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SC-F9200 Series

Revision C

TROUBLE SHOOTING

Other Troubles

72

SE Group Confidential (Related Staff Only)

2.6.1 Ink End Error

Ink End Error (“Refill Ink Tank.”) occurs even sufficient ink remains in the ink tank
(Remaining ink level is 70 mm or more from the bottom of the Ink Tank).

2.6.2 Wrong ink mixture error

If wrong color ink is filled in an ink tank during filling ink, carry out the procedure
below.

REQUIRED TOOL



Cleaning cartridges (CL14) (2 to 4 pcs)



New ink tanks (2 to 4 pcs)



New chip unit (for 2 to 4 colors. See below for which colors should be prepared.)

REMEDY

1.

Turn on the printer.

2.

Discard the waste ink.

3.

Turn off the printer.

4.

Start the printer in the Serviceman Mode.
Turn on the printer while pressing

[Menu]

+

[Back]

+

[OK]

.

5.

Remove the ink tank in which wrong ink was filled and the other ink tank of the
corresponding color combination given below.

6.

Lower the lock levers.

7.

Start the service program and select

Resolution of mixing ink error

from

ADJUSTMENT (Sequence)

.

8.

Select

Ink Eject

.

Select the corresponding color rows, and press the

[Run]

button to carry out the

9.

Select

Activation of Cleaning Cartridge

.

Select the corresponding color rows, and press the

[Run]

button to validate the

cleaning cartridge.

10. Turn off the printer.

11. Install the cleaning cartridges.

12. Lower the lock levers.

13. Turn on the printer.

14. Discard the waste ink.

Table 2-8. Ink End Error

Cause

Remedy

Foreign material came in from the spout of the
ink tank, and it caused filter clogging inside
the ink tank and blocked ink flow, then Ink
End Error occurred.

Replace the ink tank with a new one. Discard
the old tank and the ink inside the tank.

Installation of the ink tank is not appropriate,
so ILS cannot be detected correctly.

Check the detection condition of ILS from
Sensor Check in the Serviceman Mode.

OFF: ILS is detected.

ON: ILS is not detected correctly.

If ON is displayed, re-install the corresponding
ink tank.

C H E C K

P O I N T

Due to the structure of this printer, you cannot replace only one
tank. Therefore, replacement of the tanks should be made
according to the combinations below.

•

BK and M

•

Y and C

C H E C K

P O I N T

Due to the structure of this printer, you cannot replace only one
tank. Therefore, replacement of the tanks should be made
according to the combinations below.

•

BK and M

•

Y and C

«
...
70
71
72
73
74
...
»

Summary of Contents for SC-F9200 series

Page 1: ...SC F9200Series Large Format Color Inkjet Printer SERVICE MANUAL SEPS15001 SE Group Confidential Related Staff Only ...

Page 2: ...curacy of the contents of this manual However should any errors be detected SEIKO EPSON would greatly appreciate being informed of them The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof EPSON is a registered trademark of SEIKO EPSON CORPORATION General Notice Other product names used herein are for identificati...

Page 3: ... 4 WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT MAKE SURE TO WEAR GLOVES TO AVOID INJURY FROM METAL PARTS WITH SHARP EDGES WARNING 1 REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN 2 MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE LISTED ON THE SERIAL NUMBER RATING PLATE IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAIL...

Page 4: ...tructions and procedures included herein are intended for the experienced repair technicians and attention should be given to the precautions on the preceding page Manual Configuration This manual consists of six chapters and Appendix CHAPTER 1 PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product CHAPTER 2 TROUBLESHOOTING Describes the step by step procedures for the ...

Page 5: ... destruction of equipment May indicate an operating or maintenance procedure practice or condition that is necessary to accomplish a task efficiently It may also provide additional information that is related to a specific subject or comment on the results achieved through a previous action Indicates an operating or maintenance procedure practice or condition that if not strictly observed could re...

Page 6: ...s newly added For Charge Reservation 4 12 2 Switch between Ink Cartridges and Ink Tanks p 330 Procedure was added For Charge Reservation 4 12 3 Activation of Cleaning Cartridge p 331 Procedure was added For Charge Reservation 4 12 7 Change flag nB HDK p 335 Procedure was added 4 12 8 Ink Tank Replacement p 337 Procedure was added For Charge Reservation 4 14 6 Check result of transferring data from...

Page 7: ...e was added Chapter 3 3 4 9 5 Reel Motor and Mounting Plate Assy p 249 Procedure was added Chapter 4 4 1 2 Adjustment Items and the Order by Repaired Part p 260 Procedure was added 4 7 Counter Reset p 293 Procedure was added Chapter 5 5 4 Exchange Parts p 373 Item was added Revision Date of Issue Description ...

Page 8: ... 72 2 6 2 Wrong ink mixture error 72 2 7 Trouble on Service Program 74 2 8 Trouble on NVRAM Viewer 75 Chapter 3 DISASSEMBLY ASSEMBLY 3 1 Overview 77 3 1 1 Precautions 77 3 1 2 Cautions After Assembling 79 3 1 3 Orientation Definition 79 3 1 4 Recommended Tools 80 3 2 Parts Diagram 81 3 3 Disassembly Flowchart 92 3 4 Disassembly and Assembly Procedure 98 3 4 1 Preparation for Servicing 98 3 4 2 Con...

Page 9: ...nk Replacement 337 4 13 Media Feed Related Checks and Adjustments 338 4 13 1 PF Belt Tension Check 338 4 13 2 PF Scale Check 340 4 13 3 Manual Adjustment for Media Feeding 341 4 14 Boards Related Checks and Adjustments 342 4 14 1 Main Board initial setting 342 4 14 2 RTC USB ID Input 343 4 14 3 MAC Address Input 344 4 14 4 Serial Number Input 345 4 14 5 Board Replacement Date Time Setting 346 4 14...

Page 10: ... CR Unit 2 396 6 2 6 CR drive mechanism 397 6 2 7 Paper Feed Mechanism Pump Mechanism 399 6 2 8 Fan 401 6 2 9 After Heater 402 6 2 10 Roll Unit Reel Unit 403 6 2 11 Additional Print Drying Unit 404 6 2 12 Panel Menu Map 406 6 3 Part names used in this manual 409 6 4 Exploded Diagram Parts List 412 ...

Page 11: ...SE Group Confidential Related Staff Only C H A P T E R 1 PRODUCTDESCRIPTION ...

Page 12: ...provided for Windows nor for Mac C A U T I O N Wear protective eyewear gloves and mask when treating the ink If ink adheres to your skin immediately wash it off with plenty of soap water Consult a physician if any problem such as irritation appears If ink gets into your eyes wash immediately with clean water Otherwise your eyes could be seriously injured If you have any medical condition consult a...

Page 13: ...ntly used menu is assigned to the short cut keys on the control panel Media handling Spindleless Easy loading of roll media by jacking up Improvement of reliability durability Head life 19 billion shots nozzle or 3 years after ink is charged Operating life of the printer 3 years or 6 750 000 pass 135 000 m2 64 inches 4 pass 720x720 dpi Bi d Figure 1 1 External View ...

Page 14: ...0 C to 60 C no more than 120 hours at 60 C within a month at 40 C Storage after unpacking 20 C to 40 C within a month at 40 Humidity Operating 20 to 80 recommended 40 to 60 Non condensing When storing packed unpacked 5 to 85 Non condensing Table 1 4 Nozzle Layout Head 1 A B C D E F G H I J C Y M K K M Y C Table 1 5 Nozzle Layout Head 2 A B C D E F G H I J C Y M K K M Y C Table 1 6 Electric specifi...

Page 15: ...ste ink disposal conform to the local industrial waste disposal standards and ordinances in your country Table 1 7 Ink Pack Item Specification Form Dedicated ink pack standing pouch Ink colors Black system Black High Density Black Color system Yellow Magenta Cyan Cartridge life See the date printed on the ink pack at normal temperature Guaranteed life after installation 25 days from the day that t...

Page 16: ...dia holding plates 2 The total of the values selected for Print Start Position and Side Margin Right in the setup menu The default value is 5mm Chose a Print Start Position or Side Margin Right over 10 mm when using media holding plates Figure 1 2 Printable area Table 1 8 Supported Media Item Specification Standard Roll Media System Roll core size 2 or 3 inch Roll outer diameter Up to 300 mm Media...

Page 17: ...ENSIONS Figure 1 3 Dimensions WEIGHT 1 4 2 Installation Room Requirement Figure 1 4 Installation Room Requirement Table 1 9 Dimensions Description Width Depth Height Stored 2 620 mm 1 013 mm 1 314 mm Maximum 2 620 mm 1 198 mm 1 653 mm Depth Height Width Table 1 10 Weight Item Weight Main body 155 5 kg Standard Roll Unit 34 3 kg Standard Reel Unit 42 8 kg Legs 40 4 kg Drying Fan Unit 9 0 kg Ink tan...

Page 18: ...lder 6 Roll core holder locking screw 7 Roll support 8 Auto switch 9 Manual switch 10 Adjustment screw 11 Casters 12 Airflow vents 13 Waste Ink Bottle holder 14 Stand fixing screw 15 Waste Ink Bottle 16 Stopper 17 Waste ink tube 18 Ink tank 19 Heat shield 20 Slider 21 Lock lever 22 Chip unit check lamp 23 AC inlet 1 AC inlet 2 24 LAN port 25 USB port 26 Maintenance cover right 27 Media loading lev...

Page 19: ...elated Staff Only SLIDER Figure 1 6 Front Side INSIDE Figure 1 7 Inside Table 1 12 Slider No Name 1 Slider 2 Ink inlet cover 3 Chip unit Table 1 13 Inside No Name 1 Print head 2 Media holding plate 3 Cutter groove 4 Pressure rollers 5 Platen 6 Wiper cleaner 7 Anti drying caps 8 Suction caps 9 Wiper ...

Page 20: ...CRIPTION Hardware Specifications 20 SE Group Confidential Related Staff Only BACK Figure 1 8 Back Table 1 14 Back No Name 1 Drive switch 2 Roll holder 3 Roll holder fixing screw 4 Spacer 5 Lift lever 6 Loading guide 7 Roll support 8 Handle ...

Page 21: ...e entering character position when registering the setting name or setting IP address in the Setup Menu 8 Media Feed buttons Advances rewinds the media Hold down button to advance the media up to 103 cm Hold down button to rewind the media up to 25 cm Selects the menu or the set value while the Setup Menu is displayed 9 OK button Determines the items or the settings 10 Heating and Drying button Se...

Page 22: ...e 3 Feed adjustment information during printing Displayed when an adjustment value has been entered during printing 1 4 5 7 6 3 2 4 Media information From left to right shows the selected media number platen gap media width and media remaining If a media setting bank number created with this printer is selected as the print media the number from 1 to 30 will be displayed When RIP Settings is selec...

Page 23: ...ed in this state the reservation is canceled and the icon starts blinking A chip unit that has been removed can be used because it has not charged the printer yet The chip unit that is not new old that may have been partially used has been reserved The slider s lock lever has been raised up Because of this the printercanot be charged from the reserved chip unit Lower the lock lever If the cahrge h...

Page 24: ... 999 5 m You can make this setting by 0 5 m Remaining Alert 1 to 15m 4 to 50 ft Sets the value to display the Remaining Alert between 1 to 15 m You can make this setting by 0 5 m Print Remaining Length Print Prints the remaining amount of the media Select Media 1 to 30 Media Setup Numbers Selects the media setting for printing When one of the values between 1 to 30 is selected the printer prints t...

Page 25: ...mprovement perform Manual Uni D When printing in one direction select Manual Dual Head If the graininess or misalignment is not improved after performing Manual Dual Head perform Manual Uni D Manual Bi D Manual Dual Head Heating Drying Heater Temperature OFF Set the after heater temperature The default Heater Temperature is 55 C 30 to 55 C Drying Time Per Pass 0 to 10 sec Sets a time period to pau...

Page 26: ...estricting the extent of print head movement increases print speed If Data Width is selected the print head will move the full width of the largest media supported by the printer Select this option for more even print results with less variation Printer Full Width Multi Strike Printing OFF Choose the number of times each line is printed 2 to 8 Roll Type Printable Side Out Choose Printable Side Out...

Page 27: ...Take up Tension Auto Manual 1 to 9 Feed Speed LV1 Choose a slower feed speed if thin media is creased or torn or sticks together during printing The lower the value the slower the speed LV2 Prevent Sticking On Select whether to enable On or disable Off operations to prevent media from sticking when the printer is turned on or when printing starts Since operations take longer when On is selected we...

Page 28: ...ension Measurement Periodically The default setting of Auto is recommended in most situations If creases appear in the media during printing we recommend using Manual and setting the value to higher than Lv32 When banding horizontal banding tint unevenness or stripes occurs in printing results we recommend using Manual and setting the value to lower than Lv32 When Media Size Check is set to Off se...

Page 29: ...lected we recommend setting this to Off Depending on the media type it may easily adhere to the platen If operations are performed while the media is on the platen the media is not fed correctly and could cause a jam If this occurs set On Off Restore Settings Yes If Yes is selected the setting content of selected media settings are returned to the default settings No Print Media List Print Print t...

Page 30: ... if you want to print from the near center of the media or if you want to shift the printed area left from the Side Margin Right setting The area between the right edge of the media and Print Start Position is left blank If a value is selected for Side Margin Right an additional area corresponding to the width selected for Side Margin Right will be left blank See the following for more information...

Page 31: ...ge whether any clogging can be seen in the following printing by checking the check patterns later on 1 to 10 pages Periodical Cleaning Light Off Selects the execution timing for periodical head cleaning from Off or once per 1 hour to per 240 hours When this is set to Off Periodical Cleaning is not executed When one of the values between per 1 hour to per 240 hours is selected head cleaning is per...

Page 32: ...tton operations on the control panel except P button recovers the screen display on the control panel However when there are no operations in this condition the screen display disappears again in about 30 seconds The printer wakes from the sleep mode completely and recovers normally only when the operation with a hardware operation is executed such as receiving a print job or operating the Media S...

Page 33: ...ion the print head for maintenance Perform such maintenance as cleaning the wiper caps and the area around print head only after using this option to position the head for cleaning Moving the print head manually could cause malfunction Waste Ink Counter If you replace the Waste Ink Bottle before being prompted by a message indicating the replacement interval of the Waste Ink Bottle in the control ...

Page 34: ...gth to be used for various length information ft in Unit Temperature C Selects the unit of temperature used for the control panel display F Alert Sound Setting ON Enable On or disable Off the buzzer that sounds when an error occurs OFF Alert Lamp Setting ON Selects On to inform an error and alert or Off to set it to off This setting informs with turning the Alert Lamp On Off OFF Reset All Settings...

Page 35: ...an Mode SERVICEMAN MODE MENU LIST Menu Explanation Class 1 2 3 Mecha Adjustment Rear AD Adjusts the AD value of the PE Sensor CR Un Cap Unlocks or re locks the carriage and uncaps re caps the Print Head LCD RGB Check Red Checks the operation of the LCD Green Blue Panel Check Checks the operation of the buttons and the LEDs Sensor Check PE Checks the operation of sensors ILS Life CR PG PGtyp Used o...

Page 36: ...tial Related Staff Only Life PF Feed Amount 1 Used only in manufacturing processes Not used in service operations Feed Speed 1 PS1 PS2 PS3 PS4 Feed Amount 2 Feed Speed 2 PS1 PS2 PS3 PS4 Wait Fan Life Count APG PG PGtyp PG PG Wait Life Count Display Count Menu Explanation Class 1 2 3 ...

Page 37: ...SE Group Confidential Related Staff Only C H A P T E R 2 TROUBLESHOOTING ...

Page 38: ...he following if necessary 2 1 1 2 Recurrence check of the trouble Check if the trouble the user claims recurs with the returned printer If the F W was not the latest with the user s agreement update the F W to the latest one and check if the trouble recurs 2 1 1 3 Check for the counter values history Download NVRAM and check the following with NVRAM Viewer For the check method see p282 Counter his...

Page 39: ...ached on the repair follow your company local office s policy 2 1 3 2 If necessary to escalate the trouble case Make a report with the following data Backed up NVRAM data Firmware version Service program version For bad print quality a print sample with the marked symptom and a printed test pattern For faulty parts the faulty parts themselves and a photos of the troubling section Information on th...

Page 40: ...erial Number of the printer shown as Table2 1 Table 2 1 How to find out by Serial Number 1 Ex If the Serial Number is W3ME000254 it is later than W3ME000253 Therefore W3ME000254 was manufactured by New Type and its Maintenance Request is matched on Table2 3 NA Latin Euro West Export CISMEA EAL ESP EPIL_ESP EPIL_India ETT EKL ECC EHK Old Type earlier than W3ME000253 Ex W3ME000252 earlier than W3PE0...

Page 41: ...0 0 0 0 0 0 0 0 0 0 0 00001000 RTC Date time not set 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 00002000 Reserved 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00004000 Reserved 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00008000 CR Motor Cooling Fan lock Fan failure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00010000...

Page 42: ...t set 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 00002000 Reserved 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00004000 PF Motor Cooling Fan lock Fan failure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00008000 CR Motor Cooling Fan lock Fan failure 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00010000 Reserved 0 0 0 0 ...

Page 43: ... Only Note Ex When Maintenance Request C00 is displayed As C00 in hexadecimal means 0000000000000000000110000000000 in binary you can find out the code is assigned to Bit 11 and Bit 12 referring to the above table In this case two errors are occurring simultaneously Bit 11 out of battery Bit 12 the date time not set ...

Page 44: ...s or dirt 4 Does the CR Encoder work properly Check it using the Service Program 5 Does the CR Lock function normally 1 Replace the CR HP Sensor Page 164 2 Re install the CR Encoder If it is faulty replace it Page 166 3 Clean the CR Scale using ethanol 4 Replace the CR Scale Page 157 5 Replace the CR Lock Pump Cap Unit Page 170 177 1138 CR Motor overcurrent error 1 Connection failure of the CR Mot...

Page 45: ...error The number of occurrences of reversing the CR Motor has reached a predetermined limit The polarity of CR Encoder cable is opposite The polarity of CR Motor cable is opposite Slipping of the teeth of CR Timing Belt CR Encoder failure 1 Is there any problems such as damaged cable in the connections below CR Encoder to SUB Board CN102 CR Motor to SUB M Board CN1 2 Is the tension of the CR Timin...

Page 46: ...e error still occurs replace the Main Board Page 123 122A PF Motor overload error Overcurrent to the PF Motor was detected PF Encoder cable is damaged PF Motor cable is damaged Irregular load PF Encoder failure PF Motor failure Does the PF Encoder work properly Check it using the Service Program 1 Replace the PF Encoder Page 215 2 Replace the Main Board Page 123 122B PF Motor over speed error Cont...

Page 47: ...ransmission gate overheat error The temperature of the Head driver rises and has reached a predetermined limit 1 Turn the power off and then back on Does the printer recover from the error 2 Is the FFC connected to the connector properly without being tilted 1 Replace the Head FFC Page 150 2 Replace the Print Head Page 144 1418 Pump Motor overcurrent error Connection failure of the Pump Motor or t...

Page 48: ...der failure Pump Motor driver failure Does the Pump Motor encoder work properly Check it using the Service Program 1 Replace the Pump Motor encoder Pump Cap Unit2 Page 177 2 Replace the Main Board Page 123 141C Pump Motor reversing error The number of occurrences of reversing the Pump Motor has reached a predetermined limit The polarity of Pump Motor encoder cable is opposite The polarity of Pump ...

Page 49: ...Cap Unit 1 to Main Board connected properly 2 Does the Pump Cap Unit 1 operate normally 3 Is the Main Board out of order 1 Reconnect the cable 2 Replace the cable 3 Replace the Pump Cap Unit 1 Page 170 4 Replace the Main Board Page 123 14A9 MNU1 oscillation error 14AA MNU1 overload error 14AB MNU1 over speed error 14AC MNU1 reversing error 14AD MNU1 driving time out error 14AE MNU1 velocity deviat...

Page 50: ...nk path using cleaning liquid then install a new ink tank Page 72 150C PG position undetectable error When changing the PG the PG sensor could not detect the PG position 1 Is the PG Sensor out of order Does the light shielding plate react to the sensor 2 Do the planetary gearing work normally Do the planet gears and outer gears properly engage with each other 3 Is the CR Unit out of its home posit...

Page 51: ... Page 123 151E APG Motor velocity deviation error The APG Motor was driven at a speed abnormally faster than a predetermined one during acceleration or deceleration Irregular load APG encoder failure APG Motor failure APG Motor driver failure 1 Replace the APG Motor Page 167 2 Replace the Main Board Page 123 151F APG Motor lock error Connection failure of the APG Motor The APG Motor was driven at ...

Page 52: ...or reversing error The number of occurrences of reversing the ATC Motor has reached a predetermined limit The polarity of ATC Motor cable is opposite ATC Motor failure 1 Is there any problems such as damaged cable in the connections below ATC Motor to Sub F Board CN602 2 Does the ATC Motor encoder work properly Check it using the Service Program Replace the ATC Motor Page 241 159D ATC Motor drivin...

Page 53: ...1 Connect the connector of the Roll Unit 2 Turn the printer off and back on 1613 Roll Unit undetectable error during operation The connector of the Roll Unit was disconnected during the ATC Motor was operating Is the connector of the Roll Unit disconnected Connect the connector of the Roll Unit 1614 Reel Unit undetectable error at the start of operation When the Reel Motor started to operate it wa...

Page 54: ...erature error Transistor failure A temperature out of a predetermined range was detected by the Head thermistor Replace the Print Head Page 144 1A39 Head error Connection failure of the Head FFC Electric parts or components are damaged due to improper Head FFC connection such as connecting it at an angle The drive circuit in the Print Head is damaged The fuse of the Main Board has blown Is the Hea...

Page 55: ... Sub Board properly connected to each other without any cable disconnection FFCs being connected at an angle and any abnormalities such as ripped terminal cover 1 Replace the FFC that connects the Main Board and Sub Board 2 Replace the Sub Board Page 131 3 Replace the Main Board Page 123 1A52 I2C communication error between elements on ASIC and SUB The IC on the Main Board is broken Replace the Ma...

Page 56: ...Print Head CHECK Pull out the Print Head FFC from Main Board Don t pull out the FFC from Print Head CN400 and check the resistance between 15 19 of FFC terminal more than 1MW Go to process 1 less than 1MW Go to process 1 and 2 2 If the resistance of F12 on the Main Board has less than 1Ω The fuse is normal of Main Board Go to process 3 1 Replace the Main Board Page 123 2 Replace the Print Head Pag...

Page 57: ...d Page 123 1FB8 CSIC error CRCM Board communication error Broken FFC Slant connection Ink holder board failure Is the FFC connected at an angle 1 Connect the FCC again 2 Replace the FFC 3 Replace the Ink Holder Page 183 189 1FB9 CSIC error CSIC control error 1 Replace the Ink Holder Page 183 189 2 Replace the Main Board Page 123 1FBE CSIC error CRCM Board communication error Broken FFC Slant conne...

Page 58: ...or A system failure such as CPU failure or defective cash has occurred Replace the Main Board Page 123 3000 AC shut off The AC power has been shut off due to a power failure unplugged Power Supply Board failure or Main Board failure or the like Is the Power cable properly connected 1 Replace the Power Supply Board Page 125 2 Replace the Main Board Page 123 Dxxy Service call for FW debugging This e...

Page 59: ...speed error The Reel Motor was driven at a speed faster than a predetermined one during deceleration Irregular load Reel Motor encoder failure Sub F Board failure Reel Motor driver failure Does the Reel Motor encoder work properly Check it using the Service Program 1 Replace the Reel Motor Page 249 2 Replace the Sub F Board Page 247 3 Replace the Main Board Page 123 15AC Reel Motor reversing error...

Page 60: ...hin a predetermined time period 1 Is there any abnormal load applied to the Pressure Unit 2 Is there any disconnected connectors or damaged cables 1 Replace the Pressure Unit Ink Holder Page 183 189 2 Replace the Main Board Page 123 1621 Pressurizing Suction switching error The pressurizing and suction processes did not complete within a predetermined time period 1 Is there any abnormal load appli...

Page 61: ...ace the After Heater Page 233 3 Replace the Main Board Page 123 1953 After Heater heat deviation error The difference between the current temperature and target temperature exceeded a predetermined limit 1 Is the thermistor out of order 2 Is there any disconnected connectors or damaged cables 1 Replace the thermistor After Heater Page 233 2 Replace the After Heater Page 233 3 Replace the Main Boar...

Page 62: ...g of ink cannot be performed properly Is the pump tube being bent or getting caught between surrounding parts or components Route the pump tube correctly The ink is leaking Is there any ink leakage observed on the ink flow paths If any leakage is found correct it There is air inside the ink path Is there any air bubbles observed in the ink flow paths Run a head cleaning Page 313 The Head FFC is no...

Page 63: ... following adjustment Feed amount adjustment Check the following settings Feed Adjustment Media Tension PF Scale or PF Encoder failure 1 Is the PF Scale damaged or contaminated 2 Is the PF Scale attached properly 3 Is the PF Encoder installed correctly 1 Clean the PF Scale 2 Reinstall the PF Scale and PF Encoder 3 Replace the PF Scale Page 216 and PF Encoder Page 215 The tension of the PF Timing B...

Page 64: ...he PG adjustment Page 306 CR Scale or CR Encoder failure 1 Is the CR Scale damaged or contaminated 2 Is the CR Scale attached properly 3 Is the CR Encoder installed correctly 1 Clean the CR Scale 2 Reinstall the CR Scale and CR Encoder 3 Replace the CR Scale Page 157 and CR Encoder Page 166 The tension of the CR Timing Belt is not proper Correct the tension of the CR Timing Belt Page 297 Suction s...

Page 65: ...operly presses paper 2 Align the holes on the plate with the edges of paper The backside of paper is smudged or smeared with ink The platen is contaminated 1 Is the platen contaminated with ink 2 Is the Media Size Check function enabled 1 Clean the platen 2 Enable select ON the Media Size Check function Suction Fan is making the ink mists drift to the back of the printing paper Is the suction leve...

Page 66: ...e 207 7 Lower the lock levers 8 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 9 Select Ink Eject Select the corresponding color rows and press the Run button to run the ink eject Page 332 10 Select Activation of Cleaning Cartridge Select the corresponding color rows and press the Run button to validate the cleaning cartridge Page 331 11 Turn off the print...

Page 67: ...r rows and Ink tank and press the Run button to validate the ink tanks Page 329 24 Turn off the printer 25 Install the new ink tanks Page 207 26 Install the chip units and then pour ink into the ink tanks 27 Lower the lock levers 28 Turn on the printer 29 Discard the waste ink 30 Select Initial ink charge Select the corresponding color rows and press the Run button to perform the initial ink charg...

Page 68: ...etting proper 2 Does the Suction fan work normally Check it using the Service Program 1 Make the suction setting properly 2 Replace the Suction fan PF rollers failure Are the PF rollers contaminated or damaged Clean the rollers or replace them Paper is skewing The Roll Unit or Reel Unit is not parallel 1 Perform the parallelism adjustment of the Roll Unit or Reel Unit referring the Set Up Guide 2 ...

Page 69: ...er than OFF Enable select ON the Media End Check function The Tension Check function has been set to OFF with the Media End Check function disabled Make either one or both of the following settings Set the Tension Check function to other than OFF Enable select ON the Media End Check function Roll paper is reeled off at a slant or the reeled off paper gets wrinkled The Media Guide Bar is not parall...

Page 70: ...1 and the Main Board CN13 Correct the problem If any of the remedies above does not help replace the following parts one by one AC inlet Power Supply Board Page 125 Cannot access to a network A wrong type of network cable is used Is a crossing cable used as the network cable Replace the cable with a straight cable Network cable failure Is there any abnormalities observed on the cable Are the conne...

Page 71: ... the CR Motor Page 161 After Heater power failure occurs The power cable of the After Heater is not connected Connect the power cable of the After Heater It takes a longer time to warm up the heater It takes 10 minutes or longer until the heater temperature reaches 1 Is the heater setting appropriate in the ambient temperature 2 Is the thermistor detached from the plate 1 Make the following settin...

Page 72: ...arry out the ink eject Page 332 9 Select Activation of Cleaning Cartridge Select the corresponding color rows and press the Run button to validate the cleaning cartridge See P 331 10 Turn off the printer 11 Install the cleaning cartridges Page 207 12 Lower the lock levers 13 Turn on the printer 14 Discard the waste ink Table 2 8 Ink End Error Cause Remedy Foreign material came in from the spout of...

Page 73: ...itch between Ink cartridges and Ink tanks Select the corresponding color rows and Ink tank and press the Run button to validate the ink tanks Page 329 23 Turn off the printer 24 Install the new ink tanks Page 207 25 Install the chip units and then pour ink into the ink tanks 26 Lower the lock levers 27 Turn on the printer 28 Select Initial ink charge Select the corresponding color rows and press t...

Page 74: ... the program is wrong Did you get the program through the official channel Check it with the license agreement displayed at the start up screen Download the program file including security files through the official channel More than one printers are connected to the computer Is there any printer connected to the USB port on the computer other than the one for adjustment Disconnect the printer whi...

Page 75: ... Viewer do not match with each other The Service Program you are running is different one Are you running the Service Program for this product Use the proper Service Program for this product History of the error and the counter reset are not displayed on the NVRAM Viewer History of the error and the counter reset are shown only as a CSV file It will not be shown in the Viewer because they have too...

Page 76: ...SE Group Confidential Related Staff Only C H A P T E R 3 DISASSEMBLY ASSEMBLY ...

Page 77: ... disassembly or reassembly of the product read the following precautions given under the headings WARNING and CAUTION W A R N I N G When the Front Cover is opened the CR Motor and the PF Motor are stopped by the safety interlock mechanism When you need to work with the safety interlock disabled be extremely careful to ensure your safety and make sure to turn the safety interlock back on when finis...

Page 78: ... Supply Board or Power harnesses and such make sure to visually check if any harness is caught in between or any wrong connection exists C A U T I O N Locate the printer on a stable and flat surface Use only recommended tools for disassembly assembly or adjustment of the printer Apply lubricants and adhesives as specified Be careful not to soil the printer or the floor with the leaked ink when rem...

Page 79: ...c components or parts correctly and securely Use extreme care when connecting FFCs flexible flat cables Improper connection of the FFCs such as inserting them diagonally into the connectors could cause short circuiting and lead to breakdown of the electric elements on the boards When reassembling the printer make sure to route the FFCs and other cables as specified in this chapter Failure to do so...

Page 80: ...tridge Ratchet screwdriver Short type with a 20 mm or shorter head Driven Roller Gear Tweezers Nothing in particular Parts in general C ring pliers To remove C rings φ25 Roll Paper Holder Acetate tape To secure the cable harness or for the protection against the sharp edge Parts in general Use this tape when it is removed or when replacing the part Waste cloth To prevent staining the printer with ...

Page 81: ... Parts Diagram Figure 3 2 Housing Panel Unit p 101 Right Upper Cover p 103 Right Front Cover p 107 Right Lower Cover p 109 Left Rear Cover p 110 Left Upper Cover p 111 Left Front Cover p 113 Left Cover p 114 Left Lower Cover p 115 Upper Cover p 116 Board Box Cover p 117 Right Cover p 108 Lower Ink Holder p 106 ...

Page 82: ...nance Cover Sensor p 118 Detects the Open Closed status of the Right Maintenance Cover Front Cover R Sensor p 120 Detects the Open Closed status of the Front Cover Front Cover L Sensor p 122 Detects the Open Closed status of the Front Cover L Maintenance Cover Sensor p 113 Detects the Open Closed status of the Left Maintenance Cover ...

Page 83: ... voltage for this printer from the AC power supply Sub D Board p 132 Relays the connection between the Main Board and the Print Head Sub E Board p 133 Controls heaters Sub M Board p 134 Relays the connection between the Main Board and the CR Motor Box Cooling Fan p 135 Cools the air inside the Power Supply Board Box Sub Board p 131 Relays the connection between the Main Board and electric parts co...

Page 84: ... CR Unit CR Encoder p 166 Detects the pattern of the CR Scale to control the position of the CR Unit APG Motor p 167 PG HP Sensor p 169 Detects the origin position of the platen gap PW Sensor p 204 Detects the width of paper on the platen This is a reflective photo interrupter and detects the difference of the amount of reflection between paper white and the platen black CR Unit p 200 Head FFC p 1...

Page 85: ...es and includes the following mechanism and parts Pressure mechanism Sensor Motor Ink Level Sensor LED Cartridge Cover Sensor SUB G Board Ink Tube p 196 Wiper p 100 Cleans the nozzle surface of the Print Head Wiper Cleaner p 100 Wipes off ink attached on the Wiper Ink Holder 2 p 189 Composed of the parts and mechanism equivalent to Ink Holder 1 Ink Tank p207 Pump Cap Unit 1 p 170 Includes the wipe...

Page 86: ...roup Confidential Related Staff Only Figure 3 7 Ink System Mechanism Print Head 2 p 144 Print Head 1 p 144 Pump Cap Unit 2 p 177 Pump Cap Unit 1 p 170 Ink Holder 1 p 183 Ink Holder 2 p 189 Caution The positions of the IC Holder 1 and 2 are the opposite to the other parts ...

Page 87: ...Media Loading Lever PF Motor p 213 The motor to drive the Feed Roller PF Scale p 216 PF Encoder p 215 Detects the PF Scale pattern to control the paper feeding operation of the PF Motor PF Timing Belt p 217 Driven Roller Assy p 218 Suction Fan p 221 Sucks paper to the platen so as to stabilize the position of paper when printing PE Sensor p 224 Detects the loaded media Driven Roller Gear p 225 PF ...

Page 88: ... B DISASSEMBLY ASSEMBLY Parts Diagram 88 SE Group Confidential Related Staff Only Figure 3 9 Heater Mechanism After Heater p 233 Heats paper to dry ink after printing Cooling Fan p 235 Cools the inside of the After Heater Box ...

Page 89: ...er Assy p 237 Roll Paper Holder p 238 Sub F Board Roll p 239 Relays the connection between the Main Board and the Roll Unit See 6 1 Block Wiring Diagram p390 for specific connections to the concerning parts components ATC Motor p 241 Feeds forward normal rotation and rewinds reverse rotation the roll paper to generate back tension ATC Auto Tension Control ...

Page 90: ...3 11 Reel Unit Reel Unit p 245 Roll Paper Holder p 246 Sub F Board Reel p 247 Relays the connection between the Main Board and the Reel Unit See 6 1 Block Wiring Diagram p390 for specific connections to the concerning parts components Reel Motor and Mounting Plate Assy p 249 Rewinds the media Media Guide Bar p 244 ...

Page 91: ...nit p 252 Drying Fan Cover p 254 Sub I Board p 255 Relays the connection between the Main Board and the Drying Fan Unit See 6 1 Block Wiring Diagram p390 for specific connections to the concerning parts components Drying Fan Power Supply Board p 256 Generates the DC voltage for the Drying Fan Unit from the AC power supply Drying Fan p 257 Drys up the printed media ...

Page 92: ...4 3 7 Left Rear Cover p110 3 4 3 5 Right Cover p108 3 4 3 13 Board Box Cover p117 3 4 3 14 R Maintenance Cover Sensor p118 3 4 3 15 Front Cover R Sensor p120 3 4 3 8 Left Upper Cover p111 3 4 3 12 Upper Cover p116 3 4 3 7 Left Rear Cover p110 3 4 3 8 Left Upper Cover p111 3 4 3 9 Left Front Cover L Maintenance Cover Sensor p113 3 4 3 10 Left Cover p114 3 4 3 16 Front Cover L Sensor p122 3 4 3 1 Pa...

Page 93: ...p116 3 4 4 5 Sub D Board p132 3 4 3 2 Right Upper Cover 3 4 4 8 Box Cooling Fan p135 3 4 3 13 Board Box Cover p117 3 4 7 1 After Heater p233 3 4 4 6 Sub E Board p133 3 4 1 1 Unlocking the CR Unit p98 3 4 3 7 Left Rear Cover p110 3 4 3 8 Left Upper Cover p111 3 4 3 13 Board Box Cover p117 3 4 4 1 Main Board p123 3 4 4 2 Main B Board p124 3 4 4 4 Sub Board p131 3 4 5 1 CR Cover p139 3 4 4 3 PSH Boar...

Page 94: ...pper Cover 3 4 5 13 APG Motor p167 3 4 5 9 CR Motor p161 3 4 5 7 CR Scale p157 3 4 5 1 CR Cover p139 3 4 5 2 Duct CR p140 3 4 5 3 Print Head p144 3 4 1 1 Unlocking the CR Unit p98 3 4 2 2 Wiper Cleaner p100 3 4 3 8 Left Upper Cover p111 3 4 3 10 Left Cover p114 3 4 6 1 Media Loading Lever p210 3 4 3 2 Right Upper Cover 3 4 5 13 APG Motor p167 3 4 3 7 Left Rear Cover p110 3 4 5 9 CR Motor p161 3 4 ...

Page 95: ...er 3 4 1 1 Unlocking the CR Unit p98 3 4 3 5 Right Cover p108 3 4 3 13 Board Box Cover p117 3 4 5 17 Ink Holder 1 p183 3 4 6 1 Media Loading Lever p210 3 4 3 7 Left Rear Cover p110 3 4 3 8 Left Upper Cover p111 3 4 3 12 Upper Cover p116 3 4 5 1 CR Cover p139 3 4 5 19 Ink Tube p196 3 4 3 5 Right Cover p108 3 4 3 1 Panel Unit p101 3 4 5 18 Ink Holder 2 p189 3 4 5 15 Pump Cap Unit 1 p170 3 4 5 16 Pum...

Page 96: ...110 3 4 3 8 Left Upper Cover p111 3 4 3 10 Left Cover p114 3 4 6 6 PF Scale p216 3 4 7 1 After Heater p233 3 4 3 3 Lower Ink Holder p106 3 4 6 9 Suction Fan p221 3 4 6 10 PE Sensor p224 3 4 6 8 Driven Roller Assy p218 3 4 7 2 Cooling Fan p235 3 4 6 12 PF Roller Center Support p227 3 4 6 4 PF Motor Cooling Fan p214 3 4 3 3 Lower Ink Holder p106 3 4 7 2 Cooling Fan p235 3 4 7 1 After Heater p233 Sta...

Page 97: ...NAL DRYING FAN UNIT スタート 3 4 9 2 Reel Unit p245 3 4 9 4 Sub F Board Reel p247 3 4 9 3 Roll Paper Holder p246 3 4 9 5 Reel Motor and Mounting 3 4 9 1 Media Guide Bar p244 Start 3 4 10 1 Drying Fan Unit p252 3 4 10 2 Drying Fan Cover p254 3 4 10 5 Drying Fan p257 3 4 10 4 Drying Fan Power Supply Board p256 3 4 10 3 Sub I Board p255 ...

Page 98: ...CR Lock Lever is lowered Check that the lever reaches the CR unlock position and stop turning the white shaft 6 Insert a screwdriver into the hole shown as Insert driver B in the figure 7 Move the CR Lock Lever to the CR unlocked position in the same way as step 4 C A U T I O N When you have unlocked the CR Unit and finished your reassembly work move the CR Unit Print Head over the platen and turn...

Page 99: ... and Assembly Procedure 99 SE Group Confidential Related Staff Only Figure 3 13 Unlocking the CR Unit A Insert driver A CR locked The lever is raised Right side Cover CR Lock Lever CR unlocked The Lever is lowered C A U T I O N No clock rotation Insert driver B ...

Page 100: ...e Cover 4 Hold the Wiper with your hand and tilt it leftward to remove it Figure 3 14 Removing the Wiper 3 4 2 2 Wiper Cleaner 1 Turn the printer on 2 Press the Menu button select Head Maintenance and press the OK button The CR Unit moves to the left end 3 Open the Right Maintenance Cover 4 Push the handle of the Wiper Cleaner to disengage the hook and remove the Wiper Cleaner in the direction of ...

Page 101: ...washer 2 pcs B Silver M4x12 P tite screw with washer 2 pcs 4 Pull the left lower portion of the Panel Unit Assy toward you and remove it 5 Disconnect the FFC from the connector of the Panel Board Figure 3 16 Removing the Panel Unit Assy Insert the two tabs of the Panel Unit into the two holes on the Right Upper Cover Insert the positioning hole of the Panel Unit over the dowel on the main body B F...

Page 102: ... Group Confidential Related Staff Only 6 Disconnect the FFC from the connector of the Panel Board 7 Disengage the two hooks and separate the Panel Unit from the Panel Unit Assy Figure 3 17 Removing the Panel Unit Figure 3 18 Disassembled Panel Unit Connector Panel Unit FFC Hooks Panel Unit ...

Page 103: ...er p210 2 Remove the Panel Unit p101 3 Push the Media Loading Lever Frame toward the rear of the printer to move the lever to its release position Figure 3 19 Moving the Media Loading Lever Frame 4 Remove the four screws and remove the Board Right Frame A Silver M3x6 screw 4 pcs Figure 3 20 Removing the Board Right Frame Media Loading Lever Frame A A A A Board Right Frame Right side ...

Page 104: ... 5 Remove the seven screws that secure the Board Box and slide the Board Box in the direction of the arrow B Silver M4x10 screw with washer 6 pcs C Silver M3x6 screw 1 pcs Figure 3 21 Sliding the Board Box Figure 3 22 Sliding the Board Box B B Right side Board Box Slide the box until this screw appears B B B B C Right rear side ...

Page 105: ...ews that secure the Right Upper Cover D Silver M4x12 P tite screw with washer 1 pcs E Silver M3x10 P tite screw with washer 1 pcs F Silver M3x8 S tite screw with washer 1 pcs G Silver M4x10 S tite screw with washer 2 pcs Figure 3 23 Removing the Right Upper Cover Figure 3 24 Removing the Right Upper Cover D E F G G Right rear side Right Upper Cover ...

Page 106: ... Holder 1 Remove the Ink Tank p207 2 Remove the two screws and remove the Tray Support Frame A Silver M3x8 S tite screw with built in spring washer 2 pcs 3 Remove the six screws and remove the Lower Ink Holder B Silver M3x8 Cup S tite screw 6 pcs Figure 3 25 Removing the Lower Ink Holder A A Tray Support Frame B B B B Lower Ink Holder Front B B ...

Page 107: ... the six screws that secure the Right Front Cover B Silver M4x10 S tite screw with washer 5 pcs C Silver M4x12 S tite screw with washer 1 pcs 8 Disengage the upper portion of the Right Front Cover from the dowels on the main body frame and remove the Right Front Cover Figure 3 26 Removing the Right Front Cover Insert the two tabs of the Right Front Cover into the two positioning holes on the Right...

Page 108: ...Remove the Panel Unit p101 3 Remove the Right Upper Cover p103 4 Remove the three screws and remove the Right Cover A Silver M3x8 P tite screw with washer 1 pcs B Silver M4x12 S tite screw with washer 2 pcs Figure 3 27 Removing the Right Cover Insert the two tabs of the Right Front Cover into the two positioning holes on the Right Cover B B A Right side Right Front Cover Right Cover Tabs ...

Page 109: ... Panel Unit p101 3 Remove the Right Upper Cover p103 4 Remove the Ink Tank p207 5 Remove the Lower Ink Holder p106 6 Remove the Right Front Cover p107 7 Remove the Right Cover p108 8 Remove the three screws and remove the Right Lower Cover sliding it toward the rear of the printer A Silver M4x12 P tite screw with washer 3 pcs Figure 3 28 Removing the Right Lower Cover A A A Right side Right Lower ...

Page 110: ...eft Rear Cover 1 Remove the screw and remove the Left Rear Cover in the direction of the arrow A Silver M4x10 S tite screw with washer 1 pcs Figure 3 29 Removing the Left Rear Cover Insert the three tabs of the Left Rear Cover into the three positioning holes on the Left Upper Cover A Left rear side Left Upper Cover Left Rear Cover Tabs ...

Page 111: ...her 3 pcs C Silver M4x10 S tite screw with washer 4 pcs 4 Remove the Left Rear Lower Cover in the direction of the arrow Figure 3 30 Removing the Left Rear Lower Cover 5 Open the Front Cover 6 Open the Left Maintenance Cover 7 Remove the four screws that secure the Left Upper Cover D Silver M4x10 S tite screw with washer 2 pcs E Silver M4x12 P tite screw with washer 1 pcs F Silver M4x8 S tite scre...

Page 112: ... Assembly Procedure 112 SE Group Confidential Related Staff Only 8 Holding the Front Cover upright remove the Left Upper Cover pulling out its joint part in the direction of the arrow Figure 3 32 Removing the Left Upper Cover Left Upper Cover Front Cover Joint part ...

Page 113: ... with washer 5 pcs C Silver M4x12 P tite screw with washer 1 pcs 5 Slide the Left Front Cover toward the front of the printer 6 Disconnect the cable of the L Maintenance Cover Sensor from the relay connector Figure 3 34 Removing the Left Front Cover A C B B B B B L Maintenance Cover Sensor Left Front Cover Tabs C A U T I O N At the next step be careful not to pull the Left Front Cover too much as ...

Page 114: ... Cover p111 3 Remove the three screws and slide the Left Cover toward the rear to remove it A Silver M4x12 P tite screw with washer 1 pcs B Silver M3x8 P tite screw with washer 1 pcs C Silver M4x10 S tite screw with washer 1 pcs Figure 3 35 Removing the Left Cover Insert the two tabs of the Left Front Cover into the two positioning holes on the Left Cover A B Left side Left Cover Tabs Left Front C...

Page 115: ...Rear Cover p110 2 Remove the Left Upper Cover p111 3 Remove the Left Cover p114 4 Remove the two screws and remove the Left Lower Cover sliding it toward the rear of the printer A Silver M4x12 P tite screw with washer 2 pcs Figure 3 36 Removing the Left Lower Cover Install the Left Lower Cover so that its tab comes on the main body frame A A Tab Left Lower Cover Left side ...

Page 116: ... p103 4 Remove the Left Rear Cover p110 5 Remove the Left Upper Cover p111 6 Remove the 13 screws and remove the Upper Cover A Silver M4x10 S tite screw with washer 5 pcs B Silver M4x8 S tite screw with built in washer 8 pcs Figure 3 37 Removing the Upper Cover Align the positioning hole and the cutout of the Upper Cover with the two dowels of the frame A A A A A Rear side B B B B B B B B Position...

Page 117: ... 117 SE Group Confidential Related Staff Only 3 4 3 13 Board Box Cover 1 Remove the eight screws that secure the Board Box Cover A Silver M3x6 screw 8 pcs 2 Lift the Board Box Cover to remove it Figure 3 38 Removing the Board Box Cover A A A A A A A Right rear side Board Box Cover A ...

Page 118: ...move the Panel Unit p101 3 Remove the Right Upper Cover p103 4 Remove the Board Box Cover p117 5 Disconnect the cable from the connector CN272 on the Main Board 6 Release the cable from the five clamps 7 Release the cable from the three FFC clamps Figure 3 39 Releasing the Cable Right upper side FFC Clamp FFC Clamps R Maintenance Cover Sensor Cable Clamp Clamps Right rear side Clamp Clamp CN272 Ma...

Page 119: ... 10 Release the cable from the cable guide of the Right Front Cover and remove the R Maintenance Cover Sensor Figure 3 40 Removing the R Maintenance Cover Sensor When installing the R Maintenance Cover Sensor properly engage its two dowels and one hook with the three positioning holes on the Right Front Cover Route the sensor cable through the cable guide correctly Right front side Holes Hole R Ma...

Page 120: ...move the Panel Unit p101 3 Remove the Right Upper Cover p103 4 Remove the Board Box Cover p117 5 Disconnect the cable from the connector CN271 on the Main Board 6 Release the cable from the five clamps 7 Release the cable from the three FFC clamps Figure 3 41 Releasing the Cable Right upper side FFC Clamp FFC Clamps Clamps Clamp Front Cover R Sensor Cable Right rear side Clamp Clamp CN271 Main Boa...

Page 121: ...ove the two screws and remove the Front Cover R Sensor from the mounting plate B Silver M3x8 P tite screw with washer 2 pcs 11 Pull out the cable through the holes on the frame and remove the Front Cover R Sensor Figure 3 42 Removing the Mounting Plate Figure 3 43 Removing the Front Cover R Sensor When installing the mounting plate insert its positioning hole over the dowel on the main body frame ...

Page 122: ...3 4 Disconnect the cable from the relay connector 5 Release the cable from the clamp Figure 3 44 Releasing the Cable 6 Remove the two screws that secure the Front Cover L Sensor A Silver M3x8 P tite screw with washer 2 pcs 7 Pull out the cable through the hole on the frame and remove the Front Cover L Sensor Figure 3 45 Removing the Front Cover L Sensor Clamp Relay connector Route the sensor cable...

Page 123: ... screw 4 pcs Figure 3 46 Removing the Mounting Plate 4 Disconnect all cables and FFCs from the Main Board 5 Remove the eight screws and remove the Main Board B Silver M3x6 screw 7 pcs C Silver M3x6 screw USB fixing screw 1 pcs Figure 3 47 Removing the Main Board A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260...

Page 124: ...ectors CN700 CN701 on the Main B Board 3 Remove the four screws and remove the Main B Board A Silver M3x6 screw 4 pcs Figure 3 48 Removing the Main B Board A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment A A A A Right rear side CN...

Page 125: ...3 Remove the two screws and remove the shield plate B Silver M3x6 screw 2 pcs Figure 3 50 Removing the shield plate A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C A U T I O N Always replace the two Power Supply Boards PSH Board...

Page 126: ...mp and pull them out of the Power Supply Board Box through the cutout Figure 3 51 Releasing the cables 6 Disconnect the connector of the Reel Unit 7 Release the cable from the two clamps 8 Remove the five screws and remove the Right Rear Cover C Silver M4x10 S tite screw with washer 4 pcs D Silver M3x6 screw 1 pcs Figure 3 52 Removing the Right Rear Cover Main Board CN701 CN700 Clamp CN40 Power Su...

Page 127: ...ps Figure 3 53 Releasing the Cables 10 Remove the five screws that secure the Power Supply Board Box E Silver M4x10 S tite screw with washer 2 pcs F Silver M3x6 screw 3 pcs 11 Slide the Power Supply Board Box in the direction of the arrow and remove it toward the rear of the printer Figure 3 54 Removing the Power Supply Board Box Relay connectors Clamp Clamp E E F F F Right rear side Power Supply ...

Page 128: ...lamp 13 Disconnect the cable from the connector CN51 on the PSH Board Figure 3 55 Removing the Power Box Cover 14 Release the cables from the two clamps of the Power Supply Board Box Cover 15 Remove the five screws and remove the PSH Box Cover G Silver M3x6 screw 5 pcs Figure 3 56 Removing the PSH Box Cover CN51 PSH Board Clamp G G G G G Clamps PSH Box Cover ...

Page 129: ... the cable from the connector CN1 on the PSH Board 17 Remove the six screws and remove the PSH Board H Silver M3x6 screw 6 pcs Figure 3 57 Removing the PSH Board 18 Remove the four screws and remove the Shield plate See Figure3 57 I Silver M3x6 screw 4 pcs Figure 3 58 Shield Plate Fixing Screws H H CN1 H H H H PSH Board Shield plate I I I I ...

Page 130: ...he connectors CN1 CN2 and CN51 on the PSH B Board 20 Remove the nine screws and remove the PSH B Board J Silver M3x6 screw 9 pcs Figure 3 59 Removing the PSH B Board C H E C K P O I N T Leave the cables connected to the Shield plate and move them out of the way to remove the PSH Board B at the next step J CN2 CN1 J J J J J J J J PSH B Board Shield plate CN51 ...

Page 131: ... Board 1 Unlock the CR Unit p98 2 Remove the Left Rear Cover p110 3 Remove the Left Upper Cover p111 4 Remove the CR Cover p139 5 Disconnect all cables and FFCs from the Sub Board 6 Remove the four screws and remove the Sub Board A Silver M3x8 P tite screw 4 pcs Figure 3 60 Removing the Sub Board A A A A Upper side of the CR Unit Sub Board ...

Page 132: ...er p111 6 Remove the Upper Cover p116 7 Remove the pieces of acetate tape and release the cover from the two hooks on the frame Figure 3 61 Removing the Cover 8 Disconnect all FFCs from the Sub D Board 9 Remove the four screws and remove the Sub D Board A Silver M3x8 S tite screw 4 pcs Figure 3 62 Removing the Sub D Board Cover Sub D Board Acetate tape Acetate tape Hook Hook When installing the Su...

Page 133: ...d Cover A Silver M3x8 S tite screw 3 pcs Figure 3 63 Removing the Sub E Board Cover 3 Disconnect all cables from the Sub E Board 4 Remove the seven screws and remove the Sub E Board B Silver M3x8 S tite screw 7 pcs Figure 3 64 Removing the Sub E Board When installing the Sub E Board Cover be careful not to let the cables get caught between the Sub E Board Cover and the main body A A A Sub E Board ...

Page 134: ...the Sub M Board Cover A Silver M3x8 2 pcs Figure 3 65 Removing the Sub M Board Cover 5 Disconnect all cables connected to the Sub M Board 6 Remove the four screws and remove the Sub M Board B Silver M3x6 screw 4 pcs Figure 3 66 Removing the Sub M Board When installing the Sub M Board Cover insert the two dowels of the frame into the two positioning holes on the Sub M Board Cover A A Right side Pos...

Page 135: ... Cover p117 4 Disconnect the cable from the connector CN408 on the Main Board 5 Release the cable from the two clamps Figure 3 67 Releasing the Cable 6 Remove the sponge that secures the FFC C H E C K P O I N T When replacing the Box Cooling Fan make sure to also replace the duct Right rear side Main Board Cable CN408 Box Cooling Fan Clamps When attaching the sponge route the CR FFC and the Head R...

Page 136: ...pcs Figure 3 68 Removing the Box Cooling Fan When installing the Box Cooling Fan be careful not to let the cable get caught between the fan and the plate Figure 3 67 A A Box Cooling Fan Duct Driver Sponge The duct provided as an ASP needs to be built as shown before installing it to the printer When installing the Box Cooling Fan attach it and the screws to the duct in advance Provided like this B...

Page 137: ...Board Box Cover p117 2 Disconnect the cable from the connector CN40 on the Main Board 3 Release the cable from the clamp and wire saddle Figure 3 69 Releasing the cable 4 Remove the four screws and remove the Fan Cover A Silver M3x6 Bind machine screw 4 pcs Figure 3 70 Removing the Fan Cover Main Board CN40 Power Supply Board Cooling Fan Clamp Wire saddle Cable Fan Cover A A A A ...

Page 138: ... Assembly Procedure 138 SE Group Confidential Related Staff Only 5 Remove the two screws and remove the Power Supply Board Cooling Fan B Silver M3x30 Bind machine screw 2 pcs Figure 3 71 Removing the Power Supply Board Cooling Fan B B Power Supply Board Cooling Fan ...

Page 139: ... 2 Remove the Left Rear Cover p110 3 Remove the Left Upper Cover p111 4 Move the CR Unit to the left end 5 Remove the three screws and remove the CR Cover A Silver M3x8 P tite screw 3 pcs Figure 3 72 CR Cover Fixing Screws 6 Release the portion of the CR Cover engaged with the CR Unit from the unit disengage the two tabs and remove the CR Cover Figure 3 73 Removing the CR Cover A A A CR Cover Tabs...

Page 140: ...e the ink cartridges for service p329 8 Select Auto CR unlock move CR to full column side Press the Run button The CR lock is released and the CR Unit moves to the full side then the printer turns off automatically REPLACEMENT 1 Remove the Left Rear Cover p110 2 Remove the Left Upper Cover p111 3 Remove the CR Cover p139 4 Remove the clamp 5 Remove the two screws that secure the Ink Path Holder As...

Page 141: ...e the Joint Rubbers two each from the two Ink Path Joints Figure 3 75 Removing the Ink Path Joint A A Ink Path Holder Assy FFC Clamp Hooks Before attaching the Joint Rubbers let them get wet with cleaning liquid CL14 Secure the screws that secure the Ink Supply Tube with tightening torque about 0 29 0 05 Nm Confirm there are no foreign objects attached on the Joint Rubbers If the Joint Rubbers are...

Page 142: ...e CR Unit Figure 3 76 Removing the Duct CR 11 Install the Duct CR and the other parts in the reverse order of the disassembly Secure the screws that secure the Ink Supply Tube with tightening torque about 0 39 0 05 Nm Duct CR C C C C C C C A U T I O N Before attaching the seal rubber on the back of the Duct CR make sure to wet it with cleaning fluid CL14 and confirm there is no foreign material at...

Page 143: ...rm the nozzle check p311 6 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Cartridge for service and press the Run button to validate the ink tanks p329 7 Turn off the printer 8 Remove the cartridge and install the user s ink tank 9 Lower the lock levers 10 Turn on the printer 11 Confirm that there are no errors Before installing the new Duct CR be careful of the fol...

Page 144: ...n to make Ink Cartridge for service available Figure 3 77 Switch between Ink cartridges and Ink tanks screen A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C A U T I O N Be careful not to touch the nozzle surface of the Print Hea...

Page 145: ...k move CR to full column side screen 2 Remove the Left Rear Cover p110 3 Remove the Left Upper Cover p111 4 Remove the CR Cover p139 5 Remove the clamp 6 Remove the two screws that secure the Ink Path Holder Assy A Silver M3x10 screw with washer 2 pcs 7 Disengage the FFC from the hooks and hold up the Ink Path Holder Assy Figure 3 79 Holding Up the Ink Path Holder Assy C A U T I O N When the Ink P...

Page 146: ...ted Staff Only 8 Remove the six screws that secure the Duct CR B Silver M3x10 screw with washer 9 Lift the Duct CR to remove it from the CR Unit Figure 3 80 Removing the Duct CR 10 Attach the hooks of the Duct CR to the frame as shown Figure 3 81 Temporarily Placing the Duct CR Duct CR B B B B B B Attach the hooks ...

Page 147: ...Figure 3 82 Removing the Print Head 14 Install the Print Head and the other parts in the reverse order of the disassembly AFTER REPLACEMENT 1 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 2 Select Printer Head Counter Press the Run button to reset the counter Figure 3 83 Printer Head Counter screen Make sure to connect the Head FFCs straight and all the w...

Page 148: ... Premium Glossy Photo Paper 250 24 inch length or longer 8 Select Cleaning Select CL3 and all channels and press the Run button to perform CL3 Figure 3 85 Cleaning screen 9 Run the nozzle check from the control panel or from the service program p311 10 Perform the Head Inclination Manual Adjustment CR direction p314 11 Perform the Head Slant Auto Adjustment PF direction p319 12 Turn off the printe...

Page 149: ...ween Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to validate the ink tanks Figure 3 86 Switch between Ink cartridges and Ink tanks screen 20 Turn off the printer 21 Remove the cartridge and install the user s ink tank p207 22 Lower the lock levers 23 Turn on the printer and confirm that there are no errors ...

Page 150: ...ove the Left Rear Cover p110 5 Remove the Left Upper Cover p111 6 Remove the Upper Cover p116 7 Remove the CR Cover p139 8 Remove the Duct CR p140 9 Remove the Print Head p144 10 Disengage the two hooks and remove the FFC Holder Figure 3 87 Removing the FFC Holder 11 Release the Head FFC from the Ink Path Holder Assy Figure 3 88 Released Head FFC Rear side of the CR Unit Hooks FFC Holder Head FFC ...

Page 151: ...Remove the two pieces of acetate tape 14 Remove the two pieces of acetate tape and release the cover from the two hooks of the frame 15 Disconnect the Head FFC from the connectors CN404 CN405 CN406 CN407 on the Sub D Board and remove the Head FFC Figure 3 90 Removing the Head FFC FFC Holders Hooks Hooks Head FFC CN405 CN404 Acetate tape Acetate tape Acetate tape Hook CN407 CN406 Cover Head FFC Sub...

Page 152: ...mbly and Assembly Procedure 152 SE Group Confidential Related Staff Only s When routing the Head FFC through the Ink Path Holder Assy make sure to let the FFC run under the hooks as shown below Rear side Hook Front side Hook Lap the FFCs and then fold them ...

Page 153: ...17 8 Remove the Cover See Step 14 in 3 4 5 4 Head FFC P 150 9 Disconnect the Head Relay FFCs from the connectors CN400 CN401 CN402 CN403 on the Sub D Board 10 Remove the acetate tape and release the Head Relay FFCs from the FFC clamp Figure 3 91 Removing the Head Relay FFC 11 Disconnect the Head Relay FFCs from the connectors CN400 CN401 CN402 CN403 on the Main Board 12 Pull out the Head Relay FFC...

Page 154: ...LY ASSEMBLY Disassembly and Assembly Procedure 154 SE Group Confidential Related Staff Only s When attaching the Head Relay FFCs make sure to let them through the FFC Holder Lap the FFCs and then fold them together CN401 CN400 CN402 CN403 ...

Page 155: ...move the Left Upper Cover p111 6 Remove the Upper Cover p116 7 Remove the CR Cover p139 8 Remove the Duct CR p140 9 Remove the Print Head p144 10 Remove the Head FFC p150 11 Remove the Board Box Cover p117 12 Disconnect the CR FFC from the connector on the Sub Board 13 Disconnect the CR FFC from the Ink Path Holder Assy Figure 3 93 Releasing the CR FFC 14 Release the CR FFC from the FFC Holders Fi...

Page 156: ... SE Group Confidential Related Staff Only 15 Disconnect the CR FFC from the connector CN100 on the Main Board 16 Pull out the CR FFC from the main body Figure 3 95 Removing the CR FFC When attaching the CR FFC make sure to let it through the FFC Holders FFC Holder CR FFC CN100 Main Board ...

Page 157: ...A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C A U T I O N Do not contaminate the surface of the CR Scale with ink fingerprints skin oil or any other dirt And be extremely careful not to scratch or damage the surface by letting...

Page 158: ...e sure to attach the CR Scale to the CR Scale Holder as shown Make sure the CR Scale can run through the slit of the CR Encoder CR Scale Holder CR Scale Rouge the scale behind these portions CR Scale CR Encoder If protection films are applied on both sides of the new CR Scale peel them off before installation Protection film CR Scale ...

Page 159: ... Scale p157 15 Remove the CR Unit p200 16 Remove the two screws and remove the pulley cover A Silver M3x6 S tite screw with built in washer 1 pcs B Silver M3x12 screw with washer 1 pcs 17 Remove the pulley shaft and belt together from the pulley holder Figure 3 98 Disassembling the Pulley Holder A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items a...

Page 160: ...ated Staff Only 18 Remove the CR Timing Belt from the belt holder on the back side of the CR Unit Figure 3 99 Removing the CR Timing Belt Attach the CR Timing Belt to the CR Unit so that the joint clips on the belt locate within the range shown below Joint clips Back side of the CR Unit Belt Holder CR Timing Belt ...

Page 161: ...167 8 Loosen the two screws A that secure the pulley holder 9 Loosen the screw B to loosen the tension of the CR Timing Belt Figure 3 100 Loosening the CR Timing Belt Tension A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C H E C...

Page 162: ...r of the CR Motor 12 Release the CR Motor Cable from the clamp 13 Disconnect the cable from the relay connector 14 Remove the two screws and the plate and remove the CR Motor C Silver M4x10 screw 2 pcs Figure 3 101 Removing the CR Motor When installing the CR Motor make sure to install it in the correct orientation as shown in Figure3 101 C C Right side CR Timing Belt CR Motor Cable Clamp Relay co...

Page 163: ...Loading Lever p210 2 Remove the Right Upper Cover p103 3 Remove the two screws that secure the CR Motor Cooling Fan A Silver M4x30 Bind machine screw 2 pcs 4 Release the cable from the two clamps 5 Disconnect the cable from the relay connector 6 Remove the CR Motor Cooling Fan Figure 3 102 Removing the CR Motor Cooling Fan CR Motor Cooling Fan A A Cable Clamps Relay connector ...

Page 164: ...are 2 types of the printers One is the printer which have films to extend life and the Other is the printer which don t have films not to extend life Make sure that how many labels the printer has by opening Left Upper Cover like Printers which have films to extend life There are 2 labels Printer which don t have films not to extend life There are 1 label Figure 3 103 How to confirm the printer ty...

Page 165: ... Only C H E C K P O I N T Regarding to SC F9200 series which have films to extend life Pass the cable of sensor into clamp like Figure 3 105 Printers which have films to extend life There are 2 labels Printer which don t have films not to extend life There are 1 label Figure 3 105 How to wire CR HP sensor Clamp Clamp Cable ...

Page 166: ...Remove the CR Cover p139 12 Remove the Duct CR p140 13 Remove the Print Head p144 14 Remove the CR Scale p157 15 Remove the CR Unit p200 16 Remove the two screws and remove the CR Encoder and Encoder Cover A Silver M2 5x8 P tite screw 2 pcs 17 Disconnect the FFC from the CR Encoder Figure 3 106 Removing the CR Encoder A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4...

Page 167: ... pcs x Figure 3 107 APG Unit Fixing Screws A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C H E C K P O I N T For the screw marked with a red circle in Figure3 107 use a stubby driver to remove it Insert the positioning hole of t...

Page 168: ...move the APG Unit Figure 3 108 Removing the APG Unit 5 Remove the two screws and remove the APG Motor B Silver M2x4 Bit No 1 2 pcs Figure 3 109 Removing the APG Motor Be careful not to damage the encoder and scale of the APG Motor Scale APG Motor APG Unit Cable Encoder Connector Make sure to install the APG Motor in the correct orientation checking the connector position APG Motor B Connector ...

Page 169: ...e Left Upper Cover p111 8 Remove the Left Cover p114 9 Remove the APG Unit p167 10 Remove the CR Motor p161 11 Remove the CR Cover p139 12 Remove the Duct CR p140 13 Remove the Print Head p144 14 Remove the CR Scale p157 15 Remove the CR Unit p200 16 Turn the PG gear until the slit of the incline plate faces the sensing portion of the PG HP Sensor 17 Disengage the hooks and remove the PG HP Sensor...

Page 170: ...position over the platen 8 Disconnect the cables from the three relay connectors No 36 No 37 and No 79 Figure 3 111 Disconnecting from the Relay Connectors A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment No 36 No 37 No 79 No 36 L ...

Page 171: ...ll the Pump Cap Unit 1 frontward to disengage the hook and remove the Pump Cap Unit 1 avoiding contact with the CR shaft or any other parts Figure 3 112 Removing the Pump Cap Unit 1 12 Pull out the Pump Cap Unit 1 Install the Pump Cap Unit 1 while aligning its screw head with the hole on the frame If they do not match the current attachment position is wrong Align the hook on the Pump Cap Unit 1 w...

Page 172: ...p and remove the Waste Ink Tube When attaching the Waste Ink Tube be careful of the following points Route the Waste Ink Tube through the inner side than the Pump Tube Orient the lever part of the Tube Clamp referring below figure Route the Waste Ink Tube through the two guides Tube Clamp Waste Ink Tube Lever part Pump Tube Guide Waste Ink Tube Guide ...

Page 173: ... B DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 173 SE Group Confidential Related Staff Only Figure 3 113 Removing the Waste Ink Tube Pump Cap Unit 2 Waste Ink Tube Flushing Box Pump Cap Unit 1 Tube Clamp Tube Clamp ...

Page 174: ...aff Only 14 Remove the smaller clamp from the frame Figure 3 114 Removing the Waste Ink Tube 1 15 Remove the Waste Ink Tank 16 Remove the Stopper Figure 3 115 Removing the Waste Ink Tube 2 C H E C K P O I N T When replacing the Waste Ink Tube follow the procedure below Smaller clamp Waste Ink Tube Waste Ink Tank Stopper ...

Page 175: ...t Tank 22 Pull out the Waste Ink Tube from the hole of the frame 23 Pull the Waste Ink Tube from the larger clamp Guide Frame Clamp Joint Tank Tube Protection Plate Clamp Waste Ink Tube When attaching the Waste Ink Tube be careful of the following points Route the tube through the larger clamp Figure 3 117 Route the tube through the hole on the frame Figure 3 117 Attach the smaller clamp on the fr...

Page 176: ...00 Series Revision B DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 176 SE Group Confidential Related Staff Only Figure 3 117 Removing the Waste Ink Tube 4 Waste Ink Tube Joint Tank Hole Larger clamp ...

Page 177: ...ht Cover p108 7 Move the CR Unit to a position over the platen 8 Remove the screw and remove the cable cover A Silver M4x8 S tite screw with built in washer 1 pcs Figure 3 118 Removing the Cable Cover A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including r...

Page 178: ...with captive washer 3 pcs 12 Pull the Pump Cap Unit 2 frontward to disengage the hook and remove the Pump Cap Unit 2 in the right direction avoiding contact with the CR shaft or any other parts C H E C K P O I N T Leave the relay connectors at the main body side to reuse them Clamp No 36 No 37 No 79 Relay Connector Install the Pump Cap Unit 2 while aligning its screw head with the hole on the fram...

Page 179: ...t 2 13 Release the Waste Ink Tube from the hook and the guide on the bottom of the Pump Cap Unit 2 14 Remove the Tube Clamp and remove the Waste Ink Tube B Hook B B Pump Cap Unit 2 CR shaft Make sure the Waste Ink Pad is not peeled Route the Waste Ink Tube through the guide Attach the Tube Clamp on the inner side than the Waste Ink Pad OK NG Waste Ink Pad Tube Clamp ...

Page 180: ... Staff Only Figure 3 121 Removing the Waste Ink Tube 15 Remove the Waste Ink Tank 16 Remove the Stopper Figure 3 122 Removing the Waste Ink Tube 1 Tube Clamp Waste Ink Tube Waste Ink Pad Hook Guide Pump Cap Unit 2 C H E C K P O I N T When replacing the Waste Ink Tube follow the procedure below Waste Ink Tank Stopper ...

Page 181: ...te Ink Tube from the Joint Tank 22 Pull out the Waste Ink Tube from the hole of the frame 23 Pull the Waste Ink Tube from the larger clamp Guide Frame Clamp Joint Tank Tube Protection Plate Clamp Waste Ink Tube When attaching the Waste Ink Tube be careful of the following points Route the tube through the larger clamp Figure 3 124 Route the tube through the hole on the frame Figure 3 124 Do not be...

Page 182: ...00 Series Revision B DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 182 SE Group Confidential Related Staff Only Figure 3 124 Removing the Waste Ink Tube 3 Waste Ink Tube Joint Tank Hole Larger clamp ...

Page 183: ... p207 10 Lower all the lock levers 11 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 12 Select Ink Eject Select Single channel Ink Holder 1 Home Cyan Yellow Magenta Black and press the Run button to run the ink eject p332 13 Turn off the printer REPLACEMENT 1 Remove the Media Loading Lever p210 2 Remove the Panel Unit p101 3 Remove the Right Upper Cover p1...

Page 184: ...3 125 Releasing the Cables 13 On the rear side release the cable from the three relay connectors No 42 No 55 and No 65 The cables are bundled with a piece of black tape Figure 3 126 Released Cables C H E C K P O I N T Leave the relay connectors at the main body side to reuse them Clamp No 1 No 21 Relay Connector No 42 No 55 No 65 Tape ...

Page 185: ... screws and separate the upper joint and lower joint D Silver M3x10 screw 2 pcs Figure 3 128 Removing the Joint FFC C A U T I O N When the joint is removed in the next step ink may drip off from the tube Prepare a waste cloth or the like in advance and be careful not to contaminate the surroundings When removing attaching the screw that secures the joint hold the mounting plate with your hand duri...

Page 186: ...y attention to the followings Do not fold the ink tubes Be careful not to let the ink tubes and the cable get caught between the Ink Holder and the frame of main body Before attaching the Joint Rubbers let them get wet with cleaning liquid CL14 Confirm there are no foreign objects attached on the Joint Rubbers If the Joint Rubbers are deformed restore it to its original shape manually Ink Holder 1...

Page 187: ...service p207 2 Lower the lock levers 3 Turn on the printer 4 Discard the waste ink 5 Select Initial ink charge Select Single channel Ink Holder 1 Home Cyan Yellow Magenta Black and press the Run button to perform the initial ink charge p334 6 Select Nozzle Check Select Nozzle Check Pattern Print and press the Run button to perform the nozzle check p311 7 Perform cleaning if necessary p313 E E E E ...

Page 188: ... Ink cartridges and Ink tanks Select Single channel Ink Holder 1 Home Cyan Yellow Magenta Black and Ink Tank and press the Run button to validate the ink tanks p329 9 Turn off the printer 10 Remove the four ink cartridges for service p207 11 Install the ink tanks p207 12 Lower the lock levers 13 Turn on the printer 14 Confirm that there are no errors ...

Page 189: ... p207 10 Lower all the lock levers 11 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 12 Select Ink Eject Select Single channel Ink Holder 2 Full Cyan Yellow Magenta Black and press the Run button to run the ink eject p332 13 Turn off the printer REPLACEMENT 1 Remove the Media Loading Lever p210 2 Remove the Panel Unit p101 3 Remove the Right Upper Cover p1...

Page 190: ...nnectors at the main body side to reuse them Leave the relay cable at the main body side to reuse them Figure 3 132 No 6 No 26 Clamps Relay Connector C H E C K P O I N T Regarding to SC F9200 series which have films to extend the life remove the double stick tape which fixes the film before performing Step 13 Refer to 3 4 5 11 CR HP Sensor p164 to make sure which type is matched Relay cables are s...

Page 191: ...e relay connectors No 44 No 60 and No 66 and release them from the two clamps The cables are bundled with a piece of black tape Figure 3 133 Releasing the Cables Figure 3 134 Releasing the Cables 14 Disconnect the FFC from the rear of the IC Holder No 44 No 60 No 66 Tape Regarding to SC F9200 sries which have films to extend life attach the double stick tape to fixe the film Clamps ...

Page 192: ...e the two screws and separate the upper joint and lower joint G Silver M3x10 screw 2 pcs Figure 3 137 Removing the Joint FFC Double sided tape Sheet C A U T I O N When the joint is removed in the next step ink may drip off from the tube Prepare a waste cloth or the like in advance and be careful not to contaminate the surroundings When removing attaching the screw that secures the joint hold the m...

Page 193: ... attention to the followings Do not fold the ink tubes Be careful not to let the ink tubes and the cable get caught between the Ink Holder and the frame of main body Before attaching the Joint Rubbers let them get wet with cleaning liquid CL14 Confirm there are no foreign objects attached on the Joint Rubbers If the Joint Rubbers are deformed restore it to its original shape manually Ink Holder 1 ...

Page 194: ...Lower the lock levers 3 Turn on the printer 4 Discard the waste ink 5 Select Initial ink charge Select Single channel Ink Holder 2 Full Cyan Yellow Magenta Black and Ink Cartridge for service and press the Run button to perform the initial ink charge p334 6 Select Nozzle Check Select Nozzle Check Pattern Print and press the Run button to perform the nozzle check p311 7 Perform cleaning if necessar...

Page 195: ... Ink cartridges and Ink tanks Select Single channel Ink Holder 2 Full Cyan Yellow Magenta Black and Ink Tank and press the Run button to validate the ink tanks p329 9 Turn off the printer 10 Remove the four ink cartridges for service p207 11 Install the ink tanks p207 12 Lower the lock levers 13 Turn on the printer 14 Confirm that there are no errors ...

Page 196: ...he ink tanks p207 10 Lower all the lock levers 11 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 12 Select Ink Eject Select All channels and press the Run button to run the ink eject p332 13 Turn off the printer REPLACEMENT 1 Remove the Media Loading Lever p210 2 Remove the Panel Unit p101 3 Remove the Right Upper Cover p103 4 Remove the Left Rear Cover p1...

Page 197: ...Upper Joint and Lower Joint B Silver M3x10 screw 4 pcs Figure 3 142 Removing the Ink Tubes A Rear side Ink Tube Holder C A U T I O N When the joint is removed in the next step ink may drip off from the tube Prepare a waste cloth or the like in advance and be careful not to contaminate the surroundings Attach the Joint as shown in the figure below B B Upper Joint Ink Tube B B Upper Joint Ink Holder...

Page 198: ...orque about 0 29 0 05 Nm Before attaching the Joint Rubbers let them get wet with cleaning liquid CL14 Confirm there are no foreign objects attached on the Joint Rubbers If the Joint Rubbers are deformed restore it to its original shape manually Positioning hole and dowel Before installing the new Ink Tube be careful of the following points Loosen the two each screws of the joints and remove the t...

Page 199: ...Run button to perform the initial ink charge p334 6 Select Nozzle Check Select Nozzle Check Pattern Print and press the Run button to perform the nozzle check p311 7 Perform cleaning if necessary p313 8 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to validate the ink tanks p329 9 Turn off the printer 10 Remove the eight ink cartridges...

Page 200: ...APG Unit p167 10 Remove the CR Motor p161 11 Remove the CR Cover p139 12 Remove the Duct CR p140 13 Remove the Print Head p144 14 Remove the CR Scale p157 15 Remove the three screws and remove the Pulley Holder A Black M3x22 screw with washer 1 pcs B Silver M3x6 S tite screw with built in washer 2 pcs Figure 3 143 Removing the Pulley Holder A D J U S T M E N T R E Q U I R E D When replacing removi...

Page 201: ...FCs Figure 3 144 Removing the Ink Path Holder Assy 18 Remove the six screws and remove the two CR Stopper C Silver M3x8 screw 6 pcs 19 Remove the screw and remove the CR Scale Mounting Plate D Silver M3x6 Cup S tite screw 1 pcs Figure 3 145 Removing the CR Stopper Sub Board CR FFC FFC Clamp CN100 C A U T I O N Never remove or loosen the screw shown below C C C A U T I O N C C C C D CR Scale Mounti...

Page 202: ...t step check that the Wiper is at its standby position CR Unit Lubrication Lubrication When replacing the CR Unit remove the CR Slider following the procedure below and lubricate it For instructions on the lubrication see 5 6 Lubrication p387 1 Remove the Silver M2 5x8 P tite screw that secures the PG Lever 2 Move the PG Lever in the direction of the arrow as far as it will go pull out the lever 3...

Page 203: ... to a position over the platen 4 Disengage the hook and remove the Oil Pad Holder Figure 3 147 Removing the Oil Pad Holder C H E C K P O I N T The procedure below is for disassembling the Oil Pad Holder at the right Use the same procedure for disassembling the left one Lubrication Lubrication When replaced with a new part make sure to lubricate the new one referring to 5 6 Lubrication p387 CR Unit...

Page 204: ...lt in washer 1 pcs 7 Disengage the two hooks and remove the Sensor Cover Figure 3 148 Removing the Sensor Cover A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C H E C K P O I N T When replacing the PW Sensor make sure to replace ...

Page 205: ...ial Related Staff Only 8 Disconnect the FFC from the PW Sensor and remove the PW Sensor Figure 3 149 Removing the PW Sensor Position the PW Sensor so that its sensing portion and connector are located as shown Bottom of the CR Unit FFC PW Sensor Bottom of the CR Unit Sensing Portion Sensor Cover Connector ...

Page 206: ...from the connector of the IM Sensor and remove the IM Sensor Figure 3 150 Removing the IM Sensor A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C H E C K P O I N T When replacing the IM Sensor make sure to replace the PW Sensor t...

Page 207: ... Remove the four screws and remove the Heat Shield Assy A Silver M3x6 Cup S tite screw 4 pcs Figure 3 151 Removing the Heat Shield Assy 2 Loosen the four screws and lower the two Ink Tank Front Adjust Plate B Silver M3x8 S tite screw with built in spring washer 4 pcs Figure 3 152 Lower the Ink Tank Front Adjust Plate C A U T I O N When using the ink tanks cleaning cartridges and ink cartridges for...

Page 208: ...ff Only 3 Remove the eight screws one each that secure the Ink Tank using the stubby driver C Silver M3x8 S tite screw with built in spring washer 8pcs Figure 3 153 Ink Tank Fixing Screw 4 Lift the lock levers 5 Remove the ink tanks Figure 3 154 Removing the Ink Tank C C C C C C C C Ink Tank Ink Tank Ink Tank Lock lever ...

Page 209: ... ink holder A Silver M3x20 S tite screw with built in washer 8 pcs 2 Confirm the hooks plates shown below are evenly lowered Figure 3 155 Plates 3 Install the cartridges 4 Lower the lock levers C A U T I O N Just loosen the screws but do not remove them When attaching the ink tank make sure to push up the eight hooks plates for fixing the ink tank Front Hook plate Side view Ink Holder A A ...

Page 210: ...lated Staff Only 3 4 6 Paper Feed Mechanism 3 4 6 1 Media Loading Lever 1 Move the Media Loading Lever to the front side and set it to the Hold position 2 Remove the two screws and remove the Media Loading Lever A Silver M4x8 S tite screw 2 pcs Figure 3 156 Removing the Media Loading Lever A Media Loading Lever ...

Page 211: ... Silver M4x10 S tite screw with washer 4 pcs B Silver M3x6 screw 1 pcs Figure 3 157 Removing the Right Rear Cover 4 Remove the six screws that secure the Rear Cover C Silver M3x8 S tite screw with built in washer 6 pcs Figure 3 158 Removing the Rear Cover 5 Disconnect the connector from the Media Loading Lever Sensor Figure 3 159 Connector of the Media Loading Lever Sensor A A A A B Right Rear Cov...

Page 212: ...ial Related Staff Only 6 Remove the two screws and remove the cover D Silver M3x8 S tite screw with built in washer 2 pcs Figure 3 160 Removing the Cover 7 Disengage the hook and remove the Media Loading Lever Sensor Figure 3 161 Removing the Media Loading Lever Sensor D D Cover Media Loading Lever Sensor ...

Page 213: ...ng Belt and remove the belt from the pinion gear of the PF Motor 8 Remove the two screws and remove the PF Motor E Silver M3x6 screw with built in washer 2 pcs Figure 3 163 Removing the PF Motor A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including require...

Page 214: ...er p110 2 Remove the Left Upper Cover p111 3 Remove the Left Cover p114 4 Release the cable from the two clamps and wire saddle 5 Disconnect the cable from the relay connector 6 Remove the two screws and remove the PF Motor Cooling Fan A Silver M4x30 Bind machine screw 2 pcs Figure 3 164 Removing the PF Motor Cooling Fan PF Motor Cooling Fan Relay connector Clamps Wire saddle Cable ...

Page 215: ...0 2 Remove the Left Upper Cover p111 3 Remove the Left Cover p114 4 Disconnect the FFC from the connector of the PF Encoder 5 Remove the screw and remove the PF Encoder A Silver M2 5x6 Bit No 1 P tite screw 1 pcs Figure 3 165 Removing the PF Encoder When installing the PF Encoder be sure the PF Encoder and the PF Scale are not in contact with each other A FFC PF Encoder PF Scale ...

Page 216: ... p217 5 Remove the PF Scale Figure 3 166 Removing the PF Scale A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment ASP PF Scale is not provided with double sided tape The tape is provided separately Make sure to first attach the tape ...

Page 217: ... Encoder and release the FFC from the PF Encoder Holder 7 Remove the PF Timing Belt Figure 3 167 Removing the PF Timing Belt A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment Before tightening the screw A move the PF Motor Mounting ...

Page 218: ...the Front Cover Figure 3 168 Removing the Driven Roller Assy 1 3 Put paper at the position of remove Driven Roller Assy Figure 3 169 Paper position C A U T I O N Do not scratch the PF Roller with the shaft of the Driven Roller Assy Do not touch the Driven Rollers with bare hands Front Cover Media Loading Lever C A U T I O N Paper Put paper between Platen and Driven Roller Assy so as not to damage ...

Page 219: ...er Driven Roller Holder Driven Roller Assy Install the Driven Roller Assy in the following procedure 1 Move the Media Loading Lever to the rear side and set it to the release position 2 Put paper at the position of remove installing Driven Roller Assy 3 Put the Driven Roller above Driven Roller Holder as following picture 4 Move the Media Loading Lever to the front side and set it to the Hold posi...

Page 220: ... B DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 220 SE Group Confidential Related Staff Only 5 Push the Driven Roller Holder below and install the Driven Roller Assy steadily Driven Roller Holder Driven Roller Assy ...

Page 221: ...Frame to disengage the two ribs 7 Taking care not to let the Front Frame get contact with the main body remove the Front Frame in the direction of the arrow A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment CN502 CN500 Sub E Board C...

Page 222: ... through the hole on the frame 11 Insert the screwdriver through the rolled A4 paper to remove the two screws and remove the Suction Fan B Silver M3x40 screw 2 pcs s A A A A A A A A A Front Frame Hook Hook C H E C K P O I N T To prevent the screw of the Suction Fan from dropping inside the frame remove the screw with rolled A4 paper put through the hole of the frame Install the Suction Fan with it...

Page 223: ...BLY Disassembly and Assembly Procedure 223 SE Group Confidential Related Staff Only Figure 3 173 Removing the Suction Fan Frame Rolled A4 paper Holes Bottom side Clamp Suction Fan Relay Connectors Screwdriver Cable Rolled A4 paper B Suction Fans ...

Page 224: ... Sensor Holder 4 Remove the PE Sensor from the PE Sensor Holder and disconnect the FFC Figure 3 175 Removing the PE Sensor A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment C A U T I O N When removing attaching the screw be careful ...

Page 225: ...a Loading Lever Sensor p211 2 Remove the six screws and remove the shaft A Silver M3x8 P tite screw with built in washer 6 pcs Figure 3 176 Removing the shaft A A A A A A A Shaft Driven Roller holder C H E C K P O I N T Remove the screw shown below using a ratchet screwdriver with a 20 mm or shorter head If remove the shaft from right side as picture Ratchet screwdriver Shaft Driven Roller holder ...

Page 226: ...he Media Loading Lever to the front side and set it to the Hold position 2 Install the Driven Roller Gear while aligning its phase according to the figure below Driven Roller Gear Concave Phase alignment Align the concave section of the Driven Roller Gear with the first tooth of the black gear 3 Tighten the screw of Shaft to the figure below 4 Check the release and hold to move Media Loading Lever...

Page 227: ...d After Heater Figure 3 177 Removing the Rib C H E C K P O I N T To shorten the repair time Step 1 to Step 5 can be omitted However if the steps above are omitted the inside of the printer becomes darker so the work may be difficult C A U T I O N When removing the screws make sure to pinch the precision screwdriver with long nose pliers C H E C K P O I N T Remove the screw of Rib by precision scre...

Page 228: ...e the seven screws on the inner side using a stubby screwdriver C Silver M3x30 S tite screw 14 pcs After Heater B Platen After Heater Space B B B B B When installing the Platen make sure to tighten the screws while pressing the Platen toward the rear Otherwise the gap between the Platen and After Heater will be too narrow so the Media Holding Plate cannot be moved Media Holding Plate After Heater ...

Page 229: ...ing the Platen 6 Remove the six screws and remove the Rear Cover D Silver M3x8 S tite screw 6 pcs 7 Remove the two screws and remove the Loading Guide E Silver M3x8 S tite screw 2 pcs Figure 3 180 Removing the Rear Cover Figure 3 181 Removing the Loading Guide Platen C C Platen C C C C C C C C C C C C C C D D D D D D Rear Cover E E Loading Guide ...

Page 230: ...djustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment PE sensor Holder Frame F C H E C K P O I N T Replace the PF Roller Center Support one by one If you replace the five PF Roller Center Supports at once the PF Roller will warp To prevent the removed screw from dropping in the Suction Fan cover the fan with a sheet of p...

Page 231: ...iver slide the PF Roller Center Support to the left and disconnect it from main frame Figure 3 184 Removing the PF Roller Center Support 2 2 Secure the two screws with the ratchet screwdriver Figure 3 183 3 Tighten the two screws fully with an L shaped Offset Screwdriver L shaped Offset Screwdriver Screw PF Roller Center Support Screw G G Ratchet screwdriver PF Roller Center Support PF Roller Cent...

Page 232: ...ly 11 Raise the PF Roller by hand and remove the PF Roller Center Support as shown below figure Figure 3 185 Removing the PF Roller Center Support 3 When installing the Platen make sure the cushion is attached correctly Remove the PF Roller Center Support one by one Because to prevent bending of PF Roller Platen Cushion OK NG ...

Page 233: ...t Cover 2 Remove the six screws that secure the After Heater A Silver M3x8 S tite screw 6 pcs Figure 3 186 After Heater Fixing Screws A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure to perform the specified operations including required adjustment A A A A A A After Heater Front Cover ...

Page 234: ...otrusion from the top on the Front Frame 4 Release the cables from the clamp 5 Disconnect the cables from the three relay connectors and remove the After Heater Figure 3 187 Removing the After Heater When installing the After Heater be careful not to let the cables get caught in between the heater and the main body Clamp Relay Connectors After Heater Front Frame Protrusion Protrusion After Heater ...

Page 235: ...See Step 2 in 3 4 4 6 Sub E Board P 133 5 Disconnect the cable of the Cooling Fan from the connector CN518 on the Sub E Board 6 Release the cable of the Cooling Fan from the two clamps 7 Insert the stubby screwdriver through the holes on the frame at the Cooling Fan side to remove the two screws that secure the Cooling Fan and remove the Cooling Fan A Silver M3x22 S tite screw 2 pcs Figure 3 188 R...

Page 236: ...e 3 189 Removing the Roll Unit When installing the Roll Unit confirm the following On the right side of the Roll Unit insert the dowels on the frame into the positioning grooves on the Roll Unit On the left side of the Roll Unit insert the dowel on the frame into the positioning hole on the Roll Unit A A Inside Dowels and positioning groove A A Outside Dowels and positioning groove A A Positioning...

Page 237: ...d Assembly Procedure 237 SE Group Confidential Related Staff Only 3 4 8 2 Roll Receiver Assy 1 Lift the Roll Receiver Assy to disengage the two hooks and remove the Roll Receiver Assy Figure 3 190 Removing the Roll Receiver Assy Hooks Roll Receiver Assy Rear side ...

Page 238: ...emove the screw that secures the Roll Paper Holder B Special screw 1 pcs Figure 3 191 Removing the Roll Paper Holder Before installing the Roll Paper Holder on the left install the holder and the spring as shown in the figure below Lubrication Lubrication When replaced with a new part make sure to lubricate the new one referring to 5 6 Lubrication p387 Left side Spring Holder Roll Paper Holder L R...

Page 239: ...Cover See Figure 3 193 A Silver M3x8 S tite screw with built in washer 4 pcs 5 Remove the two screws and remove the Right Roll Side Cover See Figure 3 192 B Silver M3x8 S tite screw with built in washer 2 pcs 6 Slightly lift the Right Roll Cover and remove the Right Roll Side Cover Figure 3 192 Removing the Cover Figure 3 193 Removing the Right Roll Side Cover Insert the two ribs of the Right Roll...

Page 240: ...aff Only 7 Disconnect all cables from the connectors on the Sub F Board 8 Remove the four screws and remove the Sub F Board C Silver M3x8 S tite screw 4 pcs Figure 3 194 Removing the Sub F Board When installing the Sub F Board make sure to attach it in the correct orientation as shown in Figure3 194 C C C C Sub F Board ...

Page 241: ...95 Removing the Right Roll Cover 6 Remove the three screws that secure the Right Roll Side Frame A M3x8 S tite screw 3 pcs 7 Slide the Right Roll Side Frame in the direction of the arrow to remove it Figure 3 196 Removing the Right Roll Side Frame A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and make sure ...

Page 242: ...the ATC Motor B Silver M3x6 S tite screw with built in washer 2 pcs Figure 3 197 Removing the Compound Gears Figure 3 198 Removing the ATC Motor C A U T I O N Be careful not to damage the encoder and scale of the ATC Motor in the next step Make sure to install the ATC Motor in the correct orientation checking the connector position ATC Motor Scale Encoder Connector Compound Gears B B ATC Motor ...

Page 243: ...ted Staff Only When installing the Right Roll Side Frame confirm the following Set the two shafts of the Right Roll Side Frame into the two positioning holes on the frame Install the two Compound Gears as shown in the figure below Shafts Right Roll Side Frame Positioning holes Compound Gears Right Roll Side Frame ...

Page 244: ... and Assembly Procedure 244 SE Group Confidential Related Staff Only 3 4 9 Reel Unit 3 4 9 1 Media Guide Bar 1 Remove the four screws and remove the Media Guide Bar A Special screw 4 pcs Figure 3 199 Removing the Media Guide Bar A A Left side A Media Guide Bar ...

Page 245: ...moving the Reel Unit SC F7100 Series When installing the Reel Unit confirm the following On the left side of the Reel Unit insert the dowel of the frame into the positioning hole on the Reel Unit On the right side of the Reel Unit insert the dowels of the frame into the positioning grooves of the Reel Unit A A A A A Positioning hole and dowel A A Dowel and positioning groove Inside A A Dowel and p...

Page 246: ...ve the screw that secures the Roll Paper Holder B Special screw 1 pcs Figure 3 201 Removing the Roll Paper Holder Before installing the Roll Paper Holder on the left install the holder and the spring as shown in the figure below Lubrication Lubrication When replaced with a new part make sure to lubricate the new one referring to 5 6 Lubrication p387 Left side Holder Spring Right Reel Unit Left Ree...

Page 247: ... A Silver M3x8 S tite screw with built in washer 4 pcs 5 Remove the two screws that secure the Right Reel Side Cover See Figure 3 202 B Silver M3x8 S tite screw with built in washer 2 pcs 6 Slightly lift the Right Reel Cover and remove the Right Reel Side Cover Figure 3 202 Removing the Cover Figure 3 203 Removing the Right Reel Side Cover Tighten the screw that secures the Right Reel Side Cover t...

Page 248: ... the Sub F Board 8 Remove the four screws and remove the Sub F Board C Silver M3x8 S tite screw 4 pcs Figure 3 204 Removing the Sub F Board When installing the Sub F Board make sure to attach it in the correct orientation as shown in Figure3 204 Insert the two tabs of the Right Reel Cover into the two positioning holes on the frame Right Reel Cover Tabs C C C C Sub F Board ...

Page 249: ...3 205 Removing the Right Reel Cover 6 Remove the three screws that secure the Right Reel Side Frame A Silver M3x8 S tite screw 3 pcs 7 Slide the Right Reel Side Frame in the direction of the arrow to remove it Figure 3 206 Removing the Right Reel Side Frame A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p260 and ...

Page 250: ...Compound Gears 9 Remove the two screws and remove the Reel Motor B Silver M3x6 S tite screw with built in washer 2 pcs Compound Gears Make sure to install the Reel Motor in the correct orientation checking the connector position Gear and Mounting Plate should be replaced at the same time with Mounting Plate Assy Figure 3 208 Mounting Plate Assy Reel Motor Connector Gear Mounting Plate ...

Page 251: ...09 Removing the Reel Motor B B Reel Motor When installing the Right Reel Side Frame confirm the following Set the two shafts of the Right Reel Side Frame into the two positioning holes on the frame Install the two Compound Gears as shown in the figure below Right Reel Side Frame Shafts Positioning holes Right Reel Side Frame Compound Gear ...

Page 252: ...ure 252 SE Group Confidential Related Staff Only 3 4 10 Additional Drying Fan Unit 3 4 10 1 Drying Fan Unit 1 Disconnect the cable of the Drying Fan Unit 2 Release the cable of the Drying Fan Unit from the two clamps Figure 3 210 Removing the Drying Fan Unit Rear side Cable Clamps ...

Page 253: ...e and power cable of the Drying Fan Unit from the clamp 4 Disconnect the power cable of the Drying Fan Unit 5 Remove the two screws that secure the Drying Fan Unit A Special screw 2 pcs 6 Remove the Drying Fan Unit in the direction of the arrow Figure 3 211 Removing the Drying Fan Unit front side A Bottom Power Cable Clamps Cable Drying Fan Unit ...

Page 254: ...Group Confidential Related Staff Only 3 4 10 2 Drying Fan Cover 1 Remove the Drying Fan Unit p252 2 Remove the 12 screws and remove the Drying Fan Cover A Silver M3x8 S tite screw with built in washer 12 pcs Figure 3 212 Removing the Drying Fan Cover A A A A A A A A A A A A Drying Fan Cover ...

Page 255: ...he Drying Fan Unit p252 2 Remove the Drying Fan Cover p254 3 Disconnect all cables from the connectors on the Sub I Board 4 Remove the four screws and remove the Sub I Board A Silver M3x8 S tite screw 4 pcs Figure 3 213 Removing the Sub I Board Make sure to install the SUB I Board in the correct orientation checking the connector position A A A A Sub I Board ...

Page 256: ...Board 1 Remove the Drying Fan Unit p252 2 Remove the Drying Fan Cover p254 3 Disconnect the relay connector 4 Disconnect the cable from the connector CN2 on the Power Supply Board 5 Remove the four screws and remove the Power Supply Board A Silver M3x8 S tite screw 4 pcs Figure 3 214 Removing the Power Supply Board A A A A Power Supply Board Relay Connector CN2 ...

Page 257: ...over p254 3 Disconnect the cables of the Drying Fan from the relay connector 4 Release the cables from the clamp 5 Remove the two screws and remove the Drying Fan A Silver M3x30 screw 2 pcs Figure 3 215 Removing the Drying Fan Route the cables as shown below Make sure to install the Drying Fan in the correct orientation checking the cable position A A Relay Connector Drying Fan Clamp Drying Fan Un...

Page 258: ...SE Group Confidential Related Staff Only C H A P T E R 4 ADJUSTMENT ...

Page 259: ...rtain parts 4 1 1 Precautions Always observe the following cautions whenever making an adjustment on the printer C A U T I O N Always refer to Adjustment Items and the Order by Repaired Part p 260 and make sure to perform all the adjustments listed in the table in the given order Always read and follow the precautions given in each section that explains each adjustment Ignoring the precautions can...

Page 260: ...omers need to use Charge Reservation 3 PGPP Premium Glossy Photo Paper 250 Table 4 1 Adjustment items and the order by repaired part Class Replaced or Repaired Reattached Part Unit Required Operations Service Program Jig Media Replaced Reattached Page CR related parts units CR Motor Replacement 1 Replacement p 161 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p...

Page 261: ...unction check p 301 5 CR Scale Check p 304 6 CR Active Damper Adjustment Automatic p 305 7 CR Motor Measurement Automatic Adjustment p 356 8 Head inclination manual adjustment CR direction PGPP p 314 9 Head slant auto adjustment PF direction PGPP p 319 10 PG Adjustment Thickness gauge p 306 11 Manual Uni d adjustment PGPP p 325 12 Manual Bi d adjustment PGPP p 327 APG Motor Assy Replacement 1 Repl...

Page 262: ...justment CR direction PGPP p 314 9 Head slant manual adjustment PF direction PGPP p 319 10 Manual Uni d adjustment PGPP p 325 11 Manual Bi d adjustment PGPP p 327 12 Reset the encoder counter p 293 Head related parts units Print Head Before replacement 1 Turn the power on in normal mode 2 Dispose of waste ink 3 Reset the waste ink counter 4 Activate the ink cartridges for service p 329 5 Turn the ...

Page 263: ...t PGPP p 303 22 Head slant auto adjustment PF direction PGPP p 319 23 Turn the power off 24 PG Adjustment Thickness gauge p 306 25 Turn the power on in normal mode 26 Manual Adjustment for Data Shift PGPP p 321 27 Manual Uni d Adjustment for Between 2pcs heads PGPP p 323 28 Manual Uni d adjustment PGPP p 325 29 Manual Bi d adjustment PGPP p 327 30 Activate the ink tanks p 329 31 Turn the power off...

Page 264: ...e Ink Holder counter p 293 3 Turn the power off 4 Turn the power on in normal mode 5 Dispose of waste ink 6 Reset the waste ink counter p 293 7 Activate the ink cartridges for service p 329 8 Turn the power off 9 Remove the ink tanks p 207 10 Lower the lock levers 11 Turn the power on in normal mode 12 Reset the waste ink bottle counter 13 Ink eject p 332 14 Turn the power off Replacement 15 Repla...

Page 265: ...nk counter p 293 20 Initial ink charge p 334 21 Nozzle Check PGPP p 311 22 Cleaning CL1 or CL2 p 313 23 Activate the ink tanks p 329 24 Turn the power off 25 Remove the ink cartridges for service p 207 26 Install the ink tanks p 207 27 Turn the power on in normal mode 28 Make sure the error never recurs Table 4 1 Adjustment items and the order by repaired part Class Replaced or Repaired Reattached...

Page 266: ...ounter 13 Ink eject p 332 Replacement 14 Auto CR unlock move CR to full column side 15 Replacement p 196 After replacement 16 Install the ink cartridges for service p 207 17 Turn the power on in normal mode 18 Dispose of waste ink 19 Reset the waste ink counter p 293 20 Initial ink charge p 334 21 Nozzle Check PGPP p 311 22 Cleaning CL1 or CL2 p 313 23 Activate the ink tanks p 329 24 Turn the powe...

Page 267: ...nk cartridges for service p 207 16 Install the ink tanks p 207 17 Turn the power on in normal mode 18 Make sure the error never recurs Paper feed related parts units PF Motor Replacement 1 Replacement p 213 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 293 4 PF Belt Tension check Tensimeter U 507 p 338 5 PF Motor Measurement Automatic Adjustment p 356 6 Manua...

Page 268: ...nting Plate Assy Replacement 1 Replacement p 249 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 293 Roll ATC Motor Replacement 1 Replacement p 241 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 293 Heater related parts units Heater Replacement 1 p 233 After replacement 2 Turn the power on in Firmware update mode 3 Heater f...

Page 269: ...r on in Serviceman mode 10 NVRAM Clear OK 11 Select HDK nB on Control Panel 12 Main Board initial setting automatically power off p 342 13 Install slider and chip unit 14 Lower the slider s levers 15 Turn the power on in FIrmware update mode 16 NV RAM restore p 282 17 Turn the power off 18 Turn the power on in normal mode 19 Model Selection at service program 20 RTC USB ID Input p 343 21 Reset the...

Page 270: ...old CSIC chip slider 13 Lower slider s levers 14 Turn the power on in Serviceman mode 15 Check result of transferring data from CSIC chip to Main Board p 347 16 Rear AD Adjustment p 358 17 Head ID Input p 309 18 Turn the power on in Serviceman mode 19 RTC USB ID Input p 343 20 Model Selection at service program 21 MAC Address Input p 344 22 Rear AD Adjustment p 358 23 Turn off the initial ink char...

Page 271: ...rement Automatic Adjustment p 356 40 Turn the power on in Serviceman mode 41 Reset the Main Board exchange counter p 346 Main B Board Network Board Replacement 1 Replacement p 124 After replacement 2 Turn the power on in normal mode 3 Update the firmware p 291 4 Turn the power on in Serviceman mode 5 MAC Address Input p 344 Power Supply Board Replacement 1 Replacement p 125 After replacement 2 Tur...

Page 272: ...s and the brush in the motor becomes worn and will result in CR overload error 113A Belt tension is low The belt teeth slip and the carriage swings The correction by the active damper does not work and the bands vertical bands occur near the side edges of paper Normal mode Tensimeter U 507 p 297 APG function check Rotate the APG motor to change the PG and see if the PG is correctly set to its home...

Page 273: ...y motor and power supply of the printer Therefore to get the motor control to work properly the electrical characteristics values of the motor need to be measured and stored in the memory on the Main Board If this adjustment is not made the estimation of the motor temperature cannot be made properly and may cause the following symptoms Even though there is no problem with the motor temperature the...

Page 274: ...mount of ink droplets turns to be unstable dot missing or misaligned dots occur while printing or flushing Normal mode p 309 Nozzle Check Print the pattern on which the nozzle discharging condition can be checked from the Service Program When the Nozzle Check is not executed and the nozzle is clogging the following symptoms may occur The adjustment pattern is not printed properly and it causes a t...

Page 275: ...dots This may be observed as print quality problems such as grainy image banding or color unevenness Normal mode PGPP p 319 Manual Adjustment for Data Shift To make the setting not to use the Head 2 nozzles that overlap with the Head 1 nozzles in the sub scanning direction Normal mode PGPP p 321 Manual Uni d Adjustment for Between 2pcs heads Correct the variation of the landing positions between t...

Page 276: ...t ink from getting solidified Use the Cleaning Cartridge for service and the Service Program If the printer is left unused for a long period without doing this after discharging ink the ink left in the ink flow paths may get solidified Once the ink becomes solidified charging new ink may become impossible or dot missing may occur Normal mode Cleaning cartridge p 333 Initial ink charge Charge ink i...

Page 277: ...on Normal mode p 356 Switch between Ink cartridges and Ink tanks Activates the ink cartridges for service or ink tanks When cartridges or tanks are not recognized Normal mode p 329 Activation of Cleaning cartridges Activates the cleaning cartridges When the cleaning cartridges are not recognized Normal mode p 331 Change flag nB HDK Switches the mode between high density black and normal black Norm...

Page 278: ...d and stored in the memory on the Main Board If this adjustment is not made the estimation of the motor temperature cannot be made properly and may cause the following symptoms Even though there is no problem with the motor temperature the printer pauses during printing because it judges that the motor is in high temperature state Despite the motor is in a high temperature state a lower motor temp...

Page 279: ... the date and time when the Main Board is replaced to the NVRAM If this is not made correct service history is not recorded Normal mode p 346 Power Supply Unit Replacement Date Time setting Write the date and time when the Power Supply Board is replaced to the NVRAM If this is not made correct service history is not recorded Normal mode p 346 Others USB Port and Network Communication Check Check t...

Page 280: ...on Table 4 4 Software tools Software Name Explanation Service Program Used for almost all of the required adjustments Communication Driver To connect with the printer Latest version of firmware C A U T I O N Bring back the following brought and used items then dispose of them based on the local regulations in your country please Ink cartridges Cleaning cartridges Draining cartridges Especially in ...

Page 281: ...NVRAM Backup tool or select No to display the Service Program Menu screen 4 Select the printer you want to adjust from Model Selection and start the adjustment Figure 4 1 Service Program C A U T I O N Save the Service Program on the desktop or directly under the C drive If the storage location is deep in the hierarchy some program tools may not work correctly If adjust the print adjustment select ...

Page 282: ...g this menu Also the read parameter information is displayed on the computer screen 4 2 1 NVRAM Read Procedure 1 Turn the printer ON in the Normal Mode 2 Click GET INFO on the NVRAM Read field to start reading the parameters The save dialog box appears when the reading is completed then specify a file name and location to save the file To view the NVRAM information Click DISPLAY INFO to display an...

Page 283: ...tory 4 Basic information PROCEDURE 1 Click OPEN and select NVRAM data 2 Select the tab you want to check 3 Click Excel Export to save the data on the selected tab as a CSV file DESCRIPTION Life Parts Operation History Figure 4 3 Life Parts Operation History Screen 1 Total Print Dimension Total printed area The unit is m2 2 Items 3 Current Value Life count for each part or unit 4 Limit Displays the...

Page 284: ...t reached the end of its service life Case 2 Displays past date The actual date when the part or unit reached the end of its service life Case 3 Displays other data If Situation is 0 or if the initial ink charge date equals the date of obtaining NVRAM displays 7 Number of Agreed Times Case 1 Displays the number In the condition that the part or unit reached the end of its service life displays the...

Page 285: ...ent six normal errors saved in the NVRAM 3 Error Content Information of the error 4 Time Stamp Displays the time stamps of the most recent six normal errors 5 Service Calls Errors History The history of service call errors 6 Type Displays the types of the most recent six service call errors saved in the NVRAM 7 Error Content Information of the error 8 Time Stamp Displays the time stamps of the mos...

Page 286: ...nter Support replaces at the same time Table 4 7 Utilization History Item Description Head Cap Maintenance Executions Execution times total Temperature Print Head Number of Times broken down by Temperature when Power ON Displays the Print Head temperature when the printer is turned on Print Head Print Pages broken down by temperature Displays the number of sheets printed by Print Head temperature ...

Page 287: ...ower ON Time Print Ratio Power Saving Mode Number of Times Time of Power Saving Mode Distance of CR Movements non rewritable The total travel distance of the CR Unit PW Detection Graph Paper Size Data Paper Size Paper Width Print Pages in PW Detector OFF Parts Replacement Date APG Motor Replacement Times Replacement history of the APG Motor ATC Roll Motor Replacement Times Replacement history of t...

Page 288: ... PF Motor APG Motor Pump Motor Pump Cap Unit1 Full Pump Motor Pump Cap Unit2 Home Pump Motor Ink Holder1 Home Pump Motor Ink Holder2 Full ATC Roll Motor Reel Motor Table 4 7 Utilization History Item Description Table 4 8 Errors History Item Description Normal Errors History Displays the most recent six errors and their time stamps Service Calls Errors History Displays the most recent six service c...

Page 289: ...his mode executes the adjustment required for the repair individually PROCEDURE 1 Click ADJUSTMENTS Individual from the main menu 2 Select the adjustment item that you want to execute and click OK 3 Follow the instructions on the screen to execute the adjustment 4 Click Back to return to the main menu Figure 4 7 ADJUSTMENTS Individual ...

Page 290: ...nk mixture error Preparation for transport before transportation Preparation for installation after transportation PROCEDURE 1 Click ADJUSTMENTS Sequence from the main menu 2 Select the name of the replaced part 3 Select the adjustment item that you want to execute and click OK 4 Follow the instructions on the screen to execute the adjustment 5 Click Finish to return to the adjustment item list pe...

Page 291: ... ON in the F W update mode Turn the power ON while pressing Media setup Media feed Maintenance 4 Start the Service Program and click FIRMWARE UPDATE TOOL from the main menu 5 Click Get Information to check the current F W version Figure 4 9 FIRMWARE UPDATE TOOL 6 Click Browse of the F W Update list to select the firmware data to be installed 7 Click Update to transfer the firmware data 8 When writ...

Page 292: ...rint The following functions are provided 1 Prints an image file PRN file 2 Transfers the PRN file PROCEDURE 1 Click IMAGE PRINT from the main menu 2 Click Reference to specify a file to print 3 Click Print Figure 4 10 IMAGE PRINT Screen C A U T I O N Be sure to write the file name of image file within 80 characters ...

Page 293: ...one of the counter reset menus to be reset 4 Click Run to reset the counter 5 Click Finish 6 Restart the printer 7 With NVRAM Viewer verify that the counter has been reset to 0 8 Turn the printer OFF Figure 4 11 FLAG CHANGE COUNTER RESET Screen Table 4 10 Clear Counter Menu List Replaced Part Unit Clear Menu Name Motors CR Motor CR Motor Counter PF Motor PF Motor Counter APG Motor Assy APG Motor A...

Page 294: ...f Only Mecha nism CR Scale CR Encoder Scale counter PW Sensor PW Sensor Counter CR Encoder CR Encoder Sensor Counter C H E C K P O I N T The history of the Counter Clear can be checked per counter on the NVRAM Viewer P 282 Table 4 10 Clear Counter Menu List Replaced Part Unit Clear Menu Name ...

Page 295: ...erences This function allows you to view the following information PDF files Control panel menus in the Normal Mode Control panel menus in the Serviceman Mode Wiring diagrams PROCEDURE 1 Click References from the main menu 2 Select Panel Menu Map or Wiring Diagrams and click Open Figure 4 12 References ...

Page 296: ...aff Only 4 9 Initial Ink Charge Flag PROCEDURE 1 Turn the printer ON in the Serviceman Mode Turn the power ON while pressing Menu Back OK 2 Start the Service Program and select Initial Ink Charge Flag 3 Select ON or OFF and click Run 4 Turn the printer OFF Figure 4 13 Initial Ink Charge Flag Screen ...

Page 297: ... U 507 Any tools to flip the belt STANDARD VALUE 48 2 N EXECUTION MODE Normal Mode PROCEDURE 1 Remove the following parts in advance Left Cover P 114 2 When any paper is loaded remove it 3 Turn the printer ON 4 Start the Service Program and select CR Belt Tension Check 5 Click Run The CR Unit moves left and right three times and then moves to the center Figure 4 14 CR Belt Tension Check Screen ...

Page 298: ...Go to Step 7 Figure 4 15 Slant Adjustment of Driven Pulley 7 Loosen the screw A of the driven pulley holder 8 Adjust the Driven Pulley slant with the slant adjusting screw After adjusting the slant attach the screw A and return to Step 4 The belt leans to the rear side of the driven pulley Rotate the screw in a counterclockwise The belt leans to the front side of the Driven Pulley Rotate the screw...

Page 299: ...lt tension for three times and check if the average is within the standards Within the standards Go to Step 13 Out of the standards Go to Step 15 13 Click Finish 14 Turn the printer OFF to finish the adjustment C H E C K P O I N T Bring the microphone within 5 mm from the belt but do not let it touch the belt C A U T I O N Be sure to measure the tension of the belt on the upper side If you measure...

Page 300: ...tandard value Turn the screw counterclockwise If smaller than standard value Turn the screw clockwise After adjusting the tension tighten the screws loosened in Step 15 and then back to Step 10 Figure 4 18 Tension adjustment screw Upper timing belt Measuring microphone Center Measurement point CR Unit Driven Pulley C H E C K P O I N T The tension is changed about 1 58N by turning the adjusting scr...

Page 301: ...in advance Right Cover P 108 2 Turn the printer ON 3 Start the Service Program and select APG function check 4 Click Run The APG mechanism moves Figure 4 19 APG function check Screen 5 Check that the mark on the top of the APG cam is Run the check two times and check the mark Typ is on the top Go to Step 7 Typ is not on the top Go to Step 6 Figure 4 20 Checking the APG cam Mark on the top APG cam ...

Page 302: ...ptom Remedy The CR Unit does not move to the APG switch position home position Since the CR Unit may not move smoothly lubricate the CR Unit P 200 The CR Unit moves to the APG switch position but the APG mechanism does not operate Since the APG Motor may not operate check the wiring of the APG Motor If there is no trouble for the wiring replace the APG Motor P 167 The APG mechanism operates but th...

Page 303: ... Setup menu and change the Select Media setting to RIP Settings 0 4 Start the Service Program and select Ink Mark Sensor check Auto Adjustment 5 Click Run The adjustment pattern will be printed 6 The printed pattern is scanned by the Ink Mark Sensor and the adjustment is made automatically If the adjustment failed clean the Ink Mark Sensor or replace it 7 Click Finish 8 Turn the printer OFF to fin...

Page 304: ...mes and then the CR Encoder starts to read the scale The result is OK Go to Step 5 The result is NG Go to Step 4 Figure 4 23 CR Scale Check Screen 4 Since the CR Scale is not scanned correctly clean the scale using ethanol If the scale still cannot be read properly replace the CR Encoder P 166 or the CR Scale P 157 After replacing the part return to Step 3 to check again 5 Click Finish 6 Turn the ...

Page 305: ...l Mode PROCEDURE 1 When any paper is loaded remove it 2 Turn the printer ON 3 Start the Service Program and select CR Active Damper Adjustment Automatic 4 Click Run to execute the calibration of the CR active damper 5 If a completion message appears click OK 6 Click Finish 7 Turn the printer OFF to finish the adjustment Figure 4 25 CR Active Damper Adjustment Screen ...

Page 306: ... side C A U T I O N This adjustment adjusts the gap between the Print Head and the platen Because the platen expands with heat of the heaters the accurate gap cannot be measured immediately after turning off the printer Wait until the platen cools down before starting the adjustment C A U T I O N Carefully move the CR Unit so that it does not contact with the nozzle surface of the Print Head Metal...

Page 307: ... PG adjustment levers 9 Move the PG adjustment levers up and down to change the gap PG 10 Tighten the screws to secure the PG adjustment levers and go back to Step 5 and repeat the procedure until the height of the CR Unit falls inside the standard range Figure 4 28 PG Adjustment Levers Left side of Head Upper Print Head 1 Thickness gauge Thickness gauge Print Head 1 Front Print Head 2 Metal point...

Page 308: ...ION MODE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Tube inner pressure reduction 3 Click Run The pressure inside the ink flow paths will be reduced Figure 4 29 Tube inner pressure reduction Screen 4 Click Finish 5 Turn the printer OFF to finish the adjustment C H E C K P O I N T After the printer is recovered from the depressurized state perform CL3 a few t...

Page 309: ...gits that is printed on the ID label on a new Print Head Figure 4 30 ID label Input ID Label C H E C K P O I N T For ID alphabets numbers and symbols are used The characters inside the red box shown below are the Head Rank ID The spaces are not included 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 NA NA NA...

Page 310: ...ter 3 Turn the printer ON 4 Start the Service Program and select Head ID Input 5 Enter the 49 digit ID into the edit boxes in the same way as indicated on the label Enter the digits continuously without pressing the Space Enter or Tab key Figure 4 31 Head ID Input Screen 6 Click Write 7 Click Finish The printer is turned off automatically ...

Page 311: ...rn the printer ON 3 Start the Service Program and select Nozzle Check 4 Select Nozzle Check Pattern Print or Alignment Check Pattern Print and click Run The selected check pattern is printed 5 Examine the patterns for any missing segments broken lines or misaligned lines 6 If any of the above symptoms is observed run the cleaning and print the pattern again to see if the problem is solved 7 Click ...

Page 312: ...s Revision C ADJUSTMENT Head Related Checks and Adjustments 312 SE Group Confidential Related Staff Only Figure 4 34 Alignment check pattern C A Line Vm B Line Y C Line Bk D Line Bk G Line Y H Line Vm I Line C J Line ...

Page 313: ...l Related Staff Only 4 11 4 Cleaning EXECUTION MODE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Cleaning 3 Select one of the cleaning levels and target nozzles and click Run Cleaning is executed 4 Click Finish 5 Turn the printer OFF Figure 4 35 Cleaning Screen ...

Page 314: ...e Premium Glossy Photo Paper 250 EXECUTION MODE Normal Mode PROCEDURE 1 Load the paper into the printer 2 Turn the printer ON 3 From the panel menu select the Media Setup menu and change the Select Media to RIP Setting 0 4 Start the Service Program and select Head inclination manual adjustment CR direction 5 Click Run The adjustment pattern is printed Figure 4 36 Head inclination manual adjustment...

Page 315: ...n the two screws Bit No 1 that secures the Head Inclination Adjustment Cams one screw each Head 1 M Head 2 N 13 Turn the Adjustment Knob to correct the head inclination See Figure 4 38 for which direction to turn the knob Adjustment pattern Rough adjustment OK NG NG Paper feed direction Misalignment within one dot s width is OK C A U T I O N Be careful not to completely remove the screw that secur...

Page 316: ...e is no particular order to tighten them 17 Attach the CR Cover 18 Press the F12 key of the keyboard to lock the CR unit 19 Print the pattern and see if the inclination is corrected If not repeat the procedure until normal pattern is printed A B C D E F G H I J K L M N Adjustment Knob Minus direction Plus direction Duct CR C H E C K P O I N T For which direction to turn the knob see below The line...

Page 317: ...heck the pattern shown with the red circle and make sure the spaces between the C lines nozzle C and the C lines nozzle J are equal Figure 4 39 Judgement 22 Perform the Step7 to Step12 23 Turn the Adjustment Knob to correct the head inclination refer to Step13 Adjustment pattern Fine adjustment OK NG NG Evenly divided Paper feed direction C line nozzle C C line nozzle J ...

Page 318: ...urn the printer OFF C H E C K P O I N T For which direction to turn the knob see below The lines move about one dot s width when the knob is moved by two notches If C line nozzle C is close to the top edge of the C line nozzle J turn clockwise If C line nozzle C is close to the bottom edge of the C line nozzle J turn counterclockwise C line nozzle C C line nozzle J Paper feed direction ...

Page 319: ...Setup menu and change the Select Media to RIP Setting 0 4 Start the Service Program and select Head slant auto adjustment PF direction 5 Click Run The adjustment pattern is printed 6 The printed pattern is scanned by the Ink Mark Sensor and the required adjustment level how much the Adjustment Knob should be moved is displayed 7 When the adjustment is necessary click OK The CR Unit moves to the ad...

Page 320: ... the slant is corrected If not repeat the procedure until normal pattern is printed x 13 When finished click Finish and turn the printer OFF Figure 4 42 Adjustment C A U T I O N Be careful not to completely remove the screw that secures the Adjustment Knob Adjustment Knob Screw Minus direction Plus direction C H E C K P O I N T When the result does not fall within the adjustable range if you try i...

Page 321: ...hoto Paper 250 EXECUTION MODE Normal Mode PROCEDURE 1 Load the paper into the printer 2 Turn the printer ON 3 On the control panel select the Media Setup menu and change the Select Media setting to RIP Settings 0 4 Start the Service Program and select Manual Adjustment for Data Shift 5 Click Print Adjustment pattern is printed Figure 4 44 Manual Adjustment for Data Shift Screen 6 Select the patter...

Page 322: ...djustments 322 SE Group Confidential Related Staff Only Figure 4 45 Adjustment Pattern C H E C K P O I N T If there are no appropriate parameter drow two heads and secure the screw Then adjust from 4 11 5 Head Inclination Manual Adjustment CR direction p314 C D E F ...

Page 323: ...the control panel select the Media Setup menu and change the Select Media setting to RIP Settings 0 4 Start the Service Program and select Manual Uni d Adjustment for Between 2pcs heads 5 Click RUN then the POPUP screen will be appeared Figure 4 46 Manual Uni d Adjustment for Between 2pcs heads Screen 6 On the control panel set 1 5 in Platen Gap 7 On the control panel set 0 2mm in Head Alignment a...

Page 324: ...d then press OK the adjustment pattern will be printed 11 Repeat adjustment until the number of the pattern with least visible lines falls between 2 through 8 12 Click OK on the POPUP screen of the service program C H E C K P O I N T By clicking the OK button on the program the adjusted results are also applied to media 1 30 The setting value for PG2 5 is automatically calculated Dual Head 1 1 2 3...

Page 325: ...nter ON 3 On the control panel select the Media Setup menu and change the Select Media setting to RIP Settings 0 4 Start the Service Program and select Manual Uni d Adjustment 5 Click RUN then the POPUP screen will be appeared Figure 4 48 Manual Uni D adjustment Screen 6 On the control panel set 1 5 in Platen Gap 7 On the control panel set 0 2mm in Head Alignment and then press OK the adjustment p...

Page 326: ...ically calculated UniD Head1 1 C1 M1 C2 M2 BK2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 UniD Head1 1 C1 M1 C2 M2 BK2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 UniD Head2 1 C1 M1 C2 M2 BK2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 UniD Head2 2 C1 M1 C2 M2 ...

Page 327: ...d change the Select Media setting to RIP Settings 0 4 Start the Service Program and select Manual Bi d Adjustment 5 Click RUN then the POPUP screen will be appeared Figure 4 50 Manual Bi D adjustment Screen 6 On the control panel set 1 5 in Platen Gap 7 On the control panel set 0 2mm in Head Alignment and then press OK the adjustment pattern will be printed 8 Repeat adjustment until the number of ...

Page 328: ... 9 BK2 1 2 3 4 5 6 7 8 9 BiD Head2 2 C1 M1 BK1 C2 M2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 BK2 1 2 3 4 5 6 7 8 9 BiD Head1 1 C1 M1 BK1 C2 M2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 BK2 1 2 3 4 5 6 7 8 9 BiD Head1 2 C1 M1 BK1 C2 M2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7...

Page 329: ...TION MODE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Force charge 3 Select the chanel which you want to Force charge 4 Click Run 5 Turn off the printer C H E C K P O I N T If firmware has Charge Reservation and if reserved chip unit is installed on the slider you can be Force charge by service program Only if the Reservation chip is New you can perform this ...

Page 330: ...ervice 6 Click Run 7 Turn off the printer Figure 4 53 Switch between Ink cartridges and Ink tanks Screen C H E C K P O I N T If firmware has Charge Reservation and when you select the Ink cartridges for service after performing Step3 Charge Reservation will be unavailable temporarily When returning to Ink tank and when you select the Ink tanks after performing Step3 Charge Reservation will be avai...

Page 331: ...gure 4 54 Activation of Cleaning cartridges Screen C H E C K P O I N T If firmware has Charge Reservation and if you use the Cleaning Cartridges after performing Step3 Charge Reservation will be unavailable temporarily When returning to Ink tank and when you select the Ink tanks after performing Step3 Charge Reservation will be available again Also Charge status Reservation status will return to t...

Page 332: ...ect from All channels or Single channel When selecting Single channel also select the Ink Holder to be ejected Ink Holder 1 or Ink Holder 2 and the color to be ejected C Y or M Bk and click Run 7 When finished click Finish 8 Turn off the printer Figure 4 55 Ink or Cleaning Liquid eject Screen C H E C K P O I N T Due to the structure of this printer you cannot replace only one tank Therefore replac...

Page 333: ...annels or Single channel When selecting Single channel also select the Ink Holder to be cleaned Ink Holder 1 or Ink Holder 2 and the color to be cleaned C Y or M Bk and click Run 7 When the cleaning is finished click Finish 8 Turn off the printer 9 Activate the ink tanks P 329 10 Remove the cleaning cartridges P 207 11 Install the ink tanks P 207 12 Turn on the printer 13 Confirm that there are no...

Page 334: ...tanks P 329 10 Remove the cartridges P 207 11 Install the ink tanks P 207 12 Turn on the printer 13 Confirm that there are no errors When replacing old ink tanks with new ones such as due to wrong ink mixture error ink clogging transportation or when leaving the printer unused or when the end of ink tank s life is reached 1 Turn the printer ON in the Serviceman Mode Turn the power ON while pressin...

Page 335: ...nter 8 Remove the ink tank slider and ink chip for normal black 9 Install the ink tank slider and ink chip for HDK 10 Fill the ink tank with HDK ink 11 Discard the waste ink 12 Reset the Waste Ink Bottle Counter C H E C K P O I N T The following explains how to switch from normal black to HDK and the same way vice versa And if you perform Main Board Replacement Backup NG perform only Step3 Step4 a...

Page 336: ... 16 Select Nozzle Check on the Service Program and print the nozzle check pattern 17 Compare the nozzle check pattern with the one printed in Step2 and make sure there is no nozzle clogging 18 Turn off the printer C H E C K P O I N T It takes approximately 30 minutes to carry out Push out Ink Charging M B Push out Ink Charging M B 15 minutes Cleaning 15 minutes C H E C K P O I N T Carry out Nozzle...

Page 337: ...e reservation status where you replaced the Ink Tank If the chip is reserved Start the Service Program and select Force charge Refer to Force charge p 329 If the chip is Not reserved Proceed Step9 Because reservation chip has been already charged automatically 9 Refer to the picture which you took on Step2 and check the reservation status for each color Color which is reserved before replacing tan...

Page 338: ...s to flip the timing belt STANDARD VALUE 11 4 N EXECUTION MODE Normal Mode PROCEDURE 1 Remove the following part in advance Left Cover P 114 2 Loosen the two screws that secure the PF Motor mounting plate 3 Move the mounting plate back and forth three times to soften the PF timing belt 4 Tighten the two screws to secure the mounting plate Figure 4 60 PF Belt Tension Check Fixing screws Tension spr...

Page 339: ...to the belt as shown in Figure 4 60 10 Press the MEASURE button on the tensimeter and flip the timing belt with tweezers or a similar tool 11 Measure the belt tension three times and check if the average is within the standards Within the standards Go to Step 12 Out of the standards Go to Step 2 12 Click Finish 13 Turn the printer OFF to finish the adjustment C H E C K P O I N T The distance betwe...

Page 340: ... the scale does not touch the encoder Touching the legs of the white holder is OK Figure 4 62 PF Scale Check Screen 5 When the PF Scale has rotated 30 revolutions the check result is displayed The result is OK Go to Step 7 The result is NG Go to Step 6 6 Since the PF Scale may be dirty clean it with ethanol After cleaning the PF Scale perform Step 4 to run the check again If the result is still NG...

Page 341: ...ice Program and select Manual Adjustment for Media Feeding 3 Click Print The adjustment pattern is printed 4 Measure the distance between the signs on the printed adjustment pattern 5 Enter the value calculated in Step 4 into the edit box of the Pattern length Enter the value up to the number in the first decimal place e g 550 0 6 Click Write 7 Click Finish 8 Turn off the printer Figure 4 64 Manua...

Page 342: ...DURE 1 Turn the printer ON in the Serviceman Mode Turn the power ON while pressing Menu Back OK 2 Start the Service Program and select Main Board initial setting 3 Click Run 4 The main board will be initialized 5 Click OK 6 Printer will automatically shut down Figure 4 65 Main Board initial setting Screen C A U T I O N If the initialization fails run this function again If it still fails replace m...

Page 343: ...serial number of the printer to generate a USB ID 6 Click Write USB ID to write the USB ID 7 Click Finish 8 Turn the printer OFF 9 Turn the printer on in the normal mode 10 On the control panel verify that the setting has been correctly applied If the setting is incorrect set the date and time on the control panel 11 Turn the printer off Figure 4 66 RTC USB ID Input Screen C A U T I O N If the pri...

Page 344: ... a USB cable and a network cable 4 Turn the printer ON in the Serviceman Mode Turn the power ON while pressing Menu Back OK 5 Start the Service Program and select MAC Address Input Figure 4 67 MAC Address Input Screen 6 Enter the MAC address indicated on the MAC address label attached on the rear of the printer and click Write Figure 4 68 MAC Address Label 7 Click Read one time and check that the ...

Page 345: ...n the power ON while pressing Menu Back OK 2 Start the Service Program and select Serial Number Input 3 Enter a 10 digit serial number of the printer and click Write The serial number is written to the NVRAM on the Main Board 4 When you click Read the serial number written on the NVRAM is automatically read and displayed on the screen 5 Click Finish 6 Turn the printer OFF to finish the adjustment ...

Page 346: ...XECUTION MODE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Main Board Exchange Counter or Power Supply Unit Replacement Date Time setting 3 Click Run When a confirmation message is displayed click OK 4 Click Finish 5 Turn the printer OFF to finish the adjustment Figure 4 70 Power Supply Unit Replacement Date Time setting Screen ...

Page 347: ... restore the panel status and where you cannot restore the panel status When the panel status can be restored All colors were Reserved before replacing Main Board When the panel status can be restored partially Some of the colors were Reserved before replacing Main Board When the panel status can Not be restored All of the colors were Not Reserved before replacing Main Board C H E C K P O I N T Th...

Page 348: ...ollowing steps 5 Refill Ink from a new ink pack until becoming full capacity of the Ink Tank 6 Install the chip unit which is attached the new ink pack 7 Inform customer to keep use ink without Reservation until the amount of ink in Ink Tank is less than 70mm from the base of the Ink Tank Once the amount of ink in Ink Tank is less than 70mm Reservation works as usual 8 To inform customer which col...

Page 349: ...at which color couldn t be restored put circle mark on below If it is not one please put mark all And please provide this sheet to customer with explanation Left Tank Black Yellow Magenta Cyan Right Tank Black Yellow Magenta Cyan 3 Regarding color which couldn t be restored after ink level becomes less than 70mm replace chip unit to new one Then refill ink and erase Circle Mark or put some other m...

Page 350: ...elect Flag for extending life 3 Click Run When a confirmation message is displayed click OK 4 Click Finish 5 Turn the printer OFF C H E C K P O I N T The following procedure must Not be done for the printers below SC F9200 series which have 1 label at the Left Upper Cover Refer to CR HP Sensor p164 to find out how to check Regarding to Only SC F9200 series which have 2 labels at the Left Upper Cov...

Page 351: ...B Communication Check 4 Click Run When the communication is available the LCD flashes five times 5 Click Finish 6 Turn the printer OFF to finish the adjustment PROCEDURE TO CHECK THE NETWORK CONNECTION STATUS 1 Turn the printer ON 2 Start the Service Program and select USB Port and Network Communication Check 3 Select IP Address Communication Check 4 Enter the IP address of the printer and click R...

Page 352: ...rogram and select Suction Fan Adjustment 3 Click Run to move the Suction Fan 4 Check to see if the fan is operating normally by listening for its operating noise and visually checking the paper status see if the paper is attracted properly If no attraction force is applied to the paper or the force is weak check if the fan is installed properly If there is something wrong with the fan replace it 5...

Page 353: ... s starts to heat up and reaches a predetermined temperature after about 5 minutes 4 Touch the heater s and check that it is warm If the heater s temperature does not reach the predetermined level within 10 minutes an error is displayed 5 Click Finish 6 Turn the printer OFF to finish the adjustment Figure 4 74 Heater Function Check Screen C A U T I O N In a cool environment it may take a longer ti...

Page 354: ... 1 Turn the printer ON 2 On the control panel of the printer select Reset All Settings and execute it The settings set with the Control Panel are reset to their default 3 Start the Service Program and select Panel Setting Reset Job History Reset 4 Click Run User job history is reset 5 Click Finish 6 Turn the printer OFF to finish the adjustment Figure 4 75 Panel Setting Reset Job History Reset Scr...

Page 355: ...ing dots Check the colors in the order of red green and then blue 4 To select the next color press Pause Cancel or Left Figure 4 76 Color LCD display check 4 15 6 Panel Buttons Operation Check EXECUTION MODE Serviceman Mode PROCEDURE 1 Turn the printer ON in the Serviceman Mode Turn the power ON while pressing Menu Back OK 2 Select SELF TESTING Mecha Adjustment Panel Check 3 Press the button you w...

Page 356: ...rinter ON 2 Start the Service Program and select Motor Measurement Automatic Adjustment of the target motor 3 Click Run Measurement and adjustment are performed automatically 4 When finished click Finish 5 Turn the printer OFF to finish the adjustment Figure 4 78 CR Motor Measurement Automatic Adjustment Screen Figure 4 79 Pump Cap Unit Measurement Automatic Adjustment Screen C H E C K P O I N T F...

Page 357: ...SC F9200 Series Revision C ADJUSTMENT Other Printer Checks and Adjustments 357 SE Group Confidential Related Staff Only Figure 4 80 PF Motor Measurement Automatic Adjustment Screen ...

Page 358: ...he Platen 9 Press OK Check that a number is displayed on the Control Panel and record it If Retry AD Adjust is displayed check if there is a defect tears rips contamination wrinkles on the Standard Sheet and retry this step 10 Turn over the sheet Load the sheet with its matte side under ii Again press OK Check that a number is displayed on the Control Panel and record it If Retry AD Adjust is disp...

Page 359: ...Staff Only Figure 4 81 Position of the Standard Sheet 13th hollow on the Adjustment Plates Set the Standard Sheet while aligning with the front end of the Platen Set the Standard Sheet between the 12th and 13th hollows on the Adjustment Plates from the right Standard Sheet 12th hollow on the Adjustment Plates ...

Page 360: ... mm 937 0 mm 938 5 mm 3 mm Table 4 12 After Heater Position Adjustment Amount of deformation Adjustment procedure 3 mm or less 1 Install the AH Position Correction Plate P 361 2 Perform the AH Standard Adjustment on the home side P 362 3 Perform the parallelism adjustment of the Roll Unit Reel Unit referring the Set Up Guide 2 9 mm to 2 1 mm 1 Install the AH Position Correction Plate P 361 2 Perfo...

Page 361: ...ion Correction Plate with the two screws Figure 4 84 Installing the AH Position Correction Plate 1 5 Loosen the adjustment nut 6 Rotate the adjustment nut to shorten the adjuster approximately 2 to 3 mm away from the printer Figure 4 85 Installing the AH Position Correction Plate 2 C H E C K P O I N T This part can be attached in the same way at both the home side and the full side Screw After Hea...

Page 362: ...33 3 Check how many shims are needed referring to the table below x Figure 4 86 The positions to where the shims are to be inserted Table 4 13 Number of shims needed Amount of deformation Home side screw 1 Home side screw 2 Full side screw 1 Full side screw 2 6 mm to 4 5 mm 2 4 0 0 4 mm to 3 mm 1 2 0 0 2 mm to 2 5 mm 0 0 0 1 3 mm to 4 mm 0 0 1 2 4 5 mm to 6 mm 0 0 2 4 After Heater Full side screw ...

Page 363: ...ur to screw 2 7 Tighten the three screws Figure 4 89 AH Standard Adjustment 3 8 Install the Sub E Board Cover 9 Install the After Heater 10 Measure the amount of deformation If the amount is between 2 to 1 mm End of the adjustment If the amount is between 2 9 to 2 1 mm or between 1 1 mm to 1 9 mm Perform the AH Position Adjustment P 364 C H E C K P O I N T The following procedure is described for ...

Page 364: ...uster with the nut Figure 4 91 AH Position Adjustment 2 4 Loosen the adjustment nut of the adjuster on the full side 5 Rotate the adjustment nut until the adjuster comes in contact with the printer 6 Secure the adjuster with the nut Figure 4 92 AH Position Adjustment 3 C H E C K P O I N T The following procedure is described for the case of 3 mm deformation After Heater Adjuster One turn of the ad...

Page 365: ...SE Group Confidential Related Staff Only C H A P T E R 5 MAINTENANCE ...

Page 366: ...ry or plunge it into the flames Do not put the Main Board directly on conductive materials Be extremely careful not to get the ink into your eye or let it come into contact with your skin If it happens wash out your eye or skin with water immediately If any abnormality is found contact a physician C A U T I O N Ensure sufficient work space for servicing Locate the printer on a stable and flat surf...

Page 367: ...er at least once a week to let it clean the nozzles and prevent clogging of the nozzles Remove the media If the media is left set for a long time nip impression of the Press Roller may remain on the media or the media may ripple Check that the Printhead is capped properly Close all the covers When storing the printer for a long time evacuate the ink and flush the ink passage See 4 12 5 Tube Inner ...

Page 368: ...and wiper rail 6 Remove all the ink tanks and chip units and discard them Page 207 7 Lower all the lock levers 8 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 9 Select Ink eject Select All channels and press the Run button to run the ink eject Page 332 10 Select Activation of Cleaning cartridge All channels and press the Run button to make the cleaning ca...

Page 369: ... Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to make the ink tank available Page 329 7 Turn off the printer 8 Install the new ink tanks Page 207 9 Install the new chip units and pour ink 10 Turn on the printer 11 Start the service program and select Procedure After no using printer over spec from ADJUSTMENT Sequence 12 Select Force c...

Page 370: ...ail 6 Remove all the ink tanks and chip units Page 207 7 Lower all the lock levers 8 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 9 Select Ink eject Select All channels and press the Run button to run the ink eject Page 332 10 Select Activation of Cleaning cartridge All channels and press the Run button to make the cleaning cartridge available Page 331 1...

Page 371: ...rtridges and Ink tanks Select All channels and Ink Tank and press the Run button to make the ink tank available Page 329 6 Turn off the printer 7 Install the ink tanks Page 207 8 Install the chip units and pour ink 9 Turn on the printer 10 Discard the waste ink 11 Select Initial ink charge Select All channels and press the Run button to run the initial ink charge Page 334 12 Select Nozzle Check Se...

Page 372: ...er 7 Install the new ink tanks Page 207 8 Install the new chip units and pour ink 9 Turn on the printer 10 Start the service program and select Procedure After transfer with replacement Ink Tank from ADJUSTMENT Sequence 11 Select Force charge Select all colors and press Run button to run Force charge 12 Discard the waste ink 13 Select Initial ink charge Select All channels and press the Run button...

Page 373: ...ged or segments are missing even after cleaning Wasted Ink Bottle Periodic Replacement Parts Ink Tank 3 Serviceman 1 5 years on average M C None S C None PF Roller Center Support 3 51 4 km 1 5 years M C None S C None Mounting Plate Assy 33km when Take up tension is max 100km when Take up tension is default M C 00000400 S C None Life Parts Print Head The number of fired ink droplets 6 840 000 000 0...

Page 374: ...ap Unit CR Motor Ink Tube Ink Tank PF Roller Center Support Exchange the planned parts only Check Print Head life usage amount by NVRAM viewer See p 283 Print Head usage more than 80 Check the lives usage amount of other parts by NVRAM viewer See p 283 Any parts usage more than 80 Exchange Print Head and the parts with over 80 usage Exchange Print Head only Print Head Ink Holder Duct CR Pump Cap U...

Page 375: ...t of the pressure rollers to wipe the area Table 5 2 Cleaning Tools Tool Purpose Protective Glasses commercial item Protect eyes from ink and Ink cleaner Mask commercial item Protects your eyes and nose from ink and ink cleaner Maintenance kit attached to this printer Gloves Cleaning Stick Wiper Wiper Cleaner included Waste cloth brush commercial item Wipe off stains inside the printer Metallic or...

Page 376: ...ing 376 SE Group Confidential Related Staff Only Figure 5 2 Cleaning the pressure rollers 6 Wipe lint dust and adhered ink from the platen using a brush or soft cloth that has been soaked in water and squeezed well Figure 5 3 Cleaning the platen ...

Page 377: ...EAT SHIELD 1 Use your fingers to completely remove the five screws securing the heat shield and remove the heat shield Figure 5 5 Cleaning the Heat Shield 1 C H E C K P O I N T Normally wipe off any lint and dust that has attached to the surface without removing the media holding plates When media with glue is used or ink has adhered to the surface of the media holding plates remove the plates and...

Page 378: ...h the ink tank cover and then secure it in place by tightening the screws in the following order center left and finally right Figure 5 7 Cleaning the Heat Shield 3 NEAR PRINT HEAD 1 Move the Print Head to the cleaning position Carry out Head Maintenance Head Movement from Maintenance menu 2 Open the Maintenance cover on left side Figure 5 8 Open the Maintenance cover on left side C A U T I O N Be...

Page 379: ...heres to the outer periphery or gap indicated by the arrows so be sure to wipe off any ink found If any lint or dust is caught hook it using the tip of a Cleaning Stick x Figure 5 9 Cleaning the Print Head left side Figure 5 10 Cleaning the Print Head right side C A U T I O N Do not touch the parts framed below Failure to observe this precaution could affect print quality Nozzle surface IM Sensor ...

Page 380: ...ft Maintenance Cover WIPER 1 Open the Right Maintenance Cover 2 Remove the wiper while holding the wiper by the attachment point tilt it left and lift it out Figure 5 12 Removing the Wiper C A U T I O N Use a cleaning stick to clean between the nozzles Make sure you do not press too hard on the nozzles make sure you move the cleaning stick in one direction do not move it back and forth After clean...

Page 381: ... with a cleaning stick Figure 5 13 Cleaning the Wiper 1 4 Clean the bottom of the wiper with a cleaning stick Figure 5 14 Cleaning the Wiper 2 5 Clean the attachment points with a cleaning stick Figure 5 15 Cleaning the Wiper 3 C H E C K P O I N T If the wiper part has split off or is broken we recommend replacing it with a new one ...

Page 382: ...e wiper when cleaning is complete Figure 5 16 Attaching the Wiper 7 Clean the other wiper and attachment point in the same way CAP x C A U T I O N Do not touch the insides of the suction cap The part maybe deformed and it may no longer be possible to perform capping correctly Suction cap Anti drying caps ...

Page 383: ...nd wipe off any ink that has adhered to the inside of the Anti drying caps Figure 5 17 Cleaning the Cap 1 2 Hold the cleaning stick in a perpendicular orientation and wipe the outer areas of all the caps Figure 5 18 Cleaning the Cap 2 3 Wipe off ink that has adhered to the guide section Figure 5 19 Cleaning the Cap 3 4 Clean other caps in the same way ...

Page 384: ...nel and confirm that the wiper has moved to the back 2 Remove the wiper cleaner while Grasping the cleaner as shown and lift it from the printer Figure 5 20 Removing the wiper cleaner 3 Wipe off any ink that has become attached to the top right and left sides of the wiper rail Figure 5 21 Cleaning the Wiper Rail 1 Top side Right and left sides ...

Page 385: ... Related Staff Only 4 Attach the wiper cleaner Place on the attachment point and press down until you hear a click Figure 5 22 Attaching the Wiper Rail 5 Clean the other wiper rail in the same way 6 Close the right maintenance cover 7 Press the OK button in the control panel ...

Page 386: ...ure 5 23 Cleaning the PW Sensor INK MARK SENSOR 1 Move the Print Head to the cleaning position Carry out Head Maintenance Head Movement from Maintenance menu 2 Clean the sensing portion of the Ink Mark Sensor using a cotton swab Figure 5 24 Cleaning the Ink Mark Sensor C A U T I O N Do not use alcohol or solvent Sensing Portion Bottom of the CR Unit PW Sensor Cotton swab C A U T I O N Do not use a...

Page 387: ...wipe off the old lubricant completely Lubrication No Corresponding Part Name of Lubricant Lubrication Tool Reference 1 OIL PAD HOLDER RIGHT LEFT Part name G 84 Part code 1516265 φ 2 mm injector p 387 Part name O 17 Part code 1521154 2 CR UNIT Part name G 84 Part code 1516265 φ 2 mm injector p 388 3 ROLL PAPER HOLDER RIGHT LEFT Part name G 81 Part code 1574337 Flux dispenser p 388 Part Name Oil pad...

Page 388: ...lider where it contacts with the secondary axis Using an injector apply lubricant so as to fill in the band Note Be careful not to apply lubricant beyond the specified point CR Slider Lubrication Point Part Name ROLL PAPER HOLDER RIGHT LEFT Lubricants Part Code G 81 1574337 Amount 25 mm x 76 7 mm Lubrication Tool Flux dispenser Lubrication Manner Using a flux dispenser apply lubricant to the porti...

Page 389: ...SE Group Confidential Related Staff Only C H A P T E R 6 APPENDIX ...

Page 390: ...㻵㻺㻳㻌㼁㻺㻵㼀㻰㻾㼅㻵㻺㻳㻌㻲㻭㻺㻼㻭㻺㻱㻸㻌㼁㻺㻵㼀㻡㻯㻺㻟㻯㻺㻞㻯㻺㻞㻯㻺㻝㻯㻺㻝㻯㻺㻞㻜㻟㻝㻜㻡㻞㻡㻡㻭㻯㼋㻵㻺㻭㻯㼋㻵㻺㻿㼁㻮㻙㻵㻌㻮㻻㻭㻾㻰㻼㻻㼃㻱㻾㻿㼁㻼㻼㻸㼅㻮㻻㻭㻾㻰㻯㻺㻞㻠㻜㻟㻜㻞㻜㻯㻺㻡㻝㻯㻺㻣㻜㻜㻯㻺㻣㻜㻝㻞㻜㻢㻭㻯㼋㻵㻺㻼㻿㻴㻙㻮㻼㻿㻴㻯㻺㻞㻯㻺㻝㻯㻺㻡㻝㻯㻺㻝㻞㻞㻞㻢㻠㻯㻺㻠㻯㻺㻝㻤㻯㻺㻝㻥㻟㻟㻲㻾㻻㻺㼀㻌㻯㻻㼂㻱㻾㻌㻸㻿㻱㻺㻿㻻㻾㻸㻌㻹㻭㻵㻺㼀㻱㻺㻭㻺㻯㻱㻯㻻㼂㻱㻾㻌㻿㻱㻺㻿㻻㻾㻾㻱㻱㻸㻌㻹㻻㼀㻻㻾㻾㻱㻱㻸㻌㼁㻺㻵㼀㻾㻻㻸㻸㻌㼁㻺㻵㼀㻭㼀㻯㻌㻹㻻㼀㻻㻾㻿㼃㻝㻿㼃㻝㻿㼃㻞㻯㻺㻢㻜㻝㻯㻺㻢㻜㻜㻯㻺㻢㻜㻢㻯㻺㻢㻜㻜㻝㻤㻝㻤㻝㻤㻢㻯㻺㻢㻜㻢㻯㻺㻢㻜㻜㻝㻢㻌㻢㻯㻺㻢㻜㻠㻯㻺㻢㻜㻞㻞㻠㻯㻺㻢㻜㻠㻯㻺㻢㻜㻞㻞㻠㻿㼁㻮㻙㻲㻌...

Page 391: ...SC F9200 Series Revision C APPENDIX Connection Diagram 391 SE Group Confidential Related Staff Only 6 2 Connection Diagram 6 2 1 Sensors x x 3 Main Board 2 1 4 5 6 8 7 9 ...

Page 392: ... Sensor Main Board CN18 2 L Maintenance Cover Sensor Main Board CN19 3 Suction Fan Main Board CN31 4 Suction Fan Main Board CN32 5 Front Cover R Sensor Main Board CN271 6 R Maintenance Cover Sensor Main Board CN272 7 PE Sensor Main Board CN293 8 CR HP Sensor Media Loading Lever Sensor Main Board CN250 9 Panel Board CN1 Main Board CN13 ...

Page 393: ...oup Confidential Related Staff Only 6 2 2 Ink Holder 1 Main Board 1 3 2 4 5 Cable No Connection 1 LED Main Board CN273 2 Lock Lever Sensor Main Board CN260 3 Ink Level Sensor Main Board CN240 4 Pressure Motor Main Board CN203 5 Pressure Pump Sensor Main Board CN230 ...

Page 394: ... Related Staff Only 6 2 3 Ink Holder 2 Main Board CSIC Contact Module 1 2 3 4 Cable No Connection 1 CSIC Contact CSIC Contact Module Holder 1 2 CSIC Contact Module Holder 1 Main Board CN215 3 CSIC Contact CSIC Contact Module Holder 2 4 CSIC Contact Module Holder 2 Main Board CN216 ...

Page 395: ...on Diagram 395 SE Group Confidential Related Staff Only 6 2 4 CR Unit 1 2 SUB Board 1 To Main Board SUB D Board 3 Cable No Connection 1 Print Head 2 SUB D Board CN404 CN405 2 Print Head 1 SUB D Board CN406 CN407 3 SUB Board CN100 Main Board CN100 ...

Page 396: ...DIX Connection Diagram 396 SE Group Confidential Related Staff Only 6 2 5 CR Unit 2 SUB Board 2 1 3 4 Cable No Connection 1 PW Sensor SUB Board CN103 2 PG Sensor SUB Board CN104 3 CR Encoder SUB Board CN102 4 IM Sensor SUB Board CN101 ...

Page 397: ...SC F9200 Series Revision C APPENDIX Connection Diagram 397 SE Group Confidential Related Staff Only 6 2 6 CR drive mechanism SUB D Board Main Board 1 2 4 3 7 Main B Board PSH Board 5 6 PSH B Board ...

Page 398: ...ial Related Staff Only Cable No Connection 1 CR Motor SUB M Board CN1 2 SUB M Board CN3 Main Board CN270 3 SUB M Board CN2 Main Board CN204 4 APG Motor Main Board CN210 CN203 5 Main B Board CN701 Main Board CN5 6 PSH Board CN2 PSH B Board CN1 7 SUB E Board CN500 Main Board CN23 ...

Page 399: ...SC F9200 Series Revision C APPENDIX Connection Diagram 399 SE Group Confidential Related Staff Only 6 2 7 Paper Feed Mechanism Pump Mechanism 1 2 4 Main Board 3 ...

Page 400: ...C APPENDIX Connection Diagram 400 SE Group Confidential Related Staff Only Cable No Connection 1 PF Motor Main Board CN202 2 PF Encoder Main Board CN17 3 PF Motor Cooling Fan Main Board CN33 4 Pump Motor Main Board CN210 CN203 ...

Page 401: ...PPENDIX Connection Diagram 401 SE Group Confidential Related Staff Only 6 2 8 Fan 1 2 3 Cable No Connection 1 Power Supply Board Cooling Fan Main Board CN40 2 Box Cooling Fan Main Board CN408 3 CR Motor Cooling Fan Main Board CN12 ...

Page 402: ... Group Confidential Related Staff Only 6 2 9 After Heater SUB E Board 1 5 2 4 3 Cable No Connection 1 After Heater SUB E Board CN506 2 Cooling Fan SUB E Board CN518 3 PSH Board CN1 AC Inlet 4 SUB E Board CN502 AC Inlet 5 Thermistor After Heater SUB E Board CN516 ...

Page 403: ... 6 4 3 5 7 8 9 SUB FBoard Reel Main Board Cable No Connection 1 SUB F Board Roll CN600 Main Board CN600 2 Roll Motor SUB F Board Roll CN604 3 Roll Motor SUB F Board Roll CN602 4 SW1 SUB F Board Roll CN606 5 SUB F Board Reel CN600 Main Board CN601 6 SW1 SUB F Board Reel CN606 7 SW2 8 Reel Motor SUB F Board Reel CN604 9 Reel Motor SUB F Board Reel CN602 ...

Page 404: ...SC F9200 Series Revision C APPENDIX Connection Diagram 404 SE Group Confidential Related Staff Only 6 2 11 Additional Print Drying Unit s Main Board 1 4 3 2 SUB I Board Power Supply Board ...

Page 405: ...ection Diagram 405 SE Group Confidential Related Staff Only Cable No Connection 1 Drying Fan SUB I Board CN3 2 SUB I Board CN1 Drying Unit Power Supply Board CN2 3 Drying Unit Power Supply Board CN1 AC Inlet 4 SUB I Board CN2 Main Board CN23 ...

Page 406: ...SC F9200 Series Revision C APPENDIX Connection Diagram 406 SE Group Confidential Related Staff Only 6 2 12 Panel Menu Map This section provides the map of executable menus on the Control Panel ...

Page 407: ...SC F9200 Series Revision C APPENDIX Connection Diagram 407 SE Group Confidential Related Staff Only panel map_SCF9200_EN_01 pdf ...

Page 408: ...SC F9200 Series Revision C APPENDIX Connection Diagram 408 SE Group Confidential Related Staff Only panel map_SCF9200_EN_02 pdf ...

Page 409: ...over COVER FRONT LEFT ASSY ST ASP 3 4 3 9 L Maintenance Cover Sensor FULL MAINTENANCE OPEN ASSY ESL ASP 3 4 3 9 Left Cover COVER SIDE LEFT DOWN ASSY ESL ASP 3 4 3 10 Left Lower Cover HOUSING BASE SUPPORT L EFT 3 4 3 11 Upper Cover N A 3 4 3 12 Board Box Cover N A 3 4 3 13 Housing R Maintenance Cover Sensor INK LOCK MAINTENANCE HOME ASSY ESL ASP 3 4 3 14 Front Cover R Sensor INK LOCK P COVER HOME A...

Page 410: ...OR PW B 3 4 5 22 IM Sensor BOARDASSY INKMARK B 3 4 5 23 Ink Tank N A 3 4 5 24 Table 6 1 Conversion Table Part name used in this manual ASP part name Ref Ch3 sec No Paper Feed Mechanism Media Loading Lever KNOB LEVER 3 4 6 1 Media Loading Lever Sensor PHOTO INTERRUPTER 3 4 6 2 PF Motor MOTOR ASSY PF ASP 3 4 6 3 PF Motor Cooling Fan FAN ASSY CR 3 4 6 4 PF Encoder BOARD ASSY ENCODER PF 3 4 6 5 PF Sca...

Page 411: ...oll Paper Holder FLANGE ASSY ASP 3 4 9 3 Sub F Board Reel BOARD ASSY SUB 3 4 9 4 Reel Motor MOTOR ASSY REWIND 3 4 9 5 Additional Drying Fan Unit Drying Fan Unit N A 3 4 10 1 Drying Fan Cover N A 3 4 10 2 Sub I Board BOARD ASSY SUB 3 4 10 3 Drying Fan Power Supply Board BOARD ASSY POWER SUPPLY 3 4 10 4 Drying Fan FAN ASSY DRYING 3 4 10 5 Table 6 1 Conversion Table Part name used in this manual ASP ...

Page 412: ...0 Series Revision C APPENDIX Exploded Diagram Parts List 412 SE Group Confidential Related Staff Only 6 4 Exploded Diagram Parts List For the exploded diagrams and parts list refer to Service Parts Information ...

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