Contents
Contents
Contents
Related Manuals .................................................. 3
Models................................................................. 4
Warnings ............................................................. 7
Important Isocyanate (ISO) Information ................ 10
General Information ............................................ 12
Advanced Display Module (ADM) ........................ 13
ADM Display................................................ 13
USB Download Procedure ............................ 13
USB Upload Procedure ................................ 14
ADM Keys and Indicators ............................. 15
Soft Key Icons ............................................. 16
Navigating the Screens ................................ 17
Screen Icons ............................................... 17
Pre-Operation Tasks........................................... 18
Pre-operation Checklist ................................ 18
Power On .................................................... 18
Initial System Setup ..................................... 18
Flush Before Using Equipment...................... 19
Valve Settings.............................................. 19
Pressure Relief Procedure .................................. 20
Operation Using Advanced Display Module
(ADM)................................................... 21
Prime and Fill the System ............................. 21
Pre-Fill the Pump ......................................... 21
Spraying...................................................... 21
Purging ....................................................... 22
Shutdown .................................................... 23
Operation Using a Programmable Logic
Controller (PLC) .................................... 24
Network Communications and Discrete
I/O ................................................. 24
Discrete I/O ................................................. 24
Communication Gateway Module (CGM)
Details ........................................... 26
Network Communication I/O Data Map ........... 27
Operation Flow Charts ................................. 39
Network Communication - Dynamic
Command Structure (DCS) ............. 47
PLC Diagnostic Screens............................... 57
Flow Control System .................................... 58
Run Mode Screens ............................................. 59
Opening Screen........................................... 59
Home Screen .............................................. 59
Spray Screen............................................... 62
Fill Screen ................................................... 63
Potlife Screen .............................................. 64
Usage Screen.............................................. 65
Jobs Screen ................................................ 66
Errors Screen .............................................. 66
Events Screen ............................................. 66
Setup Mode Screens .......................................... 67
Password Screen......................................... 67
System Screen 1 ......................................... 67
System Screen 2 ......................................... 68
System Screen 3 ......................................... 71
System Screen 4 ......................................... 72
System Screen 5 ......................................... 73
System Screen 6 ......................................... 73
System Screen 7 ......................................... 74
Gateway Screen .......................................... 75
Recipe Screen 1 .......................................... 76
Recipe Screen 2 .......................................... 77
Recipe Screen 3 .......................................... 78
Flush Screen ............................................... 79
Purge Screen .............................................. 80
Air/Solvent Chop .......................................... 80
Pump Screen 1 ............................................ 81
Pump Screen 2 ............................................ 82
Pump Screen 3 ............................................ 83
Pump Screen - Material Assignment ............. 83
Custom Valve Mapping ................................ 84
Calibration Screens...................................... 87
Maintenance Screens................................... 89
Advanced Screen 1...................................... 91
Advanced Screen 2...................................... 92
Advanced Screen 3...................................... 92
Advanced Screen 4...................................... 92
Diagnostic Screens ...................................... 93
Calibration Checks.............................................. 94
Pump Pressure Check ................................. 94
Pump Volume Check.................................... 95
Solvent Meter Calibration ............................. 95
Color Change ..................................................... 96
System Errors .................................................... 97
On-Screen Help ........................................... 97
To Clear Error and Restart............................ 98
Gun Trigger Input Function ........................... 98
Error Codes ................................................. 99
Maintenance .................................................... 114
Appendix A: Integration with Allen Bradley
PLC.................................................... 115
Appendix B: Multiple Guns ................................ 118
Spray Screen............................................. 119
Fill Screen ................................................. 119
Maintenance Screen 5 ............................... 120
Operation With a PLC ................................ 120
Technical Data ................................................. 121
California Proposition 65 ................................... 121
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