FAZUA RIDE 50 TRAIL/STREET Assembly Instructions Manual Download | Manualshive

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Summary of Contents for RIDE 50 TRAIL/STREET

Page 1: ...FAZUA R I D E 50 TRAI L STR EET Assembly instructions Edition 2021 EN 09 2021 ...

Page 2: ... 2021 Fazua GmbH All Rights Reserved ...

Page 3: ...ting REMOTE RX 15 4 4 2 Disassembling REMOTE RX 17 5 LOCKER LOCK IN FRAME 18 5 1 Installing the LOCKER into the frame 18 5 2 Dismantling the LOCKER from the frame 20 6 SPEED SENSOR AND SPOKE MAGNET 21 6 1 Attaching the speed sensor and spoke magnet 21 6 2 Removing the speed sensor and spoke magnet 23 7 BOTTOM BRACKET 24 7 1 Installing the BOTTOM BRACKET 24 7 2 Removing the BOTTOM BRACKET 26 8 ACCE...

Page 4: ...M 1 1 FAZUA RIDE 50 components LOCKER From Page 18 LOCKER PX BOTTOM BRACKET From Page 24 RIDE 50 BOTTOM BRACKET REMOTE From Page 8 REMOTE BX REMOTE FX REMOTE RX SPEED SENSOR AND SPOKE MAGNET From Page 21 DRIVEPACK AND BATTERY ENERGY 250 X RIDE 50 DRIVEPACK TRAIL STREET ...

Page 5: ...10 Needle nose pliers Torx screwdriver T10 Needle nose pliers REMOTE RX Provided screws REMOTE screw REMOTE RX screw Tool installation Tool removal Torque spanner Allen screwdriver 3 mm Needle nose pliers Allen screwdriver 3 mm Needle nose pliers LOCKER PX Provided screws Locking screw RIDE 50 screw lock mount Tool installation Tool removal Torx spanner T20 Torque spanner RIDE 50 LOCKER adjustment...

Page 6: ...iers Torque spanner Torx screwdriver T20 Phillips screwdriver PH2 Needle nose pliers 2 ABOUT THESE ASSEMBLY INSTRUCTIONS These assembly instructions hereinafter referred to as the manual belong to the FAZUA RIDE 50 drive system and are intended specifically for FAZUA dealers and trained specialist and service personnel The manual describes all the necessary steps to install the components of the d...

Page 7: ...the FAZUA RIDE 50 drive system may only be opened by FAZUA GmbH employees Unauthorised opening will invalidate the warranty claim and there is a risk of irreparable damage to the drive system CAUTION When fully assembling the drive system the cable for the rear brake and the rear derail leur must always be laid first Subsequently the assembly of the drive system can be started Follow the sequence ...

Page 8: ... Attachment position Inserted into a designated slot in the top or downtube of the frame Available in the variants RIDE 50 REMOTE FX 700 RIDE 50 REMOTE FX 880 REMOTE BX Attachment position Attached to the handlebar with a mounting clamp Available in the variants RIDE 50 REMOTE BX 22 1200 RIDE 50 REMOTE BX 22 1400 REMOTE RX Attachment position Attached to the handlebar with a mounting clamp Availab...

Page 9: ...ing on the manufacturer specific e bike frame you might have to remove the LOCKER and the BOTTOM BRACKET in order to lead the REMOTE cable through the frame Step 1 Preparing REMOTE FX Grease the rubber lips of the REMOTE FX with silicone grease before inserting it to prevent the sealing lips from breaking during installation and the REMOTE from repeatedly sliding up out of the slot The amount of s...

Page 10: ...plug and the notch on the connector to insert the plug into the slot correctly aligned Insert the REMOTE connector 2 into the centre connector on the BOTTOM BRACKET using the needle nose pliers The green marked left connection in driving direction is intended for the green marked plug of the speed sensor 3 3 2 If no other accessories are fitted to the e bike the right hand connec tion on the BOTTO...

Page 11: ...riginal mounting method If an adapter is available it is removed together with the REMOTE FX and reinstalled in the same way CarefullyremovetheleveroftheREMOTEFXfromthe frame using the REMOTE FX removing tool 5 The REMOTE FX removing tool is available from the FAZUA online shop If the REMOTE FX is installed in the downtube you can alternatively after removing the LOCKER carefully push it out of it...

Page 12: ... in green The REMOTE BX can only be mounted on handlebars with a diameter of 22 mm Depending on the manufacturer specific e bike frame you might have to remove the LOCKER and the BOTTOM BRACKET in order to lead the REMOTE cable through the frame Step 1 Mounting the REMOTE BX on the handlebar Slide the REMOTE BX onto the handlebar from the outside preferably from the left side or Open the fastening...

Page 13: ... the entire plug Note the arrow mark on the plug and the notch on the connector to insert the plug into the slot correctly aligned Insert the REMOTE connector 2 into the centre connector on the BOTTOM BRACKET using the needle nose pliers The green marked left connection in driving direction is intended for the green marked plug of the speed sensor 3 3 2 If no other accessories are fitted to the e ...

Page 14: ...EMOTE screw REMOTE BX Screw 1 on the underside of the REMOTE BX with the Torx screwdriver T10 1 Slide the REMOTE BX outwards off the handlebar or Remove the REMOTE BX from the handlebar by bending up the mounting clip Be careful not to damage the cable when bending open the fixing clip Step 3 Remove the REMOTE cable from the e bike frame if necessary Depending on the manufacturer specific e bike f...

Page 15: ...n green The REMOTE RX can only be mounted on handlebars with a diameter of 31 8 mm Depending on the manufacturer specific e bike frame you might have to remove the LOCKER and the BOTTOM BRACKET in order to lead the REMOTE cable through the frame Step 1 Mounting the REMOTE RX on the handlebar Slide the REMOTE RX onto the handlebar from the outside preferably from the left side or Open the fastening...

Page 16: ... the entire plug Note the arrow mark on the plug and the notch on the connector to insert the plug into the slot correctly aligned Insert the REMOTE connector 2 into the centre connector on the BOTTOM BRACKET using the needle nose pliers The green marked left connection in driving direction is intended for the green marked plug of the speed sensor 3 3 2 If no other accessories are fitted to the e ...

Page 17: ...M BRACKET Pull the REMOTE connector 2 out of the centre connector on the BOTTOM BRACKET using the needle nose pliers 2 Step 2 Dismantling REMOTE RX from handlebars Loosen the REMOTE screw REMOTE RX Screw 1 on the underside of the REMOTE RX with the 3 mm Allen screwdriver 1 Slide the REMOTE RX outwards off the handlebar or Remove the REMOTE RX from the handlebar by bending up the mounting clip Be c...

Page 18: ...lling the LOCKER Step 1 Inserting the cylinder lock optional The equipment with a cylinder lock is optional and depends on the bicycle manufacturer The cylinder lock is not included in the scope of delivery of the drive system and cannot be retrofitted if no space is provided in the frame for the cylinder lock Skip this step if no cylinder lock is to be installed in the LOCKER Push the cylinder lo...

Page 19: ...de gauge The RIDE 50 LOCKER adjustment device is avail able in two thicknesses 3 mm and 4 mm thick ness start with the thinner RIDE 50 LOCKER adjustment device 3 mm 12 Measurement results and further procedure No RIDE 50 LOCKER adjustment device fits in the gap There is no need to insert a LOCKER adjustment plate Go to Step 6 Inserting the Ride 50 lock cylinder on page 20 The 3 mm RIDE 50 LOCKER a...

Page 20: ...rt the LOCKER into its seat on the e bike frame 11 Tighten the locking screws RIDE 50 screw lock mount 8 with the Torx screwdriver T20 1 8 2 2 Nm 8 Step 6 Inserting the Ride 50 lock cylinder Insert the Ride 50 lock cylinder cover 10 supplied with the LOCKER into the corresponding opening on the frame If necessary use the Ride 50 locker plug to close the hole in the downtube 10 5 2 Dismantling the ...

Page 21: ...ensor 17 from the inside on its holder on the left chain stay in the direction of travel Fasten the speed sensor by screwing in the fixing screw 18 with the Torx screwdriver T20 1 5 2 0 Nm 17 18 Step 2 Connecting the speed sensor to the BOTTOM BRACKET Connect the speed sensor cable to the BOTTOM BRACKET Grease the sealing ring of the connectors highlighted in colour with a little silicone grease b...

Page 22: ...func tion properly the spoke magnet 19 must be attached at the correct distance from the speed sensor 17 Note the marking on the speed sensor The correct distance is min 4 mm max 17 mm 19 17 Place the spoke magnet 19 on a spoke on the brake side Align the spoke magnet so that the correct distance to the speed sensor is established Note the marking on the speed sensor Attach the spoke magnet by scr...

Page 23: ...onnection on the BOTTOM BRACKET using the needle nose pliers Pull the speed sensor cable out of the frame if necessary 3 Step 2 Removing the speed sensor If you remove the rear wheel before removing the speed sensor from the frame this will make it easier to remove the speed sensor Loosen the fixing screw 18 with the Torx screw driver T20 Remove the speed sensor 17 from its mounting on the left ch...

Page 24: ...t be guaranteed Before installing a new BOTTOM BRACKET after a service case it is absolutely necessary to transfer all configuration data of the defective BOTTOM BRACKET to the new component To do so use the Star End of Service function in the dealer service menu Step 1 Inserting the BOTTOM BRACKET Clean the threads 13 and make sure there is no residue of lubricant or dirt in the threads Insert th...

Page 25: ...the three fixing screws 9 Tighten the three screws with the Torx screw driver T10 0 5 Nm 9 Step 4 Installing the chainring and cranks Blocking the rear brake while installing the chainring and cranks makes installation easier Note that the cranks and the lockring have a right hand thread Tighten clockwise Loosen counter clockwise Lubricate the tooth profile with assembly paste Place the chainring ...

Page 26: ...before removing the BOTTOM BRACKET Always use needle nose pliers to pull the plugs straight out of the corresponding connection Be careful not to twist or bend the connectors Step 1 Remove the chainring and cranks Note that the cranks and the lockring have a right hand thread Tighten clockwise Loosen counter clockwise If you block the left crank on the frame e g with a strap or a very strong cable...

Page 27: ...tion Step 3 Loosening the fastening of the BOTTOM BRACKET Use the Torx screwdriver T30 to loosen the four gear screws RIDE 50 Screw BB Mount 14 14 Step 4 Remove the BOTTOM BRACKET from the frame The BOTTOM BRACKET is usually very tight in the mount you may have to jiggle it carefully to get it out of the mount Remove the BOTTOM BRACKET by hand from its seat on the frame Be careful not to crush or ...

Page 28: ...rations beforehand otherwise it will not be taken into account in the diagnosis Note that terminal consumers with 12 V and 1 A will not work on the 12 V connector box and may lead to non functioning or damage to the battery of the drive system Therefore never connect unsuitable end consumers to the 12 V connector box The 12 V connector box is specially designed for the FAZUA drive system and is op...

Page 29: ... V connector box is retrofitted at a later date the following procedure is recommended Select a suitable mounting location on the bicycle frame head tube LOCKER downtube seat tube Select a suitable model variant of the 12 V connector box that has the cable length required for the instal lation location Use 3M Scotchlok wire connectors for 2 to 3 wires as the connecting element between the 12 V con...

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Page 32: ... D ok ref FAZUA RIDE 50 Assembly instructions 20210917 Fazua GmbH Marie Curie Strasse 6 85521 Ottobrunn Germany www fazua com ...

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