GEDA MAXI 120 S, Assembly And Operating Manual

Page: 4 / 90

General Information GEDA
®
MINI 60 S / MAXI 120 S / MAXI 150 S
Assembly and Operating Manual 4 / 90 BL068 GB Edition 03/2015
Chapter Page
4
Transport .......................................................................................................................................... 44
4.1 Inspection on receiving the scaffolding lift................................................................................. 44
4.2 Transportation of the machine .................................................................................................. 44
4.2.1 Transportation by persons ................................................................................................ 44
4.2.2 Transportation using lifting equipment ............................................................................. 45
4.2.1 Transportation using a transportation frame .................................................................... 45
5 Assembly .......................................................................................................................................... 46
5.1 Safety during assembly ............................................................................................................. 46
5.2 Assembly procedure .................................................................................................................. 47
5.3 Assembling scaffolding lift ......................................................................................................... 48
5.3.1 Installing the winch ........................................................................................................... 48
5.3.2 Installing the pivot arms .................................................................................................... 49
5.3.2.1 Pivot arm for the MINI 60 S ........................................................................................................ 49
5.3.2.2 Use with pivot arm mounting ...................................................................................................... 50
5.3.2.3 Universal pivot arm for the GEDA MAXI 120 S/150 S................................................................ 51
5.3.2.4 Pivot arm 300 kg [660 lb] for the GEDA MAXI 150 S ................................................................. 52
5.3.3 Electrical connection of the winch .................................................................................... 54
5.3.4 Assembling the wire rope ................................................................................................. 55
5.4 Securing loading and unloading points ..................................................................................... 56
5.5 Check after assembly and before each operation .................................................................... 58
6 Operation .......................................................................................................................................... 59
6.1 Safety during operation ............................................................................................................. 59
6.1.1 Checks before starting work ............................................................................................. 60
6.2 Operating the Scaffolding Lift .................................................................................................... 61
6.3 Emergency shutdown ................................................................................................................ 62
6.4 Interrupting work – end of work ................................................................................................. 62
7 Dismantling (disassembly) ............................................................................................................. 62
8 Maintenance - Checking - Cleaning ............................................................................................... 63
8.1 Inspections ................................................................................................................................ 63
8.1.1 Documenting the results ................................................................................................... 64
8.1.2 Checks before initial commissioning ................................................................................ 64
8.1.3 Checks after assembly / daily before starting operation................................................... 64
8.1.4 Recurring inspections ....................................................................................................... 64
8.1.5 Checks after extreme weather conditions ........................................................................ 65
8.2 Maintenance schedule .............................................................................................................. 66
8.3 Wear and Function Checks ....................................................................................................... 67
8.3.1 Motor / Motor brake .......................................................................................................... 67
8.3.2 Gearboxes ........................................................................................................................ 69
8.3.3 Checking / replacing the wire rope ................................................................................... 70
8.3.4 Non-twisting device with load hook .................................................................................. 72
8.3.5 Rope pulleys ..................................................................................................................... 73
8.3.6 Check the support elements and attachment devices...................................................... 74
8.3.7 Load carrying equipment .................................................................................................. 74
9 Malfunctions - Diagnosis – Repair ................................................................................................. 75
9.1 Fault table .................................................................................................................................. 76
9.2 Fault rectification ....................................................................................................................... 77
9.2.1 Motor is not producing full output ..................................................................................... 77
9.2.2 Control fuse ...................................................................................................................... 77
9.2.3 Slack rope switch operated .............................................................................................. 78
9.2.4 Wire rope winds on one side ............................................................................................ 79
9.3 Repair ........................................................................................................................................ 80
10 Disposal of the machine .................................................................................................................. 81
11 Summary of instruction plates ....................................................................................................... 81
12 Documenting the checks ................................................................................................................ 82