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Operation Maintenance Manual

Power Slip PS-500

PN 757000-D - Revision: 17 (up to SN 138212) 06-2018

SION
IN

TION

Commissioning and Operation

Ensure that the PS-500 is
commissioned only by personnel
trained for this work and familiar with
the risks involved in commissioning the
PS-500.

Read these instructions carefully before
setting up the PS-500 and putting it
into service.

INFO

FORUM Handling Tools recommends
having the PS-500 put into service by
FORUM Handling Tools.

4.1

Commissioning

WARNING

Danger of pinching/crushing feet!

Transporting and setting down heavy
components.

» Never step below moving

Equipment parts.

WARNING

Separated hydraulic lines pose an
injury hazard!

» Do not fix any disconnected

hydraulic lines without
depressurizing the complete
hydraulic system and all hydraulic
lines and couplings.

WARNING

Defective hydraulic lines pose an
injury hazard!

» Protect yourself from leaks.

WARNING

Hydraulic fluid can pose a health
hazard!

Hydraulic fluids can lead to skin and
eye injury and poisoning symptoms
upon contact.

» Avoid direct contact with hydraulic

fluids.

DANGER

Suspended load!

The falling load can cause severe, even
lethal injuries.

» Never stand under suspended

loads and in the swing area of
suspended loads.

WARNING

Danger of pinching/crushing body!

» Do not step between the body and

the door.

» Do not stand within the opening

range of the door while it is being
opened or closed!

WEAR EYE PROTECTION!

WEAR PROTECTIVE HELMET!

WEAR PROTECTIVE GLOVES!

WEAR SAFETY SHOES!

4.1.1

Safety Considerations

Safety considerations and checks
before initial operation

1. PS-500 and additional equipment have been

installed following the instructions in Chapter 3 -
Installation Checklist has been completed.

2.  All covers attached and completely screwed down.
3.  All screw connections tightened properly.
4.  All screw retainers present.
5.  Insert Carriers and Guide Plates correspond to type/

size of pipe used.

6. All hydraulic connections are connected correctly

and laid securely.

7. No hydraulic line is damaged.
8. All lubrication points are lubricated properly

(refer to section 6.1 "Lubrication" on page 135).

Summary of Contents for 755000

Page 1: ...s Original Operating Instructions Power Slip PS 500 Hydraulic operated P N Type Load Rating Pipe Size 755000 PS 500 500 2 3 8 14 756000 PS 500 500 2 3 8 14 757000 RT VAR PS 500 500 2 3 8 14 757500 RT VAR PS 500 500 2 3 8 14 758000 RT PS 500 500 2 3 8 14 Rotary Table Adapter PN N National PN OW Oilwell Wirth PN E Emsco Possible Variations PN RT MC Multi Coupling Connection PN RT F Feedback Fig 1 Il...

Page 2: ...Tools AV 08 2018 The copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted All product names and product numbers mentioned in this publication are trademarks of FORUM ENERGY TECHNOLOGIES INC Other company brands and product names may be trademarks or registered trademarks of the respective...

Page 3: ...Slip PS 500 PN 758000 RT 18 1 2 Assemblies and Components 19 1 2 1 Body and Door 20 1 2 2 Hydraulic Centering Guide System HCGS 20 1 2 3 Slip and Insert Carrier Assembly 20 1 2 4 Hydraulic Assembly 21 1 2 5 Hoses and Couplings 21 1 3 Optional Equipment and Accessory Tools 22 1 4 Technical Data 25 1 5 Main Dimensions 26 1 5 1 PS 500 with HCGS 26 1 5 2 PS 500 with Multi Coupling Kit 27 1 5 3 PS 500 ...

Page 4: ...ulic Adjustments 74 4 3 Troubleshooting 75 5 SERVICE 78 5 1 Malfunction 78 5 2 Repair 78 5 2 1 Repair by Customer 78 5 2 2 Repair by Manufacturer 78 5 2 3 Securing Screws with Wedge Locking washers 78 5 3 Drawing Parts List and Spare Parts 79 5 3 1 PS 500 Main Assembly P N 755000 80 5 3 1 1 PS 500 Body Assembly 81 5 3 1 2 Door Assembly 82 5 3 1 3 HCGS 83 5 3 1 4 Slip Assembly 84 5 3 1 5 Feedback A...

Page 5: ...Hydraulic Equipment 136 6 2 2 Inspection Following Critical Loads 136 6 2 3 Inspection Following Removal 136 6 3 Inspection Categories 137 6 3 1 Inspection Category I 137 6 3 2 Inspection Category II 137 6 3 3 Inspection Category III 137 6 3 4 Inspection Category IV 137 6 3 5 Inspection intervals and Inspection tasks 137 6 3 6 Inspection Checklist 138 6 4 Critical Areas 139 6 5 Wear limits 140 6 6...

Page 6: ... PS 500 is allowed for the intended use only All FORUM Handling Tools PS 500 are designed in accordance with API 8C INFO The abbreviation sh ton and the word sh ton are used to describe short sh ton If the metric ton is referred it will explicit be named in the text or the abbreviation ton 1 sh ton 2000 lb 907 19 kg 1 metric ton 2204 62 lb 1000 kg III Improper Use INFO Improper use of the PS 500 r...

Page 7: ...ations or installation of optional equipment all safety equipment must be reinstalled and checked by the operator for proper function IV Potential Misuse This OMM contains information and warnings on procedures that address hazardous conditions and could cause personal injury but cannot reflect all fashions in which hazardous consequences may occur due to service and or operation All personnel usi...

Page 8: ...vision and at the instructions of a trained specialist VI Obligations of the Operating Company VI 01 Planning and Checking Safety Measures The obligation of the operating company to due diligence includes planning safety measures and supervising their observance All personnel performing work on and with the PS 500 must be trained by the operating company for the work performed on and with the PS 5...

Page 9: ...Hydraulic Authorizations according to standards of safety engineering Starting up PS 500 Grounding PS 500 Marking of PS 500 Basic knowledge of installation and operation of the PS 500 Special Technical Knowledge Only specially trained personnel should perform the following work Work Performed Qualifications Work on hydraulic system Special knowledge and experience with work on hydraulic systems Wo...

Page 10: ...epicted as follows example Safe Procedure 1 Shut off Equipment 2 Disconnect supply lines 3 Attach Equipment to crane 4 VII Safety Symbols The safety precautions in this document contain standardized depictions and symbols Three hazard classes distinguish depending on the probability of occurrence and severity of the consequences Selection of the WARNING category depends on the probability of occur...

Page 11: ...numbers 1 2 3 in the left margin indicates enumerations in a certain sequence e g a series of work steps For example 1 Unscrew nuts on equipment feet 2 Lift equipment For greater clarity the illustrations are located in the right column with the text opposite or directly below the associated text section Larger illustrations extending over the entire width of the page are located before the explan...

Page 12: ...s FORUM B V Oil Tools GmbH FORUM Handling Tools Hermann Blohm Straße 2 20457 Hamburg Germany Tel 49 40 37022 6855 Fax 49 40 37022 6899 1023 FORUM Drive Broussard LA 70518 USA Tel 1 337 373 1800 Fax 1 337 369 6893 E Mail oiltools f e t com web www f e t com www blohmvoss oiltools com FORUM ENERGY TECHNOLOGIES Drilling Service Locations Email ForumDP Sales f e t com Canada Mexico Scotland Nr 106 390...

Page 13: ...ration instructions for this product as well as the operation instructions safety and update notes for other FORUM Handling Tools products can be reached via the homepage To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way you must register to our service with your email address and name in the customer login area q on www blo...

Page 14: ...his product as well as the operation instructions safety and update notes for other FORUM Handling Tools products can be reached via the FORUM homepage To join our Internet Technical Documentation service with the latest updates on new technical documentation in a casual way you must register to our service with your email address and name in the customer login area q on https www accessoiltools c...

Page 15: ...allon per minute EU External Upset in inch es Hyd Hydraulic Operated kW kilowatt ID inside diameter kPa kilop Pascal IEU Internal External Upset kg kilogram s IU Internal Upset lb pound s OD outside diameter m meter s P N part number mm millimeter s qty quantity Nm Newton meter torque max maximum oz ounce s min minimum psi pounds per square inch no number sh T short ton Tbg tubing t Metric Ton w w...

Page 16: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 16 This page is intentionally left blank ...

Page 17: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 17 D E S C R I P T I O N DESCRIPTION ...

Page 18: ...s 1 1 2 Power Slip PS 500 PN 756000 EOL 2006 EOS 2010 The PS 500 with PN 756000 is the improved revision PN 755000 version The HCGS w the door y the feedback o and adapters a for different types of Rotary Tables as the Hydraulic Assembly t have been improved This PS 500 PN 756000 has reached end of lifetime at FORUM Handling Tools 1 1 3 Power Slip PS 500 PN 757000 RT RT MC EOL 2016 EOS 2020 The PS...

Page 19: ...ier assemblies and Guide Plates separately to match specific pipe diameters For parts catalogue with complete general drawings and parts lists refer to section 5 3 Drawing Parts List and Spare Parts on page 79 of this OMM Fig 6 PS 500 Main Assemblies t e w Pos Name Pos Name q Body w HCGS incl Guide Plates e Slip Assembly r Insert Carrier Assembly t Hydraulic Assembly y Straight Door Pos Name Pos N...

Page 20: ...a special mechanism which guarantees high safety The operator can only release this lock manually The Guide Plates are opened and closed by hydraulic cylinders The HCGS can be switched on and off as required using a control valve in the upper section of the body CAUTION Always ensure that the right size Guide Plates are installed for the respective pipe diameter 1 2 3 Slip and Insert Carrier Assem...

Page 21: ...oses and Couplings All supply connections are equipped with quick connection couplings of the size 3 8 or 1 4 FORUM Handling Tools uses quick connection couplings which fulfil the ISO 16028 standards and which are ideal for interchangeability with other manufacturers This feature includes the ability to connect with virtually no air inclusion or disconnect with little or no spillage External hoses...

Page 22: ...N 756860 This option enables possibilities in terms of connections diameter flow rates and types of locking A number of different energy can be connected simultaneously without risk of error or impact on performance with regard to flow rate and tightness Hand Slip Insert Bowl No 3 2 3 8 8 5 8 P N 755820 X Insert Bowls allow you to handle smaller pipe diameters without major conversion work on the ...

Page 23: ...simple and can be done directly on the device Depending on the type of power supply FORUM Handling Tools offers two variants Compact hydraulic Power Unit P N 757150 Compact hydraulic power units are flexible self contained and mobile hydraulic systems They are characterized by their own hydraulic supply and are designed to send control signals signal for setting raising the Slip Assembly remotely ...

Page 24: ... 13 9 16 2 1 776810 Grease Pump 8 1 775820 Toolkit for PS 3 1 775002 2 Lift Beam Assembly 9 1 757008 FBSB Hose Assembly for Power Slip 4 1 755661 Lifting Sling 10 1 776008 Service Box for Hook Up Kit 5 1 755662 Sling Gear for Slip Assembly 11 1 675162 Toolset Power Slip 6 1 757070 Carrier Lifting Tool 12 1 675163 Wire Rotator Tong Fig 23 Cover Plate Fig 24 Grease Pump Fig 25 Bit Breaker Fig 26 Car...

Page 25: ...ering system 4300 lb 1950 kg Weight Power Slip w o Insert Carriers and Slip Assembly incl Top Cover Assembly 3170 lb 1438 kg Weight Insert Carrier Assembly refer to section 1 10 Component Sizes on page 33 Weight Slip Assembly 635 lb 288 kg Weight Guide Plate refer to section 1 10 Component Sizes on page 33 Environmental conditions Hydraulic Working Pressure Min 160 bar 2321 psi Max 210 bar 3046 ps...

Page 26: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 26 DESCRIPTION 1 5 Main Dimensions 1 5 1 PS 500 with HCGS Fig 35 Main Dimension of PS 500 with HCGS ...

Page 27: ... 757000 D Revision 17 up to SN 138212 Power Slip PS 500 27 DESCRIPTION 1 5 2 PS 500 with Multi Coupling Kit Fig 36 Main Dimension of PS 500 with Multi Coupling Kit Standard Multi Coupling Kit P N 756850 Modified Multi Coupling Kit P N 756860 ...

Page 28: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 28 DESCRIPTION 1 5 3 PS 500 with Top Cover Fig 37 Main Dimension of PS 500 with Top Cover ...

Page 29: ... 333 0 13 1 8 5 8 314 0 12 4 357 0 14 0 9 5 8 323 5 12 7 357 0 14 0 13 3 8 372 0 14 6 423 0 16 6 Drill pipe 3 242 0 9 5 245 5 9 60 4 257 0 10 1 264 5 10 4 5 262 0 10 3 277 0 10 9 5 270 0 10 6 282 5 11 1 5 7 8 281 0 11 1 297 5 11 7 6 5 8 288 0 11 3 314 0 12 4 Drill collar 6 283 5 11 2 301 0 11 8 8 296 0 11 6 318 5 12 5 9 323 5 12 7 357 0 14 0 1 5 5 Dimensions for Control Lines PS 500 with HCGS Fig ...

Page 30: ...20 Renolin MR 10 410 210 1 6 2 Recommended Lubricants FORUM Handling Tools recommends using the following lubricants for effective lubrication under various ambient conditions Brand Name Temperature range Remarks Finke Aviaticon XRF Low Viscosity Grease 20 to 29 C 4 to 84 2 F NLGI 0 Fuchs NESSOS SF0 EP grease for non oil tight gear trains 20 to 29 C 4 to 84 2 F NLGI 0 DIN 51826 GPOF 25 DIN 51502 G...

Page 31: ...gging Feedback Pressure at port B and C represent the Feedback signal which indicates Slip Assembly is raised Slips open while pressure at port A and C represent the Feedback signal Slip Assembly is Lowered Slips set Elevator Pipe Elevator Links Power Slip Rig Floor 1 8 Operational Environment The PS 500 is designed and constructed for use in the drilling industry on ships and platforms The Equipm...

Page 32: ...license Manufacturer s specifications FORUM logo Production Date Month Year Part number marking P N before the part number Serial number marking S N before the serial number Load Rating Own weight Maximum weight in kg if the weight increases by attachments CE ATEX marking Country of manufacture Supplementary Requirements SR Supplementary Requirements abbreviated by SR are labeled beside the genera...

Page 33: ...0 111 Basic 7 5 8 7 3 4 75 350 010 Oversized 9 5 8 8 5 8 105 350 911 Reducer 9 5 8 9 5 8 105 350 111 Basic 10 3 4 9 5 8 105 351 011 Reducer 10 3 4 9 7 8 105 350 811 Reducer 10 3 4 10 105 350 712 Reducer 10 3 4 10 3 4 105 350 112 Basic 12 3 4 11 3 4 135 350 912 Reducer 12 3 4 11 7 8 135 350 812 Reducer 12 3 4 12 3 4 135 350 112 Basic 14 12 3 4 135 351 112 Reducer 14 13 3 8 135 350 612 Reducer 14 13...

Page 34: ...Load Rating P N Weight kg lbs P N Weight kg lbs P N Weight kg lbs P N Weight kg lbs 6 5 8 7 5 8 756670 228 X 404 891 756422 52 115 757422 51 113 757558 53 117 500 ton 7 7 756670 229 1 X 408 900 756422 52 115 757422 51 113 757558 53 117 500 ton 7 7 5 8 756670 229 X 398 878 756422 52 115 757422 51 113 757558 53 117 500 ton 7 5 8 7 5 8 756670 231 X 387 854 756422 52 115 757422 51 113 757558 53 117 50...

Page 35: ... 44 97 757556 48 106 150 ton 9 3 4 9 1 2 756690 203 X 268 591 upon request upon request upon request upon request upon request upon request 150 ton 10 9 1 2 756690 202 X 266 587 upon request upon request upon request upon request upon request upon request 150 ton Weight from CAD models 1 10 6 Carrier for Drill Collar without ZIP Groove API Pipe Size Carrier Body Size Carrier Assembly c w Inserts G...

Page 36: ...ers opting for improved access as a system user will have the full functionality of Tier I Access but will be able to manipulate their assets Additional functionality includes but is not limited to Assigning Inspection and Certification due dates and reminders Attaching Internal Inspection Checklists Documentation Managing Asset Locations Assigning Internal Asset Serial Numbers INFO For detailed R...

Page 37: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 37 S A F E T Y SAFETY ...

Page 38: ... situations when operating the PS 500 While it is not possible to eliminate all hazardous situations with awareness and instruction from this OMM good judgement should be used at all times surrounding the use of the PS 500 The PS 500 should only be used for its intended purpose Rectify all faults immediately which could have a negative effect on the PS 500 safety 2 1 General Safety Precautions Ens...

Page 39: ...ng hands This indicates injury risks from moving parts which pose a hazard of pinching or crushing hands WARNING Danger of pinching crushing feet This indicates injury risks from moving parts which pose a hazard of pinching or crushing feet WARNING Danger of stumbling tripping This symbol warns of tripping hazards which can lead to stumbling and falling resulting in injuries Caution Risk of stumbl...

Page 40: ...2 06 2018 40 SAFETY 2 3 2 Warning and Safety Signs on PS 500 Special stickers on the PS 500 indicate hazard points Ensure that these are Always kept in an easily legible state and replaced as required Fig 47 Safety precautions on PS 500 part I Fig 48 Safety precautions on PS 500 part II ...

Page 41: ... moving parts which pose a hazard of pinching or crushing the body NOTE Lifting point locations are marked on the device where slings can be securely fastened Thus the safe transport of FORUM Handling Tools equipment is ensured Fig 49 WARNING sign Hazard Hand Injury ANSI Z535 4 P N 671640 1 Fig 50 WARNING sign Body crushing ANSI Z535 4 P N 671641 Fig 51 WARNING sign Closing ANSI Z535 4 P N 671639 ...

Page 42: ...uipment for loosening of clamping components 2 4 1 Incorrect Handling of Hydraulic Equipment WARNING Defective hydraulic lines pose an injury hazard Route hydraulic lines safely and check regularly for damage Provide lines with chafe protection Replace defective lines immediately Lay hydraulic lines so that they are not kinked or pinched WARNING Separated hydraulic lines pose an injury hazard Hydr...

Page 43: ...ines and screw connections Replace damaged parts with new ones 6 Never search for leaks with your bare hands or eyes Always wear protective gloves and eye protection Use paper or wood to check for minor leaks 7 Repair or replace leaks and damaged pressure lines immediately 2 4 2 Risk of Stumbling Tripping CAUTION Risk of stumbling tripping When Power Slip PS 500s are installed Do not run Watch you...

Page 44: ...situations while working with the Power Slip PS 500 Safe Work 1 All personnel working on the PS 500 are responsible for paying attention to their colleagues 2 Consumption of alcohol and drugs is prohibited 3 Work on and with the PS 500 is not permissible after taking medication which reduces reactions 4 AT LEAST visual contact must exist between the operator in the doghouse and the personnel at th...

Page 45: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 45 SAFETY 2 5 Safety Instructions for PS 500 ...

Page 46: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 46 SAFETY ...

Page 47: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 47 T R A N S P O R T I N S T A L L A T I O N TRANSPORT INSTALLATION ...

Page 48: ... falling due to motion Fig 54 Typical transport and conservation packing for a PS 500 Following space requirements are needed during operation and maintenance 3 Transport Setup Ensure that only sufficiently qualified and trained personnel accomplish transport and setup work Read these instructions carefully before setting up the Equipment and putting it into service 3 1 Delivery The PS 500 and all...

Page 49: ...ecure against starting back up unintentionally Start de installation only after residual energy has been dissipated 6 Ensure that visual and audio contact exists between the crane operator and operating personnel 7 Secure the area against unauthorized entry If necessary mark the area with information signs to warn of maintenance and repair work 8 Secure moving parts in suitable manner 9 Use only a...

Page 50: ...side and fixes it in this position The Insert Carriers can now be removed individually The Slip Assembly has to be attached at three points w All attachment points are located on top of each Slip Assembly segment FORUM Handling Tools recommends using the Slip Gear P N 755662 from the Hook Up Kit 3 3 3 Hinge Pins and Door To remove the Hinge Pin screw a lifting eye into the Hinge Pin first Carefull...

Page 51: ...es of the Lift Beam Assembly to a crane 2 Lift the crane slightly and attach the upper lifting ropes to the Lift Beam 3 Lift the crane slightly again and attach the lower lifting ropes to the Lift Beam 4 Lift the crane slightly and attach the lifting ropes to all four lifting eyes of the PS 500 5 Check that all load hooks are completely mounted to the lifting eyes Always make sure that all hydraul...

Page 52: ...ach load hooks 3 3 7 Pipe Wiper The Wiper Plate has to be wrapped with a sling When transporting the Pipe Wiper Always use all lifting eyes which are located on each pipe wiper side 3 3 8 Top Cover The attachment points of the Top Cover are located on top of the Top Cover Always use all four lifting eyes 3 3 9 Guide Plates Depending on the type of Guide Plates attachment points are located on the ...

Page 53: ...nd other optional equipment and accessory tools FORUM Handling Tools recommends using the Hook Up Kit and respective tools for installation and Setup tasks WEAR PROTECTIVE HELMET WEAR PROTECTIVE GLOVES WEAR SAFETY SHOES DANGER Suspended load The falling load can cause severe even lethal injuries Never stand beneath or in the swing area of lifted loads WARNING Danger of pinching crushing hands Seve...

Page 54: ...hen the Carrier Lifting Tool has been completely screwed in the Insert Carrier can be safely and easily removed 3 Attach the Lifting Sling to the lifting eye of the Carrier Lifting Tool e 4 Slightly lift the Insert Carrier to tension the Lifting Sling 5 Remove the Insert Carrier by lifting it out of the Slip Assembly 6 Place the Insert Carrier on a pallet facing with the Inserts to the pallet 7 Re...

Page 55: ...and lifting eye r Removal Procedure 1 Perform installation procedure in reverse order 3 4 1 3 Installation of the Guide Plates II Preparations Requirements The correct size Guide Plates were chosen The contact surfaces of the Guide Plates and the HCGS were lubricated as recommended by FORUM Handling Tools The HCGS is raised and secured All hydraulic connections of the PS 500 are disconnected Openi...

Page 56: ...mounted to the Slip Assembly The HCGS or Top Cover is raised and secured All hydraulic connections of the PS 500 are disconnected Lift Beam Assembly Hook Up Kit P N 775002 2 Installation Procedure 1 Remove Hinge Pin Loosen and Remove the Hinge Pin securing first Pull out the Hinge Pin and avoid movements and techniques that could cause the Hinge Pin to become wedged q 2 Open the Door 90 w 3 Attach...

Page 57: ...he PS 500 t 9 Lower the PS 500 and pay special attention to the correct position of the Rotary Table Adapters and the direction of the PS 500 hydraulic connections 10 Remove the Lift Beam Assembly 11 Place and secure the Hinge Pin 12 Lower the HCGS by following the instructions in chapter 3 3 1 y 13 Connect all hydraulic connections of the PS 500 with the hydraulic supply Removal Procedure 1 Perfo...

Page 58: ...Lifting Sling Hook Up Kit P N 755661 Installation Procedure 1 Attach the Top Wear Guide to the Lifting Slings q Only use the attachment points shown in 3 3 6 2 Lift and position the Top Wear Guide coaxial to the PS 500 w 3 Slowly lower the Top Wear Guide 4 Guide the Top Wear Guide brackets into the HCGS holes e 5 Secure the Top Wear Guide by turning the bracket handles r 6 Remove the lifting eyes ...

Page 59: ...pen The Wiper fixation is retracted Installation Procedure 1 Place the Pipe Wiper on a plane surface 2 Open the Pipe Wiper by loosening the securing bolt 3 Attach Lift Beam Assembly to the PS 500 q Follow instructions in chapter 3 3 4 4 Lift the PS 500 slightly to tension the lifting ropes 5 Lift the PS 500 and position the PS 500 coaxial to the Pipe Wiper w 6 Slowly lower the PS 500 e on top of t...

Page 60: ...ert Bowl into the HCGS center r 5 Remove the lifting eyes and the Lifting Slings Removal Procedure 1 Perform installation procedure in reverse order 3 4 2 4 Installation of the Top Bowl HCS Preparations Requirements The correct size HCS has been chosen Guide Plates have been removed Insert Carriers have been removed PS 500 is equipped with a HCGS HCGS has been switched off Slip Assembly is in uppe...

Page 61: ... have been removed Recommended Checks for additional equipment OK Lifting equipment has been removed OK No visual damages recognizable OK There are no loose screws washers parts or components OK All assemblies parts areas and surfaces which have to be lubricated are lubricated OK All transport tools have been removed OK The Top Wear Guide is installed correctly if applicable OK All Top Wear Guide ...

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Page 63: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 63 COMMISSIONING OPERATION C O M M I S S I O N I N G O P E R A T I O N ...

Page 64: ...azard Hydraulic fluids can lead to skin and eye injury and poisoning symptoms upon contact Avoid direct contact with hydraulic fluids DANGER Suspended load The falling load can cause severe even lethal injuries Never stand under suspended loads and in the swing area of suspended loads WARNING Danger of pinching crushing body Do not step between the body and the door Do not stand within the opening...

Page 65: ...ics 160 210 bar 2030 3046 psi Operating pressure 40 210 bar 2031 3046 psi Pilot Feedback pressure 85 bar 1233 psi Slip Down 170 bar 2466 psi Slip UP 18 9 37 85 l min 5 10 GPM Volumetric Flow NAS 7 Minimum required hydraulic oil clearness Electric Connections S3 Feedback Signal for Slip Down Signal can be used as input signal for Grease Counter S4 Signal for Operation Slip Up S5 Signal for Operatio...

Page 66: ... signal should be purged before connecting it to the PS 500 NOTE All hydraulic connections have a coupling bushing and a plug coupling with quick connection couplings 3 8 and 1 4 The used coupling by FORUM Handling Tools meet the ISO 16028 standard and are ideal for interchangeability with other manufacturers 4 1 3 Arrangement of Hydraulic Lines Connections Ensure that the hydraulic connections ar...

Page 67: ... lubricated Hydraulic Characteristics OK Operating pressure 160 bar 2320 PSI 210 bar 3046 PSI OK Volumetric flow 18 9 l min 5 GPM 37 85 l min 10GPM OK Min required hydraulic Oil clearness NAS 7 OK Correct Hydraulic connection line arrangement OK Automatic lubrication system has been connected to the PS 500 Function Test OK HCGS centers the pipe prior setting the Slip Assembly if applicable OK Slip...

Page 68: ...n injury hazard Protect yourself from leaks WARNING Hydraulic fluid can pose a health hazard Hydraulic fluids can lead to skin and eye injury and poisoning symptoms upon contact Avoid direct contact with hydraulic fluids WEAR PROTECTIVE GLOVES WEAR EYE PROTECTION WEAR SAFETY SHOES WEAR PROTECTIVE HELMET Operational Safety 1 The Checklists to verify correct installation and commissioning have been ...

Page 69: ...driller lowers the pipe string into the borehole until the tool joint is above the PS 500 7 The driller centers the pipe string and sets the Slip Assembly of the PS 500 8 A feedback signal is given to the driller when the Slip Assembly has been set 9 The Elevator is lowered until the load is not hold by the Elevator any more Now the PS 500 is holding the complete load 10 The driller opens and remo...

Page 70: ...t Retainer w 4 Remove Inserts from dovetail guide and place to side separate from new parts 5 Clean the dovetail guide and insert new Inserts into dovetail guide e 6 Reinstall Insert Retainer by mounting screws to Insert Carrier NOTE Observe installation direction of Inserts Ensure that sharp edges of Inserts point upwards Otherwise the holding function of the PS 500 is NOT guaranteed NOTE Observe...

Page 71: ...the bore which is located at the front end of the Top Cover w 3 Tilt the Top Cover half with the aid of the Lever and remove the lever afterwards e 4 Perform step 2 and 3 on the other half of the Top Cover WARNING Danger of falling down Do not step on Top Cover during operation WARNING Danger of falling down Be careful when the Top Cover is completely open Closing Procedure 1 Perform opening tasks...

Page 72: ...for the Pipe Wiper Assembly and place it on the dedicated attachment q Unlock the lock by pushing the tool downwards 2 Turn the tool to the left to open the Wiper Tongue w 3 Remove the worn Wiper and replace it with a new one 4 Turn the tool the right to secure the Wiper e 5 Make sure that the Pipe Wiper Tongue is completely extended 6 Remove the adjustment tool NOTE Always make sure that the Wipe...

Page 73: ... fixation NOTE The HCGS will lock automatically when opened completely Always unlock first Close in a next step WARNING Never open or close the Cover Assembly with hands or feet Always use a crane 1 Attach HCGS segment to crane Use both attachment points q 2 Remove the retaining ring and the screw w 3 Press the lock with the tool inwards first e and then downwards r The lock is now unlatched 4 Clo...

Page 74: ...o be hold Reduce pressure load to be hold Valve e Ball Valve Turns off and on the HCGS Use the Socket Wrench P N 77812 which is part of the Toolkit P N 775820 To adjust the Ball Valve raise the HCGS and guide the Socket Wrench through the bore which is located on top of the Cover Blocked volumetric flow Released volumetric flow Valve r Throttle Sequence Adjusts sequence of PS 500 and HCGS Guide Pl...

Page 75: ...is neither lowered nor raised Insert Carrier Do not hold the pipe HCGS does not center the pipe Guide Plates Do not extend Slip Assembly and Guide Plates operate simultaneously Guide Plates Do not retract after Slip Assembly has been set Slip Assembly does not stay in raised position No Feedback signal for Slip Assembly has been set No Feedback signal for Slip Assembly has been raised Automatic lu...

Page 76: ...OperationMaintenanceManual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 76 This page is intentionally left blank ...

Page 77: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 77 S E R V I C E SERVICE ...

Page 78: ...ools Technical Support or one of the authorized service companies Contact Worldwide on page 12 5 2 Repair 5 2 1 Repair by Customer It is only permissible for the customer company operating the PS 500 to replace defective parts with OEM Original Equipment Manufacturer parts approved by FORUM Handling Tools in conformance with the present operating instructions Use of parts not approved by FORUM Han...

Page 79: ...the metric grades 8 8 10 9 and 12 9 are used and the tightening torques can be found in refer to section B Third Party Documents on page 152 WARNING Please pay extra attention to the method of tightening as the tightening torques may vary on the methods INFO Resulting from tests the Wedge Locking style washers were safely secured even after reuse 30 times Make visual inspection of the washers duri...

Page 80: ...l Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 80 SERVICE 5 3 1 PS 500 Main Assembly P N 755000 Fig 101 General Illustration Parts list 755000 Pos Qty P N Description 1 1 755100 Body Assembly 2 1 755700 HCGS ...

Page 81: ...escription 1 1 755100 Body 2 1 755120 Door Assembly 3 1 755130 Cover Assembly 4 1 755300 Hydraulic Assembly 5 1 755200 Slip Assembly 6 2 755111 Hinge Pin 7 4 755116 Lifting Eye 8 1 755260 Feedback Assembly 9 1 755500 Grease System 10 1 755163 Adapter for Oilwell Wirth Rotary Table 11 1 755161 Adapter for National Rotary Table 12 2 755332 Upper Bolt 13 2 755331 Lower Bolt 14 2 755402 Lifting Eye Bo...

Page 82: ...rts list 755120 Pos Qty P N Description 1 1 755121 Door 2 2 755111 Hinge Pin 3 2 735324 Screw 4 2 755122 Securing Plate 5 2 755402 Lifting eye bolt 6 2 755123 Bolt for Securing Plate 7 8 612559 Screw 8 8 621431 Washer 9 8 612515 Grease nipple 10 8 612518 Protection Cap 11 1 755103 Label for PS 500 12 4 612949 Screw 13 1 671052 Safety Wire not shown on illustration ...

Page 83: ...scription 1 1 755701 Frame 2 1 755702 Cover 3 2 755703 Lever 4 2 755704 Hinge Bolt 5 4 755705 Washer 6 2 755706 Cylinder 7 10 755703 1 Roller small 8 2 755708 Bolt 9 2 70864 Cotter Pin Pos Qty P N Description 10 2 755709 Spring 11 2 755710 Bushing 12 18 612559 Screw 13 6 755711 Screw 14 4 755703 2 Roller 15 2 755713 Bolt for Cylinder 16 4 755712 Washer 17 2 755714 Set of Bolts ...

Page 84: ...t Part 4 3 755246 Guiding Hook 5 2 755250 Hinge Pin for Slips 6 2 70363 Split Pin 7 2 755253 Spring 8 2 621435 Washer 9 3 755241 Looking Hook 10 3 755243 Spring for Hook 11 6 755249 Screw 12 3 755251 Nut 13 3 755247 Screw Pos Qty P N Description 14 3 755244 Screw 15 3 755248 Washer 16 3 755245 Bolt for Hook 17 3 755242 Hinge 18 3 80340 1 Split Pin 19 3 613728 Castle Nut 20 3 755202 Plate 21 3 7552...

Page 85: ...261 Actuating Pin 3 1 775090 Spring 4 1 775092 Connection Plate for Poppet Valve 5 1 755088 Directional Poppet Valve 6 1 755263 Cover for Poppet Valve 7 1 612515 Grease Nipple 8 4 645195 Screw 9 4 775091 1 Screw 10 4 612666 Screw 11 2 735852 Screw 12 2 645128 Screw 13 2 612676 Screw 5 3 1 6 Grease System Parts list 755500 Pos Qty P N Description 1 4 645093 Hydraulic Pipe 2 2 755512 1 1 Nozzle 3 1 ...

Page 86: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 86 SERVICE 5 3 1 7 Hydraulic Assembly Fig 107 Illustration Hydraulic Assembly ...

Page 87: ...Check Valve 20 3 612945 Straight Connection 8L 8L 21 7 613943 Fitting 22 1 612934 Throttle 23 3 755361 Pressure Coupling 24 2 645105 Connection 25 1 645096 L Adapter 26 6 612951 Hose Connection straight 8L 27 11 612955 Hose Fitting 28 2 612953 Hose Connection 45 degree 29 4 613941 Straight Connection 30 5 755738 90 degree Fitting 8L 8L 31 3 612954 Hose Connection 90 degree 8L 32 5 613945 90 degree...

Page 88: ...ation Parts list 756000 Pos Qty P N Description 1 1 756000 BF 2 Body 2 1 756009 Door Assembly 3 1 756700 Hydraulic Centering Guide System 4 2 756720 Locking Device for Cover 5 1 756300 Hydraulic Assembly 6 1 756060 Greasing System 7 1 756083 Hydraulic Cover One Set 8 1 756094 Feedback Assembly 9 1 756006 Bolt Assembly 10 1 756020 Slip Assembly 11 4 755116 Lifting eye ...

Page 89: ...9 Pos Qty P N Description 1 1 756009 BF Door 2 2 756011 Hinge Pin 3 8 70064 Grease Nipple 4 1 755402 Lifting Eye Bolt 5 1 757014 Door Plate Assembly 6 3 615879 Washer 7 3 710542 Screw 8 4 645058 Screw 9 1 756015 Securing Block 10 1 645037 Rope 11 2 735852 Screw 12 2 645683 Washer 13 2 725443 Washer 14 2 613548 Screw 15 2 645026 Retaining Ring 16 1 641599 Spring type Straight Pin ...

Page 90: ...sher 6 0 755706 Hydraulic Cylinder 7 10 755703 1 Roller 8 2 755708 Bolt 9 4 70864 Split Pin 10 2 755709 Cylinder for Guide Plates 11 2 755710 Bushing 12 18 612559 Screw 13 2 755703 2 Roller 14 2 755713 Bolt Pos Qty P N Description 15 4 755712 Washer 16 4 755714 Bolt 17 2 756710 Sheet Metal 18 10 645054 Screw 19 10 756734 Retaining ring 20 4 553468 Lifting eye 21 4 756730 Grooved pin 22 4 756067 Hi...

Page 91: ...evice Fig 111 Illustration Locking Device Parts list 756720 Pos Qty P N Description 1 1 756721 Pin For Snap 2 1 756722 Clamp 3 1 756723 Snap 4 1 756724 Spring 5 4 756725 Screw 6 4 756726 Retaining Ring 7 1 613721 Retaining Ring 8 1 756786 Retaining Ring 9 1 756728 Screw 10 1 756727 Bolt 11 2 70064 Grease Nipple 12 1 756729 Spring ...

Page 92: ...Illustration Bolt Assembly Parts list 756006 Pos Qty P N Description 1 1 756097 Set Guide Plates For Center Slip 2 2 756095 Upper Bolt Part 1 3 2 756096 Upper Bolt Part 2 4 2 756096 1 Washer 5 2 755334 Split Pin 6 2 725348 Screw 7 2 756025 Lower Bolt PS 500 8 2 775096 3 Washer For Clevis Pin 9 2 70864 Split Pin 10 4 70064 Grease Nipple ...

Page 93: ...stration Slip Assembly Parts list 756020 Pos Qty P N Description 1 1 756021 BF Slip Segment Midle 2 1 756022 BF Slip Segment Left 3 1 756023 BF Slip Segment Right 4 2 756014 Hinge Pin 5 2 756014 1 Hinge Pin Spring 6 3 756018 Carrier Securing Assembly 7 2 756096 4 Bolt For Roller 8 2 752210 Roller 9 4 613720 Retaining Ring 10 2 70116 Washer ...

Page 94: ...6018 Pos Qty P N Description 1 1 756024 Securing Latch for Insert Carrier 2 1 756017 Pin for Securing Latch 3 1 775026 Washer 4 1 775027 Washer 5 1 775028 Spring 6 1 775029 Stopper 7 1 775015 1 Nut 8 1 612515 Grease Nipple 9 1 775019 Screw 10 1 775015 3 Set screw 11 1 88240 4 Spring type Straight Pin 12 1 643801 1 Rope Clamp 13 1 643801 Wire line 14 1 643801 11 wire line clamp 3mm 15 1 643663 Scre...

Page 95: ...VICE 5 3 2 7 Greasing System Fig 115 Illustration Greasing System Parts list 756060 Pos Qty P N Description 1 3 756061 Cover 2 18 775073 Screw 3 6 70064 Grease Nipple 4 6 612518 Protection Cap 5 1 775048 1 1 Grease Nozzle Ø 1 1mm 6 2 775048 1 5 Grease Nozzle Ø 1 5mm 7 6 775048 2 0 Grease Nozzle Ø 2 0mm ...

Page 96: ... 2 8 Feedback Assembly Fig 116 Illustration Feedback Assembly Parts list 756094 Pos Qty P N Description 1 1 756091 2 Plunger 2 1 775090 Spring 3 1 756192 Connection Plate for Poppet Valve 4 1 756092 Plate 5 1 756093 Cover 6 2 612577 Screw 7 3 645028 Screw 8 4 612576 Screw 9 4 775092 1 Screw 10 4 792111 Washer ...

Page 97: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 97 SERVICE 5 3 2 9 Hydraulic Assembly Fig 117 Illustration Hydraulic Assembly ...

Page 98: ...ction Straight 8L 27 2 612954 Hose Connection 90 8L 28 4 612955 Hose Fitting 32 0 8 m 612956 Hydraulic Hose 33 3 612967 Air Bleeder 34 3 645106 Elbow Bulkhead Coupling 35 1 756320 Coupling 36 1 613941 Straight Connection 37 3 645095 L Connection 38 4 756315 Swivel Male Stud Coupling 44 1 755737 Equal Tee 45 10 755367 Adjustable Stud Elbow 46 1 615932 Adapter G3 8 G1 4 47 1 615933 T Connection 48 1...

Page 99: ...1 756300 7 Hydraulic Hose 67 1 756300 8 Hydraulic Hose 68 1 756300 9 Hydraulic Hose 69 1 756300 10 Hydraulic Hose 70 1 756300 11 Hydraulic Hose 71 1 756300 12 Hydraulic Hose 72 1 756300 13 Hydraulic Hose 73 1 756300 14 Hydraulic Hose 74 1 756300 15 Hydraulic Hose 75 1 756300 16 Hydraulic Hose 76 1 756300 17 Hydraulic Hose 77 1 756300 18 Hydraulic Hose 78 1 756300 19 Hydraulic Hose 79 2 612945 Stra...

Page 100: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 100 SERVICE 5 3 3 PS 500 Main Assembly P N 757000 RT Fig 118 General Illustration ...

Page 101: ...c Assembly 8 1 756800 1 Hydraulic Connection 9 1 757030 Hydraulic Cover 10 1 757060 Greasing System Refer to chapter 5 3 2 7 for the respective drawing and parts list 11 4 755116 Lifting eye 12 1 757080 Locking Device 4 612530 5 Marking Point for Grease Nipple 2 611524 Warning Sign Don t Touch 1 613129 Sticker Hotline 1 671638 Warning Sign Forum 5 671640 Warning Sign Hands 6 671642 Warning Sign Gr...

Page 102: ...ation Oilwell Wirth RT Parts list 756161 Pos Qty P N Description 1 2 756162 Adapter for National Oilwell RT 2 4 755167 Screw 3 4 725467 Screw 4 8 755168 Retaining Ring 5 3 3 2 Adapter Assembly for Oilwell Wirth RT Fig 120 Illustration Oilwell Wirth RT Parts list Pos Qty P N Description 1 2 756164 Adapter for Oilwell Wirth RT 2 8 725465 Screw 3 8 755168 Retaining Ring ...

Page 103: ...0 Pos Qty P N Description 1 1 757680 1 Connection Plate 2 1 757680 2 Plunger 3 1 757680 3 Bolt 4 1 757680 4 Channel 5 1 757680 5 Block 6 1 757680 6 Cover plate 7 1 757680 8 Pressure spring 8 1 775090 Spring 9 2 726009 Screw 10 3 757680 12 Screw 11 1 757680 10 Screw 12 2 757685 Screw 13 4 612576 Screw 14 2 613633 Nut 15 4 753051 Washer 16 5 792112 Washer 4 792103 Washer 2 620609 Split Pin ...

Page 104: ...on 1 1 756009 BF Door 2 2 756011 Hinge Pin 3 8 70064 Grease Nipple 4 1 755402 Lifting Eye Bolt 5 1 757014 Door Plate Assembly 6 3 615879 Washer 7 3 710542 Screw 8 5 645058 Screw 9 1 756015 Securing Block 10 1 645037 Rope 11 2 735852 Screw 12 2 645683 Washer 13 2 725443 Washer 14 2 613548 Screw 15 2 645026 Retaining Ring 16 1 641599 Spring type Straight Pin 17 5 792112 Washer 18 1 757016 Hydraulic ...

Page 105: ...mall 7 2 755708 Bolt 8 2 70864 Cotter Pin 9 2 755710 Bushing 10 18 612559 Screw 11 2 755703 2 Roller 12 2 755713 Bolt for Cylinder 13 4 755712 Washer 14 2 756710 Sheet Metal 15 10 645054 Screw 16 10 756734 Securing Ring Pos Qty P N Description 17 4 756730 Pin 18 4 756067 Hinge Pin for Cover 19 4 70064 Grease Fitting 20 4 612518 Protection Cap 21 2 710353 Screw 22 4 645073 Screw 23 2 756347 Plate 2...

Page 106: ... Revision 17 up to SN 138212 06 2018 106 SERVICE 5 3 3 6 Locking Device Fig 124 Illustration Locking Device Parts list 757080 Pos Qty P N Description 1 1 757081 Locating Bracket 2 1 757082 Locking 3 1 645085 1 Linch Pin 4 2 757084 Screw 5 1 660414 1 Eye Screw ...

Page 107: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 107 SERVICE 5 3 3 7 Hydraulic Assembly Fig 125 Illustration Hydraulic Assembly ...

Page 108: ...nnection A 27 8 1 756800 9 Hydraulic Hose Assembly for Connection B 27 9 1 756800 10 Hydraulic Hose Assembly for Connection A 27 10 1 756800 11 Hydraulic Hose Assembly for Connection B 27 11 1 756800 12 Hydraulic Hose Assembly for Connection A 27 12 1 756800 13 Hydraulic Hose Assembly for Connection B 27 13 1 756800 14 Hydraulic Hose Assembly for Connection A 27 14 1 756800 15 Hydraulic Hose Assem...

Page 109: ...rottle 37 1 671551 2 Straight fitting 38 2 671551 3 Fitting 39 2 671551 4 Reducing adapter 40 2 671551 6 Banjo coupling 90 41 1 775094 2 Fitting 90 42 1 775094 3 Adjustable Stud Elbow 43 3 612945 Straight Connection 8L 8L 44 2 613944 Reducing Nipple 45 1 612948 Sequenze Valve 5 3 3 8 Hydraulic Connection Fig 126 Illustration Hydraulic Connection Parts list 756800 1 Pos Qty P N Description 1 1 7568...

Page 110: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 110 SERVICE 5 3 4 PS 500 Main Assembly P N 758000 RT Fig 127 General Illustration ...

Page 111: ... Refer to chapter 5 3 3 7 for the respective drawing and parts list 8 1 756800 1 Hydraulic Connection Refer to chapter 5 3 3 8 for the respective drawing and parts list 9 1 757030 Hydraulic Cover 10 1 757060 Greasing System Refer to chapter 5 3 2 7 for the respective drawing and parts list 11 4 755116 Lifting eye 12 1 757080 Locking Device Refer to chapter 5 3 3 6 for the respective drawing and pa...

Page 112: ...2 756347 Plate 14 4 756067 Hinge Pin for Cover 15 2 756710 Sheet Metal 16 2 756333 Cover Plate 5 3 4 1 HCGS Guide Plates with keyed joint system Fig 128 Illustration Hydraulic Centering Guide System Pos Qty P N Description 17 0 756333 1 Step Protection 18 4 612518 Protection Cap 19 2 755710 Bushing 20 24 792104 Washer 21 2 645198 Screw 22 2 70864 Split Pin 23 2 651527 12 Set screw 24 6 792103 Wash...

Page 113: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 113 SERVICE 5 3 5 PS 500 P N 757500 RT F Fig 129 General Illustration ...

Page 114: ...apter Assembly for National 11 4 755116 Lifting Eye 12 2 611524 Warning sign don t touch 13 1 613129 Technical Support 14 1 671638 Warning sign 15 3 671640 Warning sign Hands 16 3 671640 1 Warning sign Hands 17 8 671642 Warning sign Grease Daily 18 4 671646 sign lifting point sticker 19 4 612530 3 Marking Point 20 1 737103 Warning sign Body 21 4 754108 Warnschild 22 2 613929 Tube Holder 23 4 64513...

Page 115: ...tration Feedback Assembly Parts list 757520 Pos Qty P N Description 1 1 757521 Cover Base Plate 2 1 757522 Flap left 3 1 757523 Flap right 4 2 757524 Flap pin 5 2 757525 Cover pin 6 6 611926 Screw 7 2 613556 35 Cotter Pin 8 6 792106 Washer 9 4 553471 Load ring 10 1 757521 1 Safety Walk 11 1 757522 1 Safety Walk left 12 1 757523 1 Safety Walk right ...

Page 116: ...y P N Description 1 1 757010 BF Door 2 2 756011 Hinge Pin 3 2 757535 Pin Securing 4 3 774561 Mounting Clamps 5 4 660414 1 Eye Screw 6 2 771108 Locking screw 7 4 757536 Screw 8 2 612597 Screw 9 2 755402 Lifting Eye Bolt 10 4 755251 Nut 11 2 70064 Grease Nipple 12 4 756726 Retaining Ring 13 6 792111 Washer 14 2 643801 Wire line 15 1 641599 Spring type Straight Pin 16 8 643801 1 Rope Clamp ...

Page 117: ...ly Fig 132 Illustration Feedback Assembly Parts list 757595 Pos Qty P N Description 1 1 757595 3 Connection Plate 2 1 757574 4 Plunger 3 1 757680 4 Channel 4 1 757595 5 Bolt 5 1 775090 Spring 6 1 757680 8 Pressure Süpring 7 2 757595 4 Screw 8 3 612576 Screw 9 2 755251 Nut 10 2 792111 1 Washer 11 2 792111 Washer 12 3 792103 Washer ...

Page 118: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 118 SERVICE 5 3 5 4 Hydraulic Assembly Fig 133 Illustration Hydraulic Connection ...

Page 119: ...5 Adjustable Stud Barrel Tee 10 8 645096 L Adapter 11 2 613946 Straight Connection 12 1 645110 Check Valve 13 1 645104 T Connection 14 2 613943 Straight Male Stud Coupling 15 2 645109 Adjustable Adapter 16 5 755365 Banjo Coupling 17 1 755367 L Adapter 18 1 87997 1 Directional Control Valve 19 2 645116 Direct Pipe Fitting 20 2 645117 Direct Pipe Fitting 21 2 612936 Coupling Flat Face male 22 2 6129...

Page 120: ... N Qty P N Qty P N Qty P N 1 Carrier 1 756670 105 X BF 1 756670 105 X BF 1 756670 107 X BF 1 756670 107 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 757057 3 757057 3 Insert Retainer 3 775651 1 3 775651 1 3 775632 1 3 775632 1 4 Load Carrying Ring 3 775671 2 3 775671 2 3 775672 2 3 775672 2 5 Screw 15 775056 15 775056 15 775056 15 775056 6 Reducing Insert 18 351001 18 350602 27 350903 27 3505...

Page 121: ...5635 1 4 Load Carrying Ring 3 775674 2 3 775675 2 3 775675 2 3 775675 2 5 Screw 15 775056 15 775056 15 775056 15 775056 6 Reducing Insert 45 350210 45 350710 45 350909 45 350610 7 Reducing Insert 15 350210B 15 350710B 15 350909B 15 350610B 8 Reducing Insert 15 350210T 15 350710T 15 350909T 15 350610T 9 RFID Plug 1 1150376 1 1150376 1 1150376 1 1150376 Pos Description 756670 232 X 8 1 2 x 8 756670 ...

Page 122: ...P N 1 Carrier 1 756670 255 X BF 1 756670 255 X BF 1 756670 255 X BF 1 756670 255 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 757057 3 757057 3 Insert Retainer 3 775639 1 3 775639 1 3 775639 1 3 775639 1 4 Screw 3 775056 1 3 775056 1 3 775056 1 3 775056 1 5 Screw 6 775056 6 775056 6 775056 6 775056 6 Reducing Insert 27 351112B 27 350612B 27 350513B 27 350413B 7 Reducing Insert 81 351112 81 35...

Page 123: ...sts Pos Description 756670 239 X 12 3 4 x 11 3 4 756670 262 X 12 3 4 x 11 7 8 Qty P N Qty P N 1 Carrier 1 756670 241 X BF 1 756670 241 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 Insert Retainer 3 775638 1 3 775638 1 4 Load Carrying Ring 9 775056 9 775056 5 Screw 81 350912 81 350812 6 Reducing Insert 27 350912B 27 350812B 7 Reducing Insert 27 350912T 27 350812T 8 RFID Plug 1 1150376 1 115037...

Page 124: ...Load Carrying Ring 3 775671 2 3 775672 2 3 775673 2 3 775674 2 6 Basic Insert 30 350103 45 350103 60 350107 75 350110 6 Undersizing Insert 7 RFID Plug 1 1150376 1 1150376 1 1150376 1 1150376 8 Screw Pos Description 756670 231 X 7 5 8 x 7 5 8 756670 269 X 7 5 8 x 7 3 4 756670 236 X 9 5 8 x 9 5 8 756670 238 X 10 3 4 x 10 3 4 Qty P N Qty P N Qty P N Qty P N 1 Carrier 1 756670 231 X BF 1 756670 269 X ...

Page 125: ...llar Insert Carrier I Fig 138 Illustration Insert Carrier Parts list Pos Description 756690 182 X 4 1 2 x 4 3 8 756690 183 X 5 1 2 x 5 1 8 756690 187 X 6 3 4 x 5 3 4 756690 188 X 6 3 4 x 6 Qty P N Qty P N Qty P N Qty P N 1 Carrier 1 756690 182 X BF 1 756690 183 X BF 1 756690 287 X BF 1 756690 287 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 757057 3 757057 3 Insert Retainer 3 775632 1 3 77563...

Page 126: ... 756690 274 X 4 1 2 x 4 1 8 Qty P N Qty P N Qty P N Qty P N 1 Carrier 1 756690 298 X BF 1 756690 308 X BF 1 756690 308 X BF 1 756690 182 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 757057 3 757057 3 Insert Retainer 3 775656 1 3 775651 1 3 775651 1 3 775632 1 4 Screw 6 775056 6 775056 6 775056 6 775056 5 Reducing Insert 15 350311 9 350403 6 350203 9 350404 6 Reducing Insert 15 350311B 9 35040...

Page 127: ... 4 x 6 3 4 756690 296 X 8 1 2 x 8 1 2 756690 298 X 9 1 2 x 9 1 2 Qty P N Qty P N Qty P N Qty P N 1 Carrier 1 756690 298 X BF 1 756690 287 X BF 1 756690 296 X BF 1 756690 298 X BF 2 Carrier Guide Assembly 3 757057 3 757057 3 757057 3 757057 3 Insert Retainer 3 775656 1 3 775654 1 3 775655 1 3 775656 1 4 Screw 6 775056 6 775056 6 775056 6 775056 5 Basic Insert 45 350111 36 350110 45 350111 45 350111...

Page 128: ...lti Coupling Assembly 2 1 756851 Adapter for Multi Coupling 3 4 645672 Screw 4 4 792106 Washer 5 2 613944 Reducing Nipple 6 6 612944 Straight Connection 8L 1 4 7 2 755374 Straight Male Stud Coupling 8 4 755373 Straight Male Stud Coupling 9 3 612953 Hose Connection 45 10 1 612951 Hose Connection straight 8L 11 4 617552 Tapered nipple 12 4 612955 Swaged Fitting 13 4 617551 Swaged fitting 14 1 612956...

Page 129: ...in 5 1 776750 7 Hinge pin 6 1 755621 Sling Chain 7 1 752301 Safety Spring 9 4 776750 15 Screw 5 3 9 3 Pipe Wiper Assembly Fig 142 Illustration Pipe Wiper Assembly Parts list 756750 Pos Qty P N Description 1 1 756751 Housing Left Assembly 2 1 756752 Housing Right Assembly 3 1 756753 Hinge Pin 4 1 756754 Screw 5 1 756793 3 Bolt 6 1 756785 Nut 7 1 645181 Split Pin 8 1 756775 Bolt 9 1 756757 Tool for ...

Page 130: ...4 Flap pin 5 2 757525 Cover pin 6 6 611926 Screw 7 2 613556 35 Split Pin 8 6 792106 Washer 9 1 757521 1 Safety Walk 10 1 757522 1 Safety Walk Left 11 1 757523 1 Safety Walk Right 5 3 9 5 Hand Slip Top Bowl Fig 144 Illustration Hand Slip Top Bowl Parts list 553600 X Pos Qty P N Description 1 1 553600 X BF Hinged Casing Spider HCS 2 2 553602 Hinge Pin Assembly 3 4 553468 Lifting eye 4 2 615009 Secur...

Page 131: ...6095 Upper Bolt Part 1 3 2 756096 Upper Bolt Part 2 4 2 756096 1 Washer 5 2 755334 Split Pin 6 2 725348 Screw 7 2 756025 Lower Bolt 8 2 775096 3 Washer for Clevis Pin 9 2 70864 Split Pin 10 4 70064 Grease Nipple 1 756018 Carrier Securing Assembly 1 1 756024 Securing Latch for Carrier 2 1 756017 Pin for Securing Latch 3 1 775026 Washer 4 1 775027 Washer 5 1 775028 Spring 6 1 775029 Stopper 7 1 7750...

Page 132: ... P N 757500 RSP Pos Qty P N Description 1 757006 Bolt Assembly 1 1 757097 Set Guide Plates 2 2 756095 Upper Bolt Part 1 3 2 756096 Upper Bolt Part 2 4 2 756096 1 Washer 5 2 755334 Split Pin 6 2 725348 Screw 7 2 756025 Lower Bolt 8 2 775096 3 Washer for Clevis Pin 9 2 70864 Split Pin 10 4 70064 Grease Nipple 1 756018 Carrier Securing Assembly 1 1 756024 Securing Latch for Carrier 2 1 756017 Pin for...

Page 133: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 133 I N S P E C T I O N M A I N T E N A N C E INSPECTION MAINTENANCE ...

Page 134: ... 4 Ensure that all repair work not performed by FORUM Handling Tools is Nevertheless accomplished in compliance with the manufacturer s specifications and instructions 5 Small cracks and irregularities which Do not affect the safety or proper operation of the PS 500 can be removed by grinding Refer to Critical Areas 6 Always check the repaired part in a suitable manner to ensure that the defect ha...

Page 135: ... the Slip Assembly are lubricated by the automatic lubrication system Interval and duration are freely adjustable according to personal requirements All other shown lubrication points must be lubricated with a manual or pneumatic lubrication pump q Connection for Automatic Lubrication System w Hinge Pin HCGS Lock e Hinge Pin HCGS r Insert Carrier Securing Assembly t Hinge Pin Slip Assembly y Hinge...

Page 136: ... a week 24 7 Personal inspection intervals may vary according to the type and extent of use and may need to be adjusted All inspection categories are in accordance with the latest API RP 7L Ensure that only sufficiently qualified and trained personnel accomplish maintenance work 6 2 1 Inspection of Hydraulic Equipment Check the hydraulic equipment daily for leakages If unacceptably high leakages o...

Page 137: ...egory IV includes all inspections of inspection category III and additional tests Scope Prerequisites Procedure Before carrying out an NDT test remove all foreign material such as dirt paint lubricants oil and abrasion from the affected parts Use suitable methods such as pickling steam cleaning and sandblasting Non destructive material testing NDT of all critical areas and replacement of selected ...

Page 138: ...ciently qualified and trained personnel accomplish maintenance work Power Slip Model Serial number Inspection Category I Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category II Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category III Date Place of Inspection Result Name of Inspection...

Page 139: ...Power Slip PS 500 139 INSPECTION MAINTENANCE 6 4 Critical Areas Check critical areas shown according to inspection checklists Fig 150 Critical Areas Body Fig 151 Critical Areas Insert Carrier Fig 152 Critical Areas Door Fig 153 Critical Area Slip I Fig 154 Critical Area Slip II ...

Page 140: ...5 77 5 756425 4 53 115 4 13 105 757427 2 85 72 5 2 46 62 5 756426 3 44 87 5 3 05 77 5 757428 1 97 50 1 57 40 756427 2 85 72 5 2 46 62 5 757472 2 17 55 1 77 45 756428 1 97 50 1 57 40 757473 7 28 185 6 89 175 756470 5 91 150 5 51 140 757474 6 69 170 6 3 160 756471 2 56 65 2 17 55 757475 6 5 165 6 1 155 756472 2 17 55 1 77 45 757476 6 1 155 5 71 145 756473 7 28 185 6 89 175 757477 3 94 100 3 54 90 75...

Page 141: ...Procedure 1 Wrap the test pipe with brown craft paper or similar heavyweight paper Do not overlap the paper 2 Raise the Slip Assembly of the PS 500 3 Place the test pipe in the middle of the PS 500 4 Set the Slip Assembly 5 Apply a load to the test pipe Do not exceed 10 tons 6 Hold the applied load on the PS 500 for 30 seconds 7 After 30 seconds slowly release the applied load from the test pipe 8...

Page 142: ...0 Evaluation criteria I Fig 161 Evaluation criteria II Fig 162 Evaluation criteria III INFO If evaluation paper result shows poor contact marks then 1 Check condition of Inserts 2 Check for correct seating of the Insert Carrier 3 Consult FORUM Handling Tools service Team for further help and support refer to section XI Contact Worldwide on page 12 ...

Page 143: ...quipment WEAR EYE PROTECTION WEAR PROTECTIVE GLOVES The operating conditions and operating environment result in contamination on the PS 500 Remove this contamination regularly to prevent incrustation and to ensure safe operation of the PS 500 Clean contamination from drilling from the PS 500 regularly The PS 500 should be cleaned thoroughly at the end of each shift at the latest FORUM Handling To...

Page 144: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 144 This page is intentionally left blank ...

Page 145: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 145 S T O R A G E D I S P O S A L STORAGE DISPOSAL ...

Page 146: ...tal surfaces FORUM Handling Tools recommends the use of a lubricant or Tectyl These surfaces should be checked periodically to be sure that no corrosion has occurred 6 Protect the equipment against water penetration with a plastic tarp Intermediate Storage Lubrication Protection of equipment Clean the equipment roughly Apply lubricant to all bare surfaces e g cylinder Protect all other bare surfac...

Page 147: ...lations Never dispose of hydraulic fluids oils greases oily cleaning rags or oily water together with industrial or domestic wastes Observe the safety data sheets published by the manufacturers on environmental hazards and disposal of the service and operating products used Ensure that all service and operating products as well as replacement parts are disposed of safely and ecologically Please no...

Page 148: ...Operation Maintenance Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 148 This page is intentionally left blank ...

Page 149: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 149 APPENDIX A P P E N D I X ...

Page 150: ...ce Manual Power Slip PS 500 PN 757000 D Revision 17 up to SN 138212 06 2018 150 APPENDIX 8 Appendix A Sample of EC Declaration page 151 B Third Party Documents page 152 I Safety Data Sheet page 152 II Components page 153 ...

Page 151: ...Operation Maintenance Manual 06 2018 PN 757000 D Revision 17 up to SN 138212 Power Slip PS 500 151 APPENDIX A Sample of EC Declaration Fig 166 EC Certificate of Conformity Sample ...

Page 152: ...ellus S2 M 32 Hydraulic Fluid Shell Tellus S2 M 68 Hydraulic Fluid Shell Tellus S2 V 15 Hydraulic Fluid Shell Tonna S2 M 68 Lubricant Buster 2007 Lubricant AVIATICON FETT XRF Lubricant KO5 Lubricant Lubrimatic Multipurpose Lithium Lubricant MasterPro Hi Temp WB Lubricant Mobil CM L Lubricant Mystik JT 6 Multi purpose 2 Lubricant Permatex 767 Anti Seize Lubricant Lubricant Shell Gadus S2 V220 2 Lub...

Page 153: ...Remover Paint Startex Paint Thinner Paint Uni Paint Markers Safety adhesive Loctite 242 Threadlocker Safety adhesive Loctite 262 High Strength Safety adhesive Loctite 515 Gasket Eliminator Safety adhesive Loctite Clover Compound Safety adhesive Loctite Silver Grade Anti Seize II Components Component Name Link to file Safety Washer NordLock Lifting RUD VRS Starpoint Lifting RUD VLBG Load Ring ...

Page 154: ... enhance our customer s performance and we listen to their needs and work with them to solve their challenges Good place to work We are committed to creating a workplace that fosters innovation teamwork and pride Every team member is integral to our success and is treated equally and fairly No one gets hurt The safety of our employees and customers is our first priority coupled with a healthy resp...

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