Fronius 4,044,008, Operating Instructions Manual

Page: 6 / 136

6
Compressed air supply specifications................................................................................................... 39
Application example................................................................................................................................... 40
Application example.............................................................................................................................. 40
Bolt torch body changeover station to the underlying surface (foundation) ............................................... 41
Safety.................................................................................................................................................... 41
Bolting the torch body changeover station to the underlying surface (foundation) ............................... 41
Installing the torch body changeover station - in conjunction with VR 7000 / VR 7000 CMT .................... 42
Safety.................................................................................................................................................... 42
General ................................................................................................................................................. 42
Preparation ........................................................................................................................................... 42
Installing the torch body changeover station......................................................................................... 44
Installing the torch body changeover station - in conjunction with VR 1500 / VR 1530 / VR 1550 ............ 45
Safety.................................................................................................................................................... 45
General ................................................................................................................................................. 45
Preparation ........................................................................................................................................... 45
Installing the torch body changeover station......................................................................................... 46
Installing the torch body changeover station - in conjunction with VR 1500-PAP...................................... 47
Safety.................................................................................................................................................... 47
General ................................................................................................................................................. 47
Preparation ........................................................................................................................................... 47
Installing the torch body changeover station......................................................................................... 49
Checking the torch body sensor, setting the wire sensor .......................................................................... 50
Safety.................................................................................................................................................... 50
Checking the torch body sensor ........................................................................................................... 50
Setting the wire sensor ......................................................................................................................... 51
Preparing torch body with steel inner liner................................................................................................. 52
Preparing the torch body....................................................................................................................... 52
Preparing the torch body with plastic inner liner ........................................................................................ 54
Preparing the torch body....................................................................................................................... 54
Preparing system components for Robacta hosepacks............................................................................. 56
Safety.................................................................................................................................................... 56
Preparing the torch body coupling for Robacta hosepacks .................................................................. 56
Preparing the inner liner for Robacta hosepacks.................................................................................. 57
Preparing the torch body coupling for Robacta Drive and Robacta Drive CMT hosepacks with steel inner
liners ..........................................................................................................................................................
59
Preparing the torch body coupling for Robacta Drive and Robacta Drive CMT hosepacks ................. 59
Preparing the torch body coupling for Robacta Drive and Robacta Drive CMT hosepacks with plastic inner
liners ..........................................................................................................................................................
60
Preparing the torch body coupling for Robacta Drive and Robacta Drive CMT hosepacks ................. 60
Preparing the power source....................................................................................................................... 61
Preparing the power source.................................................................................................................. 61
Fitting the torch body coupling ................................................................................................................... 62
Safety.................................................................................................................................................... 62
Fitting the torch body coupling .............................................................................................................. 62
Aligning torch body for special rack positions ............................................................................................ 63
General ................................................................................................................................................. 63
Aligning the torch body ......................................................................................................................... 63
Aligning the robot programming aid ...................................................................................................... 64
Connecting and adjusting the compressed air amplifier ............................................................................ 66
General ................................................................................................................................................. 66
Connecting the compressed-air booster unit ........................................................................................ 66
Adjusting the compressed-air booster unit............................................................................................ 67
And finally... .......................................................................................................................................... 67
Changing the torch body manually ............................................................................................................ 68
Safety.................................................................................................................................................... 68
Changing the torch body manually ....................................................................................................... 68
Setting up the robot.................................................................................................................................... 70
Dimensions of the rack holder including torch body racks.................................................................... 70
Preparing the robot programming aid ................................................................................................... 70
Safety.................................................................................................................................................... 71
Determining the TCP of the welding torch, determining the X-axis and Y-axis of the torch body change-
over station ...........................................................................................................................................
71
Fitting the robot programming aid ......................................................................................................... 71
Setting up the robot............................................................................................................................... 73