 18 Ga 20 Ga NOTE Fan en...

Page 43: ...wall sheets with the overlap in the same direction Figure 5 2 Standard sidewall sheets Viewed from the outside of the bin A Vertical strip of caulk B 10 in 25 4 cm Horizontal strip of caulk 1 Apply a...

Page 44: ...ay throughout until the ring is completed 3 Install the correct size bin bolts with the bolt head and its neoprene washer to the outside and the nut on the inside of the bin NOTE Do not tighten bolts...

Page 45: ...auge 2 The first sidewall ring you assemble will be the top ring of the bin using the lightest gauge of sidewall 3 Check the various gauges of the bin with the color code chart and begin building acco...

Page 46: ...NOTES 46 PNEG 4936 36 Ft TopDry Autoflow...

Page 47: ...12 16 Ga Two Ring Stiffener 10 Ga to a Two Ring Stiffener 8 Ga Two Ring Stiffener 12 16 Ga to a Two Ring Stiffener 12 16 Ga Two Ring Stiffener 5 8 Ga to a Base Stiffener 5 8 Ga Two Ring Stiffener 10...

Page 48: ...6 x 1 in grade 8 bin bolt with neoprene washer to install the stiffeners to the bin wall NOTE Make sure to have the bolt head and washer on the inside of the bin 4 Make sure the flanged nut is install...

Page 49: ...18 Orange Top Stiffeners Use the following information to determine the differences between the types of top stiffeners The part numbers in the following table use an XX at the end of the number to r...

Page 50: ...rs Call Out Part Number Description Length Available Gauges A FC 42062XX Two ring transition 94 594 in 240 cm 10 B FC 42057XX Two ring offset stiffener 94 594 in 240 cm 12 14 C FC 42075XX Two ring off...

Page 51: ...ng information to determine the gauge of the splice needed to connect the stiffeners Figure 6 4 Stiffener splice Call Out Part Number Description Length Available Gauges A FC 42076XX Stiffener splice...

Page 52: ...nd of the number to represent the gauge of the material Figure 6 5 Images of the base stiffeners Call Out Part Number Description Length Available Gauges A FC 42111XX Base stiffener 87 938 in 223 cm 5...

Page 53: ...oot Call Out Part Number Description Height Base Plate Size A FC 42107 Base boot weldment for 14 through 8 Ga base stiffeners 6 188 in 16 cm 4 5 in x 7 in x 0 25 in 11 5 cm x 17 8 cm x 0 6 cm B FC 421...

Page 54: ...y NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet One Ring Top Stiffener 16 Ga to a Two Ring Stiffener 12 16 Ga Reference the following information when conn...

Page 55: ...Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 10 Ga to a Two Ring Stiffener 8 Ga Reference the following information...

Page 56: ...y place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 5 8 Ga to a Base Stiffener 5 8 Ga Reference the following information when connecting a two ring s...

Page 57: ...Completed assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Two Ring Stiffener 12 16 Ga to a Base Stiffener 12 14 Ga Reference the following informat...

Page 58: ...mpleted assembly NOTE Only place bolts where holes in the stiffeners align with holes in the sidewall sheet Transitional Stiffener 10 Ga to a Base Stiffener 8 Ga Reference the following information wh...

Page 59: ...ts where holes in the stiffeners align with holes in the sidewall sheet Base Stiffener 10 14 Ga to a Base Boot 10 Ga Reference the following information when connecting a base stiffener to a base boot...

Page 60: ...the bin The gauges that span two columns represent a two ring stiffener of Rings of Side wall Stiff ener Base Ring Stiff ener Ring 2 Stiff ener Ring 3 Stiff ener Ring 4 Stiff ener Ring 5 Stiff ener R...

Page 61: ...Intermediate Chute Bracket Installing the Floor Sheets Installing the Flashing Bolt Installing the Eave Flashing Installing the Eave Flashing Splice Installing the Chute Installing the Intermediate Ch...

Page 62: ...et not counting the horizontal seam 2 Install the wall bracket A to the sidewalls and the stiffener B using 3 8 x 1 1 2 in flange bolts C 3 8 in sealing washers D placed between the wall bracket and s...

Page 63: ...sheets 1 Install the C channels A to the wall brackets B in the top set of three holes using 3 8 x 1 in flange bolts C and 3 8 in hex nuts D Figure 7 2 Installing the C channel A C channel TD 100731...

Page 64: ...ining the C channels A seams using 3 8 x 1 in flange bolts C and 3 8 in hex nuts D Figure 7 3 Installing the C channel splice A C channel TD 100731 D 3 8 in hex nut S 456 C 3 8 x 1 in flange bolt S 74...

Page 65: ...and 3 8 in hex nuts E 2 Install the center collar cross channel F to the channel braces B using 3 8 x 1 in flange bolts D and 3 8 in hex nuts E NOTE Do not attach the center collar cross channel F unt...

Page 66: ...enter collar at the center of the bin and raise it to the required height NOTE Height is measured from the bottom of the center collar to the foundation Figure 7 5 Center collar position G 11 ft 8 3 4...

Page 67: ...e bolt S 7485 C C channel F 3 8 in hex nut S 456 1 Set the lower clip end of the rafter A or B on the C channel C and install the 3 8 x 1 in flange bolts E and 3 8 in hex nuts F 2 Connect the other en...

Page 68: ...upper set of holes in the right hand rafter B and fasten using 5 16 x 1 in flange bolts I and 5 16 in flange nuts J 7 Install a short purlin H with the tab of the previously installed long purlin G us...

Page 69: ...and 5 16 in flange nuts E IMPORTANT Make sure the purlins A and B are installed to the underneath side of the rafters C with the interior angle facing the center of the bin 3 Install the remaining pur...

Page 70: ...the drying floor sheets D using 5 16 x 3 4 in self tapping screws C 4 Place the intermediate chute bracket E under the drying floor sheet D and align with the matching opening in the floor sheet 5 Att...

Page 71: ...o be evenly spaced around the bin 2 Install the floor sheets A and C to the rafters using 5 16 x 3 4 in self tapping screws B NOTE Make sure that the self tapping screws B are not installed in the thi...

Page 72: ...stall the eave flashing bolts 5 16 x 1 in flange bolts A through the top sidewall and tighten with the first 5 16 in hex nut B Figure 7 11 Installing the eave flashing bolt A 5 16 x 1 in flange bolt w...

Page 73: ...flashing A to the eave flashing bolt B with the fender washers C and 3 8 in hex nuts D 3 Install the bottom of the eave flashing A to the flashing angle F with four 10 x 5 8 in self tapping screws E...

Page 74: ...es as a single piece Bending the splice at the tabs C will break the eave flashing splice into three parts A and B Figure 7 13 Bending the eave flashing splice A Eave flashing splice middle piece TD 1...

Page 75: ...E using 10 x 5 8 in self tapping screws D NOTE Field drill holes on the eave flashing E to install the eave flashing splice Also apply the tube caulk F in all the gaps Figure 7 14 Installing the eave...

Page 76: ...using 1 4 x 3 4 in HHCS bolts C and 1 4 in hex nuts D IMPORTANT Do not tighten the first hex nut D down Lock the second hex nut D to the first hex nut D and make sure the chutes raise and lower FREEL...

Page 77: ...3 4 in HHCS bolts C and 1 4 in hex nuts D IMPORTANT Do not fully tighten the first hex nut D Lock the second hex nut D to the first hex nut D and make sure the chutes raise and lower FREELY Figure 7 1...

Page 78: ...ly using 3 8 x 1 in HHCS bolt C 2 Install the pulley A between the inside cable pulley bracket B using 3 8 x 1 7 8 in shoulder bolt D 3 8 in sealing washer E and 3 8 in hex nuts F Figure 7 17 Assembli...

Page 79: ...n diameter holes K in the second ring 12 in O from the center of the hole on the horizontal seam 3 Install the pulley brackets F and G to the sidewall using 5 16 x 1 in flange bolts H and 5 16 in hex...

Page 80: ...ulder bolt S 4749 K Field drill 3 8 in holes D 3 8 in sealing washer S 3558 L Stiffener E 3 8 in hex nut S 456 M Assembled pulley F Large pulley bracket TD 100038 N 9 3 8 in 23 8 cm G Small pulley bra...

Page 81: ...able clamp S 4693 E 12 in when chutes are level closed position C Cable TD 100231 F Holes to connect the chain 2 Install the chains G to the lift plate A using the S hooks H and crimp the S hooks H NO...

Page 82: ...that the end has not been cut open If this is found use the next link in chain G 7 The lift plate A must be approximately 12 in down from the cross channel when the chutes I are level closed position...

Page 83: ...ing 5 16 x 1 in flange bolts B and 5 16 in flange nuts C 2 On the sixth and tenth hole of the floor sheet D install twelve leveling band posts A one in every third sheet using 5 16 x 1 in flange bolts...

Page 84: ...er using 5 16 x 1 in flange bolts D and 5 16 in flange nuts E at the overlaps at every fourth hole NOTE The band sections connect to each other only at end most holes when completing the circle where...

Page 85: ...r 2 set of leveling bands 7 Band sections per ring 12 Bays with 15 holes between posts A 6 3 16 in E 5 16 in flange nut S 3611 B 6 3 8 in F Leveling band post D 5 16 x 1 in flange bolt with sealing wa...

Page 86: ...r 3 set of leveling bands 10 Band sections per ring 12 Bays with 22 holes between posts A 6 5 8in E 5 16 in flange nut S 3611 B 2 3 8 in F Leveling band post D 5 16 x 1 in flange bolt with sealing was...

Page 87: ...umber 4 set of leveling bands 13 Band sections per ring 18 Bays with 18 holes between posts A 12 3 16 in E 5 16 in flange nut S 3611 D 5 16 x 1 in flange bolt with sealing washer S 10260 F Leveling ba...

Page 88: ...outer most leveling band post B using bolts C and nuts D 2 Make sure that the approximate height of the sensor bracket from the floor sheet rib is 8 1 2 in 3 Refer to manual PNEG 4901 for the wiring a...

Page 89: ...now The center cone assembly comes as separate sections 1 Install the center cone sections A together using 1 4 x 5 8 in bolts B and 1 4 in nuts C to form the center cone assembly Figure 7 27 Center c...

Page 90: ...nter cone assembly G to the rafter J using 10 x 5 8 in self tapping screws I Figure 7 28 Center cone assembly installation G Center cone assembly J Rafter H Center collar K Center cone stiffener TD 10...

Page 91: ...dge Filling the bin above this point creates excessive internal pressure and can cause swelling and eventual failure of the roof 1 After completing the assembly of the TopDry floor begin with the cent...

Page 92: ...center support height will ease roof erection Figure 8 1 Center support A Bin height C Center support pole B Bin diameter Bin diameter ft Height using one ring of 4 in corrugated sidewall A 36 13 ft...

Page 93: ...ree center collar A pieces together using 5 16 x 1 in flange bolts B and 5 16 in flange nuts C 2 This center collar A will be the upper center collar for the 36 ft diameter roof assembly Figure 8 2 As...

Page 94: ...t channel 1 The intermediate center collar H is assembled from three pieces 2 Assemble the three intermediate center collar pieces H together using 5 16 x 1 in flange bolts B and 5 16 in flange nuts C...

Page 95: ...installation direction B Roof panel CTR 0386G115 F Upper rib C Roof flashing CRP 4608 G Lower rib D 5 16 x 1 in flange bolt with sealing washer S 10260 H Intermediate center collar CRP 0795 E 5 16 in...

Page 96: ...teps J when assembling roof panels B When assembling the roof steps J use 5 16 x 1 1 4 in bolts with a flat top washer on top of the slot and an extra neoprene washer L between the roof panels B and t...

Page 97: ...611 O Roof channel CRP 4793 H Intermediate center collar CRP 0795 W Foam sealant Z collar S 10363 I Eave clip R 007 1 X Roof channel splice CRP 5262 J Roof step Y 3 8 x 1 in flange bolt S 7485 K Inter...

Page 98: ...perly The end of roof flashing E must align with the splice in the intermediate center collar H to align properly for the timing of tabs with the roof panels Ensure to use flashing reinforcement angle...

Page 99: ...asher V and 5 16 in flange nut U on the outside NOTE Adjust and tighten nuts U on straight end of slide rod T Figure 8 7 Installing the peak cap Sectional view through center collar A Center collar CR...

Page 100: ...5 Install the hinge leaf B to the manway cover G and secure all four 5 16 x 1 in flange bolts C and 5 16 in flange nuts H Install the manway assembly to the hinge base A and secure with two 5 16 x 1...

Page 101: ...5 16 x 1 in flange bolt with sealing washer S 10260 J 10 24 lock nut S 2010 D 10 24 x 5 8 in long bolt S 2009 K 5 16 x 1 in flange bolt with sealing washer S 10260 E Handle ACD 4513 L Manway roof pan...

Page 102: ...counted up the required distance as described in the Table 8 1 page 102 install the appropriate brackets NOTE Do not install roof step A at a roof ring C location NOTE The last roof ring C pipe will n...

Page 103: ...oof panel rib 4 Install a 5 16 in flange nut D to each roof ring clip C NOTE Do not tighten hardware until all roof ring sections B have been installed Figure 8 10 Installing the roof ring A 5 16 in x...

Page 104: ...light crown NOTE Roof ring expansion bolts can become dislodged from the roof ring during the life of the bin due to the influence of wind or other factors If one expansion bolt is dislodged the entir...

Page 105: ...the roof panel rib equally spaced for the top band clips A 3 Install the band clips A on the roof panels E with the 5 16 x 1 in flange bolts C and 5 16 in hex nuts D 4 Install the perforated center b...

Page 106: ...NOTES 106 PNEG 4936 36 Ft TopDry Autoflow...

Page 107: ...er Housing Assembling the Chain Guard Testing the Limit Switch Activation Attaching the Cable to the Turnbuckle Leveling the Discharge Chutes Chute Control and Cable Location The chute controller is m...

Page 108: ...ner B 2 Field drill all six holes in the stiffener B using the stiffener mounting plate A as a template for hole locations making sure that the holes are drilled on the peaks of corrugation ridge 3 At...

Page 109: ...housing A to the gussets B with six 5 16 x 3 4 in flange bolts C and 5 16 in flange nuts D 3 Field drill four holes in the bin sidewalls E through the four holes in the sidewall mounting brackets F m...

Page 110: ...e bolts D through the sides and tightening with 5 16 in flange nuts E 3 Feed chain A from the large sprocket around the small sprocket and out through the back panel and up between the idler sprocket...

Page 111: ...ams 2 After completing the wiring and before attaching the chain to the cable test that the sprocket travels from the open limit switch position to the closed limit switch position a Secure the tamper...

Page 112: ...ute Controller Figure 9 5 Sprocket open and closed positions A Chute controller electrical box TD 101349 C Sprocket TD 101351 B Tamper switch TD 101463 D Limit switch TD 101465 112 PNEG 4936 36 Ft Top...

Page 113: ...the bin through the sidewall sheet over the chute pulley at the bin eave and down to the chain turnbuckle that is connected to the chute controller 3 Set the turnbuckle D to the halfway point to allo...

Page 114: ...to the chutes with chains The chute controller retracts the cable to close the chutes or extends the cable to open the chutes 1 Use the turnbuckle to adjust the chutes until they are horizontally leve...

Page 115: ...talling the Fan Diffuser Installing the Top Elbow Duct Section Assembling the 44 in Duct Section Assembling the 32 in Expansion Section Assembling the Bottom Elbow Duct Section Typical Duct Assembly F...

Page 116: ...ark and drill four 3 8 in diameter holes into the bottom flange of the C channel using the diffuser hangers as a guide 4 Install the top plate A and diffuser hangers B to the C channel using 5 16 x 1...

Page 117: ...in hex nuts F 9 Place the side plates I and J on each side with the angle outward and install on the side brackets H with six 1 4 x 1 in self drilling screws C NOTE The corner bolt will need to be re...

Page 118: ...outside 2 Install the small upper scroll duct B to the left top elbow duct C and the right top elbow duct D using 5 16 x 3 4 in flange bolts E and 5 16 in flange nuts F 3 Install the top elbow duct se...

Page 119: ...uct mount brackets E and F using 3 8 x 1 in flange bolts I and 3 8 in flange nuts J 4 Tighten all the hardware Refer to the Bolt Torque Specifications page 36 5 Follow the same procedure to assemble t...

Page 120: ...the corners of the panels A and B and assemble all the four panels together using 5 16 x 3 4 in flange bolts C and 5 16 in flange nuts D Figure 10 5 Assembling the top expansion section A Front and ba...

Page 121: ...of the panel 4 Install the bulb seal H on top of the bottom expansion section J prior to sliding in the top section NOTE Make sure that the round half of the seal H is facing towards the outside Figur...

Page 122: ...tallation 5 Slide the top expansion section E over the bottom expansion section J Figure 10 7 Assembling the 32 in expansion section E Top expansion section J Bottom expansion section 122 PNEG 4936 36...

Page 123: ...bottom of left base elbow duct B and right base elbow duct C using 5 16 x 3 4 in flange bolts E and 5 16 in flange nuts F 4 Install the base elbow entrance panel H on the outside of the left base elb...

Page 124: ...the sections of the 44 in duct assemblies A with the flange stiffeners B in between the duct section tabs using bolts C and nuts D Figure 10 9 Assembling the duct sections A Top elbow section C Bolt B...

Page 125: ...uts D NOTE Only the top expansion section E is installed to the duct section The top expansion section E slides over the bottom expansion section G Figure 10 10 Assembling the expansion section to the...

Page 126: ...bottom elbow section H to the bottom expansion section G Figure 10 11 Typical duct assembly A 44 in duct section G Bottom expansion section E Top expansion section H Bottom elbow section F Top elbow s...

Page 127: ...s A to the bottom elbow duct B Fan legs D must set on the platform E 2 Mount the fan heater to duct using the appropriate face plate C Figure 10 12 Fan Heater mounting A TopDry fan heater unit D Fan l...

Page 128: ...NOTES 128 PNEG 4936 36 Ft TopDry Autoflow...

Page 129: ...ning and attach the top access door D and inside access door E to the Z frames B using 5 16 x 3 4 in flange bolts F and 5 16 in flange nuts G 5 Secure the 5 16 x 3 4 in flange bolts F to the doors wit...

Page 130: ...h TD 101022 G 5 16 in flange nut S 3611 Q 5 16 x 3 4 in flange bolt S 6606 H Rear door catch TD 101020 R 5 16 in hex nut S 396 I 5 16 in flat washer S 845 S Handle gasket CRP 5003 J 5 16 in lock nut S...

Page 131: ...cal angles H and handrails I and J on the platform support A using 5 16 x 3 4 in truss head screws M and 5 16 in hex nuts N 6 Install the handrail braces K to the platform vertical angles H and the si...

Page 132: ...tform floor E to the platform support A using 5 16 x 3 4 in truss head screws J and 5 16 in hex nuts K 5 Install the platform vertical angles F and handrails G on the platform support A using 5 16 x 3...

Page 133: ...g door can be used for bins with 13 rings and shorter heights Figure 11 4 Two ring door placement Viewed from outside of the bin A First ring from bottom of the bin C Door assembly B Second ring from...

Page 134: ...t tighten until completing Step 4 4 Re install the inner door panels Q R and S at original locations Close latch bars J to lock panels in place Make sure that panels are fully seated over all bearing...

Page 135: ...Chapter 11 Accessories NOTE Use WD 6242 for bins with 3 9 ring heights Figure 11 5 Standard Two ring door PNEG 4936 36 Ft TopDry Autoflow 135...

Page 136: ...6039 Latch Bar 3 K WD 6037 Inner Panel Latch Right Hand 3 L WD 6038 Inner Panel Latch Left Hand 3 M WD 6040 Latch Bushing 6 N S 8648 1 2 in x 1 1 2 in Hex Socket Cap Screw 6 O WD 6079 Long Bearing Pi...

Page 137: ...Chapter 11 Accessories NOTE Use WD 6244 for bins with 10 13 rings heights Figure 11 6 Heavy Two ring door PNEG 4936 36 Ft TopDry Autoflow 137...

Page 138: ...Right Hand 3 L WD 6038 Inner Panel Latch Left Hand 3 M WD 6040 Latch Bushing 6 N S 8648 1 2 in x 1 1 2 in Hex Socket Cap Screw 6 O WD 6079 Long Bearing Pin 38 P WD 6125 Inner Panel Reinforcing Angle...

Page 139: ...h outer door latch rod mount F Figure 11 7 Two ring door latch Callout Part Number Description Quantity A S 10185 5 16 x 1 1 2 in Flange Bolt 4 B S 10268 5 16 in Flange Nut 10 C S 4302 5 16 x 3 4 in T...

Page 140: ...NOTES 140 PNEG 4936 36 Ft TopDry Autoflow...

Page 141: ...dy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and do...

Page 142: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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