GEDA MAXI 120 S Assembly And Operating Manual Download Page 73

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GEDA

MINI 60 S / MAXI 120 S / MAXI 150 S

Maintenance - Checking - Cleaning

BL068 GB Edition 03/2015

73 / 90

Assembly and Operating Manual

8.3.5

Rope pulleys

Calculating wear

Wear is calculated using a calibrated vernier calliper.

Rope pulley

Item No. 08176

Wear limit

Normal dimension

Wear dimension

9,5 mm

11 mm

0.37 in

0.43 in

In addition

−

Check the rope pulley for scoring, cracks and flaking.

−

Check the play and condition of the bearing.

[0.

37 i

]

Summary of Contents for MAXI 120 S

Page 1: ...BL 068 GB Edition 03 2015 Original operating manual Assembly and Operating Manual Scaffolding lifts For the transport of burdens...

Page 2: ...General Information GEDA MINI 60 S MAXI 120 S MAXI 150 S Assembly and Operating Manual 2 90 BL068 GB Edition 03 2015...

Page 3: ...NI 60 S 21 3 2 2 GEDA MAXI 120 S 150 S 22 3 2 3 Ground control manual control 23 3 3 Equipment as accessories 24 3 3 1 Adapter 24 3 3 2 Pivot arm mounting for MINI 60 S 24 3 3 3 Pivot arm mounting uni...

Page 4: ...eration 59 6 1 Safety during operation 59 6 1 1 Checks before starting work 60 6 2 Operating the Scaffolding Lift 61 6 3 Emergency shutdown 62 6 4 Interrupting work end of work 62 7 Dismantling disass...

Page 5: ...oned to work on with the machine e g Operating fault rectification during work disposal of operating mate rials and auxiliary supplies assembly maintenance servicing general maintenance repairs and or...

Page 6: ...instructions and be very cautious Warning level Consequence Probability DANGER Death serious injury is imminent WARNING serious injury possible CAUTION minor injury possible CAUTION tangible damage p...

Page 7: ...eet kg kilogram l litre gal gallons kip kilopound Nm Newton metre km h kilometres per hour mph miles per hour incl including if nec if necessary i e id est that is reg regarding RH relative humidity a...

Page 8: ...A LLC 1151 Butler Road USA 77573 League City Texas Tel 1 713 621 7272 Fax 1 713 621 7279 Web www gedausa com GEDA RUS LLC Yaroslavskoe shosse 42 129337 Moscow Russian Federation Tel 7 495 663 24 48 Fa...

Page 9: ...g personnel wear personal protective gear as appropriate to the local conditions First aid facilities first aid kit etc must be kept within reach The operating company user of the machine must not mak...

Page 10: ...ply with the instructions in Chapter 3 5 Technical specifications Any other use or any use e g transportation of persons going beyond this is not considered intended use The operating company user of...

Page 11: ...achine may be operated only by persons who based on their training knowledge and practical experience can guarantee proper handling These persons must have been appointed by the operating company have...

Page 12: ...anger both for personnel as well as for the environment and the machine Non compliance can lead to the forfeiture of any damage compensation claims 2 1 Residual risks There are still residual risks re...

Page 13: ...mage and defects Immediately report any changes in cluding changes to the operating behaviour to the office person in charge If necessary shutdown and secure the machine immediately The responsibiliti...

Page 14: ...klifts cranes and sling gear round slings lifting straps sling ropes chains for transport at the assembly site When selecting hoisting equipment always take into account the max imum suspended loads P...

Page 15: ...undamentally the machine must be secured against unauthorised use disconnect from power In situations that present a risk to operating personnel or the ma chine shut down the machine by pressing the E...

Page 16: ...intervention while the machine is running can lead to serious injury and is therefore prohibited If it is necessary to turn the machine on during such work then this must only be done while complying...

Page 17: ...r bridge safety devices If it is necessary to remove safety devices during servicing and re pairs the safety devices must be installed and checked immediately af ter completion of servicing and repair...

Page 18: ...o be carried out must be discon nected from the mains Operating fluids that have been disconnected must be secured against being switched back on unintentionally or au tomatically lock away fuses bloc...

Page 19: ...with long cables of 30 m 98 ft or 50 m 164 ft accessories WARNING Risk of injury It must be ensured that the hanging load can always be observed from the operating position In the event of exceeding t...

Page 20: ...y and Operating Manual 20 90 BL068 GB Edition 03 2015 Assembly example MINI 60 S with pivot arm assembled on the protruding pipe of the vertical frame CAUTION The rope winches GEDA MINI 60 S MAXI 120...

Page 21: ...Manual 3 2 Machine equipment 3 2 1 GEDA MINI 60 S 8 Pivot arm 10 Non twisting device with load hook 11 Vertical frame scaffolding 1 Winch MINI 60 S 2 Rope drum with drum flexible drum guard 3 Cable 4...

Page 22: ...3 2015 3 2 2 GEDA MAXI 120 S 150 S 8 Pivot arm 9 Pivot arm mounting MAXI 120 S 10 Non twisting device with load hook 11 Vertical frame scaffolding 1 Winch MAXI 120 S 150 S 2 Rope drum with drum flexib...

Page 23: ...ition 03 2015 23 90 Assembly and Operating Manual 3 2 3 Ground control manual control 1 EMERGENCY STOP button 2 UP button 3 DOWN button 4 Hanging bracket The two stage manual control is available with...

Page 24: ...adapting the pivot arm to a vertical frame scaffolding without pro truding crossbar studs Item No 01409 Weight 0 6 kg 1 3 lb 1 Adapter 2 Vertical frame scaffolding 3 Pivot arm 3 3 2 Pivot arm mountin...

Page 25: ...sal pivot arm for MAXI 120 S 150 S The pivot arm mounting serves for fastening the pivot arm between scaffolding levels Item No 29497 Lifting capacity max 150 kg Weight 12 9 kg 28 lb Universal pivot a...

Page 26: ...can be used for safer and easier transporta tion of the scaffolding lifts GEDA MINI 60 S and GEDA MAXI 120 S 150 S The machine is attached by bolts to the transportation frame on the scaffolding and c...

Page 27: ...e on the handle and triangular frame Place the machine in the transportation frame so that the triangular frame rests in the machine mounting 2 Use the clamp lock 2b to attach the ma chine in the tran...

Page 28: ...mple Protect against persons falling from heights of more than 2 m 6 5 ft Refer to national provisions Landing level safety gate ECO S Item No 42500 Width 0 85 m 2 8 ft Weight 22 kg 48 lb 1 Landing le...

Page 29: ...y Drive the earthing rod 5 into the ground Route the PE conductor 4 of the small on site main cabinet to the earthing rod 5 and connect it there Connect the mains line 1 of the small on site main cabi...

Page 30: ...ipment and load carrying equipment Lifting equipment Load carrying equipment is not a part of the equipment included in the lifting gear that can be connected to the suspension equipment of the liftin...

Page 31: ...oad hook Suitable for all scaffolding lifts 3 4 4 Hoist sling For transporting scaffolding parts Item No 01432 Load capacity max 500 kg 1100 lb Weight 0 5 kg 1 1 lb Suitable for all scaffolding lifts...

Page 32: ...cket support for 4 buckets For 2 or 4 round or oval buckets Item No 01811 Load capacity max 150 kg 330 lb Weight 9 kg 20 lb Bucket max 0 32 m 1 ft Dimensions 0 85 m 0 70 m 2 8 ft 2 3 ft Height 0 48 m...

Page 33: ...6 Load capacity max 150 kg 330 lb Weight 21 kg 46 lb Internal dimensions 0 64 m 0 34 m 2 1 ft 1 1 ft Height 0 50 m 1 6 ft Overall dimensions 0 70 m 0 44 m 2 3 ft 1 4 ft Height 0 67 m 2 2 ft Suitable f...

Page 34: ...alette 2 Raise the safety device 1a pull the lever 1b towards the centre of the cage Raise the hoisting cage 1 above the load until it rests on the pallet 2 Turn the lever 1b so it is vertical and sli...

Page 35: ...ition 03 2015 35 90 Assembly and Operating Manual 3 4 13 Chain suspension for wheel barrows Item No 01817 Load capacity max 150 kg 330 lb Weight 4 kg 8 lb Suitable for MAXI 120 S 150 S Shorten the cha...

Page 36: ...prohibit operation of the machine under extreme weather conditions even if the operating and environmental conditions are within the conditions stated For example by the com bined occurrence of heavy...

Page 37: ...pacity 1 Speed 0 25 kW at 900 min 1 2 Speed 0 75 kW at 2700 min 1 Current consumption IN 2 6 A 5 2 A Switch on period ED S3 60 Protection class IP 44 Lifting capacity max 60 kg Lifting speed 1 Speed m...

Page 38: ...Capacity 1 Speed 0 45 kW at 900 min 1 2 Speed 1 35 kW at 2700 min 1 Current consumption IN 5 A 9 A Switch on period ED S3 60 Protection class IP 44 Lifting capacity max 120 kg Lifting speed 1 Speed ma...

Page 39: ...ed 1 35 kW 50 Hz 1 5 kW 1 8 hp 60 Hz Current consumption IN 6 7 A 15 2 A Switch on period ED S3 60 Protection class IP 44 Load capacity max 120 kg 265 lb Lifting speed 1 Speed max 13 m min 50 Hz start...

Page 40: ...Capacity 1 Speed 0 45 kW at 900 min 1 2 Speed 1 35 kW at 2700 min 1 Current consumption IN 5 A 9 A Switch on period ED S3 60 Protection class IP 44 Lifting capacity max 150 kg Lifting speed 1 Speed ma...

Page 41: ...ition 03 2015 41 90 Assembly and Operating Manual 3 5 3 Wire rope Type standard 4 5 mm FEC PP zn k 1770 zS EN 12385 4 2008 06 0 2 in Rope length 51 m or 81 m 167 ft or 266 ft Rope uptake capacity of t...

Page 42: ...city of 150 kg see also imprint 2 on the pivot arm Load capacity max 150 kg 330 lb Weight 11 7 kg 26 lb Turning unit Pivot radius 0 85 m 2 8 ft Dimensions length width height 1 20 m 0 70 m 0 10 m 3 9...

Page 43: ...nd load carrying equipment must be used that is suitable for the load capacity of 300 kg 660 lb 1 Pivot arm 300 kg max 660 lb Item No 01272 2 Hook block 300 kg max 660 lb Item No 01273 Lifting capacit...

Page 44: ...to legal re quirements or keep them for later transport Immediately notify the freight carrier haulage company and dealer of any transport damage 4 2 Transportation of the machine Minimum weight of th...

Page 45: ...sion points Only use suitable lifting gear If lifting equipment is available there is the op tion to suspend the device from a load hook Suspend the load hook 3 in the holes pro vided for the safety b...

Page 46: ...struction site from public transport Before each installation check whether the wire rope mains feed line and control with cable are in a serviceable condition Do not op erate the scaffolding lift if...

Page 47: ...perating company to ensure that it is sensible and that there are no potential hazards and must be subsequently approved Assembly schematic GEDA MINI 60 S MAXI 120 S 150 S Assembling scaffolding lift...

Page 48: ...EDA MAXI 150 S are specifically designed for 1 pipe scaffold ing If you should use scaffolding with other dimension please contact your dealer or the manufacturer who can offer you an adapter or speci...

Page 49: ...pe Put the pivot arm 3 into the top level of scaffolding on the pro truding pipe of the ver tical frame 4 above the winch Rotate the pivot arm 3 towards the scaffolding to thread the wire rope and sec...

Page 50: ...vot arm mounting is adjustable so that it can be adjusted in height in order to be able to swing inward the pivot arm 3 within the above scaffolding lev el It must be ensured that both fasteners of th...

Page 51: ...ivot arm mounting 6 for the MAXI 120 S 150 S with adjustable attachment at the top to the vertical pipe 4 so that it points outwards from the scaf folding Place the pivot arm 3 and se cure by fully ti...

Page 52: ...pivot arm 300 kg 660 lb is adjustable thus it can be adjusted in height in order to be able to swing inward the upper rope pulley 7a below the above scaffolding level It must be ensured that both fast...

Page 53: ...the pivot arm Remove the spring cotter pin on the locking pin 9a of the hook block 9 Pull out the locking pin 9a from the hook block 9 Remove the rope pulley 9b of the hook block 9 Guide the loop of...

Page 54: ...1 16 A slow blow and a Residual Current Device RCD required As an extension to the mains feed line connect a rubber hose line 3 2 5 mm directly to the building site main cabinet without any adapters f...

Page 55: ...cient rope from the rope drum for the assembly height Route the wire rope 10 to the pivot arm 3 and thread over the slots of the rope pulleys Place the wire rope 10 in the grooves of both rope pulleys...

Page 56: ...Aperture for rope max 0 15 m 0 5 ft 1 Landing level safety gate 2 Railing rope hoists To adapt the aperture to the wire rope swivelled in the railing of the rope hoists 2 can be installed in two posit...

Page 57: ...own instructions supplied Attach the landing level safety gate to the scaffolding using suit able attachment de vices e g cross couplings parallel couplings Aperture for rope max 0 15 m 0 5 ft Align t...

Page 58: ...n dicated o Fall protection at the upper load positions is installed in accord ance with the national regulations Carry out a test run without load and check to ensure that o The motor rotation direct...

Page 59: ...ing of the construction site from public transport Operation of the scaffolding lift must take place outside the danger zone Keep the hanging load under constant observation from the operat ing positi...

Page 60: ...authorised representative If necessary shutdown and secure the scaffolding lift immediately Carry out a test run and check that the complete travel path is clear The scaffolding lift must immediately...

Page 61: ...ble then the upward travel is only released after the cable was manually tightened On the manual control unlock the EMERGENCY STOP button 1 Ascent Lightly press the UP button 2 and press down after a...

Page 62: ...remain active until they are manually unlocked again turn red button to the right and pull it out 6 4 Interrupting work end of work Move the load down and place on the ground Remove the manual control...

Page 63: ...ree from dirt and contamina tion 8 1 Inspections Inspections before commissioning recurring inspections and in termediate inspections must be carried out according to national regulations During the c...

Page 64: ...afety when handling the machine the person appointed by the operating company is obliged to carry out a daily inspection of certain machine areas parts Defects detected must be immediately reported to...

Page 65: ...ck the safety catch on the load hook Check all limit switches are moving freely DANGER Immediately notify your supervisor if any cracks or loose parts loose screws are discernible Clarify further proc...

Page 66: ...the control lines and mains supply cable for signs of damage Abrasion protection for cables Function check of the manual control Switching mechanism and limit switch Check tighten the firmness of the...

Page 67: ...on twisting device via the load hook with 110 of the permitted load capacity of the winch Move up approx 4 m 13 ft subsequently move down Stop the test load from a greater speed 2nd speed level press...

Page 68: ...eplaced with new bolts at the latest after every second adjustment Set the air gap by turning the adjustment units banjo bolts 2 Make sure that the adjustment is uniform at all points Uniformly tighte...

Page 69: ...heck for operating noises for possible damage to bearings Visual inspection for leakage from the seals Grease for gearboxes Recommendation Filling capacity Change DIVINOL Lithogrease 0 ARAL Lub FD 00...

Page 70: ...rope remove the rope cylinder 5 on the flexible drum guard Unwind the wire rope 1 up to the last two coils Loosen the cable clamp by loos ening the central screw 4 in the main shaft First pull the wir...

Page 71: ...one screw 7a on the non twisting device 7 and fold it to the side Push back the rope wedge 8 Lead the new rope in from above through the rope weight 6 make a loop guide the rope end back and horizont...

Page 72: ...e attached to the rope weight by bolts 7a Replace bolts with spring fastenings from earlier designs The rope wedge must be suitable for the rope diameter 4 5 mm 0 17 in 7 Non twisting device The hook...

Page 73: ...Manual 8 3 5 Rope pulleys Calculating wear Wear is calculated using a calibrated vernier calliper Rope pulley Item No 08176 Wear limit Normal dimension Wear dimension 9 5 mm 11 mm 0 37 in 0 43 in In...

Page 74: ...be checked by a competent person at in tervals of no more than one year refer to the national regulations Inspection after special incidents Load carrying equipment must be subjected to a special chec...

Page 75: ...oubleshooting and fault rectification only to be carried out by persons specially trained and authorized for this If possible before troubleshooting lower the load to the ground Immediately discontinu...

Page 76: ...button Tension the wire rope Refer to Chapter 9 2 3 Wait until the drive motor has cooled down and reduce the load Motors do not gen erate full power Voltage drop of more than 10 Select a supply cabl...

Page 77: ...ded the integrated thermal switch turns off the control cur rent Work can continue after a certain cool down period possibly reduce load Refrain from repeated overheating overloading Otherwise the ser...

Page 78: ...perated Cause The flexible drum guard prevents the wire rope becoming loose on the rope drum when placing the load on the ground The flexible drum guard switches off the control in both directions Act...

Page 79: ...nclination of the rope drum must be adjusted The drive rope drum is set at the factory with an inclination of ap prox 0 5 If however the wire rope should not wind satisfactorily this setting must be c...

Page 80: ...communicated in this operating manual When ordering spare parts please provide the following Type Year of manufacture Serial No Operating voltage Quantity required The nameplate is located on the tro...

Page 81: ...posing of equipment components Drain and dispose of oil grease in an eco friendly way Recycle metal parts Recycle plastic parts Recommendation Contact the manufacturer or commission a specialist compa...

Page 82: ...Name Year of construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued op...

Page 83: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 84: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 85: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 86: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 87: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 88: ...construction Serial number Works number The machine was checked on______________ As a result none the following Defects determined Scope of inspection Outstanding part checks Continued operation is fo...

Page 89: ...GEDA MINI 60 S MAXI 120 S MAXI 150 S Documenting the checks BL068 GB Edition 03 2015 89 90 Assembly and Operating Manual Space for notices Notice entered Name Date Position...

Page 90: ...Documenting the checks GEDA MINI 60 S MAXI 120 S MAXI 150 S Assembly and Operating Manual 90 90 BL068 GB Edition 03 2015 Space for notices Notice entered Name Date Position...

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