4
Annex
ECU
checking plug-in
connections . . . . . . . . . . . . . . . . . . . . . 6 57
ECU and connectors cleaning . . . . . . . 6 56
Engine layout . . . . . . . . . . . . . . . . . . . . . . . . . 2 1
Engine Layout . . . . . . . . . . . . . . . . . . . . . . . . . 2 1
Engine layout . . . . . . . . . . . . . . . . . . . . 2 1
Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . 6 53
Engine/generator mounting resilient
elements check . . . . . . . . . . . . . . . . . . . 6 53
Engine/generator mounting security
check . . . . . . . . . . . . . . . . . . . . . . . . . . 6 53
Engine oil change . . . . . . . . . . . . . . . . . . . . . . 6 34
Engine oil filter replacement . . . . . . . . . . . . . . 6 36
Engine oil level check . . . . . . . . . . . . . . . . . . . 6 35
Engine test run . . . . . . . . . . . . . . . . . . . . . . . . 6 2
Engine wiring check . . . . . . . . . . . . . . . . . . . . 6 55
Engine/generator mounting resilient elements
check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 53
Engine/generator mounting security check . . . 6 53
Engine-oil sample extraction and analysis . . . 6 33
F
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 22
Fuel filter replacement . . . . . . . . . . . . . 6 22
Fuel prefilter differential pressure check
and adjustment of gauge . . . . . . . . . . . 6 23
Fuel prefilter draining . . . . . . . . . . . . . 6 24
Fuel prefilter filter element
replacement . . . . . . . . . . . . . . . . . . . . . 6 27
Fuel prefilter flushing . . . . . . . . . . . . . 6 25
Fuel prefilter cleaning . . . . . . . . . . . . . . 6 23
Fuel filter replacement . . . . . . . . . . . . . . . . . . 6 22
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 6 15
Injector removal and installation . . . . . . 6 15
Injector replacement . . . . . . . . . . . . . . . 6 15
Fuel prefilter differential pressure check and
adjustment of gauge . . . . . . . . . . . . . . . . . . . . 6 23
Fuel prefilter draining . . . . . . . . . . . . . . . . . . 6 24
Fuel prefilter filter element replacement . . . . 6 27
Fuel prefilter flushing . . . . . . . . . . . . . . . . . . 6 25
Fuel prefilter cleaning . . . . . . . . . . . . . . . . . . . 6 23
Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . 6 21
Fuel system venting . . . . . . . . . . . . . . . 6 21
Fuel system venting . . . . . . . . . . . . . . . . . . . . 6 21
G
General Wiring, Engine / Gearbox / Plant . . . . 6 55
Engine wiring check . . . . . . . . . . . . . . . 6 55
H
HP pump relief bore check . . . . . . . . . . . . . . 6 14
HT cooling pump relief bore check . . . . . . . . 6 43
I
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3
Injection pump / HP pump . . . . . . . . . . . . . . . . 6 14
HP pump relief bore check . . . . . . . . . 6 14
Injector removal and installation . . . . . . . . . . . 6 15
Injector replacement . . . . . . . . . . . . . . . . . . . . 6 15
Instructions and comments on endoscopic and
visual examination of cylinder liner . . . . . . . . . 6 5
Intercooler checking condensate drains for
coolant discharge and obstructions . . . . . . . . . 6 29
L
LT cooling pump relief bore check . . . . . . . . 6 49
Lube Oil System . . . . . . . . . . . . . . . . . . . . . . . 6 33
Engine oil change . . . . . . . . . . . . . . . . . 6 34
Engine oil level check . . . . . . . . . . . . . . 6 35
Engine-oil sample extraction and
analysis . . . . . . . . . . . . . . . . . . . . . . . . . 6 33
M
Maintenance and servicing . . . . . . . . . . . . . . . 4 1
Maintenance and Servicing . . . . . . . . . . . . . . . 4 1
Maintenance and servicing . . . . . . . . . . 4 1
Maintenance schedule . . . . . . . . . . . . . . . . . . 4 2,
4, 4 6
Maintenance Schedule Application Group
3A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6
Maintenance schedule . . . . . . . . . . . . . 4 6
Maintenance Schedule Application Group
3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4
Maintenance schedule . . . . . . . . . . . . . 4 4
Maintenance Schedule Application Groups 3C
and 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2
Maintenance schedule . . . . . . . . . . . . . 4 2
O
Oil Filtration / Cooling . . . . . . . . . . . . . . . . . . . 6 36
Centrifugal oil filter cleaning and
filter-sleeve replacement . . . . . . . . . . . . 6 37
Engine oil filter replacement . . . . . . . . . 6 36
Operational checks . . . . . . . . . . . . . . . . . . . . . 3 4
P
Putting the engine into operation after extended
out-of-service periods (>3 months) . . . . . . . . . 3 1
Putting the engine into operation after scheduled
out-of-service-period . . . . . . . . . . . . . . . . . . . . 3 2
S
Safety, accident prevention and environmental
protection instructions . . . . . . . . . . . . . . . . . . . 1 1
M015403/00E 02-09
© MTU
www.generent.ru
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