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Grizzly G0853, Owner'S Manual

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Grizzly G0853 Owner'S Manual Download Page 127

Model G0853 (Mfd. Since 07/18)

-125-

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Rip Fence & Electrical Box Parts List (Cont.)

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1415

P08531415

FLAT WASHER 12MM

1458

P08531458

END CAP

1416

P08531416

GUIDE MOUNTING PLATE

1459

P08531459

SPACER

1417

P08531417

FIXED PLATE

1460

P08531460

TERMINAL BLOCK 2P DIN35

1418

P08531418

FIXED PLATE

1461

P08531461

ALUMINUM RAIL

1419

P08531419

LEG

1462

P08531462

PHLP HD SCR M5-.8  X 8

1420

P08531420

HEX NUT M12-1.25 THIN

1463

P08531463

GASKET 2 X 300 X 7.5MM

1421

P08531421

ADJUSTABLE FOOT M12-1.25 X 75, D40

1464

P08531464

STRAIN RELIEF TYPE-3 3/8

1422

P08531422

LOCK WASHER 6MM

1465

P08531465

STRAIN RELIEF TYPE-3 3/4

1423

P08531423

CAP SCREW M6-1 X 16

1466

P08531466

CONTROL PANEL CORD 0.4M 3P

1424

P08531424

SET SCREW M6-1 X 30

1467

P08531467

CONTROL PANEL CORD 0.4M 5P

1425

P08531425

HEX NUT M6-1

1468

P08531468

CONTROL PANEL CORD 0.4M 6P

1426

P08531426

LOCK WASHER 6MM

1469

P08531469

CONTROL PANEL CORD 22G 2M

1427

P08531427

FLAT WASHER 6MM

1470

P08531470

CONTROL PANEL CORD 22G 7.5M

1428

P08531428

CONNECTOR 16-5P

1471

P08531471

CONTROL PANEL CORD 5.3M

1431

P08531431

ENCODER ASSEMBLY

1472

P08531472

FUSE BLOCK

1431-1

P08531431-1

GEAR

1473

P08531473

COVER

1431-2

P08531431-2

PIN 10 X 30

1474

P08531474

FUSE 5A 250V 30L

1431-3

P08531431-3

ENCODER FIXED PLATE

1475

P08531475

TERMINAL LABEL

1431-4

P08531431-4

ENCODER SHAFT RING

1476

P08531476

PHLP HD SCR M4-.7 X 10

1431-5

P08531431-5

ENCODER

1477

P08531477

TERMINAL BLOCK 6P TB-1506

1431-6

P08531431-6

FLAT WASHER 6MM

1478

P08531478

STRAIN RELIEF TYPE-3 PG-21

1431-7

P08531431-7

LOCK WASHER 6MM

1479

P08531479

STRAIN RELIEF TYPE-3 M50-2 X 1.5

1431-8

P08531431-8

BUTTON HD CAP SCR M6-1 X 16

1480

P08531480

TRANSFORMER LCE LCPLCTBS100120 220/440V

1431-9

P08531431-9

FLAT WASHER 3MM

1481

P08531481

CAP SCREW M5-.8 X 12

1431-10 P08531431-10 LOCK WASHER 3MM

1482

P08531482

FLAT WASHER 5MM

1431-11 P08531431-11 CAP SCREW M3-.5 X 6

1483V2 P08531483V2 POWER SUPPLY MEAN WELL NDR-120-24 V2.03.20

1431-12 P08531431-12 FLANGE NUT M6-1

1484

P08531484

ALUMINUM RAIL

1431-13 P08531431-13 CONNECTOR 16-5R

1485

P08531485

PHLP HD SCR M5-.8  X 8

1440

P08531440

RIP FENCE SWITCH BOX

1486

P08531486

HEX NUT M6-1

1440-1

P08531440-1

SWITCH BOX

1487

P08531487

ELECTRICAL PANEL

1440-2

P08531440-2

PUSH BUTTON SWITCH

1488

P08531488

CORNER PLATE

1440-3

P08531440-3

STRAIN RELIEF PG-11

1489

P08531489

FLAT WASHER 6MM

1440-4

P08531440-4

CORRUGATED TUBING 5/8" X 65" PLASTIC

1490

P08531490

440V CONVERSION KIT

1440-5

P08531440-5

SENSOR CORD 3W

1490-1

P08531490-1 OL RELAY SHIHLIN TH-20SPP 9-13A

1441

P08531441

CONNECTOR 24-POINT (FEMALE)

1490-2

P08531490-2 OL RELAY SHIHLIN TH-12S 1.3-2.1A

1442

P08531442

CORRUGATED TUBING 1/2" X 18" PLASTIC

1490-3

P08531490-3 POWER SUPPLY MEAN WELL WDR-120-24

1451

P08531451

ELECTRICAL BOX COVER

1491

P08531491

OL RELAY SHIHLIN TH-P20 21A 240V

1452

P08531452

CIRCUIT BOARD 09-130A2

1492

P08531492

CONTACTOR SHIHLIN S-P21 35A 600V

1453A

P08531453A

ELECTRICAL BOX ASSEMBLY

1493

P08531493

CONTACTOR SHIHLIN S-P11 24A 600V

1453

P08531453

ELECTRICAL BOX

1494

P08531494

OL RELAY SHIHLIN TH-P12 11A 240V

1454

P08531454

HEX NUT M3-.5

1495

P08531495

TIMER FOTEK H3-TRD-305 5A 250V

1455

P08531455

STANDOFF-HEX M3-.5 X 6, 7 COPPER

1496

P08531496

RELAY OMRON 31818C1 3A 250V

1456

P08531456

PHLP HD SCR M3-.5 X 8

1497

P08531497

TERMINAL 54P

1457

P08531457

BUTTON HD CAP SCR M5-.8 X 10

Summary of Contents for G0853

Page 1: ...S MANUAL For models manufactured since 07 18 COPYRIGHT SEPTEMBER 2021 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...bly 28 Dust Collection 41 Power Connection 42 Test Run 43 Recommended Adjustments 45 SECTION 4 OPERATIONS 46 Operation Overview 46 Workpiece Inspection 47 Through Non Through Cuts 47 Blade Guard 48 Ri...

Page 4: ...Crosscut Swing Arm 118 Crosscut Table 119 Crosscut Fence 121 Rip Fence Electrical Box 123 Sliding Table 126 Overhead Control Panel 128 Blade Guard 130 Accessories 132 Labels Cosmetics Front 134 Labels...

Page 5: ...updated documentation is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have ques tions or need help contact us with the information bel...

Page 6: ...ade with a 4 dust port that effectively extracts dust from cutting operation F Overhead Control Panel Upper Keypad and DRO for operating motorized rip fence G Overhead Control Panel Lower Controls for...

Page 7: ...to change kerf thick ness The knurled wheel behind the knob secures setting to prevent blade from moving during operation G Scoring Blade Alignment Knob Adjusts alignment of scoring blade to main blad...

Page 8: ...ions or in lower position for blade guard clearance during narrow ripping operations J Slide Lock Handle Secures aluminum fence face on its forward backward slide track to support workpiece K Rip Fenc...

Page 9: ...between blade and rip fence in increments of 0 01 0 1mm AC STOP Key Stops rip fence operation in progress AD START Key Press to begin rip fence opera tion Key will remain illuminated until opera tion...

Page 10: ...s and disables control panel To reset twist clockwise until button pops out Overhead Control Panel Lower AP Scoring Blade ON Button Enables power to scoring blade Note Main blade must be ON for scorin...

Page 11: ...the operator with what sounds like a horrible explosion The danger comes from flying stock striking the operator or bystanders The operator s hands may also be pulled into the blade during the kickbac...

Page 12: ...800 523 4777 Fax 800 438 5901 SLIDING TABLE SAW CAPACITIES Ripping Width Miter Cut 90 push cut Miter Cut 45 Miter Cut 45 push cut Crosscut fence not extended Miter Cut 45 push cut fence not extended...

Page 13: ...th 271 x 205 in Shipping Dimensions Carton 1 Type Wood Crate Content Machine Weight 1672 lbs Length x Width x Height 83 x 46 x 45 in Must Ship Upright Yes Carton 2 Type Wood Crate Content Sliding Tabl...

Page 14: ...e Arbor Size 20 mm Main Blade Tilt 0 45 deg Main Blade Speed 3000 4000 5000 RPM Scoring Blade Tilt 0 45 deg Scoring Blade Speed 8000 RPM Cutting Capacities Max Depth of Cut At 90 Deg 4 in Max Depth of...

Page 15: ...3 8 in Miter Fence Size Height 2 3 8 in Miter Fence Number of Stops 1 Construction Materials Table Cast Iron Sliding Table Aluminum Extension Table Steel Cabinet Steel Rip Fence Aluminum Miter Fence...

Page 16: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 17: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 18: ...Only feed workpiece against direc tion of main blade rotation Always use some type of guide to feed workpiece in a straight line Never back workpiece out of cut or move it backwards or sideways after...

Page 19: ...sure rip fence is adjusted parallel with the blade otherwise the chances of kickback are extreme Take the time to check and adjust the rip fence before cutting Preventing Kickback Even if you know how...

Page 20: ...r loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Circuit Requirements for 220V This machine is prewired to o...

Page 21: ...c shock Figure 8 Typical setup of a permanently connected machine Power Source Locking Disconnect Switch Machine Ground Ground Conduit Conduit The Model G0853 can be converted for 440V operation This...

Page 22: ...V terminal to 440V terminal To convert G0853 for 440V operation 1 DISCONNECT MACHINE FROM POWER 2 Remove electrical panel cover see Figure 9 Figure 9 Electrical panel cover location Electrical Panel C...

Page 23: ...users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the entire setup process HEAVY LIFT Straining or crus...

Page 24: ...22 Model G0853 Mfd Since 07 18 5mm Hardware Recognition Chart...

Page 25: ...13 Qty A Small Extension Table 1 B Large Extension Table 1 C Crosscut Table 1 D Crosscut Fence 1 E Crosscut Table Support Bar 1 F Rip Fence 1 G Cabinet Door 1 H Sliding Table 1 I Miter Fence 1 J Exte...

Page 26: ...ding Table 5 Lock Washers 12mm Sliding Table 5 Spacers 12mm Sliding Table 5 Set Screws M10 1 5 x 20 Ext Tables 6 Hex Nuts M10 1 5 Ext Tables 6 Cap Screws M12 1 75 x 30 Rip Fence 2 Lock Washers 12mm Ri...

Page 27: ...the following Disposable rags Cleaner degreaser WD 40 works well Safety glasses disposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 C...

Page 28: ...Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that...

Page 29: ...on forklift forks as wide as they can be while still fitting under center opening see Figure 18 Figure 18 Example of how to insert forks for lifting table saw off pallet DO NOT lift saw any higher tha...

Page 30: ...y assembled before it can be operated Before beginning the assembly process refer to Needed for Setup and gather all listed items The sliding table weighs nearly 400 pounds It must be lifted and caref...

Page 31: ...ttach cabinet door by sliding hinge sleeves over pins on pre installed hinges see Figure 26 Figure 26 Cabinet door attached to hinges Hinge Sleeves Pins Figure 25 Push handle attached to sliding table...

Page 32: ...p screws lock washers and flat washers 13 Loosen hex nut on foot see Figure 28 adjust height of foot to maintain parallel ism of extension table and cast iron table then tighten hex nut against bottom...

Page 33: ...ure 30 from back of rip fence leadscrew housing Figure 30 Location of mounting fasteners on back of rip fence leadscrew housing 19 Install rip fence leadscrew housing in two holes at front of cast iro...

Page 34: ...1 16mm plastic cap in center pin hole and 2 22mm plastic caps over cap screw holes 24 Connect rip fence sensor housing wire see Figure 35 to matching wire emerging from rip fence base Note Rip fence s...

Page 35: ...th assistance from other people place crosscut table on swing arm pivot pin and place crosscut table mounting plate on sliding table mounting rod as shown in Figure 39 Tighten handle to lock crosscut...

Page 36: ...olt 33 In middle of crosscut fence a Locate pre installed M8 1 25 x 35 T bolt see Figure 42 b Align T slot bolt with slot in pre installed angle scale bar see Figure 42 Note Angle scale lock knob T sl...

Page 37: ...to T slot bolt as shown in Figure 44 38 On right side of crosscut fence ensure 0 stop block is up against stop bolt see Figure 44 then rotate latch into catch and secure by tightening knurled thumb kn...

Page 38: ...a level to ensure lower guard arm is par allel with the floor 46 Secure position of lower guard arm by adjust ing hex bolt installed in Step 42 until head of bolt rests against top of guard arm then...

Page 39: ...rt in end of middle guard arm see Figure 52 51 Use 3 M6 1 x 20 cap screws 6mm lock washers and 6mm flat washers to attach blade guard cover to middle guard arm see Figure 53 52 Use 2 M6 1 x 12 button...

Page 40: ...hers from top of middle guard arm post and use these to attach upper guard arm see Figure 56 56 Use 4 M5 8 x 16 cap screws 5mm lock washers and 5mm flat washers to attach overhead control panel to upp...

Page 41: ...2 The Model G0853 does not ship with a main blade Refer to Blade Requirements and Blade Selection beginning on Page 50 when purchasing the main blade 59 Move sliding table all the way backward to expo...

Page 42: ...ext steps Before proceeding with the next steps wear gloves to protect your hands when handling and installing the blade 63 Slide main blade not included over arbor with teeth facing to the right then...

Page 43: ...chine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyond the scope of this manual Consult an expert or purchase...

Page 44: ...low The machine is now disconnected from the power source Note Lock the switch in the OFF position to restrict others from starting the machine Electrocution fire shock or equipment damage may occur i...

Page 45: ...the scoring blade turns opposite the main blade and 3 the safety fea tures of the Emergency Stop buttons blade cover switch and cabinet door work correctly Test Run Once assembly is complete test run...

Page 46: ...ions inside power supply junction box see Figure 73 and reconnect machine to power 7 Verify main blade is rotating clockwise as standing in front of machine and scoring blade is rotating counterclockw...

Page 47: ...ing main blade and scor ing blade ON buttons on overhead control panel 17 Close blade cover and move sliding table back to center of machine 18 Open cabinet door shown in Figure 75 This activates cabi...

Page 48: ...machine for proper support and to make sure workpiece can safely pass all the way through the blade without interference 7 Puts on safety glasses a respirator and hearing protection Locates push stick...

Page 49: ...rough them Wet or Green Stock Cutting wood with a moisture content over 20 causes unneces sary wear on the blades increases the risk of kickback and yields poor results Excessive Warping Workpieces wi...

Page 50: ...hat the guard does its job effectively it MUST be centered over blade and properly adjusted so it moves up and down to accommo date workpieces and maintain coverage over the blade after the workpiece...

Page 51: ...nd should never be done Use the riving knife for all operations Figure 81 Riving knife location Riving Knife Figure 82 Installing riving knife on mounting block 1 2 3 The riving knife must be correctl...

Page 52: ...ned on Page 47 or for those special opera tions where the blade guard or its components get in the way of safe operation such as with very narrow cuts When to Use Riving Knife When Not to Use Riving K...

Page 53: ...nd a shallow gullet Alternate Top Bevel Figure 89 Combination blade Combination blade features Designed to cut both with and across grain 50 80 teeth Alternate top bevel and flat or alternate top beve...

Page 54: ...ox Edit screen 4 Press F2 key enter blade diameter and press F2 again to save 5 Press F3 key enter blade thickness and press F3 again to save Note On machines manufactured before June 2021 blade dimen...

Page 55: ...igure 95 and release switch when desired angle is reached Changing Blade Angle w Micro Adjust Button 1 Press blade tilt micro adjust button once to increase blade angle 0 1 Tip Press and hold button d...

Page 56: ...e motor adjustment lever clockwise to release belt tension 4 Inspect the belt If there is any evidence of damage or excessive wear replace it refer to Belt Service on Page 90 5 Position belt on correc...

Page 57: ...l you can remove the nut flange and blade see Figure 100 Figure 98 Example of blade cover in closed position Blade Cover Figure 100 Main saw blade and arbor parts Flange Arbor Nut Arbor Wrench Arbor l...

Page 58: ...ing Blade Tooth Figure 102 Scoring blade tooth that narrows at the top Replacing Scoring Blade Tools Needed Qty Arbor Wrench 19mm 1 Wrench or Socket 19mm 1 To replace scoring blade 1 DISCONNECT MACHIN...

Page 59: ...0 Align scoring blade to main blade as instruct ed in the next subsection Arbor Flange Upper Teeth Facing Left Hex Bolt Figure 105 Scoring blade order of assembly Figure 103 Arbor wrench inserted behi...

Page 60: ...eva tion adjustment knob see Figure 106 counterclockwise to loosen it c Using elevation adjustment knob to adjust scoring blade so that the edge of scoring blade teeth are aligned with main blade teet...

Page 61: ...The support bar is adjusted accordingly for maximum workpiece support Front Position Crosscut Table Support Bar Rear Position Crosscut Table Support Bar Figure 108 Crosscut fence front and rear table...

Page 62: ...rear pivot holes and pivot knob T bolt Front Pivot Hole Rear Pivot Hole T Bolt Figure 112 Location of angle scale bar and T bolt Angle Scale Bar T Bolt 5 Rotate fence so 0 stop block is up against st...

Page 63: ...8 then adjust fence so that 3 mark on fence scale is exactly 3 from blade tooth 6 Tighten pivot knob 7 Repeat measurement in Step 5 If measurement is not exactly 3 repeat Steps 2 7 until it is Figure...

Page 64: ...illuminate Using CNC Rip Fence Maintain awareness of rip fence position at all times Do NOT stand between rip fence and sliding table when rip fence is moving or serious crushing injury may occur Cut...

Page 65: ...cut see Figure 122 Press F4 key again to save entry IMPORTANT Machine does NOT automati cally set blade height or tilt This must be done manually using blade controls on con trol panel The purpose of...

Page 66: ...rd blade 4 Press Incremental Dimension key see Figure 123 START key will illuminate Making Incremental Cuts The rip fence can be programmed to move a spe cific distance from the blade to make repeat c...

Page 67: ...e 5 Repeat Step 1 to move rip fence to sec ond most recent position This step can be repeated indefinitely to move back and forth between the two fence positions Rip Fence Lockdown Mode This saw has b...

Page 68: ...o go to Edit Programs screen see Figure 129 then enter new rip fence position Tip If a value is already entered here you may enter a new value over the top of it Figure 127 Location of PROG key F1 F2...

Page 69: ...the machine as a traditional table saw see Figure 131 Smaller lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade Rip Fence Workpiece Figure...

Page 70: ...Load workpiece onto table saw The setup should look similar to Figure 130 on Page 67 8 Take all necessary safety precautions con nect saw to power then perform cutting operation Figure 134 Location o...

Page 71: ...e Lock Lever Rip Fence The Model G0853 can crosscut full size pan els with the fence in the front or rear position although it is easier to load full size panels with the crosscut fence mounted in the...

Page 72: ...Rip Fence Edge Shoe Support Bar Workpiece Figure 141 Crosscutting using the rip fence as a cut off gauge Crosscutting Full Size Panels 1 DISCONNECT MACHINE FROM POWER 2 Install crosscut fence in fron...

Page 73: ...g Rip Fence as Cut Off Gauge 1 DISCONNECT MACHINE FROM POWER 2 Install crosscut fence in rear position of crosscut table as illustrated in Figure 141 on Page 70 and secure in place 3 Perform Steps 3 4...

Page 74: ...osscut table to provide the great est amount of workpiece support then lock it in place 3 Install fence pivot knob into front or rear hole shown in Figure 144 Figure 144 Crosscut fence positioned for...

Page 75: ...nect saw to power then perform cutting operation 6 Pivot crosscut fence to desired angle making sure end of fence is clear of blade so it will not be cut during operation 7 Tighten both knob bolts to...

Page 76: ...ise blade to desired depth of dado channel 4 Align workpiece with blade to cut one of dado sides as shown in Figure 149 then align rip fence with workpiece Dado Cutting Blade Workpiece Fence Cut 1 Fig...

Page 77: ...ct with first cut then perform second cut to complete rabbet Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during oper...

Page 78: ...ent kickback when resawing Any tilting or movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in...

Page 79: ...wear safety glasses and a full face shield to reduce risk of injury 5 Clamp resaw barrier to table top 6 Connect saw to power lower blade com pletely below table and slide workpiece over blade to make...

Page 80: ...your design Most featherboards are 10 28 long and 3 6 wide Make sure wood grain runs parallel with length of featherboard so fingers you will cre ate in Step 3 will bend without breaking 2 Cut a 30 a...

Page 81: ...8 wide slot 4 5 long in workpiece and 1 2 from short end of featherboard see Figure 157 Figure 157 Slot routed in featherboard 1 2 4 5 1 4 3 8 Slot Side View Wing Nut Miter Bar Featherboard Flat Head...

Page 82: ...ifficult to feed the workpiece Mounting Featherboards w Clamps 4 Secure featherboard to table with clamp 5 Check featherboard by pushing it with your thumb to ensure it is secure If featherboard moves...

Page 83: ...ck Push Stick Prohibition Zone Store Push Stick Here for Easy Access Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick in...

Page 84: ...n place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm downward pressure on the workpiece that could not othe...

Page 85: ...ES FROM GRIZZLY T26700 12 Carbide Tipped Ripping Blade 40T ATB grind on micro grain carbide tips ensure con sistent performance over a long cutting life Arbor bore size is 1 and kerf is 0 125 This 40...

Page 86: ...on and thermal stability produce a grease that is unmatched in performance Figure 172 T26419 Syn O Gen Synthetic Grease G0862 3 HP Portable Cyclone Dust Collector The capstone of our new line of affor...

Page 87: ...of the items below and fix the problem before continuing operations Loose mounting bolts Damaged saw blade Worn or damaged wires Any other unsafe condition Weekly Maintenance Clean sliding table surf...

Page 88: ...The blades and motors move up and down on slide shafts that require adding lubricant to the grease fittings shown in Figure 176 Blade Tilt Gear Lubrication Type T26419 or NLGI 2 Equivalent Amount Thin...

Page 89: ...e into the back of the trunnion grooves on both sides Tilt the blade through its full range of movement to spread the grease Figure 178 Trunnion lubrication locations table removed for clarity Trunnio...

Page 90: ...orking position replace faulty limit switch 7 Close door replace faulty safety switch 8 Ensure circuit is free of shorts Reset circuit breaker or replace fuse 9 Reset Adjust or replace if at fault 10...

Page 91: ...with blade 3 Blade is warped damaged dull 1 Make sliding table rip fence parallel with blade Page 94 2 Align riving knife with main blade Page 49 3 Replace blade Page 55 Workpiece has chip out on the...

Page 92: ...the motor is lowered proper belt tension will be applied by the spring Tensioning Scoring Motor Belt Proper tension of the scoring motor flat belt is automatically maintained by a spring on the motor...

Page 93: ...he belt transfers power from the main motor to the main blade 5 Carefully position belt onto desired pulleys see Changing Speed on Page 54 for addi tional information 6 Rotate adjustment lever counter...

Page 94: ...e Figure 186 to adjust blade tilt angle so it is square to table 4 Press and hold reset button see Figure 186 for three seconds to save new setting Table 90 Square Blade Figure 185 Machinist s square...

Page 95: ...ut that secures riving knife to mounting block and remove riving knife 6 Adjust each pair of set screws that controls the direction required to move mounting block so riving knife can be aligned with...

Page 96: ...slot Figure 188 Measuring distance between miter slot and blade at each end of sliding table Marked Tooth B Marked Tooth Blade Miter Slot A 5 Rotate blade 180 move sliding table all the way back then...

Page 97: ...4 for detailed instructions 2 Release latch on 0 stop block and loosen crosscut fence pivot lock knob see Figure 190 to allow fence to pivot Squaring Crosscut Fence to Blade Test Piece 1 2 3 4 Figure...

Page 98: ...ith 1 16 Calibrating Rip Fence There are three adjustments that affect the accu racy and operation of the rip fence 1 Height above the table 2 parallelism with the blade and 3 distance to the blade If...

Page 99: ...leadscrew housing until fence base gap is even then retighten hex nuts and cap screw Tool s Needed Qty Wrench 19mm 1 Fine Ruler or Dial Indicator 1 To adjust rip fence parallel with main blade 1 Rais...

Page 100: ...e 10 wide then rip fence needs to be calibrated Proceed to Step 5 Figure 197 Location of rip fence components used to adjust parallelism Mounting Bracket x 2 x 2 3 Use a dial indicator or fine ruler t...

Page 101: ...4 F5 PROG CAL START mm inch STOP x 4 1 2 7 0 M CE M 3 6 5 8 9 Figure 198 Location of CAL key 6 When CAL screen see Figure 199 appears enter actual width of test piece measured in Step 4 for example 10...

Page 102: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters...

Page 103: ...1 2 3 4 5 5 W 4 6 3 9 2 8 1 7 Ground 1 2 3 4 5 4 6 3 9 2 8 1 7 7 W1 U1 V1 W1 U1 V1 Rewired for 440V operation Main Motor Wiring Gnd 220V 5 5 4 6 6 4 7 3 3 9 9 8 2 1 Gnd 440V 12 11 11 11 10 10 10 12 12...

Page 104: ...102 Model G0853 Mfd Since 07 18 READ ELECTRICAL SAFETY ON PAGE 100 Scoring Saw Motor Motor Wiring Diagram...

Page 105: ...Model G0853 Mfd Since 07 18 103 READ ELECTRICAL SAFETY ON PAGE 100 System Wiring Diagram Pin 11 Pin 7 Pin 12 Pin 8 Electrical Panel Circuit Board Wiring Diagram...

Page 106: ...LECTRICAL SAFETY ON PAGE 100 Electrical Components Figure 200 Electrical box wiring and components Figure 203 Transformer wiring Figure 201 220V power supply wiring Figure 204 Timer and relay wiring F...

Page 107: ...PAGE 100 Figure 206 Cabinet door limit switch wiring Figure 205 Main motor wiring Figure 208 Scoring motor wiring Figure 207 Blade guard limit switch wiring Electrical Components Cont Figure 209 Fuse...

Page 108: ...AFETY ON PAGE 100 Figure 211 Emergency stop button wiring Figure 215 Front control panel wiring Electrical Components Cont S wire location Figure 214 Rip fence motor wiring Figure 212 Circuit board wi...

Page 109: ...Model G0853 Mfd Since 07 18 107 READ ELECTRICAL SAFETY ON PAGE 100 Electrical Components Cont Figure 216 Overhead control panel wiring...

Page 110: ...that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 20 21 22 23 24 27 29 30 31 32 33 34 35...

Page 111: ...D S11 72 P08530072 MOUNTING PLATE 21 P08530021 CAP SCREW M6 1 X 30 73 P08530073 LOCK WASHER 6MM 22 P08530022 LOCK WASHER 6MM 74 P08530074 CAP SCREW M6 1 X 16 23 P08530023 BLOCK 75 P08530075 PHLP HD SC...

Page 112: ...EW M10 1 5 X 20 108 P08530108 LOCK WASHER 10MM 102 P08530102 HEX NUT M10 1 5 109 P08530109 BUTTON HD CAP SCR M6 1 X 12 103 P08530103 EXTENSION TABLE SMALL 110 P08530110 TABLE INSERT 104 P08530104 CAP...

Page 113: ...COVER PLASTIC 207 P08530207 LOCK WASHER 6MM 202 P08530202 MAIN BLADE ON BUTTON RENY R9C10VN 208 P08530208 CAP SCREW M6 1 X 16 203 P08530203 MAIN BLADE OFF BUTTON RENY R9C01VN 209 P08530209 FLAT WASHER...

Page 114: ...30328 BLADE SHROUD L BRACKET 304 P08530304 LOCK WASHER 5MM 329 P08530329 LOCK WASHER 12MM 305 P08530305 FLAT WASHER 5MM 330 P08530330 LIMIT SWITCH BRACKET 306 P08530306 CUSHION STRIP 331 P08530331 FLA...

Page 115: ...R PLATE 418 P08530418 SET SCREW M8 1 25 X 20 406 P08530406 MAIN MOTOR SHAFT 419 P08530419 KEY 8 X 8 X 35 407 P08530407 SPACER 30MM 420 P08530420 COLLAR 408 P08530408 LOCK NUT M30 3 5 421 P08530421 CAP...

Page 116: ...6 P08530546 RETAINING RING 10MM 515 P08530515 ARBOR PLATE 547 P08530547 HEIGHT DRIVER ASSY 516 P08530516 SPACER 548 P08530548 CAP SCREW M10 1 5 X 65 517 P08530517 BUSHING 549 P08530549 HEX NUT M10 1 5...

Page 117: ...5 X 25 603 P08530603 SCORING BLADE ARBOR 616 P08530616 BUSHING BEARING DU 2015 604 P08530604 BALL BEARING 6003LLB 617 P08530617 ARBOR HOUSING MOUNTING PLATE 605 P08530605 INT RETAINING RING 17MM 619 P...

Page 118: ...MM 811 P08530811 SHAFT SLEEVE SINGLE ANGLE 841 P08530841 FLAT WASHER 6MM 812 P08530812 SHAFT SLEEVE DOUBLE ANGLE 842 P08530842 LEADSCREW BRACKET PLATE 813 P08530813 HEX BOLT M6 1 X 16 851 P08530851 CA...

Page 119: ...FT 910 P08530910 HEX NUT M10 1 5 904 P08530904 BUTTON HD CAP SCR M8 1 25 X 20 911 P08530911 CAP SCREW M10 1 5 X 25 905 P08530905 LOCK WASHER 8MM 912 P08530912 EXT SPRING 2 X 15 8 X 60 906 P08530906 MO...

Page 120: ...SWING ARM 1028 P08531028 SET SCREW M10 1 5 X 20 1012 P08531012 BALL BEARING 6202 2RS 1029 P08531029 HEX NUT M10 1 5 1013 P08531013 SHAFT 1030 P08531030 MAGNETIC WASHER 5MM 1015 P08531015 TUBE ROLLER...

Page 121: ...1106 1108 1109 1110 1111 1112 1113 1114 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1127 1128 1129 1130 1131 1132 1133 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143 1144 1145 1146 1147 1152...

Page 122: ...08531144 SLOTTED SCREW M5 8 X 10 1115 1 P08531115 1 TAP SCREW 8 X 3 8 1145 P08531145 EXT RETAINING RING 14MM 1115 2 P08531115 2 BRACE END CAP 1146 P08531146 SQUARE PIPE 1115 3 P08531115 3 FRAME LONG B...

Page 123: ...219 1220 1221 1222 1223 1224 1225 1226 1227 1228 1230 1231 1232 1233 1234 1235 1236 1237 1238 1239 1240 1241 1248 1249 1250 1251 1252 1253 1254 1255 1256 1257 1258 1259 1260 1261 1262 1263 1229 1271 1...

Page 124: ...59 P08531259 SET SCREW M6 1 X 10 1217 P08531217 FLAT HD SCR M4 7 X 10 1260 P08531260 SLIDING CLAMP BLOCK 1218 P08531218 SCALE 1720 3420MM 1261 P08531261 CAP SCREW M6 1 X 40 1219 P08531219 EXTENSION FE...

Page 125: ...391 1392 1393 1394 1395 1396 1397 1398 1399 1316 1316 1317 1360 1309 1309 1309 1340 1345 1309 1340 1329 1333 1340 1309 1316 1408 1348 1403 1408 1410 1411 1412 1413 1415 1416 1417 1418 1419 1420 1421 1...

Page 126: ...LLEY 1382 P08531382 ECCENTRIC RING 1328 P08531328 BUTTON HD CAP SCR M5 8 X 25 1383 P08531383 ECCENTRIC SHAFT 1329 P08531329 LOCK WASHER 5MM 1384 P08531384 KNOB M10 1 5 D22 TAPERED 1330 P08531330 FLAT...

Page 127: ...1431 7 P08531431 7 LOCK WASHER 6MM 1479 P08531479 STRAIN RELIEF TYPE 3 M50 2 X 1 5 1431 8 P08531431 8 BUTTON HD CAP SCR M6 1 X 16 1480 P08531480 TRANSFORMER LCE LCPLCTBS100120 220 440V 1431 9 P085314...

Page 128: ...511 1512 1513 1514 1515 1516 1517 1518 1522 1520 1521 1523 1524 1531 1532 1533 1534 1535 1536 1537 1525 1526 1513 1530 1519 1527 1528 1529 1541 1542 1543 1544 1545 1546 1547 1548 1549 1550 1551 1552 1...

Page 129: ...X 25 1515 P08531515 LOCK NUT M10 1 5 1561 P08531561 SLIDE BAR 1516 P08531516 LOCK NUT M8 1 25 1562 P08531562 FLAT HD SCR M10 1 5 X 12 1517 P08531517 CAP SCREW M8 1 25 X 20 1563 P08531563 FLANGE NUT M1...

Page 130: ...49 1650 1651 1652 1653 1654 1655 1656 1657 1658 1659 1660 1661 1662 1663 1664 1681 1682 1684 1685 1641 1642 1643 1644 1645 1646 1686 1647 1648 1687 1688 1602 1604 1605 1606 1607 1608 1609 1610 1613 16...

Page 131: ...1662 CORRUGATED TUBING 1 X 160 PLASTIC 1620 P08531620 CONTROL ARM PIVOT 1663 P08531663 STRAIN RELIEF TYPE 3 1 1621 P08531621 LOCK NUT 5 8 11 1664 P08531664 GASKET 2 X 300 X 7 5MM 1622 P08531622 LOCK W...

Page 132: ...11 1704 12 1704 13 1704 14 1704 15 1704 16 1705 1706 1707 1710 1711 1712 1713 1714 1720 1720 1 1720 2 1720 3 1720 4 1720 5 1720 6 1720 7 1720 8 1720 9 1720 10 1720 11 1720 12 1720 13 1720 14 1720 15...

Page 133: ...ER SHAFT 1704 13 P08531704 13 GAS RETURN SPRING 20KG 1719 5 P08531719 5 PHLP HD SCR M4 7 X 10 1704 14 P08531704 14 HEX NUT M6 1 1719 6 P08531719 6 FLAT HD SCR M6 1 X 10 1704 15 P08531704 15 CAP SCREW...

Page 134: ...7 1808 1809 1812 1812 1 1812 2 1812 3 1812 4 1812 5 1812 6 1812 7 1812 8 1812 9 1812 10 1812 11 1812 12 1812 13 1812 14 1812 15 1812 16 1812 17 1816 1816 1 1816 2 1816 3 1816 4 1816 5 1816 6 1816 7 18...

Page 135: ...834 ROLL PIN 5 X 20 1812 P08531812 MITER GAUGE ASSEMBLY 1835 P08531835 SHAFT 1812 1 P08531812 1 MITER GAUGE BODY 1836 P08531836 CAP SCREW M8 1 25 X 20 1812 2 P08531812 2 HEX NUT M5 8 1837 P08531837 SE...

Page 136: ...al wiring system or an equipment grounding conductor 5 Use blade guard and riving knife for all cuts 6 Only use blades meeting size speed requirements for this saw 7 Ensure riving knife fence and scor...

Page 137: ...1913 Crush Hazard DO NOT stand between motorized rip fence and sliding table while fence is in motion 1912 AMPUTATION HAZARD Disconnect power and wait for blades to stop before opening this guard 1914...

Page 138: ...220 VOLT Only trained personnel should operate this machine If safe operation procedures are not clearly understood get additional training before using REF PART DESCRIPTION REF PART DESCRIPTION 1915...

Page 139: ...rty or for incidental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly...

Page 140: ......

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