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Annex
3
7.2
Index
A
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 7 1
After stopping the engine engine remains
ready for operation . . . . . . . . . . . . . . . . . . . . . 3 6
After stopping the engine putting the engine
out of service . . . . . . . . . . . . . . . . . . . . . . . . . 3 6
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 30
Air filter removal and installation . . . . . . 6 30
Air filter replacement . . . . . . . . . . . . . . . 6 30
Air filter removal and installation . . . . . . . . . . . 6 30
Air filter replacement . . . . . . . . . . . . . . . . . . . . 6 30
Air Intake
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 31
Service indicator signal ring position
check . . . . . . . . . . . . . . . . . . . . . . . . . . 6 31
Air starter manual operation . . . . . . . . . . . . . 6 32
B
Battery-Charging Generator . . . . . . . . . . . . . . 6 50
Battery-charging generator condition
check . . . . . . . . . . . . . . . . . . . . . . . . . . 6 52
Battery-charging generator drive drive
belt condition check . . . . . . . . . . . . . . . 6 50
Battery-charging generator drive drive
belt replacement . . . . . . . . . . . . . . . . . . 6 51
Battery-charging generator drive
drive-belt tension check and
adjustment . . . . . . . . . . . . . . . . . . . . . . 6 50
Battery-charging generator condition
check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 52
Battery-charging generator drive drive belt
condition check . . . . . . . . . . . . . . . . . . . . . . . . 6 50
Battery-charging generator drive drive belt
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6 51
Battery-charging generator drive drive-belt
tension check and adjustment . . . . . . . . . . . . 6 50
C
Centrifugal oil filter cleaning and filter-sleeve
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6 37
Charge-air coolant change . . . . . . . . . . . . . . . 6 47
Charge-air coolant draining . . . . . . . . . . . . . . . 6 46
Charge-air coolant filling . . . . . . . . . . . . . . . . . 6 45
Charge-air coolant level check . . . . . . . . . . . . 6 48
Charge-air coolant sample extraction and
analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 48
Charge-Air Cooling, General, Left Side . . . . . . 6 29
Intercooler checking condensate
drains for coolant discharge and
obstructions . . . . . . . . . . . . . . . . . . . . . 6 29
Cooling System, General, HT Circuit . . . . . . . 6 39
Engine coolant sample extraction and
analysis . . . . . . . . . . . . . . . . . . . . . . . . . 6 42
Engine coolant change . . . . . . . . . . . . . 6 41
Engine coolant draining . . . . . . . . . . . . 6 40
Engine coolant system filling . . . . . . . . . 6 39
Engine coolant-level check . . . . . . . . . . 6 41
HT cooling pump relief bore check . . . 6 43
Cooling System, LT Circuit . . . . . . . . . . . . . . . 6 45
Charge-air coolant change . . . . . . . . . . 6 47
Charge-air coolant draining . . . . . . . . . . 6 46
Charge-air coolant filling . . . . . . . . . . . . 6 45
Charge-air coolant level check . . . . . . . 6 48
Charge-air coolant sample extraction and
analysis . . . . . . . . . . . . . . . . . . . . . . . . . 6 48
LT cooling pump relief bore check . . . 6 49
Crankcase Breather . . . . . . . . . . . . . . . . . . . . 6 7
Crankcase breather oil separator
replacement . . . . . . . . . . . . . . . . . . . . . 6 7
Crankcase breather oil separator
replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7
Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . 6 3
Cylinder-liner endoscopic
examination . . . . . . . . . . . . . . . . . . . . . 6 3
Instructions and comments on endoscopic
and visual examination of cylinder
liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5
Cylinder-head cover removal and
installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 12
Cylinder-liner endoscopic examination . . . . . . 6 3
E
ECU checking plug-in connections . . . . . . . 6 57
ECU alarms . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4
ECU and connectors cleaning
. . . . . . . . . . . . 6 56
Emergency start (override mode) . . . . . . . . . . 3 3
Emergency stop . . . . . . . . . . . . . . . . . . . . . . . 3 5
Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1
Engine barring manually . . . . . . . . . . 6 1
Engine barring with starting
system . . . . . . . . . . . . . . . . . . . . . . . . . 6 1
Engine test run . . . . . . . . . . . . . . . . . . . 6 2
Engine barring manually . . . . . . . . . . . . . . . 6 1
Engine barring with starting system . . . . . . . 6 1
Engine coolant sample extraction and
analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 42
Engine coolant change . . . . . . . . . . . . . . . . . . 6 41
Engine coolant draining . . . . . . . . . . . . . . . . . 6 40
Engine coolant system filling . . . . . . . . . . . . . . 6 39
Engine coolant-level check . . . . . . . . . . . . . . . 6 41
Engine Governor (Electronic) / Control
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 56
M015403/00E 02-09
© MTU
www.generent.ru
Summary of Contents for 12V 4000 G 41
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