Felder G 200 Operating Manual Download

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Dok.ID: 016-0-00502 • Englisch • 2021-04-09

Keep this manual handy and in good condition for continual reference!

Operating Manual

Edgebander with glue pot

G 200 / G 220

GER = Original operating manual language

Other languages = Translation of the original operating manual

Summary of Contents for G 200

Page 1: ...1 04 09 Keep this manual handy and in good condition for continual reference Operating Manual Edgebander with glue pot G 200 G 220 GER Original operating manual language Other languages Translation of...

Page 2: ...cted immediately on arrival If the machine was damaged during trans port or if any parts are missing a written record of the problems must be submitted to the forwarding agent and a damage report comp...

Page 3: ...sks 11 3 Declaration of Conformity 12 4 Specifications 13 4 1 Dimensions and weight 13 4 2 Operation and storage conditions 13 4 3 Drive motor 13 4 4 Electrical connection 14 4 5 Particle emissions 14...

Page 4: ...11 2 Option Flush trimming unit 35 9 Operation 36 9 1 Safety instructions 36 9 2 Switching on the machine 37 9 3 Switching off the machine 37 9 4 Emergency stop 37 9 5 Working techniques 37 9 5 1 Aut...

Page 5: ...damage Warning Danger electric current This symbol warns of potentially dangerous situations related to electric current Not observing the safety instructions increases the risk of serious injury or d...

Page 6: ...lly It is desi gnated solely for those persons who work on or with the machine All descriptions texts drawings photos and other depictions are protected by copyright and other commercial laws Illegal...

Page 7: ...and can therefore be dismantled without problem This material is also easy to dispose of and does not pollute the environment or Attention Used electrical materials electronic components lubricants an...

Page 8: ...ade against the manufac turer and its authorized representatives shall be rejected The operator shall be solely liable for any damage that results from improper use of the machine The term proper use...

Page 9: ...egated tasks and recognise potential risks If the personnel lack the necessary knowledge for wor king on or with the machine they must first be trained Responsibility for working with the machine inst...

Page 10: ...tion To protect against loss of hearing 2 8 Hazards arising from the machine The machine has undergone a hazards analysis The design and construction of the machine are based on the results of this an...

Page 11: ...mit dem rotierenden Fr swerkzeug Risk of injury from workpieces or other workpiece parts jamming in the machine or being ejected Risk of injury from workpiece kickback Hearing damage as a result of h...

Page 12: ...ine Guidelines 2006 42 EC We hereby declare that the machine indicated below which corresponds to the design and construction of the model we placed on the market conforms with the health and safety r...

Page 13: ...This means that the workpiece will not be processed evenly The minimal workpiece width varies depending on the workpiece length height and type of surface Total height 1310 mm Transport width min 650...

Page 14: ...er supply cord H07RN F 3x2 5 mm 5x2 5 mm Triggering characteristic C Attention A wrong connection for instance inverting a phase with the neutral or not connecting the neutral DAMAGES IRREPARABLY heat...

Page 15: ...tainty factor of 4 dB A The specified values are emission values and therefore do not represent safe workplace values Even though a relationship exists between particle emission and noise emission lev...

Page 16: ...nsible table Infeed guide Tape coil support with plate Height adjustment Workpiece Top flush trimming adjustment Bottom flush trimming adjustment Identity plate Knob for feeding roller opening Central...

Page 17: ...tand by temperature SP2 Digital temperature indicator and set the value desired for SP1 and SP2 Enter key Choice switch ON OFF ON Active LED lights up OFF Deactivated Light off Guillotine unit ON Edge...

Page 18: ...ing sideways Ropes strops or other hoisting devices must be equip ped with safety hooks 6 2 Transport 6 Transport packaging and storage Do not use torn or worn ropes Do not use knotted ropes or strops...

Page 19: ...ly reprocessed or recycled For all defects that are not discovered upon delivery be sure to report them as soon as they are recognized be cause claims for damage must be filed within a certain period...

Page 20: ...age Only operate the machine in ambient temperatures from 10 to 40 C If the instructions are not followed damage may occur during storage Ensure that there is sufficient space for working around the m...

Page 21: ...cases for transport necessities some parts of the machine are detached To assemble and adjust these parts see Fig 11 Locate the machine in a suitable place considering the dimensions of the machine sp...

Page 22: ...tic control Fig 10 Pneumatic control Warning Risk of injury The dust extraction hose must be non flammable and must not conduct electricity For this reason only use genuine FELDER dust extraction hose...

Page 23: ...electrical network Only hook up the machine if the two sets of data correspond to each other Warning Danger Electric current All electrical repairs must be carried out by a qualified electrician Atten...

Page 24: ...by authorised trained personnel who are familiar with the operation of the machine and in strict observance of all safety instructions Before beginning any maintenance work on the ma chine switch it...

Page 25: ...nob The edge tape is fed through as a result of the workpiece moving over the roller which through a gearbox causes the tape feeder roller to move This step used to cut edge tape from the coil The cut...

Page 26: ...grip Devices Infeed fence Fixing screws Making adjustments and preparations 8 6 Infeed fence Fig 16 Infeed fence Pull the tape manually until it reaches the edge guides The lower guide is adjusted to...

Page 27: ...Display Making adjustments and preparations Fig 17 Pneumatic shears with trail 8 7 Pneumatic shears with trail This unit is relevant to dislodge the protrusion of the tape at the outset and the end As...

Page 28: ...y by turning in a counter wise direction 8 8 2 Security closure workpiece feeder Fig 20 Security closure workpiece feeder The security closure has many functions a The screw adjusts the angle of the w...

Page 29: ...n t work for this operation Sticker 8 8 3 Processing of thin workpieces Fig 21 Processing of thin workpieces If the workpiece to be machined is narrower than the drive belt smaller then width of 72 mm...

Page 30: ...edging control the amount of the glue and refill if necessary 4 When lubricating machine must be switched off Lubrication is done with the provided grease gun pointing the nozzle in the hole Use the...

Page 31: ...nd operate the display Depending on the operating mode the keys may have additional functions Operating temperature SP1 Stand by temperature SP2 Digital temperature indicator and set the value desired...

Page 32: ...andard equipment Manual adjustment Press either SP1 or SP2 Adjust the value using or and press ENTER to confirm Operating temperature SP1 Stand by temperature SP2 Digital temperature indicator and set...

Page 33: ...s Countdown The setting is carried out by FELDER employees on delivery The following value appears in the display LUB Reset meter OFF key press and hold approx 10 seconds The setting is carried out by...

Page 34: ...rkpiece the height of the shaper above justifies automatically Both flush shapers are equipped with suction pipes 60 mm It is absolutely necessary to work with an efficient dust extraction system The...

Page 35: ...r with a tracing roller Both systems can be adjusted with the screws Always the same rotations on both sides Never open the screws of the tracing roller system Screw 1 Screw 2 Screw 3 Screw 4 Making a...

Page 36: ...w workpieces close at hand Before switching on the machine always check to make sure that there are no other persons in the immediate vicinity of the machine During operation When changing to another...

Page 37: ...OP switch is only to be actuated in case of an emergency Only use the emergency stop switch in case of an emer gency If you want to switch the machine on again you need to disengage the EMERGENCY STOP...

Page 38: ...on surface and in thickness Fig 28 Processing phases 2 Edge bands used Use good quality pre glued edge bands Keep them in a dry storage place Check that manufacturing date is written on the wrapping...

Page 39: ...y Warning Danger electric current Work on electrical fittings may only be carried out by qualified personnel and in strict observance of the safety instructions 10 2 Maintenance work All maintenance u...

Page 40: ...oosening the socket wrenches Now you can reach the knives of the end trimming unit 2 Exchange the knives by loosen the screws 3 At the installation go ahead in reversed order Tighten the screws and ch...

Page 41: ...the turn cutter plates If you want to exchange the whole shaper it is necessary to remove the under extraction hood you can reach it by opening security door Mis place the below sliding shoe by loose...

Page 42: ...n is still correct after the first 20 25 operating hours Screws Maintenance 10 3 4 Adjustable rollers on the table Fig 34 Exchanging tools 10 3 5 Adjusting the belt tension This model is equipped with...

Page 43: ...he access to the electrical box is not foreseen for other operations but only for special maintenance to be car ried out by a qualified electrician or authorized techni cal personnel of manufacturer A...

Page 44: ...pot with rags and a glue remover Wooden batons 10 3 7 Replacing the burnt glue Warning Risk of burns and serious injuries During filling and re filling periodic maintenance and whilst cleaning the gl...

Page 45: ...insufficient Gloves thermally insulating gloves made of leather or thick material Eye protection goggles are recommended when transferring the glue Personal protection standard protective work clothi...

Page 46: ...electrical fittings may only be carried out by qualified personnel and in strict observance of the safety instructions 11 2 What to do if a fault develops Stricktly speaking In the event of a breakdow...

Page 47: ......

Page 48: ...Felder KG KR FELDER STR 1 A 6060 Hall in Tirol Tel 43 0 5223 58 50 0 Fax 43 0 5223 56 13 0 Email info felder at Internet www felder at...

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