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FujiFilm FM-DP L Service Manual Download Page 39

H3-7.1

MAINTENANCE  3. TROUBLESHOOTING

006-252-05
06.30.01 FM3040

FM-DP L 

Service Manual

H3-7.1

2-1-A/2-1-B/2-1-C

Convert the hexadecimal 4-digit code to binary, compare the bit maps, and investigate
the input state corresponding to each bit.

FP3F0506.EPS

7

F

8

2

Detailed error code
(4-digit hexadecimal display)

a

b

c

d

The following shows the sensor states when the equipment is in the standby state.
Check the state of the corresponding sensor when analyzing errors occurring while the
equipment is operating.

Sensor

SA1/SB1

SA2/SB2

SA3/SB3

SA4/SB4

SA5/SB5

SA6/SB6

SA7/SB7

SA8

SC1

SC2

SC3

Sensor

SD2

SD3

SE1

SE3

SG1

SG2

SG3

SG4

–

–

Name

Suction cup arm upper 

dead-point detection

Suction cup arm

turning point detection

Film surface detection

Film trailing edge

detection

Film pack/shutter

detection

Tray detection

Tray lock detection

Suction detection

Film detection

Grip mechanism home 

position detection

Centering guide 

home position detection

Name

Driven grip roller home

position detection

Driving grip roller home

position detection

Grip mechanism home

position detection

Transport unit exit

detection

Heat development exit

detection

Film release detection

Changeover guide upper  

position detection

Changeover guide side

position detection

FFM drive

FFM rotation state

State at

Standby

1

0

0

0

1

1

0

0

0

1

1

State at

Standby

0

0

1

0

0

0

0

1

–

–

TP3F0501.EPS

Summary of Contents for FM-DP L

Page 1: ...FM DP L Service Manual MAINTENANCE...

Page 2: ...4 73 1 4 73 4 4 75 4 95 1 4 95 4 4 134 4 135 4 156 5 10 5 12 5 13 5 18 5 19 5 23 5 26 5 29 5 32 5 39 5 41 5 42 5 49 5 50 5 52 5 53 5 55 5 58 5 167 5 171 5 173 5 174 5 177 06 30 01 05 Revised FM3040 1...

Page 3: ...rsion B will be required Connecting the FN PS551 or mounting LAN90A board enables use as a DICOM network printer By setting the blue base clear base film setting for each film tray both types of film...

Page 4: ...wing shows examples of system configuration System configuration example 1 When directly connecting to three devices by random combination of the E I F analog video and digital video and digital inter...

Page 5: ...L FN PS551 Modality FM DP L E I F E I F E I F Modality Modality Modality Digital Digital Analog Ethernet FP3B0204 EPS System configuration example 4 1 When connecting to a network FCR MF 300L LAN90A M...

Page 6: ...ation and Names of Parts External View Upper cover Operation panel Upper tray Lower tray Front cover Upper right hand side cover Lower right hand side cover FP3F0201 EPS Upper rear cover Rear power sw...

Page 7: ...FM DP L Service Manual H1 5 MAINTENANCE 1 OUTLINE OF EQUIPMENT Operation Panel FP3F0219 EPS 1 2 3 4 5 6 No Name No Name 1 Remote Local switch 4 Touch panel 2 READY display 5 ERROR display 3 CALL displ...

Page 8: ...vice Manual H1 6 Sorter FP3F0S01 EPS Sorter release lever Sorter power LED Front cover Upper cover Rear cover Bin 1 Bin 10 Sorter power switch FP3F0S02 EPS Jam removing guide 1 Jam removing guide 4 Co...

Page 9: ...UIPMENT 1 4 Position of Parts 1 4 1 Layout of Units Transport unit Sub scanning unit D Before sub scanning comveyor C Heat development unit G Density measurment unit S Lower removal unit B Optional Up...

Page 10: ...H1 8 MAINTENANCE 1 OUTLINE OF EQUIPMENT 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 8 1 4 2 Layout of Rollers Main Body Grip roller FP3F0204 EPS...

Page 11: ...r 2 Entrance roller 3 Conveyance roller 1 Right Bin 1 discharge roller Upper Bin 1 discharge roller Lower Bin 10 discharge roller Upper Bin 10 discharge roller Lower Changeover guide 10 Fixed to equip...

Page 12: ...252 02 10 22 99 FM2569 FM DP L Service Manual H1 10 1 4 3 Layout of I O and Description of Functions Removal Unit 1 Optional lower removal unit Optional lower removal unit SA6 SB6 SA7 SB7 SA8 SA3 SB3...

Page 13: ...released Pl 5 mm SA8 Suction detection sensor Pressure sensor When film is sucked in Lower removal SB1 Suction cup arm upper Penetration type sensor Dead point unit B dead point detection sensor Pl 5...

Page 14: ...NTENANCE 1 OUTLINE OF EQUIPMENT 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 12 Removal Unit 2 Optional lower removal unit Optional lower removal unit PA1 MA1 MA2 SvA1 SOLA1 SOLB1 MB1 MB2 FP3F...

Page 15: ...e Stepping motor Conveys film motor SOLA1 Tray lock solenoid Linear solenoid Releases tray lock SvA1 Suction leakage solenoid Vacuum electrom Opens closes the valve valve agnetic valve PA1 Suction pum...

Page 16: ...14 MAINTENANCE 1 OUTLINE OF EQUIPMENT 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 14 Before Sub Scanning Conveyor Sub Scanning Unit Transport Unit 1 SE3 SE1 SC2 SC3 SC1 SD1 SD2 SD3 FP3F0206 E...

Page 17: ...Film leading edge Laser detection sensor When laser detection unit D detection sensor SD2 Driven grip roller home Penetration type sensor When entrance grip roller is position sensor Pl 5mm gripping S...

Page 18: ...1 16 MAINTENANCE 1 OUTLINE OF EQUIPMENT 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 16 Before Sub Scanning Conveyor Sub Scanning Unit Transport Unit 2 MD1 MC1 MC2 MC3 ME2 ME1 MD2 FP3F0209 EPS...

Page 19: ...rip drive motor Stepping motor Raises lowers grip roller conveyor C MC3 Centering guide drive motor Stepping motor Positions film Sub scanning MD1 FFM motor DC motor Sub scanning conveys film unit D M...

Page 20: ...FM3040 FM DP L Service Manual H1 18 Heat Development Unit Enclosure 1 Rack 4 Rack 3 Rack 2 Rack 1 SJ1 SS1 Rack 1 Rack 2 Rack 3 Rack 4 SG1 THG9 SG2 THG10 SG4 SG3 SJ2 SJ3 Forthed stop switch TPG4 THG4 T...

Page 21: ...t plate temperature detection THG6 Plate thermistor 6 Thermistor Heat plate temperature detection THG9 Cooling unit temperature Thermistor Cooling unit temperature detection thermistor THG10 Frame tem...

Page 22: ...F EQUIPMENT 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 20 Heat Development Unit Enclosure 2 Rack 4 Rack 3 Rack 2 Rack 1 Rack 1 Rack 2 Rack 3 Rack 4 FP3F0210 EPS MG1 FANG1 SOLG1 FANG2 FANJ3 F...

Page 23: ...Changeover guide solenoid Linear solenoid Raises lowers discharge guide plate HG1 3 Plate heaters 1 3 Rubber heater Developing heater HG4 Plate heater 4 Rubber heat Developing heater HG5 Plate heater...

Page 24: ...angeover guide solenoid 5 Changeover guide solenoid 6 Changeover guide solenoid 7 Changeover guide solenoid 8 Changeover guide solenoid 9 Reflection sensor Reflection sensor Reflection sensor Reflecti...

Page 25: ...8 9 10 FP3F0211 EPS No Name Symbol Name 1 Density measurement board DME11A 6 FDD 2 Power supply board PSU100 PSU200 7 Sensor board SNS11A 3 Driver board DRV11A 8 Operation panel 4 HDD 9 Density measu...

Page 26: ...Image memory board Slot 1 10 Analog video interface board HAV90A B 3 Image memory board Slot 2 11 Digital video interface board DV190A 4 Image memory board Slot 3 12 Digital interface board DPI06A B 5...

Page 27: ...ter power supply unit FP3F0S04 EPS Symbol Name Function Remarks SRT11A SRT11B Sorter control board Sorter power LED board Sorter power supply unit Performs communication with FM DP L and control drive...

Page 28: ...oller Serial controller Serial controller Serial controller Serial controller SOL Sv P FAN FAN FFM driver Thermistor Recording tip detection Sensor board SNS11A Scanner board SCN11A Optical unit Densi...

Page 29: ...TENANCE 1 OUTLINE OF EQUIPMENT Sorter SOLT1 SOLT9 Power LED MT1 ST1 ST5 M SRT11A board Sorter power supply unit FP3F0S05 EPS ST6 COM NC CN6 CN4 CN3 CN5 CN2 CN1 CN8 CN7 FM DP L LED SRT11B S 7V 5V 24V R...

Page 30: ...WER CONTROL DIGITAL DATA HOST RS422 100m 100m PANEL 100m 15V CRT AC ADAPTER REMOTE PANEL AC ADAPTER HAND SWITCH EXT SW 15V 20m 10m 10m 10m DPI06A CN3 CN4 CN5 CN3 CN4 OPR06A HAV90A HD CS VD PANEL HOST...

Page 31: ...H1 29 006 252 02 10 22 99 FM2569 FM DP L Service Manual H1 29 MAINTENANCE 1 OUTLINE OF EQUIPMENT BLANK PAGE...

Page 32: ...om error codes When an error code is displayed on the screen analyze the malfunction from that error code When no error codes are displayed the malfunction can be analyzed if an error message is logge...

Page 33: ...19 EPS NEXT BACK QUIT X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCC...

Page 34: ...ware Version Upgrading Installation completed 99 warnings Remove FD and turn the PowerSW OFF 9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF 9 FF XXXXXXXX FFFF 9 FF XXXXXXX...

Page 35: ...0502 EPS A 0 Stop error System down 1 Warning error Recoverable by user intervention 2 Log error Process resumable B Printer subsystem number 1 Interface related 2 Conveyance control system FLH 3 Data...

Page 36: ...nel number 3 Input channel number 7 Input channel number 9 Hard disk B Others C While the equipment is operating 1 During storing 2 Print registration transfer cancellation frame clearing page clearin...

Page 37: ...r Log Data Display Error Log 1 of the M Utility 2 Check the detailed information format number at 3 1 3 Error Code Tables and refer to the corresponding format 3 Find the format information from the 4...

Page 38: ...If there are several of the same error codes determine the error from Detailed Information and check accordingly FP3F0548 EPS M UTILITY Error log 1 display N 0010 000A 0104111200 0010 Network informat...

Page 39: ...SC2 SC3 Sensor SD2 SD3 SE1 SE3 SG1 SG2 SG3 SG4 Name Suction cup arm upper dead point detection Suction cup arm turning point detection Film surface detection Film trailing edge detection Film pack sh...

Page 40: ...H3 7 2 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 7 2 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 41: ...H3 7 3 MAINTENANCE 3 TROUBLESHOOTING 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 7 3 BLANK PAGE...

Page 42: ...H3 7 4 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 7 4 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 43: ...of lower removal unit before sub scanning conveyor Displays states of sensors when the error occurs 0 SC1 SC2 SC3 SD2 SD3 FFM rotation state FFM drive SB1 SB2 SB3 SB4 SB5 SB6 SB7 SA8 MSB LSB a b c d...

Page 44: ...p speed measurement errors Displays the measured time if the results of measuring the sub scanning unit grip rotating speed at the speed set previously indicate that the measured time is outside the s...

Page 45: ...anism 102 Conveyance timer file For size 103 Conveyance timer file For utility 104 Conveyance counter file 105 PM control parameter file For mechanism 106 PM control parameter file For size 107 PM con...

Page 46: ...de 0 0 FFM information 0 During initialization 1 During normal recording 0 NG 1 OK 0 Stop 1 Rotating 2 1 H Sub scanning unit grip speed data error Error when the data was inappropriate in the measurem...

Page 47: ...uence information when errors occur Displays the mode tray number and sequence number when the error occurs FP3F0513 EPS 8 X X X Detailed error code 4 digit hexadecimal display Fixed Mode tray Sequenc...

Page 48: ...er 0 Hardware error or when the error cannot be specified 1 to 5 ST1 to ST5 FP3F0532 EPS 0 0 ST6 ST1 ST2 ST3 ST4 ST5 0 OFF 1 ON FF will be displayed when the data cannot be specified due to faulty com...

Page 49: ...TP3F0502 EPS 2 3 C Sorter I F error Displays errors related to commands which failed in transmission reception of the sorter I F Detailed code Hexadecimal Details Main Transmission Reception Timing 5...

Page 50: ...e in software control it cannot be used for analysis during servicing 2 3 E2 Software data error Displays the discharge bin number detection error by the number of information registered in the film m...

Page 51: ...X X X X Detailed error code 4 digit hexadecimal display Heater status Thermistor status 0 0 HG1 HG2 HG3 HG4 HG5 HG6 THG1 THG2 THG3 THG4 THG5 THG6 THG9 THG10 MSB LSB Heater status Thermistor status 0 N...

Page 52: ...during group number Change line during group information Change line during bin information Only empty line Other than numbers Outside 1 to 100 range Specify reservation word NO SORT character exists...

Page 53: ...number Cause Code details File number 001 System parameter file 002 Default value file by CH 003 Image buffer data recording condition F 004 Image buffer data file 005 I O trace data file 006 ISC log...

Page 54: ...TROUBLESHOOTING 4 1 Sequence error Displays the cause of the DSP sequence error Software analysis information FP3F0549 EPS A B C D Detailed error code Code Details Display A B C 1 2 0 1 1 2 DSP acquis...

Page 55: ...Main scanning parameter file 206 Density calibration table file 207 Density measurement raw data file 208 Density correction parameter file 209 Uniformity correction file 210 Gradation gain table file...

Page 56: ...H3 19 2 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 19 2 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 57: ...H3 19 3 MAINTENANCE 3 TROUBLESHOOTING 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 19 3 BLANK PAGE...

Page 58: ...H3 19 4 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 19 4 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 59: ...EPS 0 X X X Detailed error code 4 digit hexadecimal display Cause Code details 009 DEN task does not exist 010 SDA task does not exist 100 Task ID error 101 Cue table error 10C Cue table full 10D Add...

Page 60: ...lization sequence 18 LD error in recording sequence 19 LD error in utility sequence 5 D Leading edge detection error Displays the leading edge detection sequence when error is detected by the leading...

Page 61: ...nsity measurement data response standby 4 Density measurement data response standby 5 F Density measurement unit error Displays the returned value when error of the status from the density measurement...

Page 62: ...ode Code Details Display A B C D B D A D 1 2 1 2 3 4 5 6 8 XX 002 8000 9000 A000 Error when drawing background color Error when drawing pattern image Failed in exclusive control of bus controller Fail...

Page 63: ...uring the access of the file and the cause FP3F0539 EPS 4 X X X Detailed error code File number Cause Code details File number 401 Test pattern data file 402 Sharpness correction parameter file Cause...

Page 64: ...git hexadecimal display XXXX 0001 7FFFF 7 A SIO intermediate task registration error Displays the cause of the registration error of the utility control task FP3F0541 EPS X X X X Detailed error code E...

Page 65: ...IO transmission error Displays the cause of the error when the message could not be transmitted normally FP3F0544 EPS X X X X Detailed error code Error code defined by the driver 7 F Memory card readi...

Page 66: ...mber Cause Code details File number 301 Standard temperature parameter file 302 Temperature control parameter file 303 Internal fan control parameter file 304 Temperature control error detection param...

Page 67: ...or number THG1 to THG6 when the D A conversion processing failed during thermistor temperature acquisition A D value FP3F0546 EPS X X X X Detailed error code Fixed value Thermistor number 9 D Power su...

Page 68: ...9 V A H d r a o b B 0 9 V A H d r a o b I P D d r a o b A 6 0 I P D d r a o b B 6 0 I P D d r a o b I V D d r a o b A 0 9 I V D d r a o b G M I d r a o b B 1 1 G M I d r a o b S N S d r a o b A 1 1 S...

Page 69: ...check the tray 2 shutter present absent state during initialization and removal but could not determine the present absent state Malfunction of SB5 or SNS board 1 Check SB5 using M Utility 2 Replace S...

Page 70: ...C3HP return error Attempted to move the before sub scanning conveyor centering mechanism to the home position during initialization but SC3 did not become CLOSE The following motor sensor part may be...

Page 71: ...ensor state 3 error Attempted to move the sub scanning uni grip from the home position to the grip state during initialization in order to detect discharge the film s remaining in the before sub scann...

Page 72: ...tion cup unit to the suction cup rising deceleration position after film suction during removal at tray 2 but SB2 did not become CLOSE The following motor sensor part may be faulty Correct according t...

Page 73: ...ding to the troubleshooting procedure for this error code in 3 1 4 Troubleshooting Flow SD2 SD3 MD2 2 1 C 2 2 A 0274 Sensor state 1 error Attempted to set the sub scanning unit grip to the entrance ex...

Page 74: ...4 Troubleshooting Flow SD2 SD3 MD2 2 1 D 0292 MD2 low speed up mode drive error Attempted to move from the entrance exit grip position to the entrance grip release position during measurement of the s...

Page 75: ...the M Utility and reset 3 0 C 0312 1 Fatal error following LD malfunction One LD has malfunctioned Malfunction of LD Faulty cable connector Malfunction of SCN board None 0320 Temperature control syste...

Page 76: ...check again 2 Replace the memory card re install in the full install mode and read the individual data 3 0 D 03A3 Backup RAM data error The contents of the backup RAM at start up were abnormal The co...

Page 77: ...M Utility 3 Replace the LD 4 Replace the SCN board 5 C 0513 Start point detection error 1 Check the cable connection 2 Check the optical unit 3 Replace the LD 4 Replace the start point detection boar...

Page 78: ...r Failed to load the DSP micro program 2 from the memory card to the DSP of the IMG board Defect in the vicinity of the DSP of the IMG board 1 Check that the CPU IMG input boards MTH board related con...

Page 79: ...mally 2 Replace the IMG board 3 Re install 4 Replace the memory card 5 Replace the MTH board Defect in the vicinity of the DSP of the IMG board or defect of the memory card 1 Check that the CPU IMG in...

Page 80: ...DSP micro program 2 did not end within the specified time Defect in the vicinity of the DSP of the IMG board 1 Check that the CPU IMG input boards MTH board related connectors and image memory board a...

Page 81: ...e 90 seconds Defect in the vicinity of the DSP of the IMG board 1 Check that the CPU IMG input boards MTH board related connectors and image memory board are set to the MTH board normally 2 Replace th...

Page 82: ...in the vicinity of the DSP of the IMG board 1 Check that the CPU IMG input boards MTH board related connectors and image memory board are set to the MTH board normally 2 Replace the IMG board 3 Repla...

Page 83: ...MTH board related connectors and image memory board are set to the MTH board normally 2 Replace the IMG board 3 Replace the MTH board 6 C 0655 Uniformity correction value S1 setting error Failed in wr...

Page 84: ...ransmitting message to the operation panel 7 D 0708 SIO message cue over The cue for exchanging with the operation panel is full None Defect of the operation panel or defect in the vicinity of the ope...

Page 85: ...in 9 B 0911 Heater temperature thermistor 1 disconnection The thermistor 1 THG1 for heater temperature detection has disconnected 9 A Defect of the operation panel or defect in the vicinity of the ope...

Page 86: ...istor 3 Replace the SNS board 4 Replace the cable between the thermistor and SNS board Disconnection of the I F cable between the SNS board and thermistor or malfunction of the thermistor or thermisto...

Page 87: ...k the operations of the built in cooling fan using the M Utility and replace the fan if operations are faulty 3 Check the operations of each heater using the M Utility check the temperature around eac...

Page 88: ...tion of the power supply unit 1 Check that the connector to the heater cable to the heater and connector of the power supply unit are set correctly Check that the thermal protector has been cleared by...

Page 89: ...built in cooling fan or built in temperature detection thermistor malfunction of the heater or SNS board 1 Check that the connector to the heater cable to the heater and connector of the power supply...

Page 90: ...replace the SNS board 5 Replace the power supply unit Malfunction of the built in cooling fan or built in temperature detection thermistor malfunction of the heater or SNS board 1 Check that the conne...

Page 91: ...en the SNS board and power supply unit is normal and replace the SNS board 5 Replace the power supply unit Malfunction of the built in cooling fan or built in temperature detection thermistor malfunct...

Page 92: ...heck that the wiring between the SNS board and power supply unit is normal and replace the SNS board 5 Replace the power supply unit Malfunction of the built in cooling fan or built in temperature det...

Page 93: ...unit is normal and replace the SNS board 5 Replace the power supply unit Malfunction of the built in cooling fan or built in temperature detection thermistor malfunction of the heater or SNS board 1 C...

Page 94: ...SNS board 5 Replace the power supply unit Malfunction of the built in cooling fan or built in temperature detection thermistor malfunction of the heater or SNS board 1 Check that the connector to the...

Page 95: ...eck the temperature around each heater with your hand if not warm check that the wiring is normal and replace the thermistor 4 Check that the wiring between the SNS board and power supply unit is norm...

Page 96: ...oard or defect of the thermistor 1 Replace the SNS board 2 Replace the thermistor 9 C 1 9 C 2 Detected noise disconnection of the I F cable between the SNS board and thermistor or malfunction of the t...

Page 97: ...ling edge OPEN of the film at the density measurement unit exit SG2 The following motor sensor part may be faulty Correct according to the troubleshooting procedure for this error code in 3 1 4 Troubl...

Page 98: ...3 1 4 Troubleshooting Flow SA4 MA2 2 1 A 2 2 A 1261 Tray 2 film drop error Film that was sucked once dropped during removal at tray 2 The following motor sensor part may be faulty Correct according t...

Page 99: ...or sensor part may be faulty Correct according to the troubleshooting procedure for this error code in 3 1 4 Troubleshooting Flow SE3 ME2 MG1 2 1 C 2 2 A 1278 SG1 supply error Attempted to supply to t...

Page 100: ...ion error Failed in the initialization of SIO channel for exchange with the sorter unit Fault in the sorter unit SIO vicinity 1 Check that the cable between the sorter unit and MTH board is connected...

Page 101: ...ream sensor below the desired bin turned ON Only one sensor turned ON before the sensor corresponding to the bin turned ON and at the same time the sensor was found to be normal 1 Check the solenoid i...

Page 102: ...tched the film discharge location to the top of the main body Possibility of film jamming in the sorter unit is high Check for sorter unit problems before and after this log 2 3 E1 12E4 Sorter conveya...

Page 103: ...n instructions 2 3 F 1311 Sorter disabled error Attempted to execute the utility on the sorter unit even though the sorter disabled setting has been selected Not used currently Replace the sorter unit...

Page 104: ...g position exceeded the specified range The starting position is outside the specified range 76 to 266 Incorrect measurement calculation of the main scanning image position 1 Adjust the input data and...

Page 105: ...d None 1535 24 point film density gain error Not used Set to 255 when the calculated results of the 24 point density gain exceeded the existing value Set to 0 when the calculated results of the 24 poi...

Page 106: ...ternal light has irradiated on the density measurement unit An error was detected in the request for density measurement preparation by the density measurement unit The DME board returned the malfunct...

Page 107: ...measurement unit has not been started The connection cable with the density measurement unit is disconnected The density measurement unit hardware is faulty Or malfunctio of the SIO of the MTH board...

Page 108: ...to write read the data in from the line memory B Faulty access to the I O of the SCN bord 1 Replace the SCN board None 1552 Automatic density measurement value input error The automatic density measur...

Page 109: ...sk during density measurement self diagnosis None 1562 SIO middle task optical head moving error Received abnormal response from the SIO middle task while the optical head was moving None 1563 Optical...

Page 110: ...to the MTH board normally 2 Replace the IMG board 3 Replace the MTH board Processes other than uniformity measurement can be continued If image problems occur re do the uniformity measurement If the...

Page 111: ...e memory board are set to the MTH board normally 2 Replace the IMG board 3 Replace the MTH board 6 C 160E Uniformity correction data calculation error 6 C 1610 Uniformity measurement data minimum valu...

Page 112: ...th a proper FD 2 Replace the FDD 3 Replace the CPU board None 1A31 Bus controller DSP start error Failed in starting the bus controller DSP during the image READ WRITE test Check the IMG board state b...

Page 113: ...o the CPU board or defect of the memory card defect of the CPU board 1 Set the memory card correctly to the CPU board 2 Replace the memory card 3 Replace the CPU board 1B0B Memory card control error F...

Page 114: ...ard 1 Set the memory card correctly to the CPU board Delete unused files 2 Replace the memory card 3 Replace the CPU board None 1B19 Memory card open error Failed in opening the memory card file None...

Page 115: ...FD file The FD is damaged 1 Replace with an appropriate FD check that the write protection has been released 2 Replace the FDD 3 Replace the CPU board None 1C01 FD file open error Failed in opening F...

Page 116: ...mmand invalid The FDD received an invalid command and cannot execute 1 Replace with an appropriate FD 2 Replace the FDD 3 Replace the CPU board None 1CD0 FD retry over The FDD performed retry but fail...

Page 117: ...software has detected an error None None 1D04 3 Sequence error Message timeout Internal communication timing error No correction required if no abnormal symptoms are seen C000 No response from LAN C00...

Page 118: ...s error code in 3 1 4 Troubleshooting Flow SB1 MB1 2 1 B 2 2 A 2224 Tray 2 suction cup unit upper dead point rising error Attempted to move the tray 2 suction cup unit to the upper dead point during r...

Page 119: ...alization in order to detect discharge the film s remaining in the sub scanning unit but SD2 SD3 did not become OPEN The following motor sensor part may be faulty Correct according to the troubleshoot...

Page 120: ...y The following motor sensor part may be faulty Correct according to the troubleshooting procedure for this error code in 3 1 4 Troubleshooting Flow SB3 MB1 2 1 B 2 2 A 2257 Tray 2 film suction error...

Page 121: ...procedure for this error code in 3 1 4 Troubleshooting Flow SD2 SD3 MD2 2 1 C 2 2 A 2280 Remainder check Tray 1 remainder film present Film was found remaining in tray 1 when presence of remaining fi...

Page 122: ...ing motor sensor part may be faulty Correct according to the troubleshooting procedure for this error code in 3 1 4 Troubleshooting Flow SD2 SD3 MD2 2 1 D 2298 Tray 1 Suction cup unit rising error Att...

Page 123: ...from the horizontal discharge direction to upward discharge direction during initialization but SG3 was OPEN SG4 was CLOSE and SOLG1 was OFF The following motor sensor part may be faulty Correct accor...

Page 124: ...ck that the CPU IMG input boards MTH board related connectors image memory board are set to the MTH board normally 2 Replace the IMG board 3 Replace the MTH board Defect in the vicinity of the DSP of...

Page 125: ...board 1 Check that the CPU IMG input boards MTH board related connectors and image memory board are set to the MTH board normally 2 Replace the IMG board 3 Replace the MTH board 6 C 2618 3 DSP image p...

Page 126: ...ck that the cable between the operation panel and MTH board is connected properly Incorrect software installation memory card malfunction defects in the vicinity of the CPU on the CPU board 1 Re insta...

Page 127: ...le between the SNS board and thermistor has disconnected malfunction of the thermistor or thermistor port of the SNS board Need not be corrected if the image quality is not affected 1 Check that the t...

Page 128: ...controller of the MTH board 1 Replace the MTH board None 002A FIX board INTERRUPT test error The FIX board diagnosis check results at start up were abnormal Malfunction of the FIX board 1 Replace the...

Page 129: ...I board in the optical transmission unit 2 Replace the optical transmission unit None 0073 Optical transmission unit FM MARCHING test error The OPR board and HAV DVI board diagnosis check results at s...

Page 130: ...ponse time out error Generated if no response while waiting for the initialization completed response of the LAN board Malfunction of the LAN board or MTH board 1 Check that the LAN board is connected...

Page 131: ...of the equipment None 1n10 Image input time out Image input to the input board ended in failure Input signal error input board adjustment and setting error or malfunction of the input board 1 Adjust t...

Page 132: ...d 1 Replace the MTH board with a normal product None 1n1B HD initialization error Failed in HD formatting Or failed in the initialization of the HD controller HDD error 1 Replace the HDD 2 Replace the...

Page 133: ...1n77 Hard disk test not possible due to full image information table in test print 2 Could not register image information when printing test pattern Images required for the recovered printing remain...

Page 134: ...put images in the HD None 1923 Error during HD storage Failed to write external input images in the HD during HD filing by storing None 2n2A No image specified during request for print registration Lo...

Page 135: ...overlay write error Faulty HDD Faulty MTH board Replace the MTH board HDD None 2n85 HD directory information write error Faulty HDD Faulty MTH board Replace the MTH board HDD None 2n86 HD image inform...

Page 136: ...Replace the FIX board None 21F0 SIO2 reception error Abnormal exchange occurred in host controller No problems unless it occurs frequently If it occurs frequently replace the input board None 2210 Im...

Page 137: ...ace the IMG board 4 Replace the MTH board None 27D7 3 Image processing 1 bus controller startup error Image processing 1 bus controller startup error Defect in the vicinity of the DSP of the IMG board...

Page 138: ...the CPU board 1 Replace the CPU board None 000A CPU board error Error detected in the self diagnosis of the board Malfunction of the CPU board 1 Replace the CPU board None 0015 Image memory error The...

Page 139: ...rrect The rotary switch is set to a channel other than Ch1 to Ch3 1 Set to a channel between Ch1 and Ch3 Refer to 4 13 Boards FDD HDD Settings LED Lighting Information None 1010 DPI board setting erro...

Page 140: ...urrent slot The board is not mounted to a slot between the first to the third slot from the top of the rack 1 Mount to a slot between the first to the third slot None 1121 OPR board mounting error Not...

Page 141: ...ly or the FD is damaged 1 After re inserting the FD install again 2 Replace the FD None 0006 Memory card media error The memory card cannot be accessed normally The memory card is not inserted properl...

Page 142: ...no installation information file or the installation information and actual file size do not match 1 After re inserting the FD install again 2 Replace the FD None 001F 003F Panel communication error C...

Page 143: ...e access has been denied 1006 File store upper limit Reached the upper limit for the number of file stores 1007 Restore cancel The restore command has been canceled 3002 Memory card file open error Fa...

Page 144: ...is error essentially does not occur 0006 0010 Printer information acquisition error Error occurred during transmission reception of commands equipment configuration confirmation request response or as...

Page 145: ...ng transmission reception of commands status confirmation request response with the MAIN board 0001 0070 DPM transmission reception error Error occurred during transmission reception of commands DPM c...

Page 146: ...IN board Malfunction of the LAN board or MTH board 1 Check that the LAN board is connected to the MTH board correctly 2 Replace the LAN board 3 Replace the MTH board 0001 0090 Status error Received a...

Page 147: ...d MTH board 1 Check that the LAN board is connected to the MTH board correctly 2 Install the required files 3 Replace the LAN board 4 Replace the MTH board 0F01 0F00 Driver load error Failed in loadin...

Page 148: ...g network information analysis Incorrect installation of the network information files or malfunction of the LAN MTH board 1 Check that the LAN board is connected to the MTH board correctly 2 Install...

Page 149: ...he MTH board correctly 2 Install the required files 3 Replace the LAN board 4 Replace the MTH board 1007 20A0 Reception of unexpected command Received an unexpected command other than file transfer no...

Page 150: ...d remedy Detailed information 2100 DFC error Error occurred during tonal format calculation 100A 21F0 Illegal message Received a message which does not exist from the DPC DPX Message No is displayed 2...

Page 151: ...ng of timer value of storage time out was incorrect Faulty input board DPI DVI Faulty CPU board Faulty remote panel Faulty software Set the correct storage time out timer value Replace the correspondi...

Page 152: ...H3 89 16 006 252 05 06 30 01 FM3040 FM DP L Service Manual H3 89 16 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 153: ...222 Retry Cause Abnormal SA1 status when attempted to move the suction cup arm of tray from the upper dead point to the upper dead point during initialization of the removal unit Error Related I O Lay...

Page 154: ...5V 9 CN6 CN10 1 3 4 1a 3a 4a 1 9 2 10 CN16 1 7 2 8 1 3 4 6 CNMA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G51 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 MA1 1 2 3 CN9 CN16 Connectors wh...

Page 155: ...ilm and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at u...

Page 156: ...or pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DRV11...

Page 157: ...Abnormal SB1 status when attempted to move the suction cup arm of tray 2 from the upper dead point to the upper dead point during initialization of the removal unit Error Related I O Layout SB1 MB1 F...

Page 158: ...b 3b 4b 1 7 2 8 CN17 1 5 2 6 1 3 4 6 CNMB1 3 7 CN9 1 2 COM NC CNB3 CNB4 CNB1 MB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 CN9 CN17 Connectors wh...

Page 159: ...ilm and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at u...

Page 160: ...ctor pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DRV...

Page 161: ...Abnormal SC2 status when attempted to move the before sub scanning conveyor grip from home position to home position during initialization Error Related I O Layout FP3F0B03 EPS SC2 MC2 Connector Layo...

Page 162: ...iagram 5V 5V DRV11A PSU100 PSU200 SNS11A FP3F0G53 EPS BEFORE SUB SCANNING CONVEYOR SJ2 24VD 24VD NFB SJ3 SC2 CN11 5 7 8 1 2 3 5a 7a 8a 3 10 4 11 CN18 1 3 4 6 1 3 4 6 CNMA1 CNMC2 CNA1 MC2 4 8 CN9 COM N...

Page 163: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 164: ...onnector connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking up down movement of grip roller Re...

Page 165: ...ry Cause Abnormal SC3 status when attempted to move the centering mechanism from home position to home position during initialization Error Related I O Layout FP3F0B04 EPS MC3 SC3 Connector Layout for...

Page 166: ...lock Diagram 5V 5V DRV11A PSU100 PSU200 SNS11A FP3F0G54 EPS BEFORE SUB SCANNING CONVEYOR SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 CN6 1 2 CN7 NFB1 SC3 CN11 9 11 12 9a 11a 12a 5 12 6 13 CN18 1 3...

Page 167: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 168: ...tion cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking movement of centering guide Replace DRV11A board...

Page 169: ...1 error 0241 Sensor state 3 error 0242 Sensor state 1 error 2238 Sensor state 3 error 1 2239 Sensor state 1 error 1 2241 Sensor state 3 error 1 2242 Sensor state 1 error 1 1 Main unit software version...

Page 170: ...12 1 3 SD3 1 2 1 3 SD2 1 CN7 8 CN11 1b 1a 26b 26a Error Related System Block Diagram 5V DRV11A PSU100 PSU200 SNS11A FP3F0G55 EPS NFB2 NFB SUB SCANNING UNIT SJ2 24VA 15VM NFB SJ3 RELAY 4 8 CN9 COM NC...

Page 171: ...y Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are N...

Page 172: ...3 5 Troubleshooting Reference Y Are SD2 SD3 ON Check at Sensor Monitoring of Check Mechanism of M Utility N Y Are cables normal Check connector connection cable conduction and connector pins Check aga...

Page 173: ...92 MD2 low speed up mode drive error 0293 MD2 low speed up mode grip time error 2291 MD2 low speed down mode grip time error 1 2293 MD2 low speed up mode grip time error 1 1 Main unit software version...

Page 174: ...12 1 3 SD3 1 2 1 3 SD2 1 CN7 8 CN11 1b 1a 26b 26a Error Related System Block Diagram 5V DRV11A PSU100 PSU200 SNS11A FP3F0G56 EPS NFB2 NFB SUB SCANNING UNIT SJ2 24VA 15VM NFB SJ3 RELAY 4 8 CN9 COM NC...

Page 175: ...y Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are N...

Page 176: ...3 5 Troubleshooting Reference Y Are SD2 SD3 ON Check at Sensor Monitoring of Check Mechanism of M Utility N Y Are cables normal Check connector connection cable conduction and connector pins Check aga...

Page 177: ...r 0244 SE1HP return error Cause The SE1 state was abnormal when moving the transport unit grip from the home position to home position during initialization Error Related I O Layout FP3F0B08 EPS SE1 M...

Page 178: ...100 PSU200 SNS11A FP3F0G57 EPS TRANSPORT UNIT SJ2 24VD 24VD NFB SJ3 SE1 CN11 1 3 4 1 2 3 1b 3b 4b 1 5 2 6 CN19 1 3 4 6 CNME1 CNE1 ME1 4 8 CN9 COM NC COM NC 11 CN6 1 2 CN7 NFB1 CN19 Connector which is...

Page 179: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 180: ...Check connector connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking up down movement of grip ro...

Page 181: ...when lowering the suction cup arm and detecting the film surface during removal operations at tray 1 Error Related I O Layout FP3F0B09 EPS SA3 MA1 Connector Layout for Checking CN7 CN6 CN16 CNA1 CNA2...

Page 182: ...N6 CN10 9 11 12 9a 10a 12a 1 9 2 10 CN16 1 7 2 8 1 3 4 6 CNMA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G58 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 1 3 4 CNA2 MA1 1 2 3 CN9 CN16 Conn...

Page 183: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 184: ...tor pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DRV1...

Page 185: ...the suction cup arm to the suction cup rising deceleration position after film suction at tray 1 Error Related I O Layout FP3F0B11 EPS SA2 MA1 Connector Layout for Checking SA6 CNA1 CNMA1 CNA3 CNA4 CN...

Page 186: ...5V 9 CN6 CN10 5 7 8 5a 7a 8a 1 9 2 10 CN16 1 7 2 8 1 3 4 6 CNMA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G59 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 MA1 1 2 3 CN9 CN16 Connectors w...

Page 187: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 188: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 189: ...ion cup arm of tray 1 from the rising deceleration position to the upper dead point during removal operations Error Related I O Layout SA1 MA1 FP3F0B01 EPS Connector Layout for Checking FP3F0H10 EPS S...

Page 190: ...5V 9 CN6 CN10 1 3 4 1a 3a 4a 1 9 2 10 CN16 1 7 2 8 1 3 4 6 CNMA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G60 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 MA1 1 2 3 CN9 CN16 Connectors w...

Page 191: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 192: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 193: ...wering the suction cup arm and detecting the film surface during removal operations at tray 2 Error Related I O Layout FP3F0B10 EPS SB3 MB1 Connector Layout for Checking CN7 CN6 CN9 CN17 CNB1 CNB2 CNB...

Page 194: ...b 12b 1 7 2 8 CN17 1 5 2 6 1 3 4 6 CNMB1 3 7 CN9 1 2 COM NC CNB3 CNB4 CNB1 1 3 4 CNB2 MB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 CN9 CN17 Conn...

Page 195: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 196: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 197: ...the suction cup arm to the suction cup rising deceleration position after film suction at tray 2 Error Related I O Layout FP3F0B12 EPS SB2 MB1 Connector Layout for Checking CN7 CN6 CN9 CN17 CNB1 CNB3...

Page 198: ...5b 7b 8b 1 7 2 8 CN17 1 5 2 6 1 3 4 6 CNMB1 3 7 CN9 1 2 COM NC CNB3 CNB4 CNB1 MB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 CN9 CN17 Connectors w...

Page 199: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 200: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 201: ...tion cup arm of tray 2 from the rising deceleration position to the upper dead point during removal operations Error Related I O Layout SB1 MB1 FP3F0B02 EPS Connector Layout for Checking CN7 CN6 CN9 C...

Page 202: ...1b 3b 4b 1 7 2 8 CN17 1 5 2 6 1 3 4 6 CNMB1 3 7 CN9 1 2 COM NC CNB3 CNB4 CNB1 MB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 CN9 CN17 Connectors w...

Page 203: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 204: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 205: ...was abnormal when moving the centering mechanism to the home position after centering during film conveyance Error Related I O Layout FP3F0B04 EPS MC3 SC3 Connector Layout for Checking CNMC3 CN7 CN6 C...

Page 206: ...lock Diagram 5V 5V DRV11A PSU100 PSU200 SNS11A FP3F0G64 EPS BEFORE SUB SCANNING CONVEYOR SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 CN6 1 2 CN7 NFB1 SC3 CN11 9 11 12 9a 11a 12a 5 12 6 13 CN18 1 3...

Page 207: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 208: ...on cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking movement of centering guide Replace DRV11A board Re...

Page 209: ...rmal when moving the before sub scanning conveyor grip to the home position during film conveyance 0267 After centering 0269 After film release Error Related I O Layout FP3F0B03 EPS SC2 MC2 Connector...

Page 210: ...Diagram 5V 5V DRV11A PSU100 PSU200 SNS11A FP3F0G65 EPS BEFORE SUB SCANNING CONVEYOR SJ2 24VD 24VD NFB SJ3 SC2 CN11 5 7 8 1 2 3 5a 7a 8a 3 10 4 11 CN18 1 3 4 6 1 3 4 6 CNMA1 CNMC2 CNA1 MC2 4 8 CN9 COM...

Page 211: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 212: ...tor connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking up down movement of grip roller Replace...

Page 213: ...nsor state 4 error 0274 Sensor state 1 error 2270 Sensor state 2 error 1 2272 Sensor state 3 error 1 2273 Sensor state 4 error 1 2274 Sensor state 1 error 1 1 Main unit software version B02 or later C...

Page 214: ...6 12 1 3 SD3 1 2 1 3 SD2 1 CN7 8 CN11 1b 1a 26b 26a Error Related System Block Diagram 5V DRV11A PSU100 PSU200 SNS11A FP3F0G66 EPS NFB2 NFB SUB SCANNING UNIT SJ2 24VA 15VM NFB SJ3 RELAY 4 8 CN9 COM NC...

Page 215: ...y Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are N...

Page 216: ...3 5 Troubleshooting Reference Y Are SD2 SD3 ON Check at Sensor Monitoring of Check Mechanism of M Utility N Y Are cables normal Check connector connection cable conduction and connector pins Check aga...

Page 217: ...bnormal when moving the transport unit grip from the home position to the home position during initialization Error Related I O Layout FP3F0B08 EPS SE1 ME1 Connector Layout for Checking CN7 CN6 CN9 CN...

Page 218: ...100 PSU200 SNS11A FP3F0G67 EPS TRANSPORT UNIT SJ2 24VD 24VD NFB SJ3 SE1 CN11 1 3 4 1 2 3 1b 3b 4b 1 5 2 6 CN19 1 3 4 6 CNME1 CNE1 ME1 4 8 CN9 COM NC COM NC 11 CN6 1 2 CN7 NFB1 CN19 Connector which is...

Page 219: ...s output normally Refer to 3 5 Troubleshooting Reference Y Are SJ2 SJ3 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y...

Page 220: ...Check connector connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace SNS11A board Note Execute all stroke when checking up down movement of grip ro...

Page 221: ...or Cause The SA7 state was abnormal when releasing the tray 1 lock when locking Error Related I O Layout FP3F0B13 EPS SA7 SOLA1 Connector Layout for Checking CNSOLA1 CNA1 CNA3 CNA4 CN10 CN16 CN6 CN9 F...

Page 222: ...24VB 5V 5V 9 CN6 CN10 21 23 24 21a 23a 24a 8 15 7 CN16 6 11 5 3 2 1 CNSOLA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G68 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 1 2 3 SOLA1 CN9 Conne...

Page 223: ...fer to 3 5 Troubleshooting Reference Y Is SA6 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are NFB of pow...

Page 224: ...of M Utility N Y Are cables normal Check connector connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A...

Page 225: ...ror Cause The SB7 state was abnormal when releasing the tray 2 lock when locking Error Related I O Layout FP3F0B14 EPS SB7 SOLB1 Connector Layout for Checking CN7 CN6 CN9 CN17 CNB1 CNSOLB1 CNB3 CNB4 C...

Page 226: ...21b 23b 24b 3 7 CN9 1 2 COM NC CNB3 CNB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 24VC NFB7 6 11 5 CN17 4 7 3 3 2 1 CNSOLB1 CNB4 SOLB1 CN9 Conne...

Page 227: ...fer to 3 5 Troubleshooting Reference Y Is SB6 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are NFB of pow...

Page 228: ...of M Utility N Y Are cables normal Check connector connection cable conduction and connector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A...

Page 229: ...raising the suction cup arm to the suction cup rising deceleration position during removal initialization Error Related I O Layout FP3F0B11 EPS SA2 MA1 Connector Layout for Checking SA6 CNA1 CNMA1 CNA...

Page 230: ...5V 9 CN6 CN10 5 7 8 5a 7a 8a 1 9 2 10 CN16 1 7 2 8 1 3 4 6 CNMA1 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G70 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNA4 CNA1 MA1 1 2 3 CN9 CN16 Connectors w...

Page 231: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 232: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 233: ...raising the suction cup arm to the suction cup rising deceleration position during removal initialization Error Related I O Layout FP3F0B12 EPS SB2 MB1 Connector Layout for Checking CN7 CN6 CN9 CN17 C...

Page 234: ...5b 7b 8b 1 7 2 8 CN17 1 5 2 6 1 3 4 6 CNMB1 3 7 CN9 1 2 COM NC CNB3 CNB4 CNB1 MB1 1 2 CN7 SB6 24VC 24VC 5V 5V 10 CN6 DRV11A PSU100 PSU200 SNS11A NFB NFB1 LOWER REMOVAL UNIT 1 2 3 CN9 CN17 Connectors w...

Page 235: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 236: ...ector pins Check again Repair or replace N Correct actuator N Replace in the following order SNS11A board DRV11A board Note Execute all stroke when checking up down movement of removal unit Replace DR...

Page 237: ...mperature abnormally low error HG6 Cause The temperature did not rise to the specified value TL even after 45 minutes from the startup of the equipment 0920 The temperature of the plate heater did not...

Page 238: ...3 THG4 THG5 THG6 THG9 THG10 5 1 CN9 CN2 CN3 CN2 CN3 CN2 CN3 CN2 CN3 CN2 CN3 CN2 CN3 1a 2a 3a 4a 5a 6a 7a 8a 9a 10a 1b 2b 3b 4b 5b 6b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN8 2 1 NC COM CNJ61 1 2 CNG2 1...

Page 239: ...tate Check error details at Error Log Data of M Utility Y N Is AC voltage to heater output normally Y Is SJ1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Replace fuse Y Is fuse...

Page 240: ...er normal Check that heater temperature rises at Temperature of Heat Developper of M Utility N Y Are cables of thermistor normal Check connector connection cable conduction and connector pins Check ag...

Page 241: ...rmally high error HG5 0936 Temperature abnormally high error HG6 Cause The plate heater temperature does not drop to the specified value TH even after 5 minutes Error Related I O Layout FP3F0B17 EPS T...

Page 242: ...a 5a 6a 7a 8a 9a 10a 1b 2b 3b 4b 5b 6b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN8 1 2 CNG2 1 2 3 4 5 6 CNTHG1 1 2 CNTHG4 1 2 CNTHG5 1 2 CNTHG6 1 2 CNTHG9 1 2 CNTHG10 SJ1 24VA 24VA 8 CN6 1 5 CN9 3 8 CN15 1...

Page 243: ...nd connector pins Check again Repair or replace N Replace SNS11A board Replace DRV11A board Replace fan Y N Is current conducted between both terminals of fan Repair or replace Y Are cables to fan nor...

Page 244: ...H3 181 006 252 02 10 22 99 FM2569 FM DP L Service Manual H3 181 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 245: ...G6 Cause The plate heater temperature is above TH and below Terr even after 5 minutes from the startup of the equipment Error Related I O Layout FP3F0B17 EPS THG1 THG3 THG4 THG5 THG6 HG4 HG1 HG3 HG6 H...

Page 246: ...a 5a 6a 7a 8a 9a 10a 1b 2b 3b 4b 5b 6b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN8 1 2 CNG2 1 2 3 4 5 6 CNTHG1 1 2 CNTHG4 1 2 CNTHG5 1 2 CNTHG6 1 2 CNTHG9 1 2 CNTHG10 SJ1 24VA 24VA 8 CN6 1 5 CN9 3 8 CN15 1...

Page 247: ...nd connector pins Check again Repair or replace N Replace SNS11A board Replace DRV11A board Replace fan Y N Is current conducted between both terminals of fan Repair or replace Y Are cables to fan nor...

Page 248: ...H3 185 006 252 02 10 22 99 FM2569 FM DP L Service Manual H3 185 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 249: ...2 error HG6 Cause The plate heater temperature does not rise to the specified value Terr even after 6 seconds Error Related I O Layout FP3F0B17 EPS THG1 THG3 THG4 THG5 THG6 HG4 HG1 HG3 HG6 HG5 FANG1...

Page 250: ...a 5a 6a 7a 8a 9a 10a 1b 2b 3b 4b 5b 6b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN8 1 2 CNG2 1 2 3 4 5 6 CNTHG1 1 2 CNTHG4 1 2 CNTHG5 1 2 CNTHG6 1 2 CNTHG9 1 2 CNTHG10 SJ1 24VA 24VA 8 CN6 1 5 CN9 3 8 CN15 1...

Page 251: ...nd connector pins Check again Repair or replace N Replace SNS11A board Replace DRV11A board Replace fan Y N Is current conducted between both terminals of fan Repair or replace Y Are cables to fan nor...

Page 252: ...H3 189 006 252 02 10 22 99 FM2569 FM DP L Service Manual H3 189 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 253: ...m remainder display is 0 Or SA8 did not turn ON even when film remainder display is not 0 Error Related I O Layout FP3F0B28 EPS PA1 SvA1 SA8 Connector Layout for Checking CN7 CN6 CN9 CN16 CN10 CNA4 CN...

Page 254: ...N10 27 28 27a 28a 2 6 CN9 13 5 14 6 CN16 1 2 COM NO DRV11A PSU100 PSU200 SNS11A FP3F0G97 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 9 3 10 4 CNA4 2 1 CNSVA1 2 1 CNPA1 CNA1 SvA1 24VB PA1 NFB6 SA6 COM NC CN9...

Page 255: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 256: ...SB3 Attaching Positions N Replace in the following order SA8 SNS11A board DRV11A board Repair or replace Replace in the following order PA1 DRV11A board Y Are cables to PA1 normal Check connector conn...

Page 257: ...t turn ON by the film leading edge when discharging film remaining in the heat development unit during initialization Error Related I O Layout FP3F0B21 EPS SG1 MG1 Connector Layout for Checking CN7 CN...

Page 258: ...1A FP3F0G77 EPS HEAT DEVELOPMENT UNIT SJ1 24VA 24VA 8 CN6 1 5 CN9 1 2 COM NC NFB CNJ61 1 6 2 7 CN15 1 4 2 5 1 3 4 6 CNMG1 CNG3 9b 10b 11b 12b CN11 1 2 3 4 1 2 3 4 CNG1 MG1 5V 1 2 CN7 NFB1 CN15 Connect...

Page 259: ...utput normally Refer to 3 5 Troubleshooting Reference Y Is SJ1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y Are NFB...

Page 260: ...lity N Check again Repair or replace N Replace SNS11A board Replace DRV11A board Repair or replace Check the following items Check attaching state of drive gear damage wear and then replace and adjust...

Page 261: ...se SG2 did not turn OFF when discharging film remaining in the heat development unit during initialization Error Related I O Layout FP3F0B22 EPS SG2 MG1 Connector Layout for Checking CN7 CN6 CN9 CN15...

Page 262: ...A FP3F0G78 EPS HEAT DEVELOPMENT UNIT SJ1 24VA 24VA 8 CN6 1 5 CN9 1 2 COM NC NFB CNJ61 1 6 2 7 CN15 1 4 2 5 1 3 4 6 CNMG1 CNG3 13b 14b 15b 16b CN11 5 6 7 8 1 2 3 4 CNG1 MG1 5V 1 2 CN7 NFB1 CN15 Connect...

Page 263: ...utput normally Refer to 3 5 Troubleshooting Reference Y Is SJ1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A board Y Are NFB...

Page 264: ...ey several films and check conveyance state Repair or replace N Replace SNS11A board Replace DRV11A board Repair or replace Check the following items Check attaching state of drive gear damage wear an...

Page 265: ...e when discharging film remaining in the before sub scanning conveyor during initialization Error Related I O Layout FP3F0B23 EPS MD1 MD2 SE3 ME2 Connector Layout for Checking CN7 CN6 CN9 FP3F0H29 EPS...

Page 266: ...6 CNME2 ME2 1 2 CN7 NFB1 SJ2 24VD NFB SJ3 4 8 CN9 COM NC COM NC 1 2 3 4 3 4 5 6 9 10 COM NC 11 SE3 5b 6b 7b 8b CN11 5 6 7 8 1 2 3 4 CNE1 CN6 NFB SUB SCANNING UNIT RELAY 15VM MD1 SB6 24VC 10 7 NFB 5VR...

Page 267: ...1A board normal Refer to 3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check connector connection cabl...

Page 268: ...Are cables normal Check connector connection cable conduction and connector pins N Y Is sub scanning unit grip normal Check that grip rollers are parallel N Refer to 4 Inspecting Replacing Adjusting P...

Page 269: ...dge when discharging film remaining in the upper removal unit during initialization Error Related I O Layout FP3F0B24 EPS SC1 MC1 MA2 Connector Layout for Checking CNMC1 6 4 1 3 CN7 CN6 CN9 CN16 CN18...

Page 270: ...2 9 CN18 1 3 4 6 CNMC1 MC1 1 2 CN7 NFB1 SA6 24VB 24VB 9 CN6 3 11 4 12 CN16 1 3 4 6 2 6 CN9 1 2 COM NC NFB UPPER REMOVAL UNIT CNA3 CNMA2 MA2 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SC1 1a 2a 3a...

Page 271: ...ack in to its original position Remove covers N N Are 5Vcc 24VB 24VD voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at upper dead poin...

Page 272: ...me sensor and check Refer to 3 5 Troubleshooting Reference Y Is SC1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Y Are cables to sensor normal Check connector connection cable c...

Page 273: ...scharging film remaining in the upper removal unit during initialization Error Related I O Layout FP3F0B25 EPS MA2 SA4 Connector Layout for Checking CN7 CN6 CN9 CN16 CN18 FP3F0H31 EPS CNA3 CNA2 CNA1 C...

Page 274: ...PSU200 SNS11A FP3F0G81 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNMA2 MA2 SA4 13a 14a 15a 16a CN10 13 14 15 16 1 2 3 4 CNA1 5 6 7 8 CNA2 BEFORE SUB SCANNING CONVEYOR 1 8 2 9 CN18 1 3 4 6 CNMC1 MC1 SJ2 24...

Page 275: ...fuse replace the SNS11A board Y Are NFB of power supply unit and NFB1 of SNS11A board normal Refer to 3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Tr...

Page 276: ...place SNS11A board N Y 2 Convey several films and check conveyance state Y Is transport unit grip normal Check that clearance is 0 5 mm at Grip of Check Mechanism of M Utility N Adjust home position R...

Page 277: ...dge when discharge remaining film from the lower removal unit during initialization Error Related I O Layout FP3F0B26 EPS SC1 MC1 MB2 Connector Layout for Checking CN7 CN6 CN9 CN16 CN17 FP3F0H32 EPS C...

Page 278: ...2 9 CN18 1 3 4 6 CNMC1 MC1 1 2 CN7 NFB1 CN6 SB6 24VC 24VC 10 3 9 4 10 CN17 1 3 4 6 3 7 CN9 1 2 COM NC NFB LOWER REMOVAL UNIT CNB3 CNMB2 MB2 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SC1 1a 2a 3a...

Page 279: ...fuse replace the SNS11A board Y Are NFB of power supply unit and NFB1 of SNS11A board normal Refer to 3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Tr...

Page 280: ...heck Refer to 3 5 Troubleshooting Reference Y Is SC1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Y Are cables to sensor normal Check connector connection cable conduction and c...

Page 281: ...rging film remaining in the lower removal unit during initialization Error Related I O Layout FP3F0B27 EPS MC1 MB2 SB4 Connector Layout for Checking CN7 CN6 CN9 CN17 CN18 FP3F0H33 EPS CNB3 CNB2 CNB1 C...

Page 282: ...YOR 1 8 2 9 CN18 1 3 4 6 CNMC1 MC1 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SB6 24VC 24VC 10 3 9 4 10 CN17 1 3 4 6 3 7 CN9 1 2 COM NC NFB LOWER REMOVAL UNIT CNB3 CNMB2 MB2 SB4 13b 14b 15b 16b CN...

Page 283: ...ack in to its original position Remove covers N N Are 5Vcc 24VC 24VD voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at upper dead poin...

Page 284: ...ector pins Check again Repair or replace N Replace SNS11A board N Y 2 Convey several films and check conveyance state Y Is transport unit grip normal Check that clearance is 0 5 mm at Grip of Check Me...

Page 285: ...dropping of the suctioned film during removal operations at the upper removal unit Error Related I O Layout FP3F0B28 EPS PA1 SvA1 SA8 Connector Layout for Checking CN7 CN6 CN9 CN16 CN10 CNA4 CNA3 CNSV...

Page 286: ...7 28 27a 28a 2 6 CN9 13 5 14 6 CN16 1 2 COM NO DRV11A PSU100 PSU200 SNS11A FP3F0G84 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 9 3 10 4 CNA4 2 1 CNSVA1 2 1 CNPA1 CNA1 SvA1 24VB PA1 NFB6 SA6 COM NC CN9 CN16...

Page 287: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 288: ...ollowing order SA8 SNS11A board DRV11A board Repair or replace Replace in the following order PA1 DRV11A board Y Are cables to PA1 normal Check connector connection cable conduction and connector pins...

Page 289: ...OFF when conveying film to the removal unit conveyance roller during removal operations at the upper removal unit Error Related I O Layout FP3F0B25 EPS MA2 SA4 Connector Layout for Checking CN7 CN6 CN...

Page 290: ...11 4 12 CN16 1 3 4 6 2 6 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G85 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNMA2 MA2 SA4 13a 14a 15a 16a CN10 13 14 15 16 1 2 3 4 CNA1 5 6 7 8 CNA2 CN9 CN16 Conn...

Page 291: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 292: ...Check again Repair or replace N Replace in the following order SNS11A board DRV11A board Replace DRV11A board Repair or replace Check the following items replace and adjust the required parts Attachi...

Page 293: ...dropping of the suctioned film during removal operations at the lower removal unit Error Related I O Layout FP3F0B29 EPS PA1 SvA1 SA8 Connector Layout for Checking CN7 CN6 CN9 CN16 CN10 CNA4 CNA3 CNSV...

Page 294: ...7 28 27a 28a 2 6 CN9 13 5 14 6 CN16 1 2 COM NO DRV11A PSU100 PSU200 SNS11A FP3F0G86 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 9 3 10 4 CNA4 2 1 CNSVA1 2 1 CNPA1 CNA1 SvA1 24VB PA1 NFB6 SA6 COM NO CN9 CN16...

Page 295: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VB voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 296: ...ollowing order SA8 SNS11A board DRV11A board Repair or replace Replace in the following order PA1 DRV11A board Y Are cables to PA1 normal Check connector connection cable conduction and connector pins...

Page 297: ...OFF when conveying film to the removal unit conveyance roller during removal operations at the lower removal unit Error Related I O Layout FP3F0B31 EPS MB2 SB4 Connector Layout for Checking CN7 CN6 CN...

Page 298: ...9 4 10 CN17 1 3 4 6 3 7 CN9 1 2 COM NC DRV11A PSU100 PSU200 SNS11A FP3F0G87 EPS NFB NFB1 LOWER REMOVAL UNIT CNB3 CNMB2 MB2 SB4 13b 14b 15b 16b CN10 13 14 15 16 1 2 3 4 CNB1 5 6 7 8 CNB2 CN9 CN17 Conn...

Page 299: ...film and push tray back in to its original position Remove covers N N Are 5Vcc 24VC voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is at...

Page 300: ...Check again Repair or replace N Replace in the following order SNS11A board DRV11A board Replace DRV11A board Repair or replace Check the following items replace and adjust the required parts Attachi...

Page 301: ...to the before sub scanning conveyor during removal conveyance Error Related I O Layout FP3F0B32 EPS SC1 MC1 MB2 MA2 Connector Layout for Checking CNMC1 6 4 1 3 CN7 CN6 CN9 CN16 CN18 FP3F0H38 EPS CNB3...

Page 302: ...24VB 9 CN6 3 11 4 12 CN16 1 3 4 6 2 6 CN9 1 2 COM NC NFB UPPER REMOVAL UNIT CNA3 CNMA2 MA2 SB6 24VC 24VC 10 3 9 4 10 CN17 1 3 4 6 3 7 CN9 1 2 COM NC NFB LOWER REMOVAL UNIT CNB3 CNMB2 MB2 SJ2 24VD 24VD...

Page 303: ...unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check connector connection cable conduction and connector pins Repair or replace N Replace power supply unit Y 2 Insert tray s...

Page 304: ...r and then replace and adjust parts as required Y Is drive system mechanism of removal unit normal Rotate MB2 gear with hand and check that roller rotates smoothly Replace MB2 Y N Is motor normal Repl...

Page 305: ...ilm from the upper removal unit during removal conveyance Error Related I O Layout FP3F0B33 EPS MC1 MA2 SA4 Connector Layout for Checking CN7 CN6 CN9 CN16 CN18 FP3F0H39 EPS CNA3 CNA2 CNA1 CNMA2 CNMC1...

Page 306: ...PSU200 SNS11A FP3F0G89 EPS NFB NFB1 UPPER REMOVAL UNIT CNA3 CNMA2 MA2 SA4 13a 14a 15a 16a CN10 13 14 15 16 1 2 3 4 CNA1 5 6 7 8 CNA2 BEFORE SUB SCANNING CONVEYOR 1 8 2 9 CN18 1 3 4 6 CNMC1 MC1 SJ2 24...

Page 307: ...ginal position Remove covers Check film stop position and state N N Are 5Vcc 24VB 24VD voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is...

Page 308: ...3F0E78 EPS Replace SA4 Does error occur again Y N Is sensor normal Replace with same sensor and check Refer to 3 5 Troubleshooting Reference Y Is SA4 normal Check at Sensor Monitoring of Check Mechani...

Page 309: ...m from the lower removal unit during removal conveyance Error Related I O Layout FP3F0B34 EPS MC1 MB2 SB4 Connector Layout for Checking CN7 CN6 CN9 CN17 CN18 FP3F0H40 EPS CNB3 CNB2 CNB1 CNMB2 CNMC2 CN...

Page 310: ...YOR 1 8 2 9 CN18 1 3 4 6 CNMC1 MC1 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SB6 24VC 24VC 10 3 9 4 10 CN17 1 3 4 6 3 7 CN9 1 2 COM NC NFB LOWER REMOVAL UNIT CNB3 CNMB2 MB2 SB4 13b 14b 15b 16b CN...

Page 311: ...ginal position Remove covers Check film stop position and state N N Are 5Vcc 24VC 24VD voltages output normally Refer to 3 5 Troubleshooting Reference Supplementary Note Check that suction cup arm is...

Page 312: ...3F0E80 EPS Replace SB4 Does error occur again Y N Is sensor normal Replace with same sensor and check Refer to 3 5 Troubleshooting Reference Y Is SB4 normal Check at Sensor Monitoring of Check Mechani...

Page 313: ...during before sub scanning conveyance Error Related I O Layout FP3F0B35 EPS MC2 SC1 MD1 MC1 MD2 Connector Layout for Checking CN7 CN6 CN9 CN18 CN11 FP3F0H41 EPS CNB3 CND1 CNC1 CND2 CNMC1 CND3 CN13 CN1...

Page 314: ...NFB1 SJ2 24VD NFB SJ3 4 8 CN9 COM NC COM NC 1 2 3 4 3 4 5 6 9 10 COM NC 11 SC1 1a 2a 3a 4a CN11 1 2 3 4 1 2 3 4 CNC1 CN6 NFB SUB SCANNING UNIT SUB SCANNING UNIT RELAY 15VM 15VM MD1 SB6 24VC 10 7 NFB...

Page 315: ...11A board and NFB1 of SNS11A board normal Refer to 3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check...

Page 316: ...sub scanning unit normal Rotate MD2 cam with hand and check that grip roller moves up and down smoothly Replace MD2 Y N Is motor normal Measure resistance between the connector terminals Is resistanc...

Page 317: ...ischarging from the sub scanning unit during recording conveyance Error Related I O Layout FP3F0B36 EPS MC2 MD1 MC1 MC3 MD2 Connector Layout for Checking CN7 CN6 CN9 CN18 CN9 FP3F0H42 EPS CNB3 CND1 CN...

Page 318: ...2 1 3 4 6 CNMC1 MC1 1 2 CN7 SJ2 24VD NFB SJ3 4 8 CN9 COM NC COM NC 1 2 3 4 3 4 5 6 9 10 COM NC 11 SD1 1a 2a 3a 4a CN9 1 2 3 4 1 2 3 4 CND26 CN6 NFB SUB SCANNING UNIT SUB SCANNING UNIT RELAY 15VM 15VM...

Page 319: ...11A board and NFB1 of SNS11A board normal Refer to 3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check...

Page 320: ...normal Rotate MD2 cam with hand and check that grip roller moves up and down smoothly Replace MD2 Y N Is motor normal Measure resistance between the connector terminals Is resistance other than 0 and...

Page 321: ...nsport unit conveyance Error Related I O Layout FP3F0B37 EPS MD1 ME2 ME1 MD2 SE3 Connector Layout for Checking CN7 CN6 CN9 CN19 CN11 FP3F0H43 EPS CNB3 CND1 CND2 CND3 CN13 CN12 CN14 CNE1 CNME1 CNME2 CN...

Page 322: ...E1 ME1 SJ2 24VD NFB SJ3 4 8 CN9 COM NC COM NC 1 2 3 4 3 4 5 6 9 10 COM NC 11 SE3 5b 6b 7b 8b CN11 5 6 7 8 1 2 3 4 CNE1 CN6 NFB SUB SCANNING UNIT SUB SCANNING UNIT RELAY 15VM 15VM MD1 SB6 24VC 10 7 NFB...

Page 323: ...ooting Reference N Y Are cables normal Check connector connection cable conduction and connector pins Repair or replace N Replace power supply unit Y 2 Insert tray shutter Check film stop position and...

Page 324: ...ard Check the following items and replace and adjust parts as required Rubber belt SUS belt Kapton belt Belt tensioner Conveyance roller Biting of foreign particles Is drive system mechanism of sub sc...

Page 325: ...lm to the heat development unit during transport unit conveyance Error Related I O Layout FP3F0B38 EPS ME2 SE3 MG1 Connector Layout for Checking SJ2 SJ3 SJ1 NC COM CN7 CN6 CN9 CN15 CN19 CN11 FP3F0H44...

Page 326: ...6 CNME2 ME2 1 2 CN7 NFB1 8 CN6 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SE3 5b 6b 7b 8b CN11 5 6 7 8 1 2 3 4 CNE1 HEAT DEVELOPMENT UNIT SJ1 24VA 24VA 1 5 CN9 1 2 COM NC NFB CNJ61 1 6 2 7 CN15 1...

Page 327: ...supply unit normal Refer to 3 5 Troubleshooting Materials N Y Are cables normal Check connector connection cable conduction and connector pins Repair or replace N Replace power supply unit Y 2 Insert...

Page 328: ...N Y 2 Convey several films and check conveyance state Power OFF Y Is ME2 normal Check at Motor Operation of Check Mechanism of M Utility N N Replace DRV11A board Repair or replace Check the following...

Page 329: ...ng edge when discharging film from the heat development unit Error Related I O Layout FP3F0B39 EPS ME2 MG1 SG1 Connector Layout for Checking SJ2 SJ3 SJ1 NC COM CNME2 1 3 4 6 CN7 CN6 CN9 CN15 CN19 FP3F...

Page 330: ...6 CNME2 ME2 1 2 CN7 NFB1 8 CN6 SJ2 24VD 24VD NFB SJ3 4 8 CN9 COM NC COM NC 11 SG1 9b 10b 11b 12b CN11 1 2 3 4 1 2 3 4 CNG1 HEAT DEVELOPMENT UNIT SJ1 24VA 24VA 1 5 CN9 1 2 COM NC NFB CNJ61 1 6 2 7 CN15...

Page 331: ...supply unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check connector connection cable conduction and connector pins Repair or replace N Replace power supply unit Y 2 Insert...

Page 332: ...N Y 2 Convey several films and check conveyance state Power OFF Y Is ME2 normal Check at Motor Operation of Check Mechanism of M Utility N N Replace DRV11A board Repair or replace Check the following...

Page 333: ...as abnormal when discharging film after completing heat development 1297 When executing Uniformity correction Error Related I O Layout FP3F0B40 EPS SG2 MG1 Connector Layout for Checking CN7 CN6 CN9 CN...

Page 334: ...1A FP3F0G96 EPS 1 2 CN7 NFB1 8 CN6 SG2 13b 14b 15b 16b CN11 5 6 7 8 1 2 3 4 CNG1 HEAT DEVELOPMENT UNIT SJ1 24VA 24VA 1 5 CN9 1 2 COM NC NFB CNJ61 1 6 2 7 CN15 1 4 2 5 1 3 4 6 CNMG1 CNG3 MG1 CN15 Conne...

Page 335: ...bleshooting Reference Y Is SJ1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are NFB of power supply unit...

Page 336: ...ring of Check Mechanism of M Utility N Check again Repair or replace N Replace SNS11A board Replace DRV11A board Repair or replace Check the following items Check that there are no foreign particles a...

Page 337: ...Manual H3 274 1286 FFM rotation inconsistency error Cause Inconsistent rotation generated after a certain period of time from the start of FFM rotation when discharging remaining film during initiali...

Page 338: ...69 FM DP L Service Manual H3 275 MAINTENANCE 3 TROUBLESHOOTING Error Related System Block Diagram DRV11A FP3F0G98 EPS 1 4 3 6 CN12 CN1 CN2 1 2 3 4 3 4 5 6 9 10 SUB SCANNING UNIT MD1 1 3 2 4 CND1 3 4 5...

Page 339: ...ace End Check error generation state Check error details at Error Log Data of M Utility N Check MD1 state at Check Mechanism Motor Operation MD1 Monitor Is Failed displayed Y Are there dirt cracks bre...

Page 340: ...H3 277 006 252 02 10 22 99 FM2569 FM DP L Service Manual H3 277 MAINTENANCE 3 TROUBLESHOOTING BLANK PAGE...

Page 341: ...error 22A7 Changeover guide SOLG1 OFF error Cause The SG3 and SG4 states were abnormal when switching the changeover guide plate during initialization Error Related I O Layout FP3F0B20 EPS SG4 SG3 SOL...

Page 342: ...F0G76 EPS FILM RELEASE UNIT SG3 CN11 1 2 3 17b 19b 20b 1 2 3 SG4 4 5 6 21b 23b 24b 1 2 3 CNG6 24VA NFB8 5 9 4 CN15 3 2 1 CNSOLG1 SOLG1 SJ1 24VA 24VA 8 CN6 1 5 CN9 1 2 COM NC NFB CNJ61 1 2 CN7 NFB1 CN1...

Page 343: ...bleshooting Reference Y Is SJ1 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Recover NFB For direct bonded fuse replace the SNS11A or DRV11A board Y Are NFB of power supply unit...

Page 344: ...G4 normal Check at Sensor Monitoring of Check Mechanism of M Utility N Check again Repair or replace N Replace SNS11A board Replace DRV11A board Repair or replace Check the following items Check that...

Page 345: ...em Block Diagram 5V DRV11A PSU100 PSU200 MTH11A RS 232C FP3F0S94 EPS CN23 1 3 24VA NFB8 5 9 4 CN15 3 2 1 CNSOLG1 SOLG1 SJ1 24VA 24VA 8 CN6 CN1 1 5 CN9 1 2 COM NC NFB CNJ61 1 2 CN6 ST6 COM NC 1 2 3 4 C...

Page 346: ...3 5 Troubleshooting Reference N Replace fuse Y Is fuse of power supply unit normal Refer to 3 5 Troubleshooting Reference N Y Are cables normal Check connector connection cable conduction and connect...

Page 347: ...g Reference N Replace fuses N Recover NFBs For direct bonded fuse replace the SRT11A board Power OFF Y Is MT1 normal Check at of Check Mechanism Sorter Unit Motor MT1 of M Utility Power OFF N Replace...

Page 348: ...Y N Is sensor normal Replace with other sensors of sorter and check Y Is ST1 normal Check at Check Mechanism Sorter Unit Sensor Monitor of M Utility N Y Are cables to sensor normal Check connector con...

Page 349: ...FM DP L Service Manual PREVENTIVE MAINTENANCE...

Page 350: ...6 30 01 FM3040 CONTROL SHEET Revision Number Reason Pages Affected Issue Date 03 18 99 00 New release FM2437 All pages 06 15 99 01 Revised FM2514 All pages 10 22 99 02 Revised FM2569 1 4 5 7 8 11 12 1...

Page 351: ...ment Cleaning the SUS belt rubber belt kapton belt Inspecting the anti vibration rubber Cleaning the density measurement unit 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 1Y 1Y 1Y 1Y 1Y 1Y 1Y 1Y...

Page 352: ...ching the cover Attaching the film tray Cleaning the cover Power ON Starting M Utility Checking the voltage Attaching the lower front cover Power OFF Power ON Checking final operations and images Sett...

Page 353: ...EMS For better clarity of the inspection interval of each item in this chapter the following symbols are shown with each item Before starting work check the inspection interval symbol of the item 0 5Y...

Page 354: ...CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X AAAA BBBB CCCCCC DDDD YY X Error source differe...

Page 355: ...f the mechanism system and conveyance system are operating normally during film conveyance Procedure Outputting flat patterns 1 Touch Output Film Flat Pattern then TRAY1 or TRAY2 2 Gradation type Touc...

Page 356: ...wn on the operation panel 4 Exit the M Utility and turn OFF the power of the equipment CONFIRM Check that the measured values satisfy the standards shown in the following table Table of Standards Step...

Page 357: ...e 1 Remove the cleaning roller FP3M0208 EPS Cleaning roller 2 Wash off dusts and dirt on the removed cleaning roller with water or warm water 3 Wipe off the water on the cleaning roller with a dry clo...

Page 358: ...d CAUTION Do not place anything that may reflect light into the equipment such as screwdriver etc when checking the interlock function If normal operations and interlock operations are checked in the...

Page 359: ...Manual M 12 6 Close the front cover 7 Touch QUIT Upper cover interlock SJ1 Check that the MG1 operating sound stops when the upper cover is opened 1 Touch Check Mechanism Motor Operation MG1 and then...

Page 360: ...Mechanism Motor Operation MA2 and then CCW CONFIRM Check that no operating sounds of the MA2 can be heard 8 Touch STOP and then QUIT 9 Close the film tray and pull out the shutter Film tray 2 1 Touch...

Page 361: ...FANG2 Procedure 1 Touch Heat Developper Fan Operation FanG1 FanG2 and then ON 2 Open the upper cover 3 Use the interlock release jig and turn ON SJ1 CONFIRM Check the operations and wind direction of...

Page 362: ...ions by heat 2 Remove the heat development unit handle heat development unit cover four adiabatic covers and heat development unit exit cover NOTE When removing the adiabatic covers be careful not to...

Page 363: ...ving Covers Inspect the tray lock film pack shutter detection actuator and tray lock mechanism Procedure Inspecting the tray lock 1 Insert the shutter into the tray FP3M0204 EPS Tray shutter Tray CONF...

Page 364: ...ilm pack and inspecting the shutter detection actuator 1 Release the tray lock by hands from the back of the equipment 2 Remove the tray CONFIRM Check that there are no flaws nor chipping on the actua...

Page 365: ...E MAINTENANCE PROCEDURES 006 252 02 10 22 99 FM2569 FM DP L Service Manual M 18 2 8 Cleaning the Air Filter Clean the air filter Procedure 1 Clean the four air filter attached to the lower front cover...

Page 366: ...ame mechanism unit and inside the wiring unit cover etc using a cleaning cloth or vacuum cleaner 2 Inspect inside the mechanism unit and clean if dirty Sub scanning unit Clean the sub scanning unit us...

Page 367: ...Clean the SUS belt rubber belt and kapton belt Procedure SUS belt rubber belt Inspect and clean the SUS belt and rubber belt 1 Remove the arm cover FP3M0210 EPS 1 Remove 2 BR4 x 10 2 Remove Arm cover...

Page 368: ...t and clean the kapton belt 1 Remove the kapton belt cover 1 Remove 2 BR4 x 10 2 Remove Kapton belt cover FP3M0212 EPS Cleaning Remove the dusts etc on the kapton belt cover using a blower Clean the k...

Page 369: ...Inspecting the Anti Vibration Rubber Inspect for deterioration of the anti vibration rubber Procedure 1 Move the before sub scanning conveyor and sub scanning unit to and fro left and right and check...

Page 370: ...emove the density measurement unit cover 2 Remove the screw and remove the light emitting assembly Cleaning Clean the light receiving surface of the density measurement unit using a cotton swab moiste...

Page 371: ...fter the temperature of the heat development unit has dropped sufficiently Procedure 1 Disconnect the connectors from the back of the heat development unit 2 Remove the screw in front and at the back...

Page 372: ...with a cloth moistened with ethanol 1 Remove Pins short x 2 FP3M0217 EPS 2 Remove Pins long x 2 3 Remove Heat plate 4 Clean Heat plate 5 Clean Rubber roller 5 Clean the heat development unit entrance...

Page 373: ...ment Unit Replace the heat development unit filter SUPPLEMENTARY NOTE Check if filters of the heat development unit are dirty and replace only if dirty Procedure 1 Remove the heat development unit fil...

Page 374: ...adiabatic cover heat development cover and heat development handle removed in 2 6 Removing the Adiabatic Cover NOTE Reinstall racks 4 to 2 while pushing them in the counter clockwise direction to prev...

Page 375: ...ttaching and Cleaning Covers Wipe covers with a moist cloth Inspect the covers for missing screws and gaps with the equipment Procedure 1 Attach all covers except the lower front cover 2 Attach film t...

Page 376: ...portion of the tester during voltage measurement When measuring on the SCN11A board observe the following ro prevent shorting Do not measure at TP47 GND When measuring at TP46 GND use the tester lid M...

Page 377: ...ON the power of the equipment 2 After the equipment starts start the M Utility Outputting flat pattern 1 Touch Output Film Flat Pattern and then TRAY1 or TRAY2 2 Gradation type Touch 2 64 or 3 0 3 No...

Page 378: ...ayed on the operation panel CONFIRM Check that the measured values satisfy the standards shown in the following table Table of Standards Step Dmax 2 64 Dmax 3 0 1 fog fog 2 Density should be between t...

Page 379: ...nagement System Config and then Set Date time 2 Touch YYYYMMDD Enter Year 4 digits Month 2 digits Day 2 digits and then ENT Example For January 1 1999 Touch 1 9 9 9 0 1 0 1 and then ENT 3 Touch hhmm E...

Page 380: ...rvice Manual M 33 PREVENTIVE MAINTENANCE 2 DETAILS OF PREVENTIVE MAINTENANCE PROCEDURES 2 19 Work Completion Report Inform users that the density gradation curve has been changed by density correction...

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