GE TLE series 600 User Manual Download

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Critical Power

Modifications reserved

Page 41/146

GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020.docx

User Manual

TLE Series 600 & 800 CE S1

TLE Series 800 - Bus bars interconnection

Fig. 5.7.2-2 TLE Series 800

–

Bus bars interconnection

Torque Specifications

BOLT Size (mm): M10

BOLT Torque (N-m): 40

Connection

Description of connection

Bus bars interconnection

L1 Inverter

Interconnection L1 Inverter

1 Bus bar 60/10 x 270 mm

L2 Inverter

Interconnection L2 Inverter

1 Bus bar 60/10 x 270 mm

L3 Inverter

Interconnection L3 Inverter

1 Bus bar 60/10 x 270 mm

L1 Rectifier

Interconnection L1 Rectifier

1 Bus bar 60/10 x 270 mm

L2 Rectifier

Interconnection L1 Rectifier

1 Bus bar 60/10 x 270 mm

L3 Rectifier

Interconnection L1 Rectifier

1 Bus bar 60/10 x 270 mm

N - Neutral

Interconnection N - Neutral

1 Bus bar 100/10 x 270 mm

In/Out Section cabinet

Detail showing bus bars interconnection

M10 Pre Fixed Nut

M10 Flat Washer

M10 Spring Washer

M10x35 Bolt

Bus Bar

Bus bars interconnection

L1 Inverter
L2 Inverter
L3 Inverter
L1 Rectifier

N - Neutral

L2 Rectifier
L3 Rectifier

TLES_800_S1_U

PS connection ca

binets_GE_02GB

Power Section cabinet

Use the dedicated

conductor termination compound.

Example: PENETROX E

manufactured by BURNDY

Summary of Contents for TLE series 600

Page 1: ...e Power Supply GE Consumer Industrial SA General Electric Company CH 6595 Riazzino Locarno Switzerland T 41 0 91 850 51 51 F 41 0 91 850 52 52 www gecriticalpower com imagination at work TLE Series 600 TLES_600 800_S1_UPS_GE_01 TLE Series 800 ...

Page 2: ...ss fuses and Safety rules for battery 20 01 2017 COPYRIGHT 2017 by GE Consumer Industrial SA All rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of GE The illustration...

Page 3: ... GE We trust that the use of the TLE Series 600 800 Uninterruptible Power Supply System developed and produced to the highest standards of quality will give you complete satisfaction Please carefully read the User Manual It contains all the necessary information about the installation of the UPS Thank you for choosing GE Distributed by Your service contact g GE Consumer Industrial SA General Elect...

Page 4: ...mages resulting from the use of the information contained in this document WARNING TLE Series 600 800 is a product for restricted sales distribution to informed partners Installation restrictions or additional measures may be needed to prevent disturbances We recommend that this manual is kept next to the UPS for future references If any problems are encountered with the procedures contained in th...

Page 5: ...E Series 600 800 27 5 2 DELIVERY 28 5 3 STORAGE 28 5 3 1 Storage of the UPS 28 5 3 2 Storage of Battery 28 5 4 PLACE OF INSTALLATION 29 5 4 1 UPS location 29 5 4 2 Battery location 34 5 5 VENTILATION AND COOLING 35 5 6 UNPACKING 36 5 7 INTER CABINET CONNECTIONS 38 5 7 1 Cabinets positioning and interconnection 38 5 7 2 Bus bars interconnection 40 5 7 3 Control cables interconnection 42 5 8 ELECTRI...

Page 6: ...IES 600 800 PARALLEL SYSTEM 121 8 3 1 TLE Series 600 800 Parallel System start up 121 8 3 2 Separate a UPS unit from the Redundant Parallel System 126 8 3 3 Reconnect a UPS unit to Redundant Parallel System 128 8 3 4 Complete Parallel System shut down 130 8 3 5 Restore to normal operation after System shutdown with Load not supplied 131 8 3 6 Restore to normal operation after EPO Emergency Power O...

Page 7: ...curately during Commissioning and Maintenance of the UPS for the following Damaged components squeezed wires and cables or not correctly inserted plugs After removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals in...

Page 8: ...to short between individual or separate battery terminals or to the cabinet or rack Do not lay tools or metal parts on top of the battery and do not lay them where they could fall onto the battery or into the cabinet 3 Disconnect charging source prior to connecting or disconnecting battery terminals Install the battery as shown on the drawing provided with the battery When connecting cables never ...

Page 9: ...ed NOTE Warns the user about important operations or procedures described in this manual Safety symbols When the text includes one or more of the following symbols that means exist a potentially hazardous situations Please remind the meaning of each symbol CAUTION Related to all the potentially hazardous situations which may result in injury DANGER OF PARTS ELECTRICALLY LIVE Related to all the sit...

Page 10: ...TLE Series 600 General view l Fig 2 1 4 Connectivity Rack Fig 2 1 3 Control panel Fig 2 1 5 Manual switch Q1 UPS Output Fig 2 1 2 TLE Series 600 General view with open doors TLES_UL_7500_S1_UPS_GE_02 SNMP CI E P O E P O J35µP XA 1 2 TLES_160 400_S1_Customer interface CI_SNMP_XA_01 TLES_UL_1000_S1_Switch Q1_01 Q1 0 OFF I ON TLES_UL_750_S1_UPS_GE_03 EPO EPO 1 2 Q1 0 OFF I ON ...

Page 11: ...s for Mains input and Load output connection 2b Bottom opening for input and output of connecting cables for External Battery connection 3 Bus bars for Mains input and Load output 4 Bus bars for External Battery connection CI Customer Interface Board see Fig 2 1 4 CR Connectivity Rack J35µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for Pa...

Page 12: ...LE Series 800 General view l Fig 2 2 4 Connectivity Rack Fig 2 2 3 Control panel Fig 2 2 5 Manual switch Q1 UPS Output Fig 2 2 2 TLE Series 800 General view with open doors TLES_800_S1_UPS_GE_02 SNMP CI E P O E P O J35µP XA 1 2 TLES_160 400_S1_Customer interface CI_SNMP_XA_01 TLES_UL_1000_S1_Switch Q1_01 Q1 0 OFF I ON TLES_800_S1_UPS_GE_03 EPO EPO 1 2 Q1 0 OFF I ON ...

Page 13: ...bles for Mains input and Load output connection 2b Bottom opening for input and output of connecting cables for External Battery connection 3 Bus bars for Mains input and Load output 4 Bus bars for External Battery connection CI Customer Interface Board see Fig 2 2 4 CR Connectivity Rack J35µP Serial port RS232 for IMV protocol Q1 UPS Output switch RPA RPA board Redundant Parallel Architecture for...

Page 14: ...han any other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment High Efficiency Thanks to type Advanced Neutral Point Clamped three level IGBT technology TLE Series 600 800 guarantees a high overall performance Intelligent Energy Management IEM combined with RPA results in the most cost efficient and reliable UPS solution in...

Page 15: ...unctions eliminating all single points of failure The decentralised bypass offers great ﬂexibility to up or down grade the system in case future needs might change TLE Series 600 800 BEST IN CLASS EFFICIENCY High efficiency in double conversion mode up to 96 5 and eBoost operation mode up to 99 High efficiency at partial and reduced loads for cost benefits in operating conditions Higher efficiency...

Page 16: ...s to modulation strategy applied to IGBT bridge the rectifier provides clean input power in terms of low THDi and unity power factor Inverter The Inverter converts the DC voltage into a three phase AC voltage with constant amplitude and frequency which is completely independent and isolated from the AC input voltage Automatic Bypass The Automatic Bypass consists of a static semiconductor switch SS...

Page 17: ...le the Load is normally powered through the Automatic Bypass When the Mains Voltage is detected out of the prescribed tolerances the Load is automatically transferred to the Inverter When the Mains recovers the Load returns to the Automatic Bypass after a variable time defined by the control unit Fig 4 2 2 1 Block diagram eBoost Operation Mode The eBoost Operation Mode can be used for single units...

Page 18: ... When a Battery low warning occurs on a unit not necessary to support the present Load this unit will shut down after a timeout period selectable The Load is shared between the other units As the warning occurs on one unit necessary to support the present Load the system starts the stop operation timeout selectable The Load will shut down at the end of the stop operation time period 4 2 4 Mains Re...

Page 19: ...r recovers or the overload or short circuit condition is corrected the Load will be automatically transferred back to the Inverter If the UPS is unable to return to normal mode following an automatic transfer to Bypass mode an alarm condition will be initiated In case of RPA Parallel System Each unit has its own internal Bypass These units are continuously exchanging information enabling all of th...

Page 20: ...common control circuitry see Fig 4 3 1 1 Parallel units for power capacity Several units can be paralleled in order to achieve output power greater than the maximum power of a single unit The maximum total power shared between the paralleled units is equal to the total installed nominal power In the event of a failure of one unit the power supplied by the UPS system becomes insufficient and the Lo...

Page 21: ...municates with all other modules in order to act or react if necessary adapting to the new conditions 4 3 4 Synchronization All units are identical but one unit is arbitrarily selected as the reference and all the other units synchronize to this unit which in turn synchronizes to the Mains Bypass voltage as long as the latter is within tolerances In case of reference failure another unit in the Pa...

Page 22: ...f UPSs required to maintain a reliable supply to the critical load Then an efficiency optimization algorithm determines the best UPS configuration in order to maintain the running UPS in their highest efficiency operating region Energy losses are reduced by switching the inverter section of one or more units to a stand by state The critical load is fed by the remaining units operating in double co...

Page 23: ...they must be prepared in advance before the installation The installation must be performed only with the UPS system completely shut down The AC Rectifiers input power 4 must be the same with clockwise phase rotation for each unit Each Rectifier must be set for the same floating DC voltage and the same Battery current limitation It is mandatory to install the fuses MCB 6 on each line connecting th...

Page 24: ... identification label 4 6 WARRANTY GE operating through its authorised agents warrants that the standard products will be free of defects in materials and workmanship for a period as per contract specifications NOTE This warranty does not cover failures of the product which result from incorrect installation misuse alterations by persons other than authorised agents or abnormal working conditions ...

Page 25: ...wer in compliance with environment protection recommends to the User that the UPS equipment at the end of its service life must be recovered conforming to the local applicable regulations BATTERY DISPOSAL This product contains a battery that cannot be disposed of as unsorted municipal waste in the European Union See the product documentation for specific battery information The battery is marked w...

Page 26: ...npacked UPS Forklift The UPS may be lifted with a forklift in upright position Take note of the centre of gravity marked on the package Crane Fig 5 1 2 Position of the carrying belts when moving the unpacked UPS WARNING Check for sufficient floor and elevator loading capacity Transport UPS only in upright position Do not stack other package on top of the UPS Crane If the UPS has to be lifted by cr...

Page 27: ...bs sq ft Dimensions and weights TLE Series 800 Dimensions WxDxH 3420 x 865 x 1905 mm 134 65 x 34 06 x 75 00 inches Weight Total UPS 2380 kg 5248 lbs Power Section cabinet 1650 kg 3638 lbs In Out Section cabinet 730 kg 1610 lbs Floor loading total UPS 805 kg m2 165 lbs sq ft NOTE The weight of each single piece is marked outside the package 34 06 865mm 63 39 1610 mm 75 00 1905mm 118 12 3000 mm 54 7...

Page 28: ...nd with a temperature range not exceeding 25 C 13 F to 55 C 131 F In case the battery is included please refer to Section 5 3 2 Some important functions of the UPS such as the customized functions are defined by parameters stored in a RAM memory A small backup Battery located on the Control Unit board supplies the RAM If the storage time of the UPS exceeds 1 year these functions should be verified...

Page 29: ... life Potential consequences are explained in Section 11 1 4 read and understand them The TLE Series 600 800 UPS can radiate radio frequency energy Although some RFI Radio Frequency Interference filtering is inherent to the UPS there is no guarantee that the UPS will not influence sensitive devices such as cameras and monitors that are positioned close by If interference is expected the UPS should...

Page 30: ...abinet Fig 5 4 1 3 TLE Series 600 800 Removing the two bases reinforcement from the UPS cabinet Power Section cabinet WARNING It s MANDATORY REMOVE the two bases reinforcements A after installing the UPS and before the start up See Fig 5 4 1 3 For any subsequent moving of the UPS cabinet is MANDATORY to re install the two bases reinforcement A A TLES_600 800_S1_UPS moving_01 E PO 1 2 A TLE Series ...

Page 31: ...ngs when choosing the placement of the UPS These openings are covered with a protective plate TLES_600_S1_UPS view top_01GB FRONTAL SIDE 1640mm 64 57 3000 mm 118 12 700 mm 27 56 750 mm 29 53 865 mm 34 06 64 mm 2 52 51 mm 2 00 35 mm 1 38 200 mm 7 88 425 mm 16 73 Power Section cabinet In Out Section cabinet TLES_800_S1_UPS view top_01GB FRONTAL SIDE Power Section cabinet In Out Section cabinet 2060 ...

Page 32: ...g and normally does not require to be bolted to the floor The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor Fig 5 4 1 9 TLE Series 600 UPS cabinet floor fixing points TLES_UL_750 1000_S1_UPS fixing_01 Power Section cabinet In Out Section cabinet 750 mm 29 53 60 mm 2 37 865 mm 34 06 54 mm 2 13 TLES_600_S1_UPS fixing_02 FRONTAL SIDE 700 mm 27 56 ...

Page 33: ...to place the UPS modules in sequence of their numbers marked on the packing If the units are positioned side by side the side panels must be mounted on all units TLES_800_S1_UPS view top_01GB FRONTAL SIDE Power Section cabinet In Out Section cabinet 750 mm 29 53 60 mm 2 37 865 mm 34 06 54 mm 2 13 700 mm 27 56 700 mm 27 56 60 mm 2 36 1275 mm 50 19 3420 mm 134 65 325 mm 12 80 100 mm 3 94 100 mm 3 94...

Page 34: ...he life of valve regulated batteries will be reduced by 50 for each additional 10 C 18 F that the Battery ambient temperature is above 25 C 77 F The Battery System associated with larger UPS is usually either rack mounted or installed in multiple Battery Cabinets Installation and assembly must be made according to the local standards and Battery System manufacturer s recommendations The Battery Ci...

Page 35: ... overheating of the UPS the available air intake flow rate must exceed the total air exhaust flow rate requirement of the UPS system Contact your Dealer or the nearest Service Centre for appropriate solutions The below table indicates the heat dissipation at full Load at PF 0 9 1 and charged Battery up to 1000 m 3280 ft altitude for cooling air 25 C 77 F to 30 C 86 F UPS model Losses Cooling air f...

Page 36: ...ore consulting a Service Centre Fig 5 6 1 ShockWatch device Fig 5 6 2 TiltWatch device NOTE Be aware of the heavy weight of the UPS pay attention when moving the UPS cabinet Take care not to damage the UPS when moving by forklift Included in the delivery you can find the following parts An accessories bag Air inlet grids which must be mounted on the bottom of the cabinet UPS with the screws includ...

Page 37: ...al from falling into UPS WARNING It s MANDATORY TO REMOVE the PROTECTIVE FOIL but only just before the first start up of the UPS as indicated in the appropriate label The removal of the PROTECTIVE FOIL should be performed only by a GE FIELD SERVICE ENGINEER TLES_UPS Protective foil_01GB PROTECTIVE FOIL to remove as indicated in the label PROTECTIVE FOIL to remove as indicated in the label PROTECTI...

Page 38: ...nto two cabinets Power Section cabinet and In Out Section cabinet Align them together with the Power Section cabinet on the left side cabinet with Control Panel See Fig 5 7 1 1 Pay attention that no loose cables are trapped when pushing the cabinets together Once finally positioned the two cabinets have to be connected together with power and control wiring Refer to Section 5 7 2 and 5 7 3 8 Bolt ...

Page 39: ...with the Power Section cabinet on the left side cabinet with Control Panel See Fig 5 7 1 2 Pay attention that no loose cables are trapped when pushing the cabinets together Once finally positioned the two cabinets have to be connected together with power and control wiring Refer to Section 5 7 2 and 5 7 3 8 boltsM6x12 Fixing type 2 375 mm 14 77 Fixing type 3a 6 boltsM6x12 100 mm 3 94 Fixing type 1...

Page 40: ...Inverter 1 Bus bar 60 10 x 270 mm L3 Inverter Interconnection L3 Inverter 1 Bus bar 60 10 x 270 mm L1 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm L2 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm L3 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm N Neutral Interconnection N Neutral 1 Bus bar 100 10 x 270 mm Bus bars interconnection L1 Inverter L...

Page 41: ...3 Inverter 1 Bus bar 60 10 x 270 mm L1 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm L2 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm L3 Rectifier Interconnection L1 Rectifier 1 Bus bar 60 10 x 270 mm N Neutral Interconnection N Neutral 1 Bus bar 100 10 x 270 mm In Out Section cabinet Detail showing bus bars interconnection M10 Pre Fixed Nut M10 Flat Washer M10 ...

Page 42: ...32 poles Power Section cabinet In Out Section cabinet 3 XTR2A Connector Power Section cabinet In Out Section cabinet XTR2 Connector Fig 5 7 3 2 Connection of hearting connectors HAN connectors NOTE All these connections must be performed by QUALIFIED SERVICE PERSONNEL only Proper dressing needs to be done for each cable assembly in order to reduce the stress All the cables must be sufficiently at ...

Page 43: ... In Out Section cabinet H9 LEM H10 Power Section cabinet In Out Section cabinet H10 LEM H11 Power Section cabinet In Out Section cabinet H11 LEM H13 Power Section cabinet In Out Section cabinet H13 LEM H14 Power Section cabinet In Out Section cabinet H14 LEM H15 Power Section cabinet In Out Section cabinet H15 LEM In Out Section cabinet Power Section cabinet TLES_600_S1_UPS connection cabinets_GE_...

Page 44: ... Power Section cabinet In Out Section cabinet XTR2 Connector Fig 5 7 3 5 Connection of hearting connectors HAN connectors NOTE All these connections must be performed by QUALIFIED SERVICE PERSONNEL only Proper dressing needs to be done for each cable assembly in order to reduce the stress All the cables must be sufficiently at least 10cm 4 away from all live parts Cable binders used to support the...

Page 45: ... In Out Section cabinet H9 LEM H10 Power Section cabinet In Out Section cabinet H10 LEM H11 Power Section cabinet In Out Section cabinet H11 LEM H13 Power Section cabinet In Out Section cabinet H13 LEM H14 Power Section cabinet In Out Section cabinet H14 LEM H15 Power Section cabinet In Out Section cabinet H15 LEM XTR2A XTR2A XTR2A connector H9 10 11 H13 14 15 The cables must be fixed and do not t...

Page 46: ...ifier Bypass Fig 5 8 1 1 Common mains input Rectifier Bypass The same power source is to be used for both Bypass supply and Rectifier input input F3 Bear in mind that when the Mains fuses are opened there is a supply failure to the Rectifier as well as to the Automatic Bypass and Manual Bypass switch only if provided by customer In this case the interconnection links BR1 BR2 and BR3 on the input b...

Page 47: ... causing the neutral current to be higher than the phase current Avoid to run the input cables in parallel with the output cables to prevent them from noise induction The three phase Mains power supply must be symmetrical with respect to earth due to the existence of voltage surge protection devices inside the UPS The connection of the Battery to the UPS must be protected with fuses or similar dev...

Page 48: ...00 3 x 1250A 3 x 1250A 3 x 1250A 2000A 2 x FKN36NT125SF 1000A 2 1 MCCB can be supplied by GE 2 setting value Ir overload protection Two parallel battery strings Cables section mm2 A B C D K IEC 60950 1 Local Standard and cables installation disposal shall be applied UPS model A B C D K TLE Series 600 3 x 3x185 2x150 4 x 3x185 4 x 3x185 2x150 2 x 2x 2x240 240 TLE Series 800 3 x 3x240 2x185 4 x 3x24...

Page 49: ...equirements Typical examples for the connection of the TLE Series 600 800 Single UPS with Common Mains Input for Rectifier Bypass Single UPS with Separate Mains Input for Rectifier Bypass Connect a single input Neutral to Bypass Mains inside the UPS common Neutral for Bypass and Rectifier UPS Parallel System with Common Mains Input Rectifier Bypass ...

Page 50: ...46 GE_UPS_OPM_TLE_SCE_M60_M80_1GB_V020 docx User Manual TLE Series 600 800 CE S1 UPS Parallel System with Separate Mains Input for Rectifier Bypass Connect a single input Neutral to Bypass Mains inside the UPS common Neutral for Bypass and Rectifier ...

Page 51: ... cabinets containing input output transformers etc the earth must be connected to the UPS main earth Once the power cables have been connected re install the internal safety shields and close the cabinets by re installing all external panels TLE Series 600 Access to the bus bars for the cable connections Fig 5 9 1 TLE Series 600 Access to connection bus bars To access Input Output and Battery conn...

Page 52: ...the plates G H NOTE For UPS correct operation the input utility phase rotation must be clock wise NOTE Drill the cover plate E F appropriate holes for cable entry See drawing 1 for details The holes must be drilled with the cover plate E F G H removed from the UPS to avoid metal dust falling in the connection bars area E Please remove the plates E F G H before drilling any wholes It s MANDATORY RE...

Page 53: ...ted to bus bars using M12 bolts The bolts of the connection cables must be tightened with a torque wrench at 60 Nm Fig 5 9 4 TLE Series 600 800 Power connection configuration bus bars with bottom cable entry Position of the bus bars for cables input from the top of the UPS Q1 Top entry cables Utility input Load output Load L3 Load L2 Load L1 BR3 BR2 BR1 L3 2 L2 2 L1 2 L3 1 L2 1 L1 1 N N TLE Series...

Page 54: ...he configuration of the TLE Series 600 800 is with top cable entry as standard It is possible to configure the bus bars with bottom cable entry see Fig 5 9 6 Battery connection cables are connected to bus bars using M10 bolts The bolts of the connection cables must be tightened with a torque wrench at 40 Nm Fig 5 9 6 TLE Series 600 800 Battery connection configuration bus bars with top or bottom c...

Page 55: ...pole of the battery PE Battery cabinet ground Bolt Size Torque M10 40 Nm DANGER Before closing the External Battery Fuses verify for correct polarity of the External Battery connection NOTE To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel conduit This UPS is only designed to...

Page 56: ... Neutral Bypass NOTE In this case the interconnection links BR1 BR2 and BR3 on the input bus bars MUST BE REMOVED See Fig 5 9 2 2 Output Load L1 Load phase L1 L2 Load phase L2 L3 Load phase L3 N Load Neutral PE Load Ground External Battery connection Positive pole of the battery Negative pole of the battery PE Battery cabinet ground Bolt Size Torque M10 40 Nm DANGER Before closing the External Bat...

Page 57: ... is equipped with an input bypass transformer the secondary of the transformer must be wye configured with neutral solidly grounded Installation notices in case of power connection with Separate Mains Input Fig 5 9 2 2 TLE Series 600 Interconnection links BR1 BR2 and BR3 NOTE For separate Bypass and Rectifier input configuration the interconnection links BR1 BR2 and BR3 MUST BE REMOVED see Fig 5 9...

Page 58: ...pole of the battery PE Battery cabinet ground Bolt Size Torque M10 40 Nm DANGER Before closing the External Battery Fuses verify for correct polarity of the External Battery connection NOTE To meet standards concerning electromagnetic compliance the connection between the UPS and external Battery must be done by using a shielded cable or suitable shielded steel conduit This UPS is only designed to...

Page 59: ... Neutral Bypass NOTE In this case the interconnection links BR1 BR2 and BR3 on the input bus bars MUST BE REMOVED See Fig 5 9 4 2 Output Load L1 Load phase L1 L2 Load phase L2 L3 Load phase L3 N Load Neutral PE Load Ground External Battery connection Positive pole of the battery Negative pole of the battery PE Battery cabinet ground Bolt Size Torque M10 40 Nm DANGER Before closing the External Bat...

Page 60: ... is equipped with an input bypass transformer the secondary of the transformer must be wye configured with neutral solidly grounded Installation notices in case of power connection with Separate Mains Input Fig 5 9 4 2 TLE Series 800 Interconnection links BR1 BR2 and BR3 NOTE For separate Bypass and Rectifier input configuration the interconnection links BR1 BR2 and BR3 MUST BE REMOVED see Fig 5 9...

Page 61: ...tic As the inverter output filter exhibits a predominantly capacitive characteristic it may provide some degree of reactive power compensation when combined with lagging power factor loads Conversely depending on the load type and level the UPS input characteristic may exhibit a leading power factor in eBoostTM Operation Mode Please contact your Service Centre for more information NOTE If an emerg...

Page 62: ...Operation Mode is automatically disabled Fig 5 9 6 1 TLE Series 600 800 Power connection for UPS utilized as frequency converter In order to avoid improper operation only the Rectifier input should be powered L1 1 L2 1 and L3 1 Fig 5 9 1 1 and Fig 5 9 3 1 therefore BR1 BR2 and BR3 on the input bus bars MUST BE REMOVED see Fig 5 9 2 2 and Fig 5 9 4 2 Special care must be taken in choosing the Fuse ...

Page 63: ... same for all units of the Parallel System no phase shift allowed between units NOTE It is strongly recommended that no transformers automatic circuit breakers or fuses should be inserted between the unit s output and the Load common bus bars However it is recommended that a disconnection or isolation switch is installed in order to totally isolate a unit if needed Verify that power wiring and con...

Page 64: ...n this way communication is maintained between units in case one of the control cables should fail or be accidentally damaged or disconnected The standard length of the control bus cable between two parallel units is 12m 40 ft The maximal overall length of bus connection between the first and the last unit should not exceed 90m 295 ft Verify that control wiring run in an individual separate steel ...

Page 65: ...Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION ON see Fig 5 10 2 2 Fig 5 10 2 3 Bus connection on intermediate units Intermediate units of a RPA Parallel System On the two boards P13 P14 IM0222 Bus Interface Board of the intermediate units of a Parallel System the switches SW1 1 2 3 4 5 6 MUST BE IN POSITION OFF see Fig 5 10 2 3 J2 J1 J2 J1 B A J1A 1 J1B 1 1 2 3 SW1 4 5 6 O N TLE...

Page 66: ...nnection The communication bus cable connectors are placed on the two boards P13 P14 IM0222 Bus Interface Board see Fig 5 10 3 1 and 5 10 3 2 Fig 5 10 3 3 View electronic module on intermediate unit Control bus cables connection Plug the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 on the connectors J1A J2A and J1B J2B placed on the two boards P13 P14 IM0222 Bus Interface Board Fix the communica...

Page 67: ...G THEM from the two boards P13 P14 IM0222 Bus Interface Board For reliability reasons the cables J1A J2A 1 2 3 4 5 and J1B J2B 1 2 3 4 5 connecting the units should be run in separated protected conduits as indicated in Fig 5 10 3 4 and 5 10 3 5 separated from the power cables It is important that the cable J1A J2A 1 2 3 4 5 must be the same length as cable J1B J2B 1 2 3 4 5 WARNING Connection and...

Page 68: ...rminals 2 5mm2 Fig 5 11 1 XA terminal block for EPO command connection When opened this contact causes the immediate opening of the Contactors K6 and K7 as well as the shut down of Rectifier Inverter and Static Switch NOTE This procedure could imply a Load shut down In a Parallel System a separate NC Normally Closed contact must be connected individually to each unit Fig 5 11 2 XA EPO Emergency Po...

Page 69: ...r Off has been activated the system must be restored as follows Realise the push button EPO Emergency Power Off contact on XA EPO 1 EPO 2 is closed again Perform the Inverter OFF command from the screen Commands 1 Inverter OFF see User Manual to Section 7 5 In case of a Parallel System perform the Inverter OFF command from the screen Commands 1 Inverter OFF of each unit connected on the Parallel B...

Page 70: ...ntrol Panel positioned on the UPS front door acts as the UPS user interface Main features LCD Touch screen colour graphic display See Chapter 7 Multilanguage communication interface English German Italian Spanish French Finnish Polish Portuguese Czech Slovenian Chinese Swedish Russian and Dutch Synoptic diagram indicating UPS status Command keys and parameters setting UPS status control LED ...

Page 71: ...grammed to meet customer needs by changing parameters Operation commands of the UPS 7 1 HOME SCREEN Fig 7 1 1 LCD screen The LCD screen after 5 minutes of inactivity shuts down the backlight To reactivate it it is sufficient to press any keys mentioned to Section 7 1 1 If the keypad remains inactive for 5 minutes or longer during the viewing of a screen such as MEASURES EVENTS SETUP RPA Parallel S...

Page 72: ...tion 7 2 EVENTS Shows in chronological order all the events occurred alarms messages commands handling etc See Section 7 3 SETUP Allows the user to customize some UPS functions to specific requirements and to view UPS identification data See Section 7 4 COMMANDS Allows the user to execute UPS operation commands See Section 7 5 RPA Parallel System Shows the status of operation of the RPA Parallel S...

Page 73: ...ey yellow colour Key for disabling the Service Key procedure Used only by the Service Centre LEDS UPS STATUS LED LOAD PROTECTED green colour When lit indicates that the UPS is functioning correctly and the Load is system protected Load supplied either from inverter or from Automatic Bypass in case of eBoost Operation Mode When blinking indicates that a regular maintenance service is needed SERVICE...

Page 74: ...mminent inverter stop default parameter 3 min and the consequent Load shut down as result of The battery is fully discharged and the Load cannot be transferred on Mains Overtemperature or overload condition 102 and the Load cannot be transferred on Mains Bypass Data regarding Bypass See Section 7 2 Rectifier Data regarding Rectifier See Section 7 2 Load output Data regarding Load See Section 6 2 B...

Page 75: ...1GB_V020 docx User Manual TLE Series 600 800 CE S1 Examples of typical scenarios in the Synoptic Diagram Load supplied by Inverter Load supplied by Automatic Bypass eBoost Operation Mode Load supplied by Battery IEMi Operation Mode unit on line IEMi Operation Mode unit stand by ...

Page 76: ...ameters like AC DC and various statistics In this mode the keys perform the following functions Return to HOME screen Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen Battery Shows the scr...

Page 77: ...me Total operating time of the UPS on battery in hours BATTERY DISCHARGE COUNTER Residual Charge Level The number of discharges combined with the percentage of the available residual battery capacity at the time utility power is restored Battery charger status Battery charge status Off Float Boost RECTIFIER SCREEN Frequency The input frequency of the Rectifier Voltage L1 Voltage L2 Voltage L3 3 ph...

Page 78: ...ven days Bypass quality index The statistic evaluation in 100 good 0 bad of the Bypass mains Status Bypass status Bypass free Bypass blocked INVERTER SCREEN Frequency The output frequency of the Inverter Voltage L1 Voltage L2 Voltage L3 3 phase output voltage PHASE NEUTRAL Status The synchronization status of the Inverter with respect to Mains Synchronized Not synchronized Temperature XXX indicate...

Page 79: ...ing time for the Inverter in hours UPS operation time Total operating time for the UPS in hours eBoost operation time Total operating time for the UPS in eBoost Operation Mode in hours This counter is displayed only when eBoost Operation Mode is available option IEMi operation time Total operating time for the UPS in IEMi Operation Mode in hours This counter is displayed only when IEMi Operation M...

Page 80: ... the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Return to HOME screen Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen User Events Shows the screen Service Events Reserved for the Service Cent...

Page 81: ...ssigned to an event Nr 511 is the more recent Nr 1 is the first Data DD MM YYYY Exact hour of the moment when the event occurred HH MM SS thousandth Number of standard GE code of the event Explicit text describing the event in the selected language SCREEN SERVICE LOG Service Log Chronologically view 5 events per screenshot with service related info Event characteristic Number chronologically assig...

Page 82: ...CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JA 4007 BUS JB CRC FAILURE The parallel communication bus system is subject to high errors rate on channel JB 4008 BUS JA FAILURE There is an interruption in the channel JA of the parallel communication bus system 4009 BUS JB FAILURE There is an interruption in the channel JB of the parallel communication b...

Page 83: ...vel depending setting parameters Battery test is stopped 4121 HIGH DC RIPPLE A high ripple is present in the battery voltage 4125 HIGH DC LINK VOLTAGE Detection of high voltage on the DC link The rectifier booster and inverter will switch off for protection purposes The rectifier may only be switched on again if the DC Link s voltage value falls below 430V 4126 4th LEG CONTROL SATURATION Imax The ...

Page 84: ...vertemperature Elapsed stop operation time Inverter shut down With Mains OK Load is transferred on Mains 4308 DC FUSES FAILURE Blown input DC fuse s F1 of the Inverter Inverter cannot be started as long as present 4309 DRIVER FAILURE An abnormal condition has been detected on one or more power modules of the Inverter temperature or overcurrent Inverter shut down and cannot be started as long as th...

Page 85: ...d Inverter is switched OFF It can be restarted manually after recovery of the alarm condition 4421 K3 OPENING FAILURE K3 not open despite an opening command Be aware the DC Capacitors could remain charged 4520 NO INVERTER POWER The Load supplied by Mains exceeds the Inverter power The Load remains supplied by Mains until the alarm stays ON 4522 FAN FAILURE The Fan Control Board indicates a malfunc...

Page 86: ... minutes 4700 DC LOW Battery voltage is at the lowest limit Inverter will remain Off until the battery voltage reaches the value in parameter 4701 POWER SUPPLY BOARD FAILURE Detection of a failure on the Power Supply Board in particular from the DC supply Can be enabled or disabled with respective parameter 4702 LOSS OF REDUNDANCY A time of lost redundancy superior than specified in respective par...

Page 87: ...ed settings 4124 MANUAL AUTOMATIC BOOST CHARGE STOP The automatic boost charge has finished The battery s voltage will return to the maintenance value A manually activated boost charge will finish if it is manually interrupted the initial timer setting has expired or the rectifier is not functioning correctly Alarm 4140 The battery voltage will return to the maintenance value 4144 BOOSTER ON The b...

Page 88: ... 4561 LOAD OFF Push button Load Off on the UPS Control Panel has been pressed with the output circuit switch Q1 closed 4562 DETOUR ON The auxiliary contact indicates that Manual Bypass Q2 was closed 4564 DETOUR OFF The auxiliary contact indicates that Manual Bypass Q2 was opened 4567 COMMAND LOAD ON MAINS The control unit received a command to transfer the Load on Mains 4568 COMMAND LOAD ON INVERT...

Page 89: ...eration Mode will be temporarily inhibited 4609 eBoost INHIBITED LOW LOAD eBoost Operation Mode inhibited due to minimal load not reached 4699 BATTERY TEST IMPOSSIBLE Automatic Battery Test is not possible due to No Mains Rectifier or Bypass Battery not fully charged Load is below 10 or above 80 Test is postponed for 1 week 4763 REMOTE CONTROL ON Inverter can be started or shut down by remote cont...

Page 90: ...sible without password protection In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Shows the main screen EVENTS See Section 7 3 Return to HOME screen Shows the main screen COMMANDS See Section 7 5 Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen User Shows the screen Serv...

Page 91: ...are XON standing for the XON XOFF protocol or None standing for any protocol PRINTER COMMANDS By using the keys MEASURES ALARMS PARAMETERS ALL it is possible to print selected data NOTE Please configure your printer with the following parameters 115200 None 8 2 None 115200 bauds sec no parity 8 bits 2 stop bits no Handshake DISPLAY SCREEN Date You can adjust the date of the real time clock existin...

Page 92: ...he value is No the UPS is normally operating in VFI double conversion mode at all times When the UPS is in eBoost Operating Mode the eBoost LED is ON green light NOTE The configuration of the activation schedule can only be updated when eBoost Operation Mode is disabled Enabled No DAY For the weekdays from Monday to Sunday the edit mode edit day allows to define time intervals when the UPS is oper...

Page 93: ...value NOTE To avoid undesired eBoost Operation Mode verify Date and Time eBoost screen how many hours of eBoost Operation Mode have been selected for each day of the week NOTE The eBoost Operation Mode will become active only if the Load is supplied from the Inverter eBoost Operation Mode is only possible if the UPS load exceeds a minimum threshold default 10 of the rated capacity In case no load ...

Page 94: ...est of all Inverters in the system at least 1 minute of normal operation must be programmed during the week the Yes No parameter is automatically disabled if this condition is not satisfied In case this minimum time in normal VFI operation is not respected the IEMi Operation Mode will be disabled If the value is No the UPS is operating in normal VFI double conversion mode at all times When the UPS...

Page 95: ... many hours of IEMi Operation Mode have been selected for each day of the week NOTE For IEMi Operation Mode to become active a manual Inverter start is required at start up and after a System shutdown reset TOUCH SCREEN This screen permits the adjustment Calibrate key of the LCD s Touch Screen sensitivity IDENTIFICATION SCREEN ID Number of UPS in the RPA Parallel System 0 for single unit Model UPS...

Page 96: ...ws the user to execute UPS operation commands In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Return to HOME screen Shows the operating status of the RPA PARALLEL SYSTEM See Section 7 6 Key to reset general alarm and buzzer Shows the screen Commands 2 Shows ...

Page 97: ...ching ON command NOTE When eBoost Operation Mode or IEMi Operation Mode is enabled control of Inverter status and selection of the feed path is done autonomously by the UPS control logic Therefore Inverter ON Inverter OFF commands are disabled when eBoost Operation Mode or IEMi Operation Mode is enabled Inverter OFF Inverter switching OFF command This command is also used as EPO Emergency Power Of...

Page 98: ...odule shutdown status Shows the Module shutdown status ACTIVE NOT ACTIVE System shutdown System shutdown Load Off command for an RPA Parallel System ATTENTION THIS COMMAND WILL IMMEDIATELY DISCONNECT THE LOAD System shutdown cannot disconnect the RPA Parallel System from the Load with Q2 only if provided by customer closed For the RPA Parallel System If System shutdown is pressed on one unit conne...

Page 99: ...zer TEST Acoustical alarm test acoustical alarm should be always activated Module shutdown procedure Guides throught the procedures to shutdown a single UPS or a RPA Parallel System unit Attention For a single UPS this implies the load disconnection Module start up procedure Guides throught the procedures to start up the UPS System on bypass Function not enabled Battery Charger Function not enable...

Page 100: ...some information on the RPA Parallel System In this mode the keys perform the following functions Shows the main screen MEASURES See Section 7 2 NOTE During IEMi Operation Mode the Percent Load information is computed based on on line units only Shows the main screen EVENTS See Section 7 3 Shows the main screen SETUP See Section 7 4 Shows the main screen COMMANDS See Section 7 5 Return to HOME scr...

Page 101: ... unit of the RPA System Parallel Input Mains status for RECT Rectifier and BYP Bypass Battery status for CHRG Battery Charger green colour On grey colour Off Q1 Load output switch Q2 Manual Bypass switch only if provided by customer Open Open Closed Closed Examples of the main RPA Parallel System unit status situations UPS with Load supplied by Inverter or On line UPS in IEMi Operation Mode UPS wi...

Page 102: ... by step instructions given below However we recommend that at least the initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LEDs on the panel and correct voltage and current measurements before you proceed to the next step If you encounter any problems during the following procedures you should not continue but contact GE Global Ser...

Page 103: ...ens are fixed in their position The switch Q1 UPS Output is open Pos O and the External Battery Protections must be open Pos O Q1 UPS Output switch LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD on UPS LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command System shutdown Command System shutdown RESET 1...

Page 104: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 105: ...or cell 386 424 cells x 1 41Vdc 545 600Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 386 cells x 1 41Vdc 545 600 Vdc Open Battery without boost charge 2 23Vdc for cell 244 268 cells x 2 23Vdc 545 600Vdc Open Battery with boost charge 2 23 2 35 boost charge Vdc for cell 244 254 cells x 2 23Vdc 545 573 566 600 Vdc Recharge Current Maximum Battery Recharge Current Max 20 of b...

Page 106: ... Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 4 Insert the inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypass ...

Page 107: ...SHUTDOWN Load is disconnected from UPS Rectifier and Inverter are shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the UPS by opening the External Battery Protections NOTE Before performing the next procedure wait 5 minutes for DC Link Capacitors discharge Use the MEASURES Rectifier s...

Page 108: ... MUST BE CLOSED External Battery Protections MUST BE DISCONNECTED If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown Restore the command System shutdown through the screen Commands 1 System shutdown RESET Th...

Page 109: ...OTE Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 3 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypa...

Page 110: ...s MUST BE DISCONNECTED If eBoost option is available make sure that eBoost Operation Mode is disabled before starting this procedure View of the Synoptic Diagram after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains lit 2 Perform the Inverter OFF command Perform th...

Page 111: ...OTE Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit The Load is automatically transferred from Automatic Bypa...

Page 112: ...olators are open Open the front door and make sure that All the connections to the input output terminals or bus bars of the UPS have been made correctly The safety screens are fixed in their position The switch Q1 UPS Output is open Pos O and the External Battery Protections must be open Pos O Q1 UPS Output switch LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charg...

Page 113: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 114: ...or cell 386 424 cells x 1 41Vdc 545 600Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 386 cells x 1 41Vdc 545 600 Vdc Open Battery without boost charge 2 23Vdc for cell 244 268 cells x 2 23Vdc 545 600Vdc Open Battery with boost charge 2 23 2 35 boost charge Vdc for cell 244 254 cells x 2 23Vdc 545 573 566 600 Vdc Recharge Current Maximum Battery Recharge Current Max 20 of b...

Page 115: ...holder 3 Connect the Battery to the UPS by closing the External Battery Protections NOTE Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 4 Insert the inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the...

Page 116: ...m UPS Rectifier and Inverter are shut down and all contactors are opened LED 1 Rectifier and LED 2 Inverter are OFF LED ALARM is lit 2 Open Q1 UPS Output switch Pos O 3 Disconnect the Battery from the UPS by opening the External Battery Protections NOTE Before performing the next procedure 4 wait 5 minutes for DC Link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC lin...

Page 117: ...lowing status Q1 UPS Output switch MUST BE CLOSED External Battery Protections MUST BE DISCONNECTED View of the Synoptic Diagram after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown Restore the command System shutdown through the screen Commands 1 System shutdown RESET NOTE Ensure the LED 1 Rectifier is lit before carrying out this procedure It i...

Page 118: ...g the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit LED ALARM turns Off and the LED LOAD PROTECTED must be lit The Synoptic Diagram must display the status LOAD SUPPLIED BY INVERTER END OF PROCEDURE ...

Page 119: ...ation make sure that the UPS is in the following status Q1 UPS Output switch MUST BE CLOSED External Battery Protections MUST BE DISCONNECTED View of the Synoptic Diagram after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains lit 2 Perform the Inverter OFF command P...

Page 120: ...g the External Battery Protections NOTE Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 4 Insert the Inverter performing the command Inverter ON Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft start of Inverter indicated with blinking LED 2 Inverter At the end of Soft start the LED 2 Inverter remains lit LED ALARM turns Off a...

Page 121: ... their position The switch Q1 UPS Output is open Pos O and the External Battery Protections must be open Pos O Q1 UPS Output switch LEDs on Synoptic Diagram LED 1 Rectifier LED 2 Inverter LED 3 Booster Battery charger LED 4 Automatic Bypass LED 5 LOAD on UPS LED ALARM LED LOAD PROTECTED Command Inverter ON Command Inverter OFF Command Module shutdown Command Module shutdown RESET Command System sh...

Page 122: ...d reliability of the UPS UPS Language This parameter allows the choice of language used to display the information Date dd mm yyyy You can adjust the date of the real time clock existing in the UPS by the means of this parameter The value you enter is thoroughly checked to be a correct date in the format dd mm yyyy Time 24h You can adjust the time of the real time clock existing in the UPS by mean...

Page 123: ...or cell 386 424 cells x 1 41Vdc 545 600Vdc NiCd Battery with boost charge 1 41 1 55 boost charge Vdc for cell 386 cells x 1 41Vdc 545 600 Vdc Open Battery without boost charge 2 23Vdc for cell 244 268 cells x 2 23Vdc 545 600Vdc Open Battery with boost charge 2 23 2 35 boost charge Vdc for cell 244 254 cells x 2 23Vdc 545 573 566 600 Vdc Recharge Current Maximum Battery Recharge Current Max 20 of b...

Page 124: ...s procedure It indicates that the DC Link has reached 800Vdc see screen MEASURES Rectifier Attention check the right DC polarities on both side of the switch fuse holder 3 Connect the Battery on all Units by closing the External Battery Protections Synoptic Diagram of first unit Synoptic Diagram of other units NOTE Before performing the next procedure make sure that the LED 3 Booster Battery charg...

Page 125: ...nverter LED ALARM turns Off and the LED LOAD PROTECTED must be lit The Synoptic Diagram on all UPS units must display the status LOAD SUPPLIED BY INVERTER Synoptic Diagram of first unit Synoptic Diagram of other units 6 Operation mode selection TLE Series 600 800 is delivered normally selected for permanent VFI operation If available the eBoost Operation Mode option can be enabled and the eBoost S...

Page 126: ...status Load supplied from all Inverters of the Redundant Parallel System 1 Disconnect the Inverter performing the Inverter OFF command on the Unit to separate 1 Perform the Inverter OFF command from the screen Commands 1 Inverter OFF 2 Repeat the Inverter OFF command from the screen Commands 1 Inverter OFF With redundant system performing the Inverter OFF command the Inverter shuts down and it wil...

Page 127: ...y Protections Press MUTE key to reset Acoustical Alarm LED ALARM remains lit NOTE Before performing the next procedure wait 5 minutes for DC Link Capacitors discharge Use the MEASURES Rectifier screen to ensure that the DC link1 and DC link 2 voltage has reached 10Vdc Synoptic diagram of the unit to separate Synoptic diagram of other units 5 Disconnect the Mains supply on the Unit to separate LCD ...

Page 128: ... before starting this procedure Open the front door of the Unit to reconnect and make sure that All the connections to the input output terminals or bus bars of the UPS have been made correctly The protection panels are fastened in their correct position The switch Q1 is open Pos O and the External Battery Protections must be open Pos O 1 Switch ON the Mains voltage on the Unit to reconnect from t...

Page 129: ...c diagram of other units NOTE Before performing the next procedure make sure that the LED 3 Booster Battery charger is lit 4 Insert the inverter performing the command Inverter ON on the Unit to reconnect Perform the Inverter ON command from the screen Commands 1 Inverter ON After Soft start of the Inverter the Inverter connects automatically to the other Units of the Parallel System LED ALARM tur...

Page 130: ... screen Commands 1 System shutdown SHUTDOWN Load is disconnected from UPS Parallel System Rectifiers and Inverters are shut down and all Contactors are opened LED ALARM is lit Synoptic diagram of first unit Synoptic diagram of other units 2 Open Q1 UPS Output switch Pos O on all Units Synoptic diagram of first unit Synoptic diagram of other units 3 Disconnect on all Units the Battery from the UPS ...

Page 131: ...e is disabled before starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command System shutdown with LOAD NOT SUPPLIED 1 Restore the command System shutdown of the Parallel System Restore the command System shutdown on anyone of the Parallel Units through...

Page 132: ... start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter Synoptic diagram of first unit Synoptic diagram of other units 4 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft star...

Page 133: ...fore starting this procedure If IEMi option is available make sure that IEMi Operation Mode is disabled before starting this procedure View of the Synoptic Diagram on all UPS units after performed the command EPO Emergency Power Off with LOAD NOT SUPPLIED 1 Restore the EPO Emergency Power Off button Press MUTE key to reset Alarm and Acoustical Alarm LED ALARM remains lit 2 Perform the Inverter OFF...

Page 134: ... start the LED 2 Inverter remains lit In case of sufficient output power the output will transfer to Inverter Synoptic diagram of first unit Synoptic diagram of other units 5 Insert the Inverter performing the Inverter ON command on all other units Do not start the next Inverter until the sequence of the previous ends Perform the Inverter ON command from the screen Commands 1 Inverter ON Soft star...

Page 135: ... following connectivity boards max 3 Customer Interface boards for each UPS max 2 3 ph SNMP WEB Plug in Adapter boards for Parallel System ATTENTION The installation of any option board must be performed by QUALIFIED SERVICE PERSONNEL Prior to the installation connection and cabling of any option board the UPS must be COMPLETELY POWERED DOWN and all the power sources that will be connected to the ...

Page 136: ...e to select printing of measurements alarms and parameters see Section 7 4 SETUP PRINTER Fig 9 1 2 Serial port J35µP connection to PC with RS232 1 1 cable DB9m DB9f The serial port J35µP RS232 is enabled on all the units of the RPA Parallel System Fig 9 1 3 Connector J1 RJ45 8P8C NOTE The serial port J35µP RS232 is enabled also in case the J1 RJ45 connector of the P4 Customer Interface see Section...

Page 137: ...mally Open C Common NC Normally Closed Output signals on voltage free contacts Programmable functions on input contacts On terminals X1 6 of the following 27 signals can be selected from the display entering with the appropriate password Some UPS functions can be activated with parameters when an external Normally Open NO contact is closed on X1 10 21 or X1 11 22 Selectable functions by changing p...

Page 138: ... the following X1 1 2 3 NO C NC MAINS FAILURE def Parameter RL 1 X1 4 5 6 NO C NC LOAD ON INVERTER def Parameter RL 3 X1 7 8 9 NO C NC STOP OPERATION def Parameter RL 5 X1 12 13 14 NO C NC LOAD ON MAINS def Parameter RL 2 X1 15 16 17 NO C NC GENERAL ALARM def Parameter RL 4 X1 18 19 20 NO C NC BUZZER ACOUSTIC ALARM def Parameter RL 6 In case different alarms or operating status are required they c...

Page 139: ... unstable in frequency it should be suitable to install the signal GENERATOR ON on X1 11 22 See Fig 9 2 1 X1 Since the Parameter for of the reading of the Generator function is password protected call the nearest Service Centre for it s activation When this contact closes it changes certain programmable functions such as Enabling or disabling of synchronization and consequently the Load transfer t...

Page 140: ...nit must be connected to a separate AUX contact of the External Maintenance Bypass Switch 9 2 7 X1 terminal block eBoost IEMi control signal The UPS operation in either eBoost or IEMi operating modes can be controlled via an NO Normally Open contact by installing the eBoost IEMi CONTROL signal routed to the programmable function contacts see Section 9 2 3 When this contact closes eBoost or IEMi op...

Page 141: ...remote monitoring solution for UPS providing status monitoring and alarm notification that supports all GE UPS product lines anytime anywhere iUPSGuard provides current and detailed information about UPS operation including its configuration internal alarms and operating conditions over web iUPSGuard notifies personnel of critical alarms and events via email or SMS allowing a user or GE technician...

Page 142: ...ces IEMi Operation Mode Intelligent Energy Management integrated High efficiency operating mode for RPA installations operating in low load conditions where the efficiency is maximized by switching one or more units to a stand by state thereby driving the on line units towards their higher efficiency operating region RPA Kit Redundant Parallel Architecture Up to 6 units parallel possible for redun...

Page 143: ...CIAN Some components of the UPS which need periodic maintenance if not replaced could cause a reliability reduction of the supply system We highly recommend that you contact your GE Service Centre for preventive maintenance work NOTE Never ignore a Service Check alarm Failure to perform mandatory preventative maintenance on components documented in the UPS product manual may result in thermal dama...

Page 144: ...Test to verify the full runtime of the Battery the charger needs at least 8 hours to recharge the Battery up to 90 of its capacity Long shut down periods of the UPS system To guarantee that the Battery is fully charged the UPS system should be in operation for at least 12 hours every 3 months If not the Battery may be permanently damaged 11 1 5 UPS room conditions and temperature The UPS room and ...

Page 145: ...GB_V020 docx User Manual TLE Series 600 800 CE S1 12 NOTES 12 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

Page 146: ...L DATA SHEET Technical Data Sheet These are included in the last section and are listings of the technical data of the UPS 13 2 UPS SCHEMATIC DIAGRAMS UPS Schematic Diagrams The UPS Schematic Diagrams are included in the CD ROM together with the User Manual 13 3 CD ROM CD Rom The enclosed CD Rom contains the complete documentation in various languages ...

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