Franklin Electric Cerus X-Drive Installation And Operation Manual Download Page 112

Page: 112 / 156

MAINTENANCE

Fan Replacement

112

Frame F Heat Sink Fan

Remove four screws to release and slide out the fan assembly. When replacing screws, tighten to a
torque of 10.4 to 13 in. lbs. (1.18 to 1.47 Nm).

2. Disconnect the power connectors before completely removing the fan.

Frame F Capacitor Fan

Remove four screws and remove the lower cover. When replacing screws, tighten to a torque of 10.4 to
13 in. lbs. (1.18 to 1.47 Nm).

2. Remove four screws and remove the upper cover. When replacing screws, tighten to a torque of 20.8 to

22.1 in. lbs. (2.35 to 2.5 Nm).

3. Disconnect fan power connector and remove three screws. When replacing the screw, tighten to a

torque of 20.8 to 22.1 in. lbs. (2.35 to 2.5 Nm).

4. Pull out the fan.

Summary of Contents for Cerus X-Drive

Page 1: ...franklin electric com ENGLISH EN CERUSX DRIVE Installation and Operation Manual Firmware Version 1 1 ...

Page 2: ......

Page 3: ...CERUS X DRIVE INSTALLATION AND OPERATION MANUAL Firmware Version 1 1 Franklin Electric Co Inc ...

Page 4: ...infringement of intellectual property rights or other violation of rights Franklin Electric does not warrant or make any representations regarding the use validity accuracy or reliability of the material in this publication Under no circumstances including but not limited to negligence shall Franklin Electric be liable for any direct indirect special inciden tal consequential or other damages incl...

Page 5: ...rcuit Breaker Sizing 34 Wire Sizing 36 Motor Cable Lengths for Submersible Pumping Applications 36 Suggested Maximum Motor Cable Lengths for Non Submersible Applications 37 Power Wiring Connections 39 Power Wiring Diagram 39 Control Circuit Connections 41 Terminal Identification 41 Example Configurations 43 4 20mA Speed Control Signal from an External BMS or PLC 43 0 10V Speed Control Signal from ...

Page 6: ...STING 61 Rotation Check 61 Feedback Checks 61 Performance Checks 61 Sleep Mode Check Pump Applications 62 OPERATION 63 Control Options 63 Hand Auto Controls 63 Forward or Reverse Selection 64 Jog Feature 64 Step Frequencies 65 Shutdown 65 Standard Operation with an Automated Control System 66 Standard Operation with PID Feedback Control 66 Damper Control HVAC Applications 67 Fireman s Override 67 ...

Page 7: ... motor control PM Control 83 Multi Motor Configurations 83 Multi Motor MMC Relay Control for Pump Applications 84 COMMUNICATIONS 85 FE Connect for Cerus X Drive Mobile Application 85 Setup Bluetooth Connection 85 Using the Mobile App 86 Modbus Communication 87 X Drive Configuration for Modbus 87 Communication Parameters Setup 87 System Parameters Setup 88 ModBus Commands and Data Addresses 89 BACn...

Page 8: ...criptions COMM Menu 132 Parameter Descriptions PLC Menu 134 Parameter Descriptions Option Menu 136 Parameter Descriptions ADV2 Menu 138 Parameter Descriptions Motor Menu 139 SPECIFICATIONS 141 Common Specifications 141 200 230V Class 1 125HP 0 75 90kW 142 460V Class 1 75HP 5 5 55kW 143 460V Class 100 675HP 75 500kW 144 575 690V Class 1 150HP 1 5 175kW 145 575 690V Class 150 700HP 160 522kW 146 De ...

Page 9: ...f not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in minor or moderate personal injury Indicates a potentially hazardous situation which if not avoided could result in damage to equipment or other property High voltages capable of causing severe injury or death by electrical shock are present in this unit To reduce r...

Page 10: ...matically after fault reset If required provide an emergency mechanical brake to prevent any hazardous conditions if VFD fails during oper ation Risk of damage to drive or other equipment Install and wire VFD according to the instructions in this manual Take protective measures against ESD Electrostatic Dis charge before touching control boards during inspection installation orrepair Do not connec...

Page 11: ...he FE Connect for Cerus X Drive Mobile App Refer to Optional Extension Cards on page 95 Features Configuration Compatible with three phase induction or permanent magnet motors Extensive selection of models available Refer Models on page 12 Easy setup with built in application defaults Many programmable Input Output terminal options Available NEMA 1 NEMA 3R UL Type 1 IP21 or 4X enclosure offerings ...

Page 12: ... CXD 045A 4V CXD 060A 4V CXD 073A 4V 575V CXD 003A 6V CXD 004A 6V CXD 006A 6V CXD 009A 6V CXD 012A 6V CXD 018A 6VA CXD 024A 6V CXD 030A 6V CXD 036A 6V CXD 045A 6V Frame D Frame E Frame F 200V 230V CXD 146A 2V CXD 180A 2V CXD 215A 2V CXD 276A 2V CXD 322A 2V 460V CXD 091A 4V D0 CXD 110A 4V D0 CXD 150A 4V CXD 180A 4V CXD 220A 4V CXD 260A 4V CXD 310A 4V CXD 370A 4V 575V 690V CXD 054A 6V CXD 067A 6V CX...

Page 13: ... the shipping agent and your sales representative 2 Make sure the part number and product ratings on the identification label are correct for the applica tion 3 When possible remove the VFD cover and make sure the product ratings on the nameplate match the package label 4 The VFD comes in various forms of shipping crates If applicable remove the top and side fasteners from the packaging Risk of da...

Page 14: ...ring the drive to the pallet 8 Inspect the VFD for damage 9 Allow the drive to remain on the pallet until you are ready to install it in the permanent location Refer to Mounting the Drive on page 18 Lifting When removing large VFDs from the pallet use suit able lifting equipment connected to the lifting holes at the top outer edges of the unit Use a spreader bar the same width as the drive so the ...

Page 15: ... Advanced Application Options on page 79 and Parameter Reference Tables on page 115 Risk of damage to VFD or malfunction can occur An incorrectly applied or installed VFD can result in system malfunction or reduction in product life as well as component damage You must read and understand this manual thoroughly before pro ceeding with installation 1 2 3 4 5 6 Plan System Goals Identify Options Sel...

Page 16: ...equivalent to a 3 AC line reactor EMI RFI Filter Install an EMI RFI filter to decrease VFD Electromagnetic and Radio Fre quency Interference with operation of sensitive electronic equipment Variable Frequency Drive Install VFD with proper orientation ventilation spacing etc according to the requirements described in this manual with all necessary protective and filtering devices to provide long an...

Page 17: ...environment If VFD will be installed in an envi ronment with a high probability of dust metallic particles mists corrosive gas or other contami nants the VFD must be mounted inside an appropriate electrical enclosure with proper NEMA UL Type or IP rating and adequate cooling When two or more VFDs are installed in a ventilated enclosure the cooling system should provide adequate airflow for all the...

Page 18: ...he pallet use suitable lifting equipment connected to the lifting holes at the top outer edges of the drive 1 Use a spreader bar the same width as the drive so the lifting cables are straight up and down 2 Slowly lift the drive from the pallet 3 Use lifting equipment to place the drive in the desired installation location Risk of bodily injury or damage to drive or other equipment The drive should...

Page 19: ...lag screws for the bottom locations ensuring they are level and enter a solid stud or brace 2 Use a lifting device to lower the U shaped mounting slots onto the bottom lag screws The conduit box is not shown in this image to better show the bottom mounting slots 3 Hold thedrive tight against the backing board and install the remaining two lag screws in the top mounting holes Mounting Frames F G an...

Page 20: ...er drive cover screws 2 Press the tabs on each side of the cover 3 Remove the cover 4 Remove five screws 5 Install the conduit box with five screws Tighten to a torque of 24 26 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm 6 Replace the lower drive cover and rotate to the closed position Secure with two screws from step 1 Tighten to a torque of 12 15 kg cm 10 4 13 Ib in 1 2 1 5 Nm 1 2 2 3 4 4 5 5 ...

Page 21: ... 1 Loosen four lower drive cover screws 2 Remove the cover 3 Install the conduit box with six screws Tighten to a torque of 24 26 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm 4 Replace the cover and secure with screws from step 1 Tighten to a torque of 12 15 kg cm 10 4 13 Ib in 1 2 1 5 Nm 2 1 3 ...

Page 22: ...behindthe flanges of the drive bottom 4 Secure the conduit box to the drive flange to flange with four screws Tighten the screws to a torque of 24 26 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm 5 Install the conduit box cover using four screws from step 2 Tighten to a torque of 13 16 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm 6 Replace the cover and secure with four screws from step 1 Tighten to a torque of 12 15 kg c...

Page 23: ... M5 Screw torque 24 26 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm M8 Screw torque 100 120 kg cm 86 7 104 1 Ib in 9 8 11 8 Nm 5 Secure further with eight screws M5 Screw torque 24 26 kg cm 20 8 22 6 Ib in 2 4 2 5 Nm M8 Screw torque 100 120 kg cm 86 7 104 1 Ib in 9 8 11 8 Nm 6 Set the conduit box cover on the conduit box and slide it toward the conduit knockouts Tighten the screws to a torque of 24 26 kg cm 2...

Page 24: ...ion 1 Remove all screws holding the covers of the conduit box kit and remove the covers 2 Remove the screws shown from the bottom of the drive and remove the bracket 3 Fasten the M6 screws to two locations Tighten screws to a torque of 35 45 kg cm 30 3 39 Ib in 3 4 4 4 Nm 1 2 3 3 ...

Page 25: ...56 4 Ib in 5 4 6 4 Nm M8 Screws 7 9 and Nuts 14 17 100 110 kg cm 86 7 95 4 Ib in 9 8 10 8 Nm M10 Nuts 10 13 250 300 kg cm 216 9 260 3 Ib in 24 5 29 4 Nm 5 Replace the covers and screws removed in Step 1 to the original locations Tighten to a torque of 35 45 kg cm 30 3 39 Ib in 3 4 4 4 Nm 13 1 8 6 10 2 9 11 3 5 12 7 4 17 15 16 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 12 2 3 7 5 ...

Page 26: ... 84 in 4 236 mm 9 29 in 5 6 2 mm 0 24 in 6 170 mm 6 69 in 7 45 8 mm 1 8 in 8 22 2 mm 0 87 in 9 34 mm 1 34 in 10 28 mm 1 10 in 6 8 10 10 1 190 mm 7 48 in 2 173 mm 6 81 in 3 320 mm 12 6 in 4 303 mm 11 9 in 5 8 5 mm 0 33 in 6 190 mm 7 48 in 7 77 9 mm 3 07 in 8 22 2 mm 0 87 in 9 34 mm 1 34 in 10 43 8 mm 1 72 in 1 2 3 4 5 6 7 8 9 5 8 8 10 10 ...

Page 27: ... 3 66 in 8 22 2 mm 0 87 in 9 34 mm 1 34 in 10 50 mm 1 97 in 10 1 2 3 4 5 6 7 8 9 5 8 8 8 10 1 2 3 4 5 7 8 9 10 11 12 7 1 280 mm 11 in 2 235 mm 9 25 in 3 500 mm 19 7 in 4 475 mm 18 7 in 5 614 4 mm 24 2 in 6 442 mm 17 4 in 7 11 mm 0 43 in 8 255 mm 10 in 9 94 mm 3 7 in 10 16 mm 0 63 in 11 18 mm 0 71 in 12 62 7 mm 2 47 in 13 34 mm 1 34 in 14 22 mm 0 87 in 6 12 13 14 13 14 ...

Page 28: ... mm 10 8 in 9 107 mm 4 22 in 10 16 mm 0 63 in 11 18 mm 0 71 in 12 76 2 mm 3 in 13 34 mm 1 34 in 14 22 mm 0 87 in 6 12 14 13 14 13 1 2 3 4 5 6 7 8 9 10 11 12 13 7 14 12 13 1 370 mm 14 6 in 2 335 mm 13 2 in 3 589 mm 23 2 in 4 560 mm 22 in 5 716 mm 28 2 in 6 528 mm 20 8 in 7 13 mm 0 51 in 8 300 mm 11 8 in 9 143 mm 5 63 in 10 18 mm 0 71 in 11 18 mm 0 71 in 12 92 mm 3 62 in 13 34 mm 1 34 in 14 22 mm 0 ...

Page 29: ...9 1 420 mm 16 5 in 2 380 mm 16 in 3 800 mm 31 5 in 4 770 mm 30 3 in 5 940 mm 37 in 6 717 mm 28 in 7 13 mm 0 51 in 25 mm 0 98 in 8 300 mm 11 8 in 9 124 mm 4 9 in 10 18 mm 0 71 in 11 18 mm 0 71 in 12 92 mm 3 62 in 13 35 mm 1 38 in 14 22 mm 0 87 in 7 10 11 12 13 13 12 14 ...

Page 30: ...G 1 500 mm 19 7 in 2 440 mm 17 3 in 3 1000 mm 39 4 in 4 963 mm 38 in 5 1240 mm 49 in 6 914 mm 36 in 7 13 mm 0 51 in 26 5 mm 1 0 in 8 397 mm 15 6 in 9 27 mm 1 0 in 12 117 5 mm 4 6 in 13 34 mm 1 34 in 14 22 mm 0 87 in 12 12 11 10 10 1 2 3 4 5 6 7 8 9 7 ...

Page 31: ...5 in 8 1403 mm 55 2 in 9 13 mm 0 51 in 26 5 mm 1 04 in 10 398 mm 15 7 in 11 45 mm 1 8 in 12 1701 mm 67 in 13 1347 mm 53 in 14 25 mm 1 in 15 500 mm 19 7 in 16 630 mm 24 8 in 17 760 mm 30 in 18 38 mm 1 5 in 19 65 mm 2 6 in 20 204 mm 8 in 21 68 mm 2 7 in 22 137 mm 5 4 in 23 117 5 mm 4 6 in 24 34 mm 1 3 in 25 22 mm 0 87 in 3 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 22 24 25 9 2 ...

Page 32: ...42 5 mm 1 7 in 7 109 mm 4 3 in 8 404 mm 15 9 in 9 51 mm 2 in 10 13 mm 0 51 in 26 5 mm 1 04 in 11 25 mm 0 98 in 12 500 mm 19 7 in 13 630 mm 24 8 in 14 760 mm 30 in 15 68 mm 2 7 in 16 137 mm 5 4 in 17 103 mm 4 1 in 18 204 mm 8 in 19 117 5 mm 4 6 in 20 34 mm 1 3 in 21 22 mm 0 87 in 1 2 3 4 5 6 7 8 9 7 10 11 12 13 14 15 16 17 18 10 16 20 20 21 19 21 ...

Page 33: ...VFD from transient power surges and provide some degree of harmonics distortion mitigation Power Wires Motor Wires ض ض ض ض ض Risk of damage to VFD or malfunction can occur Follow all wire routing and grounding instructions carefully Inductive currents caused by parallel wiring or close proximity between high voltage and control wiring can cause unexpected behaviors Do not run input power and motor...

Page 34: ...ted by a circuit breaker and placed in a panel drive SCCR is as follows Fuse and Circuit Breaker Sizing See the table below for maximum current ratings of fuses and circuit breakers per NEC NOTE Follow local or regional regulations for specific requirements VFD Output Rating Short Circuit Rating Up to 50 HP 0 to 37 3 kW 5 000 Amperes rms 51 to 200 HP 39 to 149 kW 10 000 Amperes rms 201 to 400 HP 1...

Page 35: ...A 4V 167 A 220 A 400 A 400 A CXD 260A 4V 207 A 260 A 500 A 500 A CXD 310A 4V 240 A 310 A 600 A 600 A CXD 370A 4V 300 A 370 A 600 A 600 A CXD 460A 4V 380 A 460 A 800 A 800 A CXD 530A 4V 400 A 530 A 1000 A 1000 A CXD 616A 4V 494 A 616 A 1200 A 1200 A CXD 683A 4V 555 A 683 A 1350 A 1350 A CXD 770A 4V 625 A 770 A 1500 A 1500 A CXD 930A 4V 866 A 930 A 1600 A 2000 A 575V 600V CXD 003A 6V 3 1 A 3 8 A 7 A...

Page 36: ... distance from VFD to a motor is in the range 45 100 feet Install output dV dt filter for a range 100 1000 feet 800 feet for sub mersible pumps or a sine wave filter for greater distances Motor Cable Lengths for Submersible Pumping Applications Refer to the Franklin Electric AIM Manual for wire gauge and distance information NOTE Output reactors or filters are not required for 200 230V application...

Page 37: ...ctor With output reactor With dV dt Filter 380V 480V CXD 003A 4V 13 7 m 45 ft 30 5 m 100 ft 305 m 1000 ft CXD 004A 4V CXD 005A 4V CXD 008A 4V CXD 010A 4V CXD 013A 4V CXD 018A 4V CXD 024A 4V CXD 032A 4V CXD 038A 4V CXD 045A 4V CXD 060A 4V CXD 073A 4V CXD 091A 4V CXD 110A 4V CXD 150A 4V CXD 180A 4V CXD 220A 4V CXD 260A 4V CXD 310A 4V CXD 370A 4V CXD 460A 4V CXD 530A 4V CXD 616A 4V CXD 683A 4V CXD 77...

Page 38: ... 7 m 45 ft 30 5 m 100 ft 305 m 1000 ft CXD 004A 6V CXD 006A 6V CXD 009A 6V CXD 012A 6V CXD 018A 6V CXD 024A 6V CXD 030A 6V CXD 036A 6V CXD 045A 6V CXD 054A 6V CXD 067A 6V CXD 086A 6V CXD 104A 6V CXD 125A 6V CXD 150A 6V 690V CXD 180A 6V CXD 220A 6V CXD 290A 6V CXD 350A 6V CXD 430A 6V CXD 465A 6V CXD 590A 6V CXD 675A 6V ...

Page 39: ...or servicing equipment Always check if DC bus charge LED is off and DC voltage on the terminals DC 1 and DC is less than 30VDC before working on VFD wiring The DC bus capacitors may hold high voltage charge for several minutes after the VFD power is disconnected Connect the motor the drive metal plumbing and all other metal near the motor or cable to the power supply ground terminal using wire no ...

Page 40: ... 84 Nm Frame D Power terminals accept wire sizes up to 300 MCM or 4 0 AWG and should be tightened to a torque of 156 in lbs 18 Nm Frame E Power terminals accept wire sizes up to 4 0 AWG 2 and should be tightened to a torque of 174 in lbs 20 Nm Frame F Power terminals accept wire sizes up to 300 MCM 2 or 4 0 AWG 2 and should be tightened to a torque of 156 in lbs 18 Nm Frame G Terminals R S T accep...

Page 41: ... Set IO 05 to match the switch setting Default 0 10 V AVI2 is a 0 10VDC input When an input source has been connected select the appropriate terminal in either Auto Speed Ref SET 07 Hand SpeedRef SET 09 or PID F B Source SET 18 AFM1 AFM2 are programmable multi function analog outputs Refer to IO 59 and IO 61 for options Each output can be set by micro switch to 0 10V min load 5k Ω at 2 mA or 0 4 2...

Page 42: ...e 485 switch to the Down position to connect 120 Ω termination resistance for long distance or for an electrically noisy environment 24 terminal provides 24 VDC with DCM common 50 mA power for digital control circuits and 150 mA for external transducers COM terminal is a digital inputs common By default it is connected by jumper to 24 to configure NPN Sink mode DCM is the internal 24 VDC power sup...

Page 43: ...VDC Power Connect the transducer positive Ppower wire to the VFD 10V terminal Connect the transducer output Out wire to the ACI or AVI1 terminal The ACI micro switch should be in the UP position If using the AVI1 terminal the AVI1 micro switch should be DOWN Any shield wire should be connected to Earth ground ACI Input Select IO 00 or AVI1 Input Select IO 05 should be set to the correct signal typ...

Page 44: ... the cho sen input and PID Feedback Units SET 19 should be set to the appropriate scale psi temp flow etc 0 10VDC Transducer with VFD 24 VDC Power Connect the transducer positive Power wire to the VFD 24V terminal Connect the transducer output Out wire to the AVI1 AVI2 or ACI termi nal The AVI1 micro switch should be in the UP position If using the ACI ter minal the ACI micro switch should be DOWN...

Page 45: ...For specific parameter setups please call Technical Support Speed Control using 0 10 VDC Potentiometer Connect the potentiometer Positive wire to the VFD 10V terminal Connect the potentiometer Output wire to the AVI1 AVI2 or ACI terminal The AVI1 micro switch should be in the UP position If using the ACI termi nal the ACI micro switch should be DOWN Connect the potentiometer Com wire to the ACM te...

Page 46: ...esired digital input and 24 terminals When contact is closed or transistor is in conducting state digital input will be acti vated by internal power supply 3 Sink NPN mode with external 24VDC power source Remove any jumpers between 24 and COM or DCM and CM terminals Connect positive terminal of external power supply to COM terminal Connect dry contact or NPN transistor output from external control...

Page 47: ...ween parameter groups cursor movement when setting a value and for increment of numeric values The HAND key places the VFD in Hand mode when keypad control is enabled The START key starts the motor when keypad control is enabled The LED indicates that a Start command is present The FWD REV key selects motor direc tion when enabled The LED lights either green or red to indicate selection 1 Operatin...

Page 48: ... per application 1 VFD Max Freq VFD 00 The highest frequency speed allowable If running a MagForce pump this should be set to the calculated electrical frequency corresponding to the target pump RPM Refer to Setup MagForce Pump Motor on page 80 2 VFD Base Freq VFD 02 This should be set to the motor nameplate frequency rating 3 Auto Speed Ref SET 07 Select the source of frequency speed setpoint the...

Page 49: ...2 PID frequency output will be limited to this value 17 PID High Frequency Limit SET 23 PID frequency output will be limited to this value 18 Language Select a desired language for the display Press the Menu button and then press the Back but ton Use the Down keys to display Set Language 19 Clock Set current time and date This setting is used to record real time data for faults parameter changes e...

Page 50: ...C 100 PSI 1 inWC 100 PSI SET 21 PID Setpoint 0 5 PSI 0 5 inWC 0 5 inWC 76 F 60 PSI 60 PSI 60 PSI 60 PSI 0 5 inWC 60 PSI SET 22 PID Lo Hz Limit 20 Hz 20 Hz 20 Hz 20 Hz 20 Hz 30 Hz 20 Hz 20 Hz 40 Hz 60 Hz SET 23 PID Hi Hz Limit 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 115Hz 115Hz SET 24 PID P Gain 1 1 1 1 2 2 1 1 1 2 SET 25 PID I Time 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 0 5 Sec 1 Sec 0 ...

Page 51: ...ep Freq 3 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz VFD 07 Step Freq 4 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz VFD 08 Step Freq 5 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz VFD 09 Step Freq 6 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz VFD 10 Step Freq 7 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz...

Page 52: ...Sec 30 Sec 30 Sec 2 Sec 30 Sec 30 Sec 30 Sec 2 Sec VFD 55 JOG Frequency 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz 6 0 Hz VFD 56 Zero speed Mode Standby Standby Standby Standby Standby Standby Standby Standby Standby Standby VFD 57 Power on Start Enable Enable Enable Enable Enable Enable Enable Disable Enable Enable CODE Display Basic Supply Fan Exhaust Fan Cooling Tower Centri...

Page 53: ... 60 Hz 60 Hz 60 Hz IO 55 FDT 3 Bandwdth 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz 2 0 Hz IO 56 I Hi Lo Setting 0 0 0 0 0 0 0 0 0 0 IO 57 FDT 4 5 Setting 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz 3 0 Hz IO 58 Relay NO NC N O N O N O N O N O N O N O N O N O N O IO 59 AFM1 Out Select Output Hz Output Hz Output Hz Output Hz Output Hz Output Hz Output Hz Output...

Page 54: ... 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec ADV 23 Lag Stop Freq 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 35 Hz 50 Hz 70 Hz ADV 24 Lag Stop Delay 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec 4 Sec ADV 25 Lag Stop Level 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 ADV 26 Lead Freq Bump 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz ADV 27 MMC Accel Time 2 Sec 2 Sec ...

Page 55: ...hing STO Latching STO Latching STO Latching PROT 37 IPF S Search Disable Disable Disable Disable Disable Disable Disable Disable Disable Disable PROT 38 Max IPF Time 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec PROT 39 SS Current Lmt 100 100 100 100 100 100 100 100 100 100 PROT 40 SS After Fault Disable Disable Disable Disable Disable Disable Disable Disable Disable Disable PROT 42 ...

Page 56: ...0h Comm 20 Block Transfer 14 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h Comm 21 Block Transfer 15 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h Comm 22 Block Transfer 16 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h 0000h Comm 23 Com Decoding 20xx 20xx 20xx 20xx 20xx 20xx 20xx 20xx 20xx 20xx Comm 24 BACnet MAC ID 10 10 10 10 10 10 10 10 10 10 Comm 25 BACnet S...

Page 57: ...g by PLC Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only PLC 03 PLC Buffer 0 0 0 0 0 0 0 0 0 0 0 PLC 04 PLC Buffer 1 0 0 0 0 0 0 0 0 0 0 PLC 05 PLC Buffer 2 0 0 0 0 0 0 0 0 0 0 PLC 06 PLC Buffer 3 0 0 0 0 0 0 0 0 0 0 PLC 07 PLC Buffer 4 0 0 0 0 0 0 0 0 0 0 PLC 08 PLC Buffer 5 0 0 0 0 0 0 0 0 0 0 PLC 09 PLC Buffer 6 0 0 0 0 0 0 0 0 0 0 PLC 10 PLC ...

Page 58: ... Disable Option 08 Relay exp RA12 Disable Disable Disable Disable Disable Disable Disable Disable Disable Disable Option 09 Relay exp RA13 Disable Disable Disable Disable Disable Disable Disable Disable Disable Disable Option 10 Relay exp RA14 Disable Disable Disable Disable Disable Disable Disable Disable Disable Disable Option 11 Relay exp RA15 Disable Disable Disable Disable Disable Disable Dis...

Page 59: ...13 AVI1 High Value 10 10 10 10 10 10 10 10 10 10 ADV2 14 AVI1 High 100 100 100 100 100 100 100 100 100 100 ADV2 15 ACI Low Value 4 4 4 4 4 4 4 4 4 4 ADV2 16 ACI Low 0 0 0 0 0 0 0 0 0 0 ADV2 17 ACI Mid Value 12 12 12 12 12 12 12 12 12 12 ADV2 18 ACI Mid 50 50 50 50 50 50 50 50 50 50 ADV2 19 ACI High Value 20 20 20 20 20 20 20 20 20 20 ADV2 20 ACI High 100 100 100 100 100 100 100 100 100 100 ADV2 21...

Page 60: ... Sec 0 5 Sec 0 5 Sec 0 5 Sec 0 5 Sec 0 5 Sec Motor 16 Slip Filter T 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec 0 1 Sec Motor 17 Torque Cmp Gain 0 0 0 0 0 0 0 0 20 0 Motor 18 Slip Cmp Gain 0 0 0 0 0 0 0 0 1 0 1 0 Motor 19 Slip Dev Level 0 0 0 0 0 0 0 0 0 0 Motor 20 Slip Dev Det T 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec 1 Sec Motor 21 Over Slip Trip Alarm a...

Page 61: ...r run current on the VFD display while running at full speed If it is higher than motor FLA or SFA check motor wiring and for any mechanical problems valves dampers etc that could create extra load on the motor shaft When running in PID mode check to see that transducer feedback i e pressure matches any gauges that may be installed If the target is not accurate verify that the transducer scaling F...

Page 62: ...and condition The system should be running at normal demand maintaining pressure setpoint then flow should be decreased slowly until stopped If the system does not enter Sleep mode it may be necessary to increase the PID Lo Hz Limit SET 22 to ensure that system pressure reaches PID Setpoint SET 21 plus boost if enabled If during normal operation the system enters Sleep mode but cycles on and off r...

Page 63: ...urce the VFD will start based on the presence of a run command Keypad Default The VFD Keypad HOA buttons including Start and Stop are fully func tional Digital Input Enables HOA control through an external switch wired to two digital inputs MI1 to MI8 These inputs should be set to 26_Hand and 27_Auto through parameters IO 21 to 28 HOA mode is then determined as follows RS485 Serial Enables HOA con...

Page 64: ...m Keypad Default Run command from Start Stop buttons Digital Input Run command from digital input FWD or REV terminal RS485 Run command from RS485 interface Keypad STOP is disabled Com Card Run command from communications card Ext HOA in Auto Run command from digital input IO 21 28 set to AUTO Forward or Reverse Selection This feature provides the ability to change the direction of rotation of a m...

Page 65: ... function overrides all other functions and VFD cannot be started with any HOA change until stop signal is removed Two options are available for restarting Latching Mode IO 21 through 28 The Shutdown signal must be removed and the Shutdown fault must be manually reset no auto restarts or retries are available The VFD can then be restarted with a RUN com mand To enable this function connect the ext...

Page 66: ...he PIDSetpoint SET 21 and feedback from the PID transducer up to the PIDHiHzLimit SET 23 PID operation is disabled in HAND mode When basic setup is complete including motor specifications verify or set the following parameters for PID operation Auto Speed Ref SET 07 This should be set to PID Output Auto RunCommand SET 08 Select source of Run Command either Keypad or external If using a Digital Inp...

Page 67: ...ay is activated before every start including auto restarts DamperT Delay IO 37 This setting provides a run time delay without a damper limit switch or provides a Damper Fault delay for systems that include a damper limit switch The delay should be greater than damper opening time Damper Output Terminal IO 47 through 49 Connect the damper actuator to one of the Relay Outputs RA1 3 and set the corre...

Page 68: ...efault 5 sec No Flow Mode IO 38 If a flow switch is installed on one of the Digital Inputs MI1 8 and IO 38 is set to Sleep the flow switch becomes an additional condition for sleep mode If Sleep Delay timer has started and at any time before the timer expires the flow switch opens the VFD will immediately go to either sleep mode no Sleep Boost or to Sleep Boost mode with S boost enabled All defaul...

Page 69: ... system pressure is equal to or greater than SET 34 VFD will cancel Pipe Fill mode and switch to PID control Lubrication Relay The VFD has the capability to automatically activate a lubrication solenoid for line shaft turbine pumps or for industrial machines with an external lubrication supply before starting the motor Timers are available to enable lubrication before during or after running the m...

Page 70: ...delay at VFD power up with run command present to prevent multiple starts during power surges Set the following parameter to activate this feature Power On Delay ADV 28 Range from 0 to 6000 sec Default 10sec When set to 0 sec it is disabled When set to a value greater than 0 and VFD is powered up in any HOA mode the timer will start counting and VFD start will be disabled until the timer expires R...

Page 71: ...determined by the Application SET 00 setting but can be adjusted as required IMPORTANT Setting acceleration or deceleration times that are too short may trigger over current or over voltage faults Use of a suitable brake resistor can help with short deceleration times Change by Frequency Accelerationand decelerationspeeds can be modified when the VFD reaches a target frequency For example It may b...

Page 72: ...O modes F Keypad Setpoint Hz for HAND mode This is adjustable using the keypad In AUTO mode the running frequency is displayed P PID Setpoint in application based units PSI inWC etc SET 21 This is adjustable using the keypad 5 User Selectable Display Line 2 Displays Output Current by default Other user options are available through VFD 48 0_Freq Command 1_Output Frequency 2_Multi Fn Display 3_Outp...

Page 73: ... The actual output frequency Hz at the time Ref The PID target setpoint SET 21 Fbk The actual feedback level from the transducer View Screen 2 This screen displays feedback from the analog inputs as a percentage View Screen 3 This screen displays the status of the multi function digital inputs in hex format Solid boxes indicate that the input is active View Screen 4 This screen displays the status...

Page 74: ...utput frequency Hz at the time The actual motor speed RPM at the time View Screen 7 This screen displays the following DC Bus voltage ripple DC Bus voltage Output voltage View Screen 8 This screen displays the following Counter value Output power Ground fault View Screen 9 If an FE Connect Bluetooth communication card has been installed this screen displays the code for connecting with the mobile ...

Page 75: ...lay range from 0 to 360 seconds When timer expires if current or torque is still above limits and frequency is still above Set 49 VFD will trip based on Set 47 HLDRecovery Time SET 51 0 to 720 min default 0 min If timer is set to value greater than 0 minutes VFD will restart after timer expires If set to 0 and the VFD trips manual or remote reset is required no auto retries If the VFD trips the fi...

Page 76: ...uto modes including Run Wake Restart or Reset commands ULD Select SET 41 Disable By Current or By Torque ULD Min Torque PROT 57 If using ULD by Torque set minimum torque level percentage at 0 Hz Default 10 ULD Level SET 42 For ULD by Current set as a percentage of motor FLA SFA default 45 For ULD by Torque set as a percentage of nominal torque at base frequency If all conditions are met VFD will t...

Page 77: ...rips then decrease back by 3 5 If nuisance tripping occurs lower ULD Min Torque Prot 57 by increments of 1 6 Adjust ULD Delay Set 44 to duration acceptable for operation 7 Adjust ULD Recovery Time Set 45 to a duration that fills up well enough to allow motor to run mini mum time before another ULD trip Overpressure The Overpressure feature stops the VFD when PID feedback exceeds a set value in eit...

Page 78: ...e VFD will trip on No Flow Fault If the switch closes during the delay the delay timer will be reset and will start again if the flow switch contact opens again When IO 38 is set to Sleep the flow switch will become an additional condition for sleep mode When VFD runs with PID control and determines that all sleep mode conditions are met and the flow switch is open during Sleep delay VFD will go i...

Page 79: ...that the drive uses feedback of the 3 phase cur rent to regulate current at startup and adjust frequency of operation for torque compensation PM SVC operation has a sequence of three steps 1 DC Alignment A DC current and voltage is applied to the motor to align the rotor to the magnetic poles This alignment requires 3 seconds 2 I F Control A controlled current start of the motor is performed This ...

Page 80: ...e application should ONLY be used with Franklin Electric MagForce motors Do NOT use this selection with other permanent magnet motors 2 Input Phase SET 01 Verify that the setting matches the type of power supply 3 phase default 3 Motor Horsepower SET 02 Enter the maximum rated horsepower from the motor nameplate 4 MotorFLA SFA SET 03 Set to the current rating on the nameplate associated with the p...

Page 81: ... on page 83 Setup Non Franklin Electric PM Motors The X Drive can be programmed to operate general purpose permanent magnet motors through the follow ing procedure Basic Setup IMPORTANT If the VFD has been used in a previous application the drive parameters should be completely reset using Parameter Reset ADV 03 option 4_Reset allParam 1 Application SET 00 Set to option 8_PM Motor This selection a...

Page 82: ...option should be selected Remove load from the motor to then use Rotating a An autotune no rotation will output high frequency into the motor to calculate the motor impedance values but not the Ke Coeff b An autotune with rotation will do same as no rotation and then turn the rotor of the motor to calculate the Ke Coeff Vphase rms krpm 3 Start Autotune by initiating a start command 4 Once Autotune...

Page 83: ...dwidth HS Motor 25 Allowable frequency bandwidth around desired frequency in order to adjust operating frequency to prevent vibrations in motor operation PMSVC Fltr Gain Motor 26 Gain value in adjusting the operating frequency from the desired fre quency to prevent vibrations in motor operation PM Trq Comp I F Motor 37 PM Torque Compensation in I F Mode PM Trq Comp SVC Motor 38 PM Torque Compensat...

Page 84: ...tions are met Default 4 sec Lag Stop Level ADV 25 Sets a percentage above PID F BMax SET 20 pressure to calculate MMC At Setpoint as the second condition for stopping a Lag pump Default 0 3 MMC At Setpoint SET 21 SET 20 x ADV 25 100 Lead Freq Bump ADV 26 PID Lo HzLimit SET 22 increase value with ADV 27 at Lag pump stop to prevent system underpressure condition Range is 0 to SET 23 0 4 Default 0 Hz...

Page 85: ...ecific version of the app NOTE To use the app you must install and configure an accessory X Drive FE Connect Bluetooth communi cation card in the VFD Refer to Optional Extension Cards on page 95 Setup Bluetooth Connection After installing the X Drive Connect app on your device use the following procedure to connect to a X Drive 1 From the Home screen tap Connect NewProduct 2 On the New Product Wiz...

Page 86: ...FD settings then tap AllSettings to display the complete parameters lists 4 From here you will be able to program and verify all drive settings Refer to Setting Operating Param eters on page 48 for more information about settings When setup programming is complete many more features are available within the app for both controlling the drive and fine tuning its performance 1 Drive Info display 2 R...

Page 87: ...work through Ethernet if an accessory Ethernet Communication card is installed in the VFD Refer to Optional Extension Cards on page 95 To enable Modbus communications set the following parameters Communication Parameters Setup PLC Menu SET 58 Use this setting to enable the PLC menu PLC Com Type PLC 23 Set to 0_Modbus 485 This enables Modbus on COM1 with the format RTU 8 N 1 When Modbus is enabled ...

Page 88: ... 07 Set to 5_RS485Serial This enables Modbus to control the speed when in Auto mode Auto Run Cmd SET 08 Set to 2_RS485Serial This enables Modbus to initiate a Run Command in Auto mode Hand Speed Ref SET 09 Set to 1_RS485Serial This enables Modbus to control the speed when in Hand mode Hand RunCmd SET 10 Set to 2_RS485Serial This enables Modbus to initiate a Run Command in Hand mode ...

Page 89: ...tatus 8470 Multi Function Display 8743 Reserved 8475 Maximum Operating Frequency 8744 Reserved 8479 Decimal Portion of Output Current 8745 Power 8704 Output Current 8746 Reserved 8705 Counter Value 8747 Reserved 8706 Output Frequency 8748 Reserved 8707 DC Bus Voltage 8749 Reserved 8708 Output Voltage 8750 PID Reference Value 8709 Power Angle 8751 PID Offset Value 8710 Motor Power 8752 PID Output F...

Page 90: ...e format RTU 8 N 1 When BACnet is enabled Modbus communication and PLC communication are disabled on COM1 BACnet MAC ID COMM 24 This should be set to BACnet s MS TP station number default 10 Range 0 to 127 BACnet Speed COMM 25 This should be set to the BACnet communication baud rate default 38400 Range 9600 19200 38400 or 76800 bps Device ID Lo COMM 26 and Device ID Hi COMM 27 The combination of t...

Page 91: ...he remainder value is calculated out by 842334 12 65536 55802 Therefore COMM 27 should be set to 12 and COMM 26 should be set to 55802 BACnet Objects Commandable Analog Value Objects Status Analog Value Objects Read Only Object Number R W Object Name Object Description Unit AV 000 RW Reserved AV 001 RW FreqRefValue Frequency Reference Value Hz AV 002 through AV 010 RW Reserved AV 011 through AV 02...

Page 92: ...al IN Status Digital Inputs Status IO 46 AV 065 R Digital OUT Status Digital Outputs Status IO 58 AV 066 R CPU DI Pin Status CPU Pins from Digital INs Status AV 067 R CPU DO Pin Status CPU Pins to Digital OUTs Status AV 068 R PLC D1043 Status PLC Register D1043 Status Object Number R W Object Name Object Description Unit Object Number R W Object Name Object Description BV 000 RW Freq Active CMD 0_...

Page 93: ...t CMD Freq 0_Out Frq CMD Frq1_Out Frq CMD Frq BV 017 R Direction 0_Forward 1_Reverse BV 018 R Warning 0_None 1_Warning Active BV 019 R Error Fault 0_None 1_Error Fault Active BV 020 through BV 021 R Reserved BV 022 R Q Stop Mode 0_None 1_Q Stop Active BV 023 R Power OUT 0_Power OUT Off 1_Power OUT On Run BV 024 through BV 031 R Reserved ...

Page 94: ...COMMUNICATIONS BACnet Communication 94 ...

Page 95: ...igured the LED Indicators on the drive give the status of the network parameters and VFD power LED Light Status Indication Required Action NS Green red alternate Network self test mode None Solid green CIP connection established None Blinking green No CIP connection at power on None Solid red IP duplicate conflict Check IP Settings Blinking red COMMS loss Time out Check COMMS setting OFF No connec...

Page 96: ...50 mA maximum The MXM terminal should be connected to the common terminal of external power source and MO10 and MO11 to the load Example PL pilot light on the diagram EMC 611A Extension AC Input Card This card adds six Digital Inputs MI10 MI15 with AC common terminal Neutral MI10 MI13 inputs functionality is programmable through parameters OPTION 00 to 05 Ratings are 100 130VAC 47 63Hz 27k impedan...

Page 97: ...nt Contact with hazardous voltage could result in death or serious injury Disconnect and lock out all power before installing or servicing equipment Capacitors inside the drive can still hold lethal voltage even after power has been disconnected ALWAYS check if DC bus charge LED is off and DC voltage on the terminals DC 1 and DC is less than 30VDC before working on VFD wiring The DC bus capacitors...

Page 98: ...ACCESSORIES Optional Extension Cards 98 Frame D Frame E Frame F ...

Page 99: ...ACCESSORIES Optional Extension Cards 99 Frame G Frame H ...

Page 100: ...Not currently used 5 Align holes in card over the positioning pins 6 Press down on the card until retaining clips snap into place 7 When clips are secure install retaining screws and tighten to a torque of 6 8 kg cm 5 2 7 Ib in 59 79 Nm Once an extension card has been installed it must be activated to be recognized by the system The activation procedure differs depending on the type of card For mo...

Page 101: ...rd and automatically change COMM 30 to Ethernet IP 2 Download card values to the drive Set MBus Card Reset COMM 52 to 1_Enable This populates default values from the card into the appropriate drive parameters For example IP Address 192 168 1 5 to COMM 38 through 41 Address Mask 255 255 255 0 to COMM 42 through 45 Gateway Address 192 168 1 1 to COMM 46 through 49 When complete COMM 52 will automati...

Page 102: ...ACCESSORIES Optional Extension Cards 102 ...

Page 103: ...Check if the ACI signal is less than 4mA Auto tuning error AUE AUE 1 4 Error during motor auto tuning No feedback current Motor phase loss No load current Leakage inductance Restart tuning Check motor capacity and parameter settings Accel Decel times too short Check cabling between drive and motor Braking fault bF Brake resistor fault If the fault code is still displayed on the keypad after pressi...

Page 104: ...heck the wiring connections between the VFD and motor for possible short circuits also to ground Check for possible poor insulation at the output Verify grounding of communication circuit Ensure separation of communication circuits and high voltage wiring Check whether the IGBT power module is damaged Guarding T out CGdE CANopen guarding error When CANopen Node Guarding detects that one of the sla...

Page 105: ...e internal temperature of the VFD exceeds the setting of PROT 20 PTC level or PROT 31 PT100 level 2 Make sure that the motor is not obstructed Ensure that the ambient temperature falls within the specified temperature range Change to a higher power motor No Flow NOFL No water flow pump application Refer to No Flow Protection on page 78 oc at accel ocA Over current during acceleration Output curren...

Page 106: ... Over slip error oSL Slip exceeds Motor 19 setting and time exceeds Motor 20 setting Check if motor parameter is correct please decrease the load if overload Check the settings of Motor 19 and Motor 20 Over torque 1 ot1 Current exceeds detection criteria Check whether the motor is overloaded Check whether motor rated current setting SET 03 is suitable Over torque 2 ot2 Current exceeds detection cr...

Page 107: ...n tH1o IGBT over heat protection error Please call technical support Thermo 2 open tH2o Capacitance over heatprotection error Please call technical support U phase lacked OPHL Output phase loss Phase U Under Ampere uC Low current detection Check SET 42 SET 44 SET 41 Underload ULD Underload Refer to Underload Protection Dry Well or Belt Loss on page 76 V phase lacked OPHL Output phase loss Phase V ...

Page 108: ...injury or damage to drive or other equipment Contact with hazardous voltage could result in death or serious injury Disconnect and lock out all power before installing or servicing equipment Capacitors inside the drive can still hold lethal voltage even after power has been disconnected ALWAYS check if DC bus charge LED is off and DC voltage on the terminals DC 1 and DC is less than 30VDC before w...

Page 109: ...Heat Sink Fan Some Frame C models use one fan and some use two 1 Before removing fans remove the cover using a flathead screwdriver 2 Disconnect fan power connectors 3 Remove screws and remove fans When replacing screws tighten to a torque of 8 67 to 10 4 in lbs 0 98 to 1 18 Nm 4 When installing new fans make sure label faces the inside of the drive ...

Page 110: ...ews and press the tabs on both sides to remove the lower cover When replacing screws tighten to a torque of 10 4 to 13 in lbs 1 18 to 1 47 Nm 2 Press the top of the keypad and remove the keypad 3 Remove two screws and press the tabs on both sides to remove the upper cover When replacing screws tighten to a torque of 5 2 to 6 9 in lbs 0 59 to 0 78 Nm 4 Disconnect fan power connector 5 Remove one sc...

Page 111: ...out the fan assembly When replacing screws tighten to a torque of 20 8 to 22 1 in lbs 2 35 to 2 5 Nm 2 Disconnect the power connectors before completely removing the fan Frame E Capacitor Fan 1 Remove four screws to release and slide out the fan assembly When replacing screws tighten to a torque of 20 8 to 22 1 in lbs 2 35 to 2 5 Nm 2 Disconnect the power connectors before completely removing the ...

Page 112: ...emoving the fan Frame F Capacitor Fan 1 Remove four screws and remove the lower cover When replacing screws tighten to a torque of 10 4 to 13 in lbs 1 18 to 1 47 Nm 2 Remove four screws and remove the upper cover When replacing screws tighten to a torque of 20 8 to 22 1 in lbs 2 35 to 2 5 Nm 3 Disconnect fan power connector and remove three screws When replacing the screw tighten to a torque of 20...

Page 113: ...torque of 30 to 34 5 in lbs 3 4 to 3 9 Nm 3 Remove two screws from the bottom of the upper front cover When replacing screws tighten to a torque of 12 to 14 in lbs 1 37 to 1 57 Nm Remove upper front cover 4 Release clip and disconnect fan power connector 5 Remove three screws from fan When replacing the screws tighten to a torque of 12 to 14 in lbs 1 37 to 1 57 Nm 6 Remove protective covers and pu...

Page 114: ...n lbs 1 37 to 1 57 Nm 2 Remove eight screws and remove the upper front cover When replacing screws tighten to a torque of 20 8 to 22 1 in lbs 2 35 to 2 5 Nm 3 Disconnect two fan power connectors 4 Remove three screws from each fan and pull out the fans When replacing the screws tighten to a torque of 20 8 to 22 1 in lbs 2 35 to 2 5 Nm ...

Page 115: ...ection features for the VFD and motor are calcu lated based on the value in this parameter SET 04 0004 N Motor RPM 0 3600 RPM Rated Motor RPM from motor nameplate when running at nameplate fre quency SET 05 0005 N Motor Voltage 230V 0 to 255 V 460V 0 to 510 V 575V 0 to 637 V 690V 0 to 720 V Rated voltage of the motor found on the motor nameplate The VFD can produce output voltage equal to or less ...

Page 116: ...ntinue to run at this limit SET 14 0014 N High Freq Limit SET 13 to VFD 00 Hz The highest frequency speed allowable If speed control signal goes higher motor will continue to run at this limit SET 15 0015 N Load Rotation 0_FWD REV 1_FWD Only 2_REV Only Allows the motor to run in the forward and reverse direction Setting it to a specific direction prevents injury or damage to equipment SET 16 0016 ...

Page 117: ...T 33 0033 Y Pipe Fill Timer 0 0 to 60 Min Pipe Fill mode exit timer to switch to PID mode If set to 0 0 min pipe fill is disabled SET 34 0034 Y P Fill Exit Lvl 0 0 to SET 21 PSI Pipe Fill mode exit level to switch to PID mode SET 35 0035 Y Pipe Fill Freq SET 22 to SET 23 Pipe Fill mode high frequency limit setting SET 36 0036 Y Broken Pipe Lvl 0 0 to SET 21 PSI Pressure setting that starts Broken ...

Page 118: ...ersibles have to be accelerated up to 30hz in 1 second but they can accelerate from 30hz to 60hz much slower So we would adjust Set 53 to 30hz and the drive would follow the Set 11 ACC time up to 30hz and the Set 54 ACC time above 30hz SET 55 0055 Y Second DEC 0 to 600 Sec When Stop Mode is set to Decelerate time in seconds to slow down from maximum frequency to 0 Hz Second deceleration occurs whe...

Page 119: ...Curve 13 V F curve can be selected from 15 kinds of default settings 0_Linear pattern maintains a linear V Hz ratio for constant torque applica tions 2_Squared pattern maintains a squared V Hz pattern ideal for fan or pump applications VFD 04 0260 Y Step Freq 1 0 0 to 600 Hz Command frequency determined by Multi function Input Terminals Refer to Step Frequencies on page 65 VFD 05 0261 Y Step Freq ...

Page 120: ... 33 0289 N Skip Freq 3 High 0 0 to 599 Hz High frequency in skip zone 3 VFD 34 0290 N Skip Freq 3 Low 0 0 to 599 Hz Low frequency in skip zone 3 VFD 35 0291 N VFD Duty Select 0_Variable Torque 1_Constant Torque 0_Variable Torque Light Duty 01_Constant Torque Normal Duty VFD Rated Amps VFD 47 and Over Current levels PROT 07 08 are affected by this setting VFD 36 0292 Y Reset Restart 0_Disable 1_Ena...

Page 121: ...25 HP 90 kW 230V 35_125 HP 90 kW 460V 37_150 HP 110 kW 460V 39_175 HP 132 kW 460V 41_215 HP 160 kW 460V 43_250 HP 185 kW 460V 45_300 HP 220 kW 460V 47_375 HP 280 kW 460V 49_425 HP 315 kW 460V 51_475 HP 355 kW 460V 53_536 HP 400 kW 460V 90_4 HP 3 0 kW 230V 91_4 HP 3 0 kW 460V 93_5 5 HP 4 0 kW 460V 505_2 0HP 1 5kW 575V 506_3 0HP 2 2kW 575V 507_5 0HP 3 7kW 575V 508_7 5HP 5 5kW 575V 509_10HP 7 5kW 575...

Page 122: ... on the type of control device to be connected transducer sensor controller etc This setting must correspond with ACI micro switch IO 01 0513 N ACI Loss Trip 0_Disable 1_Hold Speed 2_Decel Stop 3_Trip Stop Selects operation when ACI signal is lost VFD runs at previous speed 2 sec before signal loss VFD will restart when signal present VFD will stay tripped until reset IO 04 0516 Y ACI Filter T 0 t...

Page 123: ...Auto position contact 28_Enables and disables the drive not a run command 29_ PLC Function Disable 29 and 30 0 or Run 29 1 30_ PLC Function Disable 29 and 30 0 or Stop 30 1 32_VFD will start in FO Mode by FO DI and Run Command 33_VFD will start in FO Mode by FO DI No Run Command 34_When damper is closed Damper LSW DI is activated 35_Activates Shutdown When inactive VFD operates normally 36_Activat...

Page 124: ...O 40 0552 Y No Flow Freq 0 0 to variable Hz 0 0 to High Freq Limit SET 14 for V F control 0 0 to PID Hi Hz limit SET 23 for PID control IO 41 0553 Y Lube S Clean 0_Disabled 1_Lubrication 2_Screen Clean Select Lubrication for machines requiring external lubrication control via solenoid or Screen Clean for actuating a solenoid to clear the suction screen IO 42 0554 Y S Clean Timer 0 to 600 Min Deter...

Page 125: ...d 41_When Lube or Screen Clean solenoid output is activated 42_When ACI analog input signal value is abnormal 44_When VFD control is in Hand mode 45_When VFD control is in Auto mode 47_Aux motor start output in MMC control 49_When current reaches High Current trigger level 50_When current is below Low Current trigger level IO 48 0560 Y Relay RA2 See IO 47 RA2 Default Run IO 49 0561 Y Relay RA3 See...

Page 126: ...47 49 is activated then contact will be open IO 59 0571 Y AFM1 Out Select 0_Output FREQ 1_Output AMP rms 2_Output voltage 3_DC Bus voltage 4_Power Factor 5_Power 6_AVI1 7_ACI 8_AVI2 9_Constant Output Defines functionality of Analog Output 1 AFM1 IO 60 0572 Y AFM1 Gain 0 to 500 Adjusts the analog voltage level output of AFM1 IO 61 0573 Y AFM2 Out Select See IO 59 Defines functionality of Analog Out...

Page 127: ... hex format The input status is in binary format Empty box indicates that N O DI is deactivated and solid box that it is activated It shows DIs FWD REV DI1 DI2 status from the right to the left Bit0 1 Bit1 2 Bit3 4 Bit4 8 Bit5 16 etc Example below shows hex value 5 and solid boxes activated for Bit0 value 1 DI FWD and Bit2 value 4 DI DI1 The contacts wired to those inputs should be closed to deact...

Page 128: ...the load torque and accelerates for the fastest acceleration time and smoothest start current Deceleration is linear according to setting of SET 11 12 and VFD 19 24 2_L Acc Auto Dec Linear acceleration according to setting SET 11 12 and VFD 19 24 Auto detects the load re generation and stops the motor smoothly with the fastest decel time 3_Auto Acc Dec Auto detects load for smoothest operation for...

Page 129: ... Y Lag Stop Delay 0 0 to 600 Sec Sets delay time to stop Lag pump when both frequency and pressure ADV 24 parameter is used for ADV 10 selection 3 Lead Lag MMC control ADV 25 0793 Y Lag Stop Level 0 1 to ADV 20 Sets percentage value of Set 20 PID F B Max value to determine MMC At Setpoint level for Lag pump stopping ADV 25 parameter is used for ADV 10 selection 3 Lead Lag MMC control ADV 26 0794 Y...

Page 130: ...Stall Prevent 0_Standard 1_Advanced Set Over Voltage Stall Prevention operation 0 Standard Frequency maintains during deceleration 1 Advanced Frequency increases during acceleration deceleration or constant speed PROT 06 1030 Y SW Brake V Lvl Variable Sets the DC bus voltage at which the DC Brake is activated Defaults are based on VFD Rating PROT 07 1031 Y OCA Level 0 to 130 Set Over Current durin...

Page 131: ...or PT100 L 1 Delay causing drive to back frequency down to PT100 L 1 Freq PROT 31 1055 Y PT100 Level 2 0 0 to 10 V Level the PT100 reaches causing PTC Select Prot 19 operation PROT 32 1056 Y PT100 L 1 Freq 0 0 to 599 Hz Frequency the VFD reduces to after reaching PT100 Level 1 for duration of PT100 L 1 Delay PROT 33 1057 Y PT100 L 1 Delay 0 0 to 6000 Sec Duration PT100 has to be above PT100 Level ...

Page 132: ...s minimum torque level at 0Hz when using Underload Torque PROT 58 1082 Y HLD Min Torque PROT 57 to SET 48 Sets minimum torque level at 0Hz when using High load Torque CODE Mod Bus AR Display Name Range Description CODE Mod Bus AR Display Name Range Description Comm 00 1280 Y COM1 Address 1 to 254 RS485 address of VFD Comm 01 1281 Y COM1 Speed 4 8 to 115 2 Kbps RS485 baud rate All devices on RS485 ...

Page 133: ...Cnet baud rate Comm 26 1306 N Device ID Lo 0 to 65535 BACnet Device ID L Comm 27 1307 N Device ID Hi 0 to 63 BACnet Device ID H Comm 28 1308 N Max Address 0 to 127 BACnet max address Comm 29 1309 N Password 0 to 65535 BACnet password Comm 30 1310 N Com Card ID 0_No Com Card 1_DevNet Slave 2_P bus DP Slave 3_CANopen S M 4_Mbus TCP Slave 5_E Net IP Slave 6_FELE BT Card Identification of installed co...

Page 134: ... is set then set Modbus TCP Config to 2 Login Password to load password Comm 54 1334 N MBus TCP Status N A When the communication card is set with a password this bit is enabled When the password is cleared this bit is disabled Comm 55 1335 N Set Comm Card 0 to 65535 Enables an optional Ethernet IP card which disables Bluetooth Set bit 1 to ON to enable the Ethernet card Set to OFF to disable the ...

Page 135: ... PLC or HMI programming PLC 22 1558 PLC Buffer 19 0 to 65535 Used for PLC or HMI programming PLC 23 1559 PLC Com Type 12_PLC Control 10_Internal Master 8_Internal Slave 8 7_Internal Slave 7 6_Internal Slave6 5_Internal Slave 5 4_Internal Slave 4 3_Internal Slave 3 2_Internal Slave 2 1_Internal Slave 1 0_Modbus 485 1_BACnet Setup PLC controller for single VFD or with multiple VFD s PLC 24 1560 PLC ...

Page 136: ...n SET 07 is set to 1 17_Decreases speed reference when SET 07 is set to 1 18_Disables PID and switches speed reference to keypad 19_Clears pulse counter accumulated value MI6 only 20_Pulse counter input MI6 only 21_Jog Command Forward 22_Jog Command Reverse 25_VFD stops by Emergency Stop device requires reset 26_External HOA Hand position contact 27_External HOA Auto position contact 28_Enables an...

Page 137: ...is enabled in MMC control 28_When Motor 5 is enabled in MMC control 29_When Motor 6 is enabled in MMC control 30_When Motor 7 is enabled in MMC control 38_When Damper motor output is activated 41_When Lube or Screen Clean solenoid output is activated 42_When ACI analog input signal value is abnormal 44_When VFD control is in Hand mode 45_When VFD control is in Auto mode 47_Aux motor start output i...

Page 138: ...in to set the linear curve The output frequency will become 0 when the analog input value is lower than low point setting ADV2 09 2057 Y AVI1 Low Value Variable Lowest analog input value for AVI1 that corresponds to frequency output of ADV2 10 ADV2 10 2058 Y AVI1 Low 100 to 100 Frequency output corresponding to ADV2 09 input ADV2 11 2059 Y AVI1 Mid Value Variable Middle analog input value for AVI1...

Page 139: ...tation Performs a motor test to measure the motor characteristics Select motor type Induction Motor IM or Permanent Magnet PM motor and if the motor is allowed to rotate during autotune operation Motor 01 2305 N Motor Rs Value 0 0 to 65 535 Ohm Induction Motor rotor resistance Motor 02 2306 N Motor Rr Value 0 0 to 65 535 Ohm Induction Motor stator resistance Motor 03 2307 N Motor Lm Value 0 0 to 6...

Page 140: ...sired fre quency to prevent vibrations in motor operation Motor 27 2331 Y Freq I F to PM 0 to 599 Hz When increasing frequency the frequency to switch modes from I F mode to PMSVC mode Motor 28 2332 Y Freq PM to I F 0 to 599 Hz When decreasing frequency the frequency to switch modes from PMSVC mode to I F mode Motor 29 2333 Y I F fltr time 0 to 6 Sec Low pass filter time of current being commanded...

Page 141: ...istive 1 2A inductive contact Two relays with Form A 250VAC 1 2A 30VDC 3A resistive 1 2A inductive Each relay can be programmed to any selection from the functions list Two Analog Outputs Selections Output Frequency Output Current Output Voltage Output kW DC Link Voltage AVI1 ACI AVI2 AI signal level Both outputs are 0 10VDC scalable from 10 to 200 General Operation Functions DC Braking Frequency ...

Page 142: ...5 30 30 50 60 75 100 100 Max HP 230 V Surface Motor 1 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 Max HP 200 V 4 Submersible 75 1 5 2 3 5 7 5 Max HP 230 V 4 Submersible 1 1 5 2 3 5 7 5 Max HP 200 V 6 Submersible 5 7 5 10 15 20 25 30 40 40 60 Max HP 230 V 6 Submersible 5 7 5 10 20 20 25 30 40 50 60 Constant Torque Motor 3 Ratings Max Amps 3 5 8 11 17 25 33 49 65 75 90 120 146 180 216 255 Capacity ...

Page 143: ... Ratings Max Amps 3 4 2 5 5 8 5 10 5 13 18 24 32 38 45 60 73 91 110 Capacity kVA 2 4 3 3 4 4 6 8 8 4 10 4 14 3 19 25 30 36 48 58 73 88 Max HP 460 V Surface Motor 1 5 2 3 5 5 7 5 10 15 20 25 30 40 50 60 75 Max HP 460 V 4 Submersible 1 2 3 5 5 5 10 10 15 Max HP 460 V 6 Submersible 5 7 5 10 15 20 20 25 30 40 50 60 Max HP 460 V 8 Submersible 40 50 60 75 Constant Torque Motor 3 Ratings Max Amps 1 7 3 4...

Page 144: ...iable Torque Motor 3 Ratings Max Amps 150 180 220 260 310 370 460 530 616 683 770 930 Capacity kVA 120 143 175 207 247 295 367 422 491 544 613 773 Max HP 460 V Surface Motor 100 150 150 200 250 300 350 450 500 550 600 700 Max HP 460 V 4 Submersible Max HP 460 V 6 Submersible Max HP 460 V 8 Submersible 100 100 150 175 200 Constant Torque Motor 3 Ratings Max Amps 110 150 180 220 260 310 370 460 550 ...

Page 145: ... Max Amps 3 4 3 6 7 9 9 12 1 18 7 24 2 30 36 45 54 67 86 104 125 150 Capacity kVA 3 4 3 6 7 9 9 12 1 18 6 24 1 36 43 54 65 80 103 124 149 179 Max HP 575V Surface Motor 2 3 5 7 5 10 15 20 25 30 40 50 60 75 100 125 150 Max HP 575 V 4 Submersible 1 5 2 3 5 7 5 10 15 Max HP 575 V 6 Submersible 7 5 7 5 10 20 25 25 30 40 50 60 Max HP 575 V 8 Submersible 40 50 75 75 100 100 Constant Torque Motor 3 Rating...

Page 146: ... Voltage 525 15 690 VAC 10 Frequency 50 60 Hz 5 Output Rat ings Max Carrier Freq 2 9kHz Voltage 2 525 690 VAC 2 Frequency 0 01 599 Hz Efficiency 97 98 Power Factor 0 98 Weight kg lbs 88 1 5 194 3 3 135 4 297 6 8 8 243 5 535 7 11 DC Choke Built in 3 VFD Ratings with 3 Phase Input Power Variable Torque Motor 3 Ratings Max Amps 180 220 290 350 430 465 590 675 Capacity kVA 215 263 347 418 494 5 534 7 ...

Page 147: ...tput Current Carrier Frequency kHz 4 5 6 7 8 9 10 11 12 13 14 15 CXD 005 061 A 2V CXD 075 180 A 2V CXD 215 322 A 2V 460 V 100 80 90 70 Rated Output Current Carrier Frequency kHz 4 5 6 7 8 9 10 11 12 13 14 15 CXD 003 038 A 4V CXD 045 150 A 4V CXD 180 930 A 4V 60 230 V 100 80 90 70 Rated Output Current Carrier Frequency kHz 4 5 6 7 8 9 10 11 12 13 14 15 CXD 005 061 A 2V CXD 075 180 A 2V CXD 215 322 ...

Page 148: ...038 A 4V CXD 045 150 A 4V CXD 180 930 A 4V 60 50 40 Variable Torque Applications 100 80 90 70 Rated Output Current Carrier Frequency kHz 2 3 4 5 6 7 8 9 10 CXD 003 067 A 6V CXD 086 220 A 6V CXD 290 675 A 6V 50 60 Constant Torque Applications 100 80 90 70 Rated Output Current Carrier Frequency kHz 2 3 4 5 6 7 8 9 10 CXD 003 067 A 6V CXD 086 220 A 6V CXD 290 590 A 6V 50 60 40 CXD 675A 6V ...

Page 149: ...86 35 95 UL Open Type UL Type 1 40 104 45 113 50 122 55 131 60 140 50 60 230 V 460 V 100 80 90 70 Rated Output Current Ambient temperature C F 30 86 35 95 UL Open Type UL Type 1 40 104 45 113 50 122 55 131 60 140 50 60 575 V 690 V 100 90 95 85 Rated Output Current Altitude above sea level M Ft 0 500 1640 1000 3281 1500 4921 2000 6562 2500 8202 80 ...

Page 150: ... CXD 024A 6V MKC BFKM2 CXD 046A 2V CXD 032A 4V 1 CXD 038A 4V MKC BFKM3 CXD 061A 2V 1 MKC CFKM CXD 045A 4V 1 CXD 060A 4V CXD 073A 4V MKC CFKM CXD 075A 2V CXD 030A 6V 2 CXD 090A 2V CXD 036A 6V CXD 105A 2V CXD 045A 6V MKC D0FKM CXD 091A 4V 1 CXD 110A 4V MKC DFKM CXD 146A 2V CXD 150A 4V CXD 054A 6V 1 CXD 180A 2V CXD 180A 4V CXD 067A 6V MKC EFKM3 CXD 086A 6V 1 CXD 104A 6V CXD 125A 6V CXD 150A 6V MKC EF...

Page 151: ...nd the control board must be replaced together Control Board 5503005502 All 1 I O Board 5503005701 All 1 FE Connect Communication Card 10000004840 All 1 Ethernet Communication Card CMC EIP01 All 1 Extension DC I O Card EMC D42A All 1 Extension AC Input Card EMC 611A All 1 Extension Relay Card EMC R6AA All 1 X Drive Replacement Components and Accessories ...

Page 152: ...tandards 152 Applicable Standards 1 UL508C UL cUL 2 CE a Low Voltage EN61800 5 1 b EMC EN61000 3 12 IEC61000 6 2 IEC61000 4 2 IEC61000 4 4 IEC61000 4 6 EN61800 3 IEC61000 6 4 IEC61000 4 3 IEC61000 4 5 IEC61000 4 8 3 C Tick 4 ROHS ...

Page 153: ...l Protection rating Used as protection measures for motors electrical devices and motors LDT Load Detection Trip MCCB Molded Case Circuit Breaker An MCCB provides protection by combining a temperature sen sitive device with a current sensitive electromagnetic device MMS Manual Motor Starter An electromechanical protection device used to switch motors ON OFF manually and to provide fuseless protect...

Page 154: ...t of a periodic overload at which a motor can operate without overload or damage TDH Total Dynamic Head The total equivalent height that a fluid is to be pumped taking into account friction losses in the pipe VAC Voltage Alternating Current VDC Voltage Direct Current VFD Variable Frequency Drive A type of adjustable speed drive used in electro mechanical drive systems to control AC motor speed and...

Page 155: ...g an implied warranty lasts therefore the limitations and exclusions relating to the products may not apply b WITHOUT LIMITING THE GENERALITY OF THE EXCLUSIONS OF THIS LIMITED WARRANTY FRANKLIN SHALL NOT BE LIABLE TO THE PURCHASER OR ANY THIRD PARTY FOR ANY AND ALL i INCIDENTAL EXPENSES OR OTHER CHARGES COSTS EXPENSES INCLUDING COSTS OF INSPECTION TESTING STORAGE OR TRANSPORTATION OR ii DAMAGES IN...

Page 156: ...For technical assistance parts or repair please contact 800 348 2420 franklin electric com electric com Form 10000005064 Rev 001 09 21 ...

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Franklin Electric Cerus X-Drive, Installation And Operation Manual

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Summary of Contents for Cerus X-Drive

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