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CFN Series System

5-8

03/07/03

Pump Control I/O PCB

The Pump Control I/O PCB, shown below, consists of two parts: the PCB itself and a cover plate.
In order to set the jumpers and switches on the I/O PCB, you must remove all the connectors and
the cover plate.

1.

Remove the five green connectors from the front of the Pump Control I/O board. Remove
the board from the card cage in the same manner as the EXPMUX Pump Control CPU
board.

2.

Remove the four Phillips screws securing the cover plate to the PCB and remove the cover
plate.

Figure 5-3. Pump Control I/O Cover Plate and PCB

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Summary of Contents for CFN Series

Page 1: ...CFN SERIES SITE CONTROLLER II ISLANDER II START UP MANUAL C01665 GASBOY INTERNATIONAL LLC ...

Page 2: ......

Page 3: ...GASBOY CFN SERIES SITE CONTROLLER II ISLANDER II START UP MANUAL C01665 Rev 03 07 03 GASBOY INTERNATIONAL LLC LANSDALE PA ...

Page 4: ...be made without permission from Gasboy International LLC Gasboy International LLC believes that the information in this document is accurate and reliable However we assume no responsibility for its use nor for any infringements of patents or other rights of third parties resulting from its use We reserve the right to make changes at any time without notice ...

Page 5: ...onal 4 5 Fuel Point Components 4 5 Section 5 JUMPERS SWITCH SETTINGS Site Controller CPU PCB 5 1 Jumpers 5 2 Switches 5 3 Pump Control Unit 5 4 Pump Control EXPMUX CPU Board 5 5 Pump Control I O PCB 5 8 Island Card Reader 5 10 DIP Switches 5 10 ICR CPU PCB Jumper Settings 5 11 Disable Pumps PC Board Jumper Settings 5 11 Islander 5 11 Card Reader 5 11 Communication Switch Settings 5 12 Jumpers and ...

Page 6: ...9 5 Islander Satellite Reader 9 6 CheckPoint 9 7 Fuel Point Reader FPR 9 8 Profit Point 9 9 Current Loop Interface 9 9 Section 10 COMMUNICATION TESTS General 10 1 Data Terminal 10 3 Modem 10 3 Tank Monitor Serial Port 10 4 Section 11 PUMP DISPENSER AUTOMATIC TEST Island Card Reader Pump Activation Test Optional 11 1 CheckPoint Postpay Pump Activation Test Optional 11 2 CheckPoint Prepay Pump Activ...

Page 7: ... Inventory 12 7 Enable Devices 12 7 Cash Drawer Shifts 12 8 Optional Features 12 8 Reset Transaction File 12 9 Diagnostics and History 12 9 Verification and Backup 12 10 Profit Point Setup 12 11 Section 13 CUSTOMER TRAINING 13 1 Section 14 FINISH START UP 14 1 SAMPLE FILLED OUT START UP FORM WARRANTY FIGURES AND TABLES Figures 5 1 Pump Control Unit Component Location 5 4 5 2 EXPMUX CPU Board 5 5 5...

Page 8: ...CFN Series System Contents 4 03 07 03 ...

Page 9: ...nd perform the test again If you have any questions cannot proceed to the next step or you want authorization for exceptions please contact GASBOY Technical Service at 1 800 444 5529 In addition to this manual the customer should have these additional GASBOY CFN Series manuals Site Controller II Installation Manual C01918 Contains instructions restrictions and guidelines for planning laying out an...

Page 10: ...int Dispenser and Hose Retrofit Manual C35593 Fuel Point Vehicle Module Installation Manual C35699 Fuel Point Vehicle Module Programming Manual C35629 Fuel Point Parts Manual C35709 START UP OVERVIEW Start up for the CFN Site Controller II or Islander II system consists of gathering site information from customer for loading into system verifying the physical system layout making sure the system c...

Page 11: ...out Start up form appears at the end of this manual You should already have blank copies of the Start up form however if you do not you can obtain more by calling GASBOY Customer Service Throughout the procedures in this manual you will find double outlined boxes preceded by this symbol This writing hand symbol tells you to fill in the start up information for the entries contained in the box When...

Page 12: ...procedures are listed in a logical order and correspond to the layout of the Start up form Please follow the step by step procedures in this manual The following symbols are used in this manual Means fill in the Start up form entries explained in the box Means mail the form to GASBOY Means press the RETURN key ...

Page 13: ... of these items The tables in this section are meant to be reused Make a photocopy of this section before filling in table data 1 COMMUNICATION PORT SETTINGS Reference Site Manager s Manual Baud Rate Switch Indicate the baud rate for each of the ports you will use The baud rate must match the baud rate of the device that is being connected to the port Eight DIP switches 2 for each port labeled DSW...

Page 14: ...ne _____________________________________________________ Line 11 Footing Line _____________________________________________________ Line 12 Footing Line _____________________________________________________ Line 13 Footing Line _____________________________________________________ Line 14 Footing Line _____________________________________________________ Line 15 Footing Footing Line ______________...

Page 15: ...______________ Display Time in Seconds ________ Message 4 _________________________________ Display Time in Seconds ________ Message 5 _________________________________ Display Time in Seconds ________ Message 6 _________________________________ Display Time in Seconds ________ Message 7 _________________________________ Display Time in Seconds ________ Message 8 _________________________________ ...

Page 16: ...ero for fuel products If you need additional space photocopy this chart PRODUCT CODE PRODUCT CATEGORY PRODUCT NAME NOTE Fuel categories are usually 1 or 1 and 2 6 LOAD FUEL INVENTORY Reference Site Manager s Manual LO IN command Use the following table to load the initial inventory amounts and the reorder levels for your fuel products Once you have loaded the initial inventory amounts you will use...

Page 17: ... to lay out the site s price codes Each price code may have multiple price levels The total number of prices allowed is configured in the Site Controller See the explanation in the above referenced manuals for the maximum size of price level price code tables Levels 0 through 3 are usually Fallback Cash Credit and Debit respectively The fallback price is configurable and a fallback price must be l...

Page 18: ...PUMP NO HOSE NO PRODUCT CODE PRICE CODE TANK NUMBER 10 LOAD PUMPS Reference Site Manager s Manual LO PU command Fill in the pump number hose number 1 to 5 for each pump the reading from the quantity totalizer and the reading from the dollar totalizer if applicable NOTE Quantity and AMT are optional Leave as 0 zero if desired If you need more space photocopy this table Pump Hose Quantity Amount Pum...

Page 19: ... to enter the names of the tax accumulators Tax accumulators keep a running total of taxes collected in up to eight categories Tax formulas are specified in system configuration or by using the TAX command Tax Name up to 7 chars 13 LOCKOUT TYPE Reference Site Manager s Manual LOC CA or UN CA commands Indicate type of lockout ______ Positive ______ Negative 14 AUTHORIZATION AND LIMITATION CODES Ref...

Page 20: ... for your local site if you are authorizing bank or credit cards locally if you use a network interface The LO SIT command requests the following information The Site Manager s Manual describes the data required for each of these prompts Site Number Site Name Site Address Site City Site State Site Phone Number ID String Sign on Code Offline Amount 17 LOAD REMOTE HOST PHONE NUMBER Reference Site Ma...

Page 21: ...st the site s merchandise products or departments Use one product department code for each different product department These codes can be linked to authorization codes when using private issue cards Prd Dpt Cat Name 12 Min Floor Max Ceiling Tx Prod Attr Prd Dpt 2 digit product department code Cat 2 digit category Name 12 char department name Min and Max minimum and maximum prices for that departm...

Page 22: ...oducts Once you have loaded the initial inventory amounts you will use ADd INventory to add to the inventory amount for the product PRODUCT NUMBER QUANTITY REORDER LEVEL 21 LOAD PRICE LOOKUP Reference Site Manager s Manual LO PLU command Use the following table to assign prices for merchandise products that do not have a minimum or maximum price or as a default price for products that do PRODUCT P...

Page 23: ...5 vendor numbers can be defined Description description name of department or product See Step 19 Will already be present for departments if POS CMD has been run Ceiling corresponds to MAX price on site controller See Step 19 Will already be present for departments if POS CMD has been run Floor corresponds to MIN price on site controller See Step 19 Will already be present for departments if POS C...

Page 24: ...CFN Series System 2 12 03 07 03 ...

Page 25: ...Site Information 03 07 03 2 13 ...

Page 26: ...CFN Series System 2 14 03 07 03 ...

Page 27: ...3 07 03 2 15 23 PROFIT POINT DEFAULT KEYBOARD This drawing shows the default keyboard for the Profit Point The keyboard can be re configured to meet individual needs See the Profit Point Reference Manual for information ...

Page 28: ... 3 etc Two Wire Addr PCU PCU Slot of Hose s CRIN D Addr Read er Price levels used at site 0 1 2 3 4 5 Circle levels Price at level 0 is same as price at level 2 Yes No Circle one Price at level 0 is same as price at level 1 Yes No Circle one Price level for price bars 1 2 Both None Circle one ...

Page 29: ...ge the site operation Customer Phone The phone number where the contact person can be reached Site Location The address of the site where the system is located Electrician The name of the person who did the wiring for the site Date Time of Arrival Date and time of your arrival at the site Date Time of Departure Date and time you left the site Distributor Phone The distributor involved with the sal...

Page 30: ...PC SOFTWARE If applicable indicate the version number of the PC software assigned to this site PC Make and Model Indicate the make and model of the PC being used at this site DOS Version Indicate the DOS version that is running on the customer s PC NOTE The serial number for each system device can be found on the ID tag located on the outside cover of that device Islander refers to the master unit...

Page 31: ...tem If a data terminal or logger is not being used a logger eliminator P N C05593 must be connected to port 0 The Islander does not require a logger eliminator but if no terminal or logger is connected circle logger eliminator on the form anyway Port Baud Rate Local 0 Baud rate for port 0 1 Baud rate for port 1 Remote 2 Baud rate for port 2 3 Baud rate for port 3 Short Haul Modem The make and mode...

Page 32: ...own separate breaker The Site Controller II data terminal modem standalone receipt printer and console should be connected to the output of the power conditioner The AC Surge Protector Strip should be on the same breaker as the power conditioner however if this is not possible it must be the same phase of power as the power conditioner breaker The Profit Point receipt printer and RS 485 to RS 232 ...

Page 33: ...can be programmed according to the application A logger eliminator must be connected to port 0 when a logger is not used RS 485 communication cables C05670 8 foot modular cable similar to a telephone cord must be installed as follows ISLAND PORT modular cable must be directly connected to either modular jack of the black RS 485 junction box NOTE If using Tokheim DPT s consult Gasboy s Technical Se...

Page 34: ...cover NOTE No AC power should be present at TB6 in the island card reader head assembly 4 Verify that the conduit and all system pump and dispenser wiring is installed according to the specifications detailed in the Site Controller II or Islander II Installation Manual Non compliance with these specifications and the checks in the accompanying Start Up Form could void the warranty PUMP CONTROL UNI...

Page 35: ...he modular jack port on the back of the Site Controller labeled CONSOLE LOOP 2 4 Optional equipment connection RECEIPT PRINTER connection depends upon the type of receipt printer ordered The modular cable for an RS 485 printer is connected directly into the RS 485 jack on the rear of the CheckPoint no internal cabling is required For a parallel printer the printer cable is connected to the D type ...

Page 36: ...onnected to the Serial3 port of the D Box The D Box power supply must be plugged into the same AC Surge Protector Strip C01218 as the Profit Point CASH DRAWER is connected via a 9 pin D type connector from the cash drawer to the CASH DRAWER port on the back of the POS D Box CUSTOMER DISPLAY must be installed according to the Site Controller II or Profit Point Installation Manual Verify that the Cu...

Page 37: ...orrectly installed according to its installation sheet 2 Make sure the special RS 485 communication modular cable is directly connected between the current loop interface unit slot labeled RS422 and the RS 485 junction box using the appropriate RS 485 modular jacks NOTE The modular cable from the current loop interface unit to the RS 485 junction box is GASBOY P N C04500 cross modular cable Other ...

Page 38: ...CFN Series System 4 6 03 07 03 ...

Page 39: ...h settings for the various components of your Site Controller II system It is important that the jumpers and switch settings be set properly to ensure correct operation For further information on jumpers and switch settings refer to the CFN Diagnostic Manual C01759 SITE CONTROLLER CPU PCB ...

Page 40: ...CFN Series System 5 2 03 07 03 Jumpers K1 and K2 Port 1 and Port 3 Configuration Jumpers K23 K37 CPU Board Jumpers ...

Page 41: ...us of the LED s NORMAL or SCAN the site controller mode BOOT or MONITOR when the site controller crashes OPEN OPEN is the default value for these switches DSW1 7 and DSW1 8 Mode Set Switches DSW2 Baud Rates Manager s Keyswitch The Manager s keyswitch provides security against unauthorized access to particular site controller commands especially configure commands The switch should always be left i...

Page 42: ...ries System 5 4 03 07 03 PUMP CONTROL UNIT Figure 5 1 shows the pump control unit layout Refer to this layout when performing steps 1 through 5 on the next page Figure 5 1 Pump Control Unit Component Location ...

Page 43: ...ghthand corner of the power supply are turned OFF down 4 Loosen the screw for the card cage section and swing out the card cage 5 Remove the pump control EXPMUX CPU board located in the rear portion of the card cage by pulling on the top white tab Figure 5 2 EXPMUX CPU Board 6 Locate the K1 jumper patch and install the jumper This jumper allows battery voltage to the RAM It should be installed for...

Page 44: ...at right The pulser select switch is set for either single or dual pulsers If dual pulsers are selected all pumps on the pump control unit must have dual pulsers NOTE The dual pulser type feature requires a PPC Motherboard II and a PPC I O PCB II Both are not yet available therefore this switch should be closed 9 Delay Time The delay time is the period between activation of the submersible pump an...

Page 45: ...as completed The switch should be closed when the pump is wired for postpay prepay console operations 11 In switch bank SC 5 through 8 only switch 6 and 8 are active Switch SC 6 is the Deadman Timer Switch If enabled the pump control unit must be polled at least every 15 seconds by the Site Controller If it fails to sense a poll at that time it turns all relays off If Reset Complete Mode is used o...

Page 46: ...on the I O PCB you must remove all the connectors and the cover plate 1 Remove the five green connectors from the front of the Pump Control I O board Remove the board from the card cage in the same manner as the EXPMUX Pump Control CPU board 2 Remove the four Phillips screws securing the cover plate to the PCB and remove the cover plate Figure 5 3 Pump Control I O Cover Plate and PCB ...

Page 47: ...tem components may occur 4 Debounce Configuration Verify that the K5 jumper debounce is set properly The K5 jumper should remain jumpered for all Reed switch quantity pulsers and unjumpered for all electronic and money pulsers 5 Replace the cover plate on the pump control I O board and re install the board into the card cage 6 Replace the five green connectors into the proper sockets on the front ...

Page 48: ...ys open for an island card reader always closed for a gate controller OPT Open for an optical reader closed for a mag card reader An address must be set up to identify the island card reader This address is a unique identifier for when multiple ICR s are connected on the same RS 485 line Up to 16 units can be used on the same line there are 16 addresses Addressing should start at 1 and continue se...

Page 49: ...r It is on the left side directly below the board labeled RS 485 Protection Board If the site s island card reader is equipped with a Disable Pumps button check the K1 jumper on the Disable Pumps PC Board The Disable Pumps button shuts off pumps regardless of the jumper setting but the setting determines the following If the jumper is on and the site is configured for disable pumps when the Disabl...

Page 50: ...ection from the Site Communication I O board to the terminal blocks in the pedestal must match method of communications used RS 232 or RS 422 The three 5 position and one 10 position connector cable assemblies are marked with the terminal block number to which they connect in the pedestal The default setting of the Islander is RS 232 and the ports are as follows Port 0 to TB3 5 position Port 2 to ...

Page 51: ... Disable Pumps PC Board is located within the head of the Islander When viewing the head of the Islander from the rear the Disable Pumps PC board is located on the outside of the left partition closest to the front of the head Check the K1 jumper on the Disable Pumps PC Board The Disable Pumps button shuts off pumps regardless of the jumper setting but the setting determines the following If the j...

Page 52: ...chart shows the default jumper settings for the RS 232 422 converter board NOTE If using a tank monitor or Profit Point be sure all jumpers are set to their default settings POS DISTRIBUTION BOX D BOX The following chart shows the default jumper settings for the POS D Box ...

Page 53: ...Settings 03 07 03 5 15 FUEL POINT READER The switches on the Fuel Point Reader FPR CPU PCB must be set as shown to work with the CFN system Figure 5 5 Fuel Point Reader FPR CPU PCB Switch SW1 Switch Setting 1 ON 2 ON ...

Page 54: ...quired to establish an electronic interface between the Islander II and any Tokheim electronic pumps remote dispensers The Tokheim splitter is connected to either port 1 TB5 or 3 TB6 of the Islander II with either a C05756 25 pin D type connector female or a C07262 Gasboy ISL TOK termination box See Islander II Installation Manual C35963 for cabling diagrams The maximum distance including all cabl...

Page 55: ...s installed in the head of the Islander at the factory Cabling and Port Jumper Configuration for Wayne Pumps The SC II CPU K1 port1 or K2 port 3 jumper patch must be configured as follows to communicate with the Wayne pumps The jumpers on the Site Communication I O board in the head of the Islander on the inside of the left partition for port 1 or port 3 must be configured as shown below ...

Page 56: ......

Page 57: ... each component from Step 4 for Hot to Neutral Hot to Ground and Neutral to Ground 2 Proper system grounding is an extremely important part of the system installation Grounds for all system devices should be wired to the breaker panel ground bus bar which in turn should be grounded to a single ground rod A conduit ground does not provide a sufficient ground It is recommended that the neutral and g...

Page 58: ......

Page 59: ...th the circuit breaker panel in case of problems 2 Manual Override Test The pumps and or dispensers should be tested to verify AC wiring POWER UP ONLY THE PUMP CONTROL UNIT S DURING THESE TESTS The steps below indicate the proper procedure for testing and the expected results If any of these tests fail correct the wiring and perform the test again See Figure 5 1 for location of the override switch...

Page 60: ... hoses h Place the system override switch for Hose 1 in the ON position i Repeat Steps d through h for all remaining hoses Substitute the hose number being tested for hose 1 until all hoses have been tested j Replace all connectors and reassemble ...

Page 61: ...Push the switch for the monitor into the ON position then do the same for the console Verify that it powers up Site Controller Locate the AC power switch on back lefthand side Push the switch down to the ON position marked 1 Verify that the Site Controller is operating properly by observing the LEDs in the front window of the unit See the CFN Diagnostic Manual Verify that power up message prints o...

Page 62: ...cated on the inside of right hand partition attached to the CPU PCB The figure below shows the PCMCIA slots on the memory PCB The PCMCIA memory card supplied with your Islander must be installed into the right hand slot P2 drive E before power is applied to the unit Insert the PCMCIA card with the keyed edge at the bottom into the slot until the eject button clicks out Locate the AC power switch W...

Page 63: ...onsole has never been configured or if its configuration has been erased it will go into configuration mode at power up Otherwise you can access configuration mode by using self test 7 Accessing self test mode is described later in this section The following table shows the configuration options and their possible values The shaded column shows the default value NOTE If used console printer addres...

Page 64: ...next value for that option To accept that option and go on to the next option press ENTER 2 displays the default value for the option To accept that option and go on to the next option press ENTER 0 exits the configuration mode and saves your changes 7 returns you to the initial configuration display CAUTION Do not press the CLEAR PRINT key at any time during self test mode Doing so will erase you...

Page 65: ...PLU file Shows yes to update product totals or no 5 Keep file of missing items Shows yes to keep a file or no 6 Off hook beep rate Enter a value 15 seconds standard for length of time between 3 beep signals indicating pump is off hook 7 Validate Checks Prints date time register number clerk number and amount tendered on checks accepted 8 Enter birthdate when ID required Select 1 require or 2 do no...

Page 66: ...er should be set up at the factory If it is not it is programmed by scanning bar codes supplied with the scanner A configuration instruction sheet including a list of required bar codes is packed with the scanner Refer to the Profit Point Reference Manual for scanner port parameters Printer Configuration Submenu The printer configuration submenu allows you to select a forms or invoice not receipts...

Page 67: ...ove to next or previous screen F1 to F8 Select specific screens from 1 to 8 E or F9 Exit Setup Mode S Save current values P Toggle between Main and Aux ports D Defaults all values R Restores values to previously saved settings In the steps that follow setup parameters shown in bold are non critical and can be configured to your preference 1 Press CAPS LOCK to activate the caps lock feature CAPS wi...

Page 68: ...ibutes Char Lines 24 Wprt Intensity Dim Pages 1X Lines Wprt Reverse Off Status Line Ext Wprt Underline Off Cursor Style Blink Block Refresh Rate 60Hz Cursor On Pound Char US Screen Saver 15 Min Auto Font Load On NOTE The Columns setting of 132 may be changed to 80 if desired however this may cause transactions displayed on the screen and on the Okidata printer to wrap hindering readability 5 Press...

Page 69: ...irected to the logger using log with the command or if you press CTRL SHIFT and PRINT SCREEN simultaneously to toggle the Main port output to the logger the message line at the top of the CRT screen will toggle between FDX MAIN and FDX AUX when these keys are pressed NOTE If the Okidata printer is connected directly to the Site Controller II set the Print Mode parameter to Normal and consult the S...

Page 70: ...8 OFF Not used 1 Turn the printer offline by pressing SELECT The SELECT light should go off 2 Position the print head at the top of the paper and press the TOF SET button 3 Put the printer back online by pressing SELECT The SELECT light should go on 4 Press the MODE button until the light next to HSD is lit 5 Press the PITCH button until the light next to 17 is lit NOTE Pitch may be set to a lower...

Page 71: ...eim Dispenser Payment Terminals DPTs refer to DPT Instructions available from GASBOY Technical Service If using a CheckPoint or Profit Point refer to the appropriate manuals listed in Section 1 for any special configuration considerations If using Gate Reader it is possible to configure the Prompts and Timeouts parameters If using a tank monitoring system it is possible to configure the add to inv...

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Page 73: ... of the tolerances noted except for 5 which can be adjusted immediately shut off the AC POWER switch of the unit and diagnose the problem Test points are shown for each of the system devices in this section All voltage measurements should be taken with the negative lead of the digital voltmeter on the ground GND test point 9 DC POWER As you are measuring the noted voltages fill in the readings for...

Page 74: ... screw High voltage exists at various points on the supply 7 Using a 1 8 inch or smaller plastic flat blade screwdriver adjust the power supply to 5 VDC by turning the screw clockwise to increase voltage counterclockwise to decrease voltage Turn the screw slightly to judge how sensitive the adjustment is 8 Disconnect the meter probes 9 Turn the AC POWER switch off and return the power supply cover...

Page 75: ...ON Be careful not to touch anything but the adjustment screw High voltage exists at various points on the supply 7 Using a 1 8 inch or smaller plastic flat blade screwdriver adjust the power supply to 5 VDC by turning the screw clockwise to increase voltage counterclockwise to decrease voltage Turn the screw slightly to judge how sensitive the adjustment is 8 Disconnect the meter probes 9 Turn the...

Page 76: ... orange and black wires The voltage should be 4 95 to 5 05 VDC 5 Measure the 12 VDC between the red and black wires The voltage should be 11 50 to 15 50 VDC depending on the type and number of pulsers and the number of relays energized 6 Measure the POWER FAIL between the yellow and black wires The voltage should be 4 75 to 5 05 VDC NOTE There are no adjustments for these voltages 7 Turn off the A...

Page 77: ...ors on the power supply labeled DC OUT and AC IN 8 Attach the meter probes to R7 and Y1 on the CPU PCB 9 Turn the AC POWER switch back on CAUTION Be careful not to touch anything but the adjustment screw High voltage exists at various points on the supply and the circuit mounted on the rear of the supply 10 Using a 1 8 inch or smaller plastic flat blade screwdriver adjust the power supply to 5 VDC...

Page 78: ...ly cover onto the supply Remove the cover 5 For board C05375 Attach the meter probes to R7 and Y1 on the CPU PCB For board C05857 Attach the meter probes to TP1 and TP2 on the CPU PCB 6 Turn the AC POWER switch back on CAUTION Be careful not to touch anything but the adjustment screw High voltage exists at various points on the supply and the circuit mounted on the rear of the supply 7 Using a 1 8...

Page 79: ...and TP2 on the CPU PCB 7 Turn the AC POWER switch back on CAUTION Be careful not to touch anything but the adjustment screw High voltage exists at various points on the supply 8 Using a 1 8 inch or smaller plastic flat blade screwdriver adjust the power supply to 5 VDC by turning the screw clockwise to increase voltage counterclockwise to decrease voltage Turn the screw slightly to judge how sensi...

Page 80: ...wer half Replace the four screws in the bottom of the unit Turn on the power FUEL POINT READER FPR 5 VDC Measurement 1 Unlock unscrew and remove the FPR door 2 Using a DC voltmeter measure the 5 VDC between the GND test point and the orange wire of connector JP1 both located on the FPR CPU PCB 3 The acceptable voltage range is 5 0 to 5 1 VDC but try to adjust it as close as possible to 5 0 VDC The...

Page 81: ...ower 03 07 03 9 9 PROFIT POINT There are no DC power adjustments in the Profit Point CURRENT LOOP INTERFACE Consult the Current Loop Interface Unit Installation Manual for voltage measurement specifications ...

Page 82: ...CFN Series System 9 10 03 07 03 ...

Page 83: ...ller II Verify that the cables for the four communication ports meet the installation requirements listed below Port 0 Data Terminal Normally uses an 8 foot RS 232 EIA cable P N C04549 and connects to the data terminal If a data terminal is not used on the logger port a logger eliminator P N C05593 must be used Port 2 Modem Normally is connected to a modem and uses an 8 foot 1 1 EIA cable P N C045...

Page 84: ...alf of the connector will hang off to the right side Port 1 Connection is made between TB5 and the communication equipment For RS 232 the 5 position connector cable from TB5 must be connected to P3 on the Site Communication I O board in the head of the unit For RS 422 the 5 position connector cable must be connected to P5 Port 3 Connection is made between TB6 and the communication equipment For RS...

Page 85: ...angs up with on off transmission of DTR auto answer enabled carrier detect present when connection is complete jack select RJ41S RJ455 bell compatible with 103 212A modems line error detect disabled result code disabled NOTE This procedure verifies remote polling only This is not a network test Consult your network representative for network testing 1 Turn on the site modem and the modem data term...

Page 86: ...e in the following and press ENTER at the end of each line In the second and third lines below substitute the port number for the X Use only the PORT OPEN statement that applies to your tank monitor type do not use both NOTE Text below must be typed in uppercase do not type text in parentheses TM PORT TEST PORT OPEN X BAUD 9600 DATA7 PARITY ODD This line for TLS 250 or generic PORT OPEN X BAUD xxx...

Page 87: ...s 200 edges per gallon If you have a penny pulsing pump e g one pulse per penny a 10 1 pulse ratio would yield 200 edges per dollar When you do a P PU command the edges figure is shown in the RATE column When using pumps and or dispensers at retail sites the proper price must be set on the pump and loaded in the system to verify proper registration The fallback price Level 0 should be the same as ...

Page 88: ...re check that particular pump s or dispenser s wiring 13 Repeat Steps 9 through 12 for all combinations of hose outlets of the same product type CHECKPOINT POSTPAY PUMP ACTIVATION TEST OPTIONAL For more information see the CheckPoint Reference Manual 1 Use the pump handle to turn on pump 1 CheckPoint beeps at set intervals and hose select LED flashes red for pump 1 on CheckPoint 2 On the CheckPoin...

Page 89: ...some product from pump 1 Then turn pump off using pump handle 4 Press PAYABLE until sale is selected in pull down menu 5 Pay off sale Press CASH enter amount ENTER Drawer will open Close drawer 6 Verify that the quantity displayed on the pump 1 register matches the quantity recorded on the logger printout cash price price level 1 or level 0 if no level 1 is used 7 Repeat Steps 1 through 6 for all ...

Page 90: ...each FPR to be type P pump 3 Position a vehicle over the ground loop antenna At the VM disconnect the T Ring wires from the GATE connector and move them to the T RING connector Pump some quantity then hang up the hose Verify that a transaction was recorded showing the correct VM data Repeat for each FPR 4 At the VM move the T Ring wires from the GATE connector back to the T RING connector 5 At the...

Page 91: ...lly entered OBTAINING A RECEIPT FOR FUEL POINT TRANSACTIONS If using an Island Card Reader 1 Once the transaction has been completed go to the Island Card Reader The reader will be scrolling broadcast messages or a SLIDE CARD message Select the pump number you just used followed by the ENTER key 2 There is no further prompting for the receipt The receipt will print for the last transaction that oc...

Page 92: ...n has a nozzle ring so its hose must remain in the fill pipe until all fueling and fluid hoses are finished pumping FUEL POINT GATE ACTIVATION TEST 1 This test should not be run until at least one successful fueling transaction is performed as in the tests above 2 Position the vehicle over the ground loop antenna Within a few seconds the gate opener should operate Follow the gate opener manufactur...

Page 93: ...2 Type GASBOY and press RETURN The word GASBOY is shown in the illustration for example only You will not see the word GASBOY as you are typing it SIGN ON GASBOY Connected to site 1001 on thu 08 23 90 10 29 am A The system displays Connected to site 1001 on day date time and the command prompt A indicating that you are in command mode and can begin entering commands to configure the system NOTES I...

Page 94: ...0X 1X 11 Footing line THANK YOU Line number 0 0X 1X 12 Footing line PLEASE COME AGAIN Line number 0 0X 1X 0 Form feed length 5 Line number 0 0X 1X A 6 Type LO ME IC to load into the system the broadcast messages for the reader terminal Starting with message 1 type the message number the time in seconds to be displayed and the text of the message up to 20 characters Continue for up to 10 lines mess...

Page 95: ...o If you wish to set the quantity and dollar totalizers maintained by the Site Controller to the same settings as the mechanical totalizers on the pump do a LO PU C command NOTE You may load up to five hoses per pump When you enter the last hose for a particular pump press RETURN at the next hose number prompt to get the next Pump Number prompt A RE PU Verify Y N Y A LO PU C Pump number 1 Hose num...

Page 96: ...oad the system s fill limit and slow cutoff for each hose outlet Typing just the number is a quantity limit preceding the number with a dollar sign is a dollar limit A LO CU C Pump number 1 Fill limit 25 Slow cutoff 500 Pump number A 14 Type LO PR IC to load the system s fuel price codes and price levels You must load a fallback price A LO PR IC Price code 1 Price level 0 Price 899 Price level Pri...

Page 97: ...e default is 20 See the Site Manager s Manual for an explanation of authorization for non fuel products A LO A IC Auth 1 Product code 1 Product code 2 Product code Auth 2 Product code 3 Product code Auth A 19 Type LO LI IC to assign the maximum fuel quantities to be used in limitation codes For initial start up assign quantities to all codes beginning with code 0 and continuing through code 99 Whi...

Page 98: ...Communications 21 Type LO SIT to load the system site number and information A LO SIT Site number 1003 Site name KaPhil Trucking Street address 1234 56th Street City Lansdale State PA Phone number 855 4631 ID string 123 Sign on code Offline amount 50 A 22 If you are dialing out to a Network Controller Site Controller II or remote host type LO PH to load the phone number The system prompts MAIN or ...

Page 99: ...er s Manual A LO IN C Product 1 Quantity 400 Reorder level 100 A 25 Type LO PLU C to assign prices or price codes to products See the Site Manager s Manual for details on the type of information defined here A LO PLU C Product 1 Price 1 05 Product 2 Price 1 50 Product A 26 Use the E PRO command to set product attributes See the Site Manager s Manual or the Pocket Reference for a list of product at...

Page 100: ... you wish to load a shift other than shift one type LO SH to load the current shift Type the shift number at the prompt If using the Shift Change package use NEXTDAY command to load the first shift A LO SH Shift number 1 A Optional Features 34 If you use the allocation feature type REM AL A to initialize the totalizer file This erases the entire file and frees all cards from allocation A REM AL A ...

Page 101: ...ile and sets all transaction numbers to 1 Use this command only at start up as it is irreversible all stored transactions will be made unreadable Answer yes y to the VERIFY prompt and press RETURN RE TR A Resets all transaction file pointers RE TR I Clears any temporary or transaction in progress files LO TR 0 Loads a new transaction number of 0 zero RE TR 1 Resets the transaction pointer to begin...

Page 102: ...ion codes have the correct product codes assigned P LI Verify the limitation codes have the correct limits P CR Verify the cron entries are correct P SIT Verify all site data is correct P PH Verify remote authorization phone numbers are correct P PRO A Verify the product attributes are correct P DR Verify the current shift and balance for each drawer are correct NOTE If site is using the Shift Cha...

Page 103: ... and item information in the Profit Point To do this access the Main Menu by turning the Manager s key to MGR position sign on if required press SPEC FUNC 0 and ENTER The Main Menu displays 45 Press 0 and ENTER The DOS prompt C POS displays 46 To delete the MASTER PLU file type DEL MASTER PLU and ENTER To rename the file type REN MASTER PLU and the new name of the file and press ENTER 47 Type menu...

Page 104: ...CFN Series System 12 12 03 07 03 ...

Page 105: ...th a CheckPoint console demonstrate the following both with and without a network Fuel only sale cash credit Merchandise only sale cash credit Combined fuel merchandise cash credit Move merchandise Safedrops reversals view sale void item ticket Change fuel prices from CRT Change PLU prices from CRT Shift break Refer to the CheckPoint and Site Manager s Manuals for detailed information For systems ...

Page 106: ...reader regularly could result in premature failure Demonstrate how to clean the fan filter element in the Site Controller II Use mild soap and water solution or replace with GASBOY P N C09109 Demonstrate how to clean the disk drive using the GASBOY disk cleaning kit P N C01770 GASBOY recommends that you clean your disk drive at least once a week although more frequent cleaning may be necessary in ...

Page 107: ...n the usage label After the recommended number of uses or if the diskette becomes discolored discard the diskette For systems with Fuel Point demonstrate the following Using the Programmer to program read and calibrate a VM Using the Master Authorizer to authorize a sale Using the VM to authorize a sale How to suspend and resume Fuel Point transactions For systems using the Key option inform users...

Page 108: ...CFN Series System 13 4 03 07 03 ...

Page 109: ...ation changes that were made Include these printouts with the Start up form 11 CUSTOMER KNOWLEDGE Briefly describe the customer s understanding of the CFN Series System Write in the amount of time spent on training and who was trained Check to see that the test cards are locked out Step 5 and indicate the name of the person with whom the test cards were left Indicate whether backups of the system ...

Page 110: ...me of Departure Fill in date and time of departure in Section 1 of start up form Make a copy of the Start up form for your records and send the form and the printout from Step 4 above to GASBOY Customer Service Department 707 N Valley Forge Rd P O Box 309 Lansdale PA 19446 IMPORTANT If the Startup Form is not filled out completely it will be returned to you for completion ...

Page 111: ...RSION CPU PROGRAM VERSION NAME DEBUG VERSION SC II ONLY SC III _____________________ ________________ SERIAL SC III VERSION SC III I F VERSION DSC3 DEBUG VERSION Unit Serial Program Version PCU 1 67890 PumpC Hex 4 1E PCU 2 PCU 3 PCU 4 NOTE Unit Serial Program Version Rec Ptr Ped PCU Car Wash Gate ICR 1 12345 STAR GATE 4 2K Y N Y N Y N Y N ICR 2 Y N Y N Y N Y N ICR 3 Y N Y N Y N Y N ICR 4 Y N Y N Y...

Page 112: ... Modem Phone 215 _555 5555 ____________ ____ Network Name _______ N A ___________ Port ____ N A ____ ____ COM1 COM2 Loop 1 2 wire 4 wire Loop 2 2 wire 4 wire 5 BREAKER NUMBERS Hose Brkr Hose Brkr Hose Brkr Hose Brkr Power conditioner 1___________ 1 __2__ 9 _____ 17 _____ 25 _____ AC Surge Protector N A _________ 2 __2__ 10 _____ 18 _____ 26 _____ Islander N A _________ 3 __3__ 11 _____ 19 _____ 27...

Page 113: ...r Islander 5 VDC __5 01__ 12 VDC __11 99__ 12 VDC _ 11 95__ PCU s 5 VDC _5 00__ 12 VDC _11 98____ ICR s 5 VDC __5 01__ 12 VDC _11 99____ Current Loop Interface 5 VDC _______ 12VDC _______ 12 VDC _______ Consoles 5 VDC __5 00___ 12VDC _12 05___ 12 VDC _12 00___ 9 VDC _9 00_____ FPR s 5 VDC _______ 10 SYSTEM APPROVALS Customer Comments ________________________________________________________________...

Page 114: ...DA PR TR PR PU PR AU PR LIM PR DI PR PRI PR PRO and STATUS 13 PARTS USED Return defective parts with completed Gasboy Service Report Please return white yellow and pink copies of report in box with parts 14 SITE LAYOUT Include wiring distances Start Up Complete Start Up Incomplete Number of Start Up Attempts 1 1 2 3 4 ICR Back Room Breakers PCU Office Data Terminal SCII Console 75 feet ...

Page 115: ...L CPU PROGRAM VERSION CPU PROGRAM VERSION NAME DEBUG VERSION SC II ONLY SC III _____________________ ________________ SERIAL SC III VERSION SC III I F VERSION DSC3 DEBUG VERSION Unit Serial Program Version PCU 1 PCU 2 PCU 3 PCU 4 NOTE Unit Serial Program Version Rec Ptr Ped PCU Car Wash Gate ICR 1 Y N Y N Y N Y N ICR 2 Y N Y N Y N Y N ICR 3 Y N Y N Y N Y N ICR 4 Y N Y N Y N Y N ICR 5 Y N Y N Y N Y...

Page 116: ...t __________ ____ COM1 COM2 Loop 1 2 wire 4 wire Loop 2 2 wire 4 wire 5 BREAKER NUMBERS Hose Brkr Hose Brkr Hose Brkr Hose Brkr Power conditioner ____________ 1 _____ 9 _____ 17 _____ 25 _____ AC Surge Protector ____________ 2 _____ 10 _____ 18 _____ 26 _____ Islander ____________ 3 _____ 11 _____ 19 _____ 27 _____ PCU s ____________ 4 _____ 12 _____ 20 _____ 28 _____ ICR s ____________ 5 _____ 13...

Page 117: ...Controller Islander 5 VDC _______ 12 VDC _______ 12 VDC _______ PCU s 5 VDC _______ 12 VDC _______ ICR s 5 VDC _______ 12 VDC _______ Current Loop Interface 5 VDC _______ 12VDC _______ 12 VDC _______ Consoles 5 VDC _______ 12VDC _______ 12 VDC _______ 9 VDC _______ FPR s 5 VDC _______ 10 SYSTEM APPROVALS Customer Comments __________________________________________________________________________ _...

Page 118: ...des and pulse rates Use the commands PR DA PR TR PR PU PR AU PR LIM PR DI PR PRI PR PRO and STATUS 13 PARTS USED Return defective parts with completed Gasboy Service Report Please return white yellow and pink copies of report in box with parts 14 SITE LAYOUT Include wiring distances Start Up Complete Start Up Incomplete Number of Start Up Attempts ...

Page 119: ...s CFN Profit Point Series 1000 Fleetkey TopKAT Fuel Point Readers sold with new systems One year from date of start up or 15 mos from date of Gasboy International s invoice to the purchaser whichever comes first The basic warranty only applies to systems which have been started up by a Gasboy Authorized Service Representative ASR Parts and Labor Additional Fuel Point Items Fuel Point Readers sold ...

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