Endress+Hauser Topcal S CPC310 Operating Instructions Manual Download Page 150

Page: 150 / 176

Troubleshooting

150

10.6.7

Pneumatic and hydraulic control unit

a0006027

Fig. 74:

Pneumatic

A
V1
V2

Compressed air supply
Additional valve connection, V1
Additional valve connection, V2

M1
M2
S1-3
V1-9

Multihose connector Pg 29
Multihose connector Pg 21
Pressure switch
Valves

V9
V8
V7
V6
V4
V3
V2
V1

4 5 6 1 2

3 1

V1 V2

Valves
(controlle
d
electricall
y)

Pressur
e
switch

Multihose
connection

Signal/Use

Assembly connection

V9 front

M1-2

"Service" assembly

• CPA471/472/475: Upper limit position switch - input (=1);

lower G¼ coupling

• CPA473/474: Connection number 3

V9 rear

M1-1

Assembly "Measure"

• CPA471/472/475: Lower limit position switch - input (=1);

upper G¼ coupling

• CPA473/474: Connection number 2

M1-4

"Service" feedback (not used for inductive feedback)

• CPA471/472/475: Upper limit position switch - output (=2)
• CPA473/474: Connection number 6

M1-3

"Measure" feedback (not used for inductive feedback)

• CPA471/472/475: Lower limit position switch - output (=2)
• CPA473/474: Connection number 5

M1-6

Purging air

M1-5

Controlling 2/2-way valve of the rinsing block for water

M2-1

Controlling membrane pump for cleaner

M2-3

Controlling membrane pump for buffer 2

M2-2

Controlling membrane pump for buffer 1

None

Additional valve for sealing water, steam etc.

None

Additional valve for sealing water, steam etc.

None

Compressed air monitoring

Summary of Contents for Topcal S CPC310

Page 1: ...BA409C 07 en 11 06 71028144 As of software version 2 60 Operating Instructions Topcal S CPC310 Automation of pH Redox Measurements Field communication via HART protocol ...

Page 2: ...rvice service Alive LED Zusatzventile auxiliary valves 100 230V Ventil 1 valve 1 Ventil 2 valve 2 Puffer 1 buffer 1 Armatur assembly Puffer 2 buffer 2 Interne Eingänge internal inputs Puffer 1 buffer 1 Puffer 2 buffer 2 Reiniger cleaner M3 15A 100 230V AC Sicherung Fuse SPS Eingänge PCS inputs SPS Ausgänge PCS outputs n c n c Reiniger cleaner V6 Luft air V7 V8 100V 110V Jumper 230V 71027539 140107...

Page 3: ...7 4 1 12 Inductive limit position switch 38 4 2 Post connection check 40 5 Medium connection 41 5 1 Compressed air pipe and additional valves 41 5 2 Water pipe and rinse chamber 42 5 3 Multihoses 43 5 3 1 Connecting multihoses 44 5 4 Assemblies 45 5 4 1 Cleanfit CPA471 472 475 45 5 4 2 Cleanfit CPA473 474 47 5 5 Pumps 49 5 5 1 Compressed air control 49 5 5 2 Buffer and cleaner 50 5 5 3 Venting 51 ...

Page 4: ...135 10 2 System error messages 136 10 3 Process specific errors 140 10 4 Device specific errors 143 10 5 Response of outputs to errors 144 10 5 1 Current output behavior 144 10 5 2 Response of contacts to errors 144 10 5 3 Response of contacts to power failure 145 10 5 4 Assembly behavior 145 10 6 Spare parts 145 10 6 1 Device view Mycom S 146 10 6 2 Spare parts list Mycom S 146 10 6 3 Control uni...

Page 5: ...rained technical personnel The personnel must be authorized to perform such work by the system operator The electrical connection may only be established by an electrical technician Technical personnel must have read and understood these Operating Instructions and must adhere to them Before commissioning the entire measuring point check all the connections for correctness Ensure that electrical ca...

Page 6: ... well as damage to the instrument if ignored Caution This symbol alerts you to possible faults which could arise from incorrect operation They could cause damage to the instrument if ignored Note This symbol indicates important items of information Direct current A terminal at which DC voltage is applied or through which DC flows Alternating current A terminal at which sine form alternating voltag...

Page 7: ...mmunication power supply cable CPG310 Mycom S CPM153 3 level probes complete with CPG310 cable to canisters 1 pressure reduction valve with pressure gauge 1 water filter 1 device identification card 1 set of Operating Instructions in English Accessories where applicable If you have any questions please contact your supplier or sales center Order code Serial no CPM153 A2C10A010 55000505G08 2 16 pH ...

Page 8: ...rodes ISFET sensors pH redox and temperature 5 1 measuring circuit for digital Memosens sensors pH redox and temperature Measurement output Mycom S A 2 current outputs 0 4 20 mA passive Ex and non Ex B 2 current outputs 0 4 20 mA active non Ex C HART with 2 current outputs 0 4 20 mA passive D HART with 2 current outputs 0 4 20 mA active E PROFIBUS PA without current outputs Power supply 0 230 V AC...

Page 9: ...9 2 2 Certificates and approvals Declaration of conformity The product meets the statutory requirements of the harmonized European standards The manufacturer certifies compliance with the standards by using the 4 mark ...

Page 10: ...ns A measuring cable CPK9 pH CPK12 ISFET or CYK10 Memosens HART handheld terminal DXR375 HART modem Commubox FXA191 PC with FieldCare software see Accessories and Mycom DTM Recorder Optional Fieldgate FXA320 instead of HART modem a0006963 Fig 3 Example of a measuring system 1 2 3 4 Retractable assembly CPA475 pH Redox sensor Mycom S CPM153 Topcal S CPC310 5 6 7 8 PC with FieldCare HART modem Commu...

Page 11: ...e the permitted ambient conditions must be observed see Technical data If you have any questions please contact your supplier or sales center 3 3 Installation conditions 3 3 1 Types of mounting You can choose from the following types of mounting for the individual components Device Wall mounting Post pipe mounting Panel mounting CPG310 control unit Mounting set included in the scope of delivery no...

Page 12: ...oses supplied as standard Depending on the multihose version ordered 3 3 3 Assembly installation a0002720 Fig 5 Permitted orientation depending on the sensor used max 2 5 m 8 20 ft max 5 m 16 4 ft max 5 10 m max 16 4 32 8 ft MEAS CAL DIAG PARAM PARAM max 200 m 656 ft A Glass electrode Installation angle of at least 15 to the horizontal B ISFET sensor Tophit No restrictions 0 180 recommended 15 15 ...

Page 13: ...13 3 3 4 Dimensions cxm153 dim cdr Fig 6 Dimensions of Mycom S a0005790 Fig 7 Dimensions of CPG310 control unit 300 11 81 400 15 75 250 9 84 350 13 78 24 0 94 200 7 87 320 12 60 227 8 94 327 12 87 420 16 54 mm inch ...

Page 14: ... 2 Fit the counterclamps 2 on the assembly cylinder from the other side 3 Connect the clamps with the screws 1 supplied 3 4 2 Installation instructions The Mycom S transmitter is used as a field device as standard It can also be installed as a panel mounted instrument Mycom S is suitable for wall mounting with securing screws and for post mounting to cylindrical pipes Always install the transmitte...

Page 15: ...ceed as follows to wall mount the unit 1 Please note that the maximum suction height for buffer and cleaner is 2 5 m 8 2 ft when using the standard multihoses supplied Bore the holes as per the graphic above 2 Screw the elements of the wall securing set supplied to the rear wall of the housing 3 Secure the housing to the wall without any inclination Transmitter a0003953 Fig 10 Dimensions for wall ...

Page 16: ... 2 76 and for panel mounting a0003955 Fig 11 Mounting kit Panel mounting Proceed as follows to panel mount the transmitter a0003956 Fig 12 Panel mounting 1 Make the necessary mounting cutout measuring 161 x 241 mm 6 34 x 9 49 The installation depth is 134 mm 5 28 2 Unscrew the top housing section item 1 3 Secure the securing plates item 3 to the transmitter housing base using the securing screws i...

Page 17: ...Screw a nut item 3 onto each securing screw and tighten it so that the transmitter is securely fastened to the post or pipe You can also secure the field device to a square universal post in conjunction with the weather protection cover These are available as accessories see the Accessories section a0003957 Fig 14 Mounting the field device with a universal post and weather protection cover Proceed...

Page 18: ...allation 18 3 5 Post installation check After installation check the transmitter and the control unit for damage Check whether the transmitter and control unit are protected against rain and direct sunshine ...

Page 19: ... 31 32 Connection via the 4 20 mA circuit Hinweis Connect unused signal cores of input and output cables to the internal PE rail of the transmitter The current resistance input may only be connected with a shielded cable whereby the shield must be connected to the PE rail of the transmitter Make sure that the grounding in the connection compartment cover is connected to the PE rail in the housing ...

Page 20: ... NAMUR Failure Relay 1 NAMUR Mainten requ Relay 2 NAMUR Function control Relay 3 Relay 4 Relay 5 Power supply CPG comm 12V DC Current output 2 Current output 1 pH electrode or ISFET pH sensor Power supply output Assembly measuring Assembly measure n c Assembly service Automatic stop Assembly service Compressed air supply 4 6 bar filtered 50 µm free of oil and condensate Valve 2 Valve 1 Power suppl...

Page 21: ...s Puffer 1 buffer 1 Puffer 2 buffer 2 Reiniger cleaner M3 15A 100 230V AC Sicherung Fuse SPS Eingänge PCS inputs SPS Ausgänge PCS outputs n c n c Reiniger cleaner V6 Luft air V7 V8 100V 110V Jumper 230V 71027539 140107 1000 3A CPG310 24VAC DC gerade Zahlen minus ungerade Zahlen plus even numbers minus odd numbers plus 41 42 45 46 L L B A K1 K2 47 55 48 56 51 57 52 58 81 89 85 93 82 90 86 94 83 91 ...

Page 22: ...reen gelb yellow 97 96 88 87 braun brown ISFET Kanal channel 1 Kanal channel 2 DRN SRC REF PA 12 13 11 S REF PA 12 13 11 S DRN SRC gelb yellow grün green braun brown PA 11 12 13 Pt1000 rot red DRN Koax coax REF SRC weiß white Schirm auf PE screen to PE Wechsel Glas auf ISFET Changing from glass to ISFET Verbindungsleitung zwischen Rückseite Klemme und Transmittermodul entfernen Remove the line con...

Page 23: ... supply 1 Guide the power cable through the right Pg cable gland and into the Mycom housing 2 Connect the green yellow core to the PE terminal 3 Connect the two other cable cores to terminals L and N a0004875 Fig 20 Connecting power supply for control unit and communication connection L N L L L L B A 31 33 A L 32 34 B L GN BN YE WH BNWHYEGN L N PE PE PE PE ...

Page 24: ...ith the black shield wire through a suitable Pg gland on Mycom 2 Guide the other end of the communication cable through a Pg gland on the control unit 3 Connect the cable cores as follows 4 1 5 Level probes for buffer and cleaner a0005835 Fig 21 Connecting level probes for buffer and cleaner A Cleaner B Buffer 1 C Buffer 2 Cable core Mycom connection Control unit connection Yellow YE Terminal B Te...

Page 25: ...es can be found in the Accessories section a0006021 Fig 22 Guiding the level probe cable 1 Threefold Pg gland Cable core Control unit connection Level probe buffer 1 Terminal P1 and P2 Level probe buffer 2 Terminal P3 and P4 Level probe cleaner Terminal P5 and P6 Sensor type Cable Extension Electrode without temperature sensor CPK1 VBA VBM box CYK71 cable Electrode with Pt 100 temperature sensor a...

Page 26: ... connection with metal cable gland 1 Slide the cable gland and the clamping ring over the cable 2 Remove the inner insulation 3 Remove the outer shield from the cable and fold it back over the clamping ring 4 Guide the sensor cable through the cable opening of the device and screw the gland closed Shield contacting takes place automatically here 1 3 4 2 ...

Page 27: ...al gland More information on pH measurement with PML and without PML is provided on the Additional information CD ROM supplied Connection with PML symmetrical Connection without PML unsymmetrical a0003961 Fig 24 Connecting pH glass electrode with PML a0003962 Fig 25 Connecting pH glass electrode without PML d n c do not connect BN PA PM WH BK BN YE WH GN Coax pH RefPA1213 11 S BN WH BK BN YE WH GN...

Page 28: ...s as standard Proceed as follows to switch the connection 1 Open the bottom housing section of the device 2 If a glass electrode is connected disconnect the cores of the sensor cable 3 Remove the pH terminal on the housing cover see Fig 28 from the device and replace it with the DRN SRC terminal supplied Connection with PML symmetrical Connection without PML unsymmetrical a0003963 Fig 26 Connectin...

Page 29: ...as illustrated in Fig 30 7 Connect the sensor cable in accordance with the ISFET assignment 8 In the Quick Setup change the electrode type to ISFET Note Proceed accordingly for changing from ISFET sensors to glass electrodes pH Ref PA 12 13 11 S pH a0003978 Fig 29 pH input module in the housing cover with cable red for connecting glass electrodes a0003979 Fig 30 pH input module in the housing cove...

Page 30: ... 1 Slide the cable gland and the clamping ring over the cable 2 Remove the inner insulation 3 Remove the outer shield from the cable and fold it back over the clamping ring 4 Guide the sensor cable through the cable opening of the device and screw the gland closed Shield contacting takes place automatically here Sensor type Cable Extension Digital sensors with temperature sensor CYK10 RM junction ...

Page 31: ...sors Connect the cable cores in the device as follows a0003965 Fig 32 Connecting digital sensors with Memosens technology Note The outer shield of the cable is grounded by means of the metal gland YE B GN A WH BN NC NC9796 88 87 S NC ...

Page 32: ... HART handheld terminal DXR375 1 2 3 Current output 1 Recorder HART handheld terminal DXR375 4 5 Shielding Other switching units PLC with passive input a0003984 Fig 34 Passive current output 1 Electrical connection of the HART handheld terminal DXR375 1 2 3 Current output 1 Power unit 24 V DC Recorder 4 5 6 HART handheld terminal DXR375 Shielding Other switching units PLC with passive input 31 33 ...

Page 33: ...for connecting a PC with the FieldCare program The Commubox is connected by means of current output 1 of the transmitter For connecting please refer also to the documentation issued by the HART Communication Foundation a0003982 Fig 35 Active current output 1 Electrical connection of the Commubox FXA191 1 2 3 Current output 1 Recorder HART modem Commubox FXA191 4 5 6 PC with operating software Shie...

Page 34: ... a0003983 Fig 36 Passive current output 1 Electrical connection of the Commubox FXA191 1 2 3 4 Current output 1 Power unit 24 V DC Recorder HART modem Commubox FXA191 5 6 7 PC with operating software Shielding Other switching units PLC with passive input a0004668 Fig 37 Coding for current outputs Interior view of the housing upper section a0004669 Fig 38 Current output coding A Coding for passive ...

Page 35: ...nctions for the alarm relay and the first two relays are specified see NAMUR assignment below The normally closed normally open type of contact can be changed using the software You can assign up to three relays to the controller NAMUR assignment When using the NAMUR assignment based on the recommendations of the interest group for process control technology in the chemical and pharmaceutical indu...

Page 36: ...troller as follows 2 If you want to control the cleaning and calibration programs of Topcal S by means of an external PLC connect the binary contacts of the control unit The coding for the individual calibration and cleaning programs is provided in the Set up 2 Topcal S section 3 If you want to stop program cycles by means of an external PLC connect the controller for the automatic stop system to ...

Page 37: ...of an external PLC connect the input to terminals 81 and 82 of the device power supply necessary 2 If you want to control the Chemoclean programs by means of an external PLC connect the inputs as follows Feedback Control unit connection Assembly in Measuring position feedback signal Terminals 61 and 62 Assembly in Service position feedback signal Terminals 65 and 66 85 819389 86 82 94 90 Chemoclea...

Page 38: ... the CPA471 CPA472 CPA475 assemblies A Service feedback signal B Measure feedback signal 1 If you are using a CPA471 CPA472 or CPA475 with inductive limit position switches for reporting the assembly position release the existing cable from terminals 11 14 2 Connect the upper limit position switch A for the Service feedback signal 3 Connect the lower limit position switch B for the Measure feedbac...

Page 39: ...on switches for reporting the assembly position release the existing cable from terminals 11 14 2 Connect the limit position switch A located beside the ball valve for the Service feedback signal 3 Connect the limit position switch B located on the rear of the ball valve for the Measure feedback signal D4 11 12 13 14 D3 BN BN BU BU 2 3 6 5 A B Cable core Control unit connection Brown BN Terminal 1...

Page 40: ... cables strain relieved Is the cable type route completely isolated Along the whole cable length run the power supply and signal line cables separately to avoid any mutual influence Separate cable channels are best No loops and crossovers in the cable run Are the signal cables correctly connected as per the wiring diagram Are all the screw terminals tightened Are all the cable entries installed ti...

Page 41: ...g points when connecting The compressed air pipe must be provided at the point of installation Pay attention to the installation direction of the pressure reduction valve You can identify the flow direction from the arrows at the top of the square block of the valve The optimum air pressure is 5 bar 73 psi The air must be filtered 50 μm and free from oil and condensate The pipe diameter must be at...

Page 42: ...essure in the rinse chamber caused by the sealing water prevents the ingress of medium into the chamber The sealing water pressure must then be greater than the pressure of the medium The time the sealing water runs before and after moving the assembly can be set individually 5 2 Water pipe and rinse chamber a0006201 Fig 45 Connecting rinsing block to rinse chamber and water connection 1 Rinse wat...

Page 43: ... Connect the output of the water filter to the water connection of the rinsing block 5 5 3 Multihoses The delivery contains four multihoses Please observe the table below to connect the hoses correctly Hose Function M1 Diameter Pg 29 length 5 16 ft or 10 m 33 ft Compressed air To move the assembly To confirm the position To control the 2 2 way valve for rinse water Purging air M2 Diameter Pg 21 le...

Page 44: ...tihoses strain relieved without any buckling Connect the multihoses as follows M2 M4 M1 M3 1 2 3 4 5 6 7 Hose number Topcal housing connection Assembly connection Canister tray connection M1 Pg 29 bayonet lock 3 Pg 29 bayonet lock 2 M2 Pg 21 bayonet lock 4 Upper clamp 5 M3 Pg 21 bayonet lock 1 Lower clamp 6 M4 Single clamp 7 ...

Page 45: ...PA471 472 475 With pneumatic limit position switches a0005751 Fig 47 Connecting CPA471 CPA472 CPA475 compressed air control with pneumatic limit position switches 2 6 2 2 5 6 3 3 M1 3 5 a0004908 Fig 48 Pneumatic limit position switch 1 Input 2 Output 1 2 ...

Page 46: ... connections for moving the assembly as follows Hose number Function Assembly connection 5 Measure position confirmation Lower limit position switch output 2 2 Move to Measuring position Lower limit position switch input 1 and upper G coupling via T piece 6 Service position confirmation Upper limit position switch output 2 3 Move to Service position Upper limit position switch input 1 and lower G ...

Page 47: ...ction block Note If you are using a pneumatic outlet safety seal Cut the compressed air pipe from the pneumatic connection block input 6 to the limit position switch of the ball valve drive B Insert the two ends into the Y piece supplied Connect the third connection of the Y piece to the compressed air connection of the outlet safety seal A M1 3 2 6 5 2 3 6 5 A B Hose number Function Pneumatic con...

Page 48: ...d air for pneumatic operation of the ball valve Note If you are using a pneumatic outlet safety seal Connect the pneumatic limit position switch B marked with 2 output of the ball valve to input 6 of the pneumatic connection block Connect output 6 of the pneumatic connection block to the compressed air connection of the outlet safety seal A 3 2 6 5 M1 2 3 A B Hose number Function Pneumatic connect...

Page 49: ...umps A Cleaner B Buffer 1 C Buffer 2 Connect the individual hoses as follows for compressed air control of the membrane pumps 2 3 A B C M2 3 1 1 2 M4 M3 Multihose Hose number Membrane pump connection M2 1 Cleaner compressed air connection M2 2 Buffer 1 compressed air connection M2 3 Buffer 2 compressed air connection ...

Page 50: ...embrane pumps A Cleaner B Buffer 1 C Buffer 2 Connect the individual hoses as follows for transporting buffer and cleaner A B C M2 B C A B C A M3 M4 Multihose Hose number Membrane pump connection M3 A Cleaner medium connection M3 B Buffer 1 medium connection M3 C Buffer 2 medium connection ...

Page 51: ...oses of multihose M4 to the vent connections of the three membrane pumps No specific order has to be followed 5 6 Post connection check A B C M4 M3 M2 Device condition and specifications Notes Are all the hoses firmly mounted and leaktight Visual inspection Are the multihoses routed in such a way that they are protected Use protective pipes where necessary ...

Page 52: ...ecting and entering 13 F Enter key 14 Display symbol for active communication via HART interface 6 1 2 Function of keys MEAS CAL DIAG PARAM 1 2 3 9 10 4 5 12 13 6 11 7 8 7 54 pH HOLD 14 Measure F ailure Select Ñ PARAM takes you to the configuration menu Note PARAM allows you to return to the previous return field from any point in the menu These are marked in bold in the overview of the menu Ð DIA...

Page 53: ... can use the arrow keys to scroll through the menu items and select the option you require if a choice is possible Increase decrease numbers by one level with Go to the next number with the right arrow editor type 1 or Activate with the right arrow and scroll through the option with editor type 2 see the Menu editor types section on the editor types Service Off horizontal switch setting The sensor...

Page 54: ...for a universally valid maintenance code Specialist level can be protected by the specialist access code All menus can be accessed and changed Factory setting Code 0000 i e the levels are not protected In case you have mislaid forgotten the supplied specialist code contact your service office for a universally valid specialist code a0004131 en W V a0004132 en W V a0004913 en W V The current measur...

Page 55: ... in the PARAM menu can be seen Unlocking operation Press the Òand Ñ keys simultaneously to unlock operation Editor type E1 For functions that can be selected directly from a specified range of options Edit is displayed on the editing line a0004154 en An option can be highlighted with the arrow keys Confirm the option selected with F Enter Editor type E2 For settings that have to be defined more sp...

Page 56: ...t effective means of checking their health Supports Ethernet PROFIBUS and HART Operates all Endress Hauser devices Integrates third party devices such as actuators I O systems sensors supporting the FDT standard Ensures functionality for all devices with DTMs Offers generic profile operation for third party fieldbus devices that do not have a vendor DTM Note For information on FieldCare installati...

Page 57: ...asured value to the process control system or to the switching unit 7 2 Points to note when commissioning ISFET sensors Switch on behavior A closed control loop is created once the measuring system is switched on The measured value adjusts to the real value during this time approx 5 8 minutes This settling occurs every time the liquid film between the pH sensitive semiconductor and the reference l...

Page 58: ...e the system completely via the software First commissioning On first switch on the instrument starts automatically with the Quick Setup menu This asks you about the most important instrument settings After you close the menu the instrument is ready for use and measurement in its standard configuration Note You must completely run through the Quick Setup menu If you do not the instrument will not ...

Page 59: ...und Factory setting Solution ground Specify whether you are measuring symmetrically with PML or unsymmetrically without PML Note This selection is not displayed for digital sensors with Memosens technology A symmetrically high resistance connection is not required for digital data transmission More information on symmetrical and unsymmetrical measurement is provided on the CD ROM Temperature unit ...

Page 60: ...t 1 Select the measured value to be output at current output 1 Current output 2 output variable Options pH mV Input 1 Temperature Input 1 Continuous controller Factory setting Temperature Input 1 Select the measured value to be output at current output 2 Continuous controller The controller manipulated variable is output via the current output see also Controller menu Note Danger of data loss If y...

Page 61: ...tinue Select Prog editor and confirm with F Select Clean and confirm with F Select Setup to configure the program steps Confirm with F Use the arrows to select the program step you wish to adjust e g Water Press F to edit Function Options Info Hold pH 7 00 Param Edit E Next Start up end restart Clean trigger off off off Ext control pH 7 00 Hold P aram Status Next E Automatic Hold pH 7 00 P aram Na...

Page 62: ... is displayed Press F to continue Select Start program Confirm with F Select Clean Confirm with F The program is started Display Entry Edit Next E Time 0040s Water 0 9999s pH 7 00 Hold P aram EditLine E Clean 120s 60s 3s 60s pH 7 00 Hold P aram 01 Assembly service 02 Water 03 Cle aner 04 Wai t 05 Water Select pH 7 00 Hold P aram Manual operat Hold T opcal Edi t Next E Clean trigger off off off Ext...

Page 63: ...s el 4 6 Antimony ISFET Factory setting Glass 7 0 Specify the sensor that is used only pH Note The type of electrode does not have to be selected for digital sensors The temperature sensor defaults to Pt 1000 when you change from a glass or antimony electrode to ISFET Pt 100 is selected when the situation is the reverse In the glass ISFET version Topcal S is supplied for measuring with glass elect...

Page 64: ...leaning system Number of decimal places Options pH 00 00 pH 00 0 Factory setting pH 00 00 Only available for pH operating mode Specify whether the measured values are to be displayed to one or two decimal places Temperature unit Options C F Factory setting C Tag number 0 9 A Z Enter your client specific device number here 32 digit tag number This is also saved on the DAT module which is available ...

Page 65: ... the current output from continuous controller to another function once you have configured the controller the entire controller configuration is reset to the default values Note Caution The configuration is changed Notice on the display if the setting of the current outputs changes Press F to confirm the change Press Ñ to cancel the change Output range Options 0 20mA 4 20 mA Factory setting 4 20 ...

Page 66: ...lue pairs table points for your table Table Activation and subsequent entry pH redox temperature 02 00 16 00 pH 0500 0500 mV 50 150 C mA 0 00 20 00 mA Enter the necessary value pairs The number of value pairs corresponds to the value entered in the previous field Example of value pairs with four table points a0004223 Confirm Options OK Delete element Factory setting OK Are the value pairs OK or do...

Page 67: ...elay for all the functions selected in the relay menu Example Relays 4 and 5 are assigned for the controller and you change the assignment for the controller to relays 5 and 6 the number of relays remains at 2 no loss of data as long as the number of relays assigned is not reduced You can only activate NAMUR if the required relays 1 and 2 are free Namur contacts Options Active open NC contact Acti...

Page 68: ... value should be as close as possible to the set point of the process In the laboratory heat the sample to at least the process temperature During the cooling phase record the value pairs for pH and temperature at the temperatures at which measurement should later take place e g process temperature and ambient temperature in the laboratory Enter these recorded value pairs in the table Enter value ...

Page 69: ...e The type of temperature compensation selected here is active during measuring operation For the calibration you must configure the desired compensation in the Calibration menu MTC temperature 20 0 150 0 C Factory setting 25 0 C Only available with pH and MTC or MTC Temp selected in the previous field Temperature sensor Options Pt100 Pt1000 NTC 30K Factory setting Pt100 Select the temperature sen...

Page 70: ...ation Edit table Medium for compensation curve Options Medium 1 Medium 2 Medium 3 Factory setting Medium 1 Select a medium You can enter compensation curves in the form of tables for three different media Number of points 02 10 Factory setting 02 Specify the number of table points value pairs for the table Pairs Activation and subsequent entry C 20 150 C pH 2 00 16 00 pH Enter the temperature and ...

Page 71: ...nt at which an error message is active Note Caution Current output 0 20mA and error current 2 4 mA is critical The error current is in the measured current range if the current range selected is 0 20 mA and Min was selected in the previous field Recommended combinations Current range 0 20 mA and error current max 22 mA Current range 4 20 mA and error current min 2 4 mA Alarm delay 0 2000 s Factory...

Page 72: ...available if Fixed was selected in the previous field Specify the hold current The value can be set between 0 0 4 mA and 100 20 mA Hold time 0 999 s Factory setting 010 s The hold remains active during the hold dwell period entered once the CAL PARAM DIAG menus have been exited During the hold delay time the Hold indicator flashes in the display Controller hold Options Freeze y manipulated variabl...

Page 73: ...set offset value OFFSET is shown on the top right of the display Manual calibration Calibration parameters Options Data entry Buffer manual Fixed buffer Auto buffer recognition Factory setting Fixed buffer Specify the type of calibration with which calibration takes place when the CAL button is pressed Data input Enter the zero point and slope of the sensor Manual buffer Enter the value of the buf...

Page 74: ...red value pairs number of table points specified in the previous field Confirm Options OK Delete element s Are the value pairs OK or do you want to delete elements Delete In the screen that follows select the row to be deleted delete with T and confirm with F Note Valid table The table is active after confirming with F Cancel with Ñ General settings Temperature compensation Options ATC MTC Select ...

Page 75: ...0 pH Here you can activate the isotherm compensation and enter the isotherm intersection point Uis Function off For E H electrodes Function on Only if the isotherm intersection point zero point of the electrode The bigger the difference between the isotherm intersection point and the zero point the greater the measuring error in the event of fluctuations in temperature Uis Enter the point at which...

Page 76: ... which are to be defined in the Special buffer option are used Note The buffer tables for the buffer types on offer are provided in the appendix Buffer 1 Options Buffer 2 0 Buffer 4 01 Buffer 6 98 Buffer 9 18 Buffer 10 90 option depends on the buffer type Factory setting Buffer 6 98 Select the pH value for buffer 1 of the two point calibration Buffer 2 Options Buffer 2 0 Buffer 4 01 Buffer 9 18 Bu...

Page 77: ...iggered for error activation see Set up 1 Alarm section SCC Sensor Condition Check Options On Off Factory setting Off This function monitors the electrode status or the degree of electrode aging Possible status messages Electrode OK Low wear or Replace electrode The electrode status is updated after each calibration When the Replace electrode message appears an error message may be displayed E040 ...

Page 78: ...olution 1500 1500 mV Factory setting 450mV Specify the calibration solution for the automatic Topcal calibration Function Options Info Validate alarm Activation and subsequent selection Function On Off Maintenance 0 00 5 00 pH Factory setting Function Off Maintenance 0 50 pH Select the deviation between the actual and target value for the pH value in the event of which an alarm should be triggered...

Page 79: ... with 500 sequential measuring points Sample time Enter sample time 2 36000 s Factory setting 00005 s Enter the time interval after which the next measured value is recorded in the data logger Data logger Data log 1 or 2 Activation and subsequent entry Measured value pH mV Temp Function On Off Factory setting Input pH mV Function Off Select the measured value to be recorded and activate the functi...

Page 80: ... impedance of the pH electrode alarm when a minimum impedance is undershot approx 500 kΩ This function cannot be selected for antimony and ISFET electrode types Monitoring the impedance of the reference electrode alarm when the set threshold value is overshot This function can only be selected for symmetrically high impedance measurement Monitoring the leak current for ISFET sensors early warning ...

Page 81: ...and reacts with fluctuations in the measured value Therefore avoid direct sunlight during calibration and operation Normal ambient light does not affect measurement Check menu To call the menu select Ñ Specialist Set up 2 Check A t Function Options Info SCS Sensor Check System Activation and subsequent entry Glass sensor On Off Ref sensor Off light medium Heavy Very heavy Factory setting Glass sen...

Page 82: ... Characteristic Factory setting Characteristic You must configure these submenus completely for correct operation Type Here you can select and configure the method the controller uses to output its manipulated variable Characteristic Here you can enter the controller parameters neutral zone set point etc You also achieve active measured value display via this option Type for 1 sided process type C...

Page 83: ...rent output 2 Options 1 output 2 outputs Factory setting 2 outputs 1 output For the control signal via the current output in the Split range method Control logics are required which can control two valves pumps over one current input 2 outputs The valves are controlled via the relay 1 output Current range Options 0 20mA 4 20 mA Factory setting 4 20 mA Select the current range to be output at curre...

Page 84: ... min 1 Factory setting Relay n c Max frequency 120 min 1 Select the settings for the actuator Relay Select the relay you can choose from the relays that you assigned to the controller in Set up 1 Relays Max pulse frequency Enter the maximum pulse frequency pulses with a higher frequency are not passed on to the relay Characteristic Characteristic type Options Linear Segmented Select the characteri...

Page 85: ... Derivative action time Controller simulation Options On Off Factory setting Off Here you can switch a configuration loop on or off Hold is taken away when controller simulation is activated Simulation on The characteristic values entered in the previous field are used in the next field for simulating the controller behavior Off Controller simulation is exited when you confirm with F Simulation on...

Page 86: ...t Start neutral zone Start neutral zone End neutral zone End neutral zone Optimization point 1 and 2 Entry with x and y coordinates Control point 1 For measured values control point 1 the dosing is 100 base Control point 2 For measured values control point 2 the dosing is 100 acid Parameter Activation and subsequent entry Tn 1 000 0 999 9 Tn 2 000 0 999 9 Tv 1 000 0 999 9 Tv 2 000 0 999 9 Factory ...

Page 87: ...ation here Note Always end controller simulation with Simulation off in the Select simulation field Otherwise the simulation will continue to run in the background Simulation on Activation and subsequent entry Function auto manual Set 2 00 16 pH Act y 100 100 only if function manual Function Here you can specify whether the manipulated variable calculated by the controller should be output for Aut...

Page 88: ... t1 is exceeded and the pull up delay t2 t1 has elapsed The fault signaling contact switches if the alarm threshold t3 is reached and the alarm delay t4 t3 has also elapsed When the measured values decrease the fault signaling contact is reset again when the alarm threshold t5 is undershot as is the relay contact t7 later on after the drop out delay t7 t6 When the pick up and drop out delay are se...

Page 89: ...figure the limit switch Function Activate the function as a limit switch Assignment Select the measured value to which the limit value should apply On value Enter the value at which the limit function is activated Off value Enter the value at which the limit function is deactivated Limit switch configuration Activation and subsequent entry On delay 0 2000 s Off delay 0 2000 s Alarm lim 2 00 16 00 ...

Page 90: ... open Valve x closed program steps Controlling the cleaning and calibration programs You can choose from the following ways to control cleaning and calibration programs Automatic Weekly program that automatically starts the selected cleaning program for every weekday You can freely select the programs in question for every weekday Cleaning Select the cleaning program that is started in the event o...

Page 91: ...ith its factory settings as the interval based program 3 Enter 10800 s as the interval time The sensor measures for 3 hours is then taken out of the process and cleaned It is then put back into the process for another 3 hours During measuring cycles the sensor is primarily in the Service position aggressive media It is then moved into the process for measuring at the specified intervals Configurat...

Page 92: ... the Measure position for this The interval program is continued if a signal is no longer present at the aforementioned input Controlling the cleaning and calibration programs via binary contacts Note 1 Voltage of 10 40 V duration approx 400 mS applied at contacts bin 0 bin 2 terminals 81 86 This auxiliary voltage can be taken from the 15 V auxiliary voltage output of Mycom S CPM153 for non Ex dev...

Page 93: ...ing 1x 07 Wait 5s 08 Assembly measuring 08 Pump buffer 1 3s 08 08 Pump buffer 1 3s 08 Pump buffer 2 2s 09 09 Wait 300s 09 09 Wait 300s 09 Wait 5s 10 10 Cal Buffer 1 10 10 Cal Buffer 1 10 Valve 1 open 11 11 Water 60 s 11 11 Water 60 s 11 Wait 5s 12 12 Compressed air 20s 12 12 Compressed air 20s 12 Valve 1 close 13 13 Pump buffer 2 3s 13 13 Pump buffer 2 3s 13 Wait 5s 14 14 Wait 300s 14 14 Wait 300s...

Page 94: ...Back to 2 1x 07 Back to 2 1x 07 Back to 2 1x 08 08 Pump buffer 1 3s 08 Pump buffer 2 3s 08 Pump buffer 1 3s 08 Pump buffer 1 3s 09 09 Wait 60 s 09 Wait 60 s 09 Wait 60 s 09 Wait 60 s 10 10 Val buffer 1 10 Val buffer 2 10 Val buffer 1 10 Val buffer 1 11 11 Water 60 s 11 Water 60 s 11 Water 60 s 11 Cal Buffer 1 12 12 Compressed air 20s 12 Compressed air 20s 12 Compressed air 20s 12 Water 60 s 13 13 ...

Page 95: ...fer 1 15s 11 Water 60 s 12 Compressed air 20s 13 Assembly measuring 14 15 up to 28 program steps possible Function Options Info Select function Options Setup Topcal Activate Topcal Factory setting Setup Topcal Setup Create or edit a Topcal program Activate Switch Topcal functions on or off Configuration Note Automatic Off Clean trigger Off Ext control Off Current system status Valve name V1 or V2 ...

Page 96: ...Program editor Select program Options Clean Clean C Clean S Clean CS User 1 User 2 User 3 Factory setting Clean Select the program you want to edit Select the editing function Options Insert prog Edit Setup Prog time Change name Factory setting Insert prog Select the desired editing function Insert progr You can insert a predefined program into the selected program Edit You can add or delete progr...

Page 97: ...step Cleaner Buffer 1 2 Enter the time as to how long the cleaner buffer should be pum ped The minimum pump time is 3 seconds Wait Enter the time as to how long the system should remain in its current state Back to Enter the number of repeats a loop should run through Air Enter the time as to how long compressed air should flow Prog time Prog time 0 9999 s The total duration of the selected progra...

Page 98: ...et day are overwritten Interval program Select program Enter interval Activation and subsequent entry Program Clean Clean C Clean S Clean CS User 1 User 2 User 3 Interval 0 36000 s Factory setting Program Clean Interval 3600 s Program Select the program that should be started at the defined intervals Interval Enter the time that should elapse between the end of one program cycle and the start of t...

Page 99: ...tting Function On Relay Water Length 05 s Specify whether and when sealing water should be pumped Sealing water is pumped into the rinse chamber before and after moving the assembly This is useful in processes with media that are fibrous or tend to stick as the counterpressure in the rinse chamber caused by the sealing water prevents the penetration of medium Function If you activate the function ...

Page 100: ...e appendix 2 The cleaning cycles are configured in the Set up 2 Chemoclean menu Here the automatic or event controlled cleaning can be adapted to the process conditions One or more of the following controls are possible Weekly program see below As many cleaning cycles as required can be started on every weekday External control A start can be triggered by means of the digital inputs For this purpo...

Page 101: ...ch also with cleaner Between 18 20 and 24 00 clean every 30 min 1800 s with water for 120 s 60 s of which also with cleaner a0004955 en Fig 62 Graphic representation of the above example Necessary settings as per the example bold to be entered by the user Interval program Hold Hold and after effect time Hold and after effect time Interval 1800 s Prog Interval 1800 s Clean Hold Hold and after effec...

Page 102: ...r needs and preferences here Edit program Select program Options Clean User prog Select the program you want to edit Select the editing function Options Insert prog Edit Setup Prog time Change name Factory setting Insert prog Select the desired editing function Insert progr You can insert a predefined program into the selected program Edit You can add change or delete program steps Setup You can s...

Page 103: ...of repeats a loop should run through Program time Prog time 0 9999 s The total duration of the selected program is displayed here The display cannot be edited Rename Change name 0 9 A Z Enter a new name for the user program Automatic Select day Options Monday Wednesday Thursday Friday Saturday Sunday Factory setting Monday Select the day you want to edit Select the editing function for the day Opt...

Page 104: ...l operation Options Hold Topcal Chemoclean You canactivate a manual hold and start the Chemoclean or Topcal program The settings you make here are only active in this menu Nothing is saved when you leave You exit the manual operation menu with Ñ Ð or Ò Hold Activate hold Options Hold on Hold off Factory setting Hold off Activate deactivate the HOLD The HOLD function freezes the current outputs as ...

Page 105: ...ean running Water 10 s Cleaner 3 s The status of the system is displayed The program currently running is displayed with the time remaining for water cleaner etc Stop program Note Automatic off Cleaning trigger off Ext control off The running program is stopped The status of the system is displayed Chemoclean Note Automatic Off Clean trigger Off Ext control Off System status Chemoclean cleaning Op...

Page 106: ...ART unit ID of the primary value Byte 5 8 Primary value Byte 9 HART unit ID of the temperature Byte 10 13 Temperature Byte 14 24 Not assigned 6 Set HART short form address Access type Write Byte 0 Desired address 0 15 Factory setting 0 With an address 0 multidrop mode the current output 1 of the primary value is fixed at 4 mA Any current simulation is terminated Byte 0 Active address 11 Read the u...

Page 107: ...e an 8 character tag a 16 character tag description and a date with this parameter Byte 0 5 Tag name Byte 6 17 TAG description Byte 18 20 Date If the tag name is changed the user tag that can be set at the device is also changed Byte 0 5 Tag name Byte 6 17 TAG description Byte 18 20 Date 19 Write the device production number Access type Write You can save a production number in the range of 0 1677...

Page 108: ...Read extended device status Access type Read none Coding See Error messages 59 Specify number of preambles in message responses Access type Write This parameter specifies the number of preambles which are inserted in the message responses Byte 0 Number of preambles 5 20 Byte 0 Number of preambles Command No HART command access type Command data numeric data in decimal form Response data numeric da...

Page 109: ... time of the calibration If you are using a digital sensor with Memosens functionality you get the following information after pressing T SNR Sensor change date Date time Displays the serial number of the calibrated sensor and the date and time of the sensor change Ext sensor data only for sensors with Memosens technology The transmitter indicates that the sensor data are being read out The displa...

Page 110: ...t calibration D slp Displays the change in the slope compared to the earlier calibration D zropnt Displays the change in the chain zero point compared to the earlier calibration Comp temperature Temperature offset Offset Snlc Calibration date Offset Displays the calibrated temperature offset Snlc Displays the serial number of the transmitter with which the last temperature calibration was performe...

Page 111: ...dividually DAT download Copy data from into the DAT module Set up 2 ISFET values and SCS values Instrument version Device internal data e g the serial number can be queried Topcal S Test programs inputs hardware Chemoclean only if the complete Chemoclean function is activated Test programs inputs hardware Reset count Counter for the number of resets and write access Factory reset Set default Optio...

Page 112: ...ation of relays Activation and subsequent entry Simulation On Off Alarm relay On Off Relay 1 On Off Relay 2 On Off Factory setting Simulation Off Alarm relay Off Relay 1 2 Off Adjust the simulation of the relays Simulation off The last states are frozen and used for simulation Simulation on The relays can be opened on or closed off Note If you return to the measurement mode with the simulation swi...

Page 113: ...data on the DAT memory module A security message is issued stating that all the data on the DAT will be erased The data are erased after confirming Set up 2 Select Set up 2 Options Reset ISFET only with ISFET sensors SCS reading Display sensor data ISFET Displays the current ISFET sensor data Reference mV Leak current μA SCS reading Displays the current values of the sensor check system SCS Impeda...

Page 114: ...d A Z Order code for Mycom S CPM153 A2B00A010 You can call up the order code of the device here 15 digit code with digits 0 9 and A Z CPC data SW version 1 20 HW version 1 00 Serial No 12345678 Card ID CPGxxx You can call up the control unit data here Serial number for CPG310 12345678901234 You can call up the serial number of the control unit here 14 digit number with digits 0 9 and A Z Order cod...

Page 115: ...f Ass service off The status of the external digital inputs is displayed Hardware Valve test Options Assembly Cleaner Water Buffer 1 Buffer 2 Compressed air Valve 1 Valve 2 Select the components that should be tested Note Assembly Service End function Topcal S ready The component selected previously is tested Chemoclean Note Automatic Off Clean trigger Off Ext control Off The status of the system ...

Page 116: ...c buffer recognition Calibration redox absolute Data input absolute Calibration absolute Calibration redox relative Data input absolute Data input relative Calibration absolute Calibration relative 7 9 1 Calibration pH Manual data entry The values for sensor zero point and slope are entered manually Press Ï to start calibration Function Options Info Note Calibration with enter spec buffer The type...

Page 117: ... buffer with buffer table automatic buffer recognition The type of local calibration selected in the calibration settings is displayed Temperature 20 0 150 0 C Factory setting 25 0 C Specify the temperature at which calibration takes place only for Cal with MTC Confirm with F Buffer temperature 20 0 150 0 C Factory setting 25 0 C Enter the buffer temperature only for Cal with MTC Confirm with F Ha...

Page 118: ...sors with Memosens technology Indicates whether the calibration data could be saved in the sensor Calibrate the sensor again if the process of saving the data failed Note Electrode in medium Ensure that the electrode is in the medium again so measuring can take place Function Options Info Note Calibration with enter data abs The type of local calibration selected in the calibration settings is dis...

Page 119: ...e Time no longer counts mV value no longer flashes Once these values are stable confirm with F Note Specify the criteria for the stability check in the Set up 1 Calibration Cal settings menu Calibration value notice Invalid calibration value This message is displayed if an error is present e g wrong buffer used Offset notice Offset 0005 mV Good Information on the offset and quality of the calibrat...

Page 120: ...de are effective immediately after confirming with F Note Offset too high Error message if the entered offset leaves the maximum range Calibration Options Accept Cancel Repeat calibration Ending calibration Accept When you confirm with F the new calibration data are accepted Cancel The data are not accepted Calibration is not repeated Repeat calibration The data are rejected and calibration is rep...

Page 121: ...id calibration value This message is displayed if an error is present e g offset too large Offset notice Offset 0005 mV Good Information on the offset and quality of the calibration is displayed here Calibration Options Accept Cancel Repeat calibration Ending calibration Accept When you confirm with F the new calibration data are accepted Cancel The data are not accepted Calibration is not repeate...

Page 122: ...s Also de energize these circuits before you work on the terminals Electronic components are sensitive to electrostatic discharge Personal protective measures such as permanent grounding with a wrist strap are necessary For your own safety always use genuine spare parts The function accuracy and reliability after repair work are guaranteed with genuine parts Note Please contact your sales center i...

Page 123: ...agents Light biological deposits Water under pressure Redox electrodes Carefully clean the metal pins and surfaces mechanically Note After mechanical cleaning the redox sensor can require several hours conditioning time For this reason check calibration after one day ISFET sensors When cleaning ISFET sensors do not use any acetone as this can damage the material After cleaning with compressed air ...

Page 124: ...smitter No release code is necessary 5 Measuring continues 6 Take the used sensor back to the lab You can prepare the sensor for reuse in the lab without causing measuring point downtime Clean the sensor For this purpose use the cleaning agents specified for the sensor Inspect the sensor for cracks or other damage If no damage is present regenerate the sensor For this purpose store the sensor in 3...

Page 125: ...s tight Does the meter display plausible values Replacement of the sealing elements is dependent on the type of assembly Instructions for replacement is contained in the appropriate service kit The requisite service kit can be found in the Operating Instructions on your assembly or in the Cleanfit retractable assembly special documentation SD096C 07 a2 8 1 7 Cables connections and power supply lin...

Page 126: ... fouling and clean it where necessary Check the pumps for leaks Annual inspections recommended timeframe Check whether the inner compartment and the circuit boards of the control unit are clean dry and free from corrosion If not Clean and dry the inner compartment and circuit boards In the event of corrosion replace the circuit boards where necessary Check that the seals couplings and pumps are le...

Page 127: ...gy CPS72D Order depending on version see Technical Information TI374C 07 en Orbipore CPS91 CPS91D pH electrode with open aperture diaphragm for media with high contamination potential optionally with Memosens technology CPS91D Order depending on version see Technical Information TI375C 07 en Tophit CPS471 CPS471D Sterilizable and autoclavable ISFET sensor for food processing and pharmaceuticals pr...

Page 128: ...unction box VBM For cable extension with 10 terminal blocks IP 65 i NEMA 4X Aluminum material Order numbers Cable entry Pg 13 5 50003987 Cable entry NPT 51500177 Junction box VBA For cable extension with 10 high impedance terminal blocks cable glands Polycarbonate material Order No 50005276 Junction box RM For cable extension Memosens or CUS31 CUS41 With 2 x Pg 13 5 IP 65 i NEMA 4X Order No 515008...

Page 129: ...or pH redox measurement in tanks and pipes manual or pneumatic operation heavy duty version made of heavy duty materials Order acc to product structure see Technical Information TI403C 07 en Cleanfit P CPA473 Stainless steel process retractable assembly with ball valve shut off for securely separating the medium from the environment Order acc to product structure see Technical Information TI344C 0...

Page 130: ...rder No DXR375 HART modem Commubox FXA191 Interface module between HART and series PC interface Technical Information TI237F 00 en Order No 016735 0000 FieldCare Tool for Plant Asset Management Supports Ethernet HART PROFIBUS FOUNDATION Fieldbus FieldCare Lite order no 56004080 FieldCare Standard order no SFE551 xxxx FieldCare Professional order no SFE552 xxxx Fieldgate FXA320 HART Ethernet gatewa...

Page 131: ...nless steel version with Memograph Viewing window for Memograph S a0004967 Fig 67 Dimensions of housing CYC310 stainless steel version a0006254 Fig 66 Interior view of housing CYC310 stainless steel version 1 2 3 4 5 Mycom S CPM153 Control unit Cable glands Multihose connectors Rack 6 7 8 9 Junction box Membrane pumps for conveying buffer and cleaner Buffer and cleaning solutions 1 2 3 4 5 6 7 8 9...

Page 132: ...output circuits sensor IS Cl I Div 1 P With FM approval Cl I Div 2 with NI input and output circuits S With CSA approval Cl I Div 2 sensor IS Cl 1 Div 1 Power supply 1 230 V AC 2 110 115 V AC 3 24 V AC DC Material A Plastic B Stainless steel 1 4301 AISI 304 Heating 1 Without electric heating 2 With electric heating Measured value recording A Without Memograph B With Memograph Assignment 1 Empty ho...

Page 133: ...ating panel wiring 1 Connect the four core cable supplied to Mycom S as follows Alarm Clean Clean C UserPRG1 UserPRG2 UserPRG3 Clean CS Clean S OPERATOR PANEL ON OFF 8 8182 8384 85 86 87 88 8990 91 92 93 94 85 81 93 89 86 82 94 90 85 81 93 89 86 82 94 90 41 42 41 42 47 57 48 58 2 1 3 4 5 6 7 9 10 3 4 1 2 CPC310 Panel Mycom Cable core Mycom connection 1 Terminal 85 2 Terminal 86 3 Terminal 42 4 Ter...

Page 134: ...s follows Cable core Control unit connection Cable core Control unit connection 1 Terminal 93 7 Terminal 83 2 Terminal 94 8 Terminal 84 3 Terminal 91 9 Terminal 85 4 Terminal 92 10 Terminal 86 5 Terminal 81 11 12 Do not connect place cable cores in the cable channel 6 Terminal 82 ...

Page 135: ...ansmitter this table indicates possible device specific errors remedial measures and spare parts that may be needed Please note the following safety instructions before starting repair work Warning De energize the devicebefore you open it Checkthat voltage is not supplied and and secure the switch es against being switched on unintentionally If work is required under voltage this may only be carri...

Page 136: ...ition Failure 6 E014 Assembly has not reached measuring position Failure 7 E015 Not used Failure 0 E016 Not used Failure 1 E017 Data error in CPC EEPROM Failure 2 E018 Not used 2 Failure 3 E019 Not used Failure 4 E020 Not used Failure 5 E021 Not used Failure 6 E022 Not used Failure 7 E023 Not used Failure 0 E024 CPC program interrupted Failure 1 E025 Not used Failure 2 E026 Not used Failure 3 E027...

Page 137: ...range temperature input 1 Maintenance 4 E060 Not used Maintenance 5 E061 Over range temperature input 1 Maintenance 6 E062 Not used Maintenance 7 E063 Current output 1 below range Maintenance 0 E064 Current output 1 above range Maintenance 1 E065 Current output 2 below range Maintenance 2 E066 Current output 2 above range Maintenance 3 E067 Set point exceeded controller limit contactor 1 8 Mainten...

Page 138: ...t used Function check 1 E097 Not used Function check 2 E098 Not used Function check 3 E099 Not used 12 Function check 4 E100 Current output simulation on Function check 5 E101 Service function on Function check 6 E102 Not used Function check 7 E103 Not used Function check 0 E104 Not used Function check 1 E105 Not used Function check 2 E106 Download active Function check 3 E107 Not used 13 Function...

Page 139: ...154 Not used 19 Maintenance 3 E155 Not used Maintenance 4 E156 Calibration timer run out Maintenance 5 E157 Not used Maintenance 6 E158 Not used Maintenance 7 E159 Not used Maintenance 0 E160 Not used Maintenance 1 E161 Not used Maintenance 2 E162 Not used Maintenance 3 E163 Not used 20 Maintenance 4 E164 Dynamic range of pH convertor 1 exceeded Maintenance 5 E165 Not used Maintenance 6 E166 Dynam...

Page 140: ...PM transmitter Incorrect medium Unsymm No PM or PM at PE Symm PM connection mandatory See Connecting analog sensors section No calibration possible as sensor adjustment time too long With ISFET sensor Film of moisture on measuring surface removed by drying or blowing out with compressed air Ensure film of moisture or buffer dwell time 6 min No or creeping display change Sensor fouled Clean sensor ...

Page 141: ...nsymmetrical and PM connected Remove PML connection to PM terminal where necessary ground with at PM pin PM connection after PE Sensor fouled or assigned Clean sensor see Cleaning pH redox sensors section For very contaminated media Use spray cleaning Interference in measuring cable Connect cable shield as per wiring diagram See Electrical connection section Measured value fluctuations Interferenc...

Page 142: ...and replace where necessary Switch to Service Turn switch to Measure No buffer and cleaner pumped Tank empty Check error messages Test functions in manual mode Control LEDs CPG310 V1 Additional valve 1 active V2 Additional valve 2 active Line blocked MEAS Assembly in measuring operation Alive LED flashes irregularly if function OK Suction length longer than 2 m Reduce suction length to maximum 2 m...

Page 143: ...mpare actual line voltage and information on the nameplate User Energy supply company or multimeter data Connection defective Terminal not tightened Insulation jammed Incorrect terminals used Electrical technician Device fuse defective Compare line voltage and information on the nameplate and replace fuse Electrician suitable fuse See Spare parts section Power unit defective Replace power unit Pay...

Page 144: ... test negative Replace module observe version Perform with the aid of the device view in the Spare parts section Caution Display approx pH 7 value depends on the zero point error in the last calibration Current output incorrect current value Calibration incorrect Check with integrated current simulation connect mA meter directly to the current output If simulation value incorrect Calibration in th...

Page 145: ...oller Normal operation Picked up failsafe behavior Picked up Picked up Appropriate configuration and operating status Failure Dropped out Picked up Picked up Appropriate configuration and operating status Maintenance required Picked up Dropped out Picked up Appropriate configuration and operating status Function check Picked up Picked up Dropped out Appropriate configuration and operating status V...

Page 146: ... Power supply 100 230 VAC non Ex Module M3G power unit 3 relay 51507087 9 Power supply 24 VAC DC non Ex Module M3G power unit 3 relay 51507089 1 Controller module pH 2 x current output HART Module M3CH H2 non Ex 51517386 2 pH input module glass ISFET Module MKP2 Ex and non Ex 51507096 2 pH input module Memosens Module MKD1 Ex and non Ex 51514966 8 Relay module with 3 additional relays Module M3R 3...

Page 147: ...er section Upper section with keyboard foil connection compartment cover hinge nameplate non Ex 71003923 6 Housing base For one and two circuit devices cpl non Ex 51507106 Item No Kit name Contents Use Order number 1 2 3 4 5 A 6 7 Item No Kit name Contents Use Order number 1 Terminal block set All requisite terminal blocks Ex and non Ex 51507436 2 Electronics module 24 V DC AC Tested complete modu...

Page 148: ...S pump compressed air Ex and non Ex 71029987 Multihose air assembly 5 m 16 4 ft Multihose with rapid coupling MS 8 fold compressed air assembly 71029919 Multihose air assembly 10 m 32 8 ft Multihose with rapid coupling MS 8 fold compressed air assembly 71029922 Multihose air for pumps 2 5 m 8 2 ft Multihose with rapid coupling MS 5 fold compressed air pump drive 71029923 Internal hose system compl...

Page 149: ...membrane Double membrane pump individual PVDF membrane option 71029963 2 Canister with pump and fittings Canister module complete with membrane pump fittings ball valve level probe 71029969 3 Level probe with coupling Level probe 1 piece blue complete with coupling and cable 71029990 Vent hoses for membrane pumps 1 5 m 4 92 ft Vent hose system with 3 PVC hoses 71029928 ...

Page 150: ...9 rear M1 1 Assembly Measure CPA471 472 475 Lower limit position switch input 1 upper G coupling CPA473 474 Connection number 2 S3 M1 4 Service feedback not used for inductive feedback CPA471 472 475 Upper limit position switch output 2 CPA473 474 Connection number 6 S2 M1 3 Measure feedback not used for inductive feedback CPA471 472 475 Lower limit position switch output 2 CPA473 474 Connection n...

Page 151: ...Kit name Contents Use Order number 1 PVDF rinsing block G Viton Complete PVDF rinsing block G Viton seals 71029930 1 Rinsing block PVDF G Kalrez Complete PVDF rinsing block G Kalrez seals 71029931 1 PVDF rinsing block NPT Viton Complete PVDF rinsing block NPT Viton seals 71029938 1 PVDF rinsing block NPT Kalrez Complete PVDF rinsing block NPT Kalrez seals 71029942 1 VA rinsing block G Viton Comple...

Page 152: ...upling Kalrez Rapid coupling connector and installation socket 5 pole HC4 Kalrez media to rinsing block 71029989 Multihose media assembly 5 m 8 2 ft Multihose with rapid coupling HC4 5 fold without heating Hastelloy coupling cleaner and buffer to rinsing block 71029924 Multihose media assembly 10 m 16 4 ft Multihose with rapid coupling HC4 5 fold without heating Hastelloy coupling cleaner and buff...

Page 153: ...riginal packaging 10 9 Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste Please observe local regulations The assembly may be contaminated by the medium Therefore when disposing of it the plant disposal or safety officer must be consulted ...

Page 154: ...ed from one another Output distribution pH Adjustable 0 18 pH Redox Absolute Relative Adjustable 300 3000 mV Adjustable 0 600 Temperature Adjustable 17 200 C 62 6 392 F Overvoltage protection As per EN 61000 4 5 1995 Auxiliary voltage output Output voltage Output current 15 V DC Max 9 mA Contact outputs Switching voltage Switching current Switching power Operating life Max 250 V AC 125 V DC Max 3 ...

Page 155: ...PC310 xxxxx8xxxxx 230 V AC 10 15 110 115 V AC 10 15 24 V AC DC 20 15 Cable specification Max cable cross section 2 5 mm2 i14 AWG Power consumption max 12 VA Insulation resistance between galvanically isolated circuits 276 Vrms Frequency 47 64 Hz Reference temperature 25 C 77 F can be set with medium temperature compensation Measured value resolution pH Redox Temperature 0 01 pH 1 mV 1 0 1 K Maximu...

Page 156: ...ge media conveyed 0 50 C 32 122 F Mycom S CPM153 Design dimensions Length x breadth x depth Installation depth 247 mm x 167 mm x 100 mm 9 72 x 6 57 x 3 94 Approx 134 mm 5 28 Weight Max 6 kg 13 23 lbs Material Housing Front GD AlSi 12 Mg content 0 05 plastic coated Polyester UV resistant Terminals Conductor cross section 2 5 mm2 i14 AWG CPG310 Design dimensions Housing Length x breadth x depth 5 li...

Page 157: ...AM Set up 1 Set up 2 Manual Operation Quick Set up Data log Check systems Controller config Limit switches Contr quick adjustm Topcal Chemoclean Chemoclean Hold not with Profibus Rapid configuration of important parameters Factory reset Simulation Instrument check DAT download Reset Instrument version Topcal Chemoclean Reset count DIAG Error list Error log Operating log Calibration log Validation ...

Page 158: ...re measurement on only Redox off Temp sensor Pt 100 NTC 30 no Pt 1000 Actual temp value for Offset 25 0 C 20 0 30 0 C Edit Offset 0 0 C 5 0 5 0 C Select Create table Reference temperature Select table Select medium K1 Medium 1 Medium 2 Medium 3 no Select medium Medium 2 Medium 3 Medium 1 Reference temperature in laboratory meas 25 0 C 20 0 150 0 C Select Sensor input Display Bus configuration Acce...

Page 159: ...able back Valid table continue Back to return field Back to return field Query Ok Delete pair then back to the support points Return field press the PARAM key to return to these highlighted fields Code entry required Edit table points pH mA 00 00 04 00 000 0 C Info field Current ouput 1 2 Linear active ...

Page 160: ...1 Special buffer Edit table for Buffer no 1 1 3 Enter number of buffers 2 2 3 Special buffer Enter number of support points 02 2 10 Special buffer Table status info field Invalid table back valid table back Back to special buffer Edit table or se Param to return to return field u Cal parameter Auto buffer Fixed buffer Edit cal solution used for calibration with Topcal 0450mV 1500 1500mV Buffer typ...

Page 161: ...Appendix 161 ...

Page 162: ...ency Relay n c Max pulse frequency 120 min Configuration of external hardware Actuator Characteristic Select characteristic type linear segmented Controller Function off Setpoint 07 00pH Curr value 07 00pH Selection Control when relays curr output defined 2 outputs 2 relays 1 output current output2 Control using Pulse length Pulse frequency Current output With linear Control point Start neutral zo...

Page 163: ...hlighted fields Code entry required Back to return field Controller simulation or back to return field Back to return field Activate controller simulation off on Controller simulation Function auto Set 07 00pH Act 07 00pH y 000 Current output 2 Assign 100 acid dosing 0 4 mA 20 mA ...

Page 164: ... off Ext control off Power failure off Select control levels Automatic off Cleaning trigger off Ext control off Emergency prog off Select operation Spray levels rog editor Automatic P Select Topcal operation Interval prog Cleaning Emergency prog Prog editor Automatic Automatic List of weekdays with number of programs Select a day Select program for SCS cleaning from program list Select program as ...

Page 165: ...03 Cleaner Display of changed program procedure Move to Choose line before which the selected step should be moved Set time for comp air hot steam wait water 0060 s 0 9999s Delete Selected program step is deleted Set time for buffer1 buffer2 cleaner 03 s 0 999s Number of repetitions for cleaning sterilisation 00 0 10 Select an edit function Insert default Configure Prog time ename Edit R Edit prog...

Page 166: ... off Ext control off Back to return field Back to return field Back to return field Select cleaning no prog Clean Info field System status Automatic off Cleaning trigger off Ext control off Info field system status Automatic off Cleaning trigger off Ext control off Clean runs Water 30s Date Time Weekday Day 30 Month 04 Year 01 Time 12 00 Mo Select operating mode Redox mV Redox pH Select electrode ...

Page 167: ...er 1 Buffer 2 Buffer type E H Electrode info Zero point Condition Slope Condition Electrode condition Electrode 1 good Note Start 1st buffer Immerse electrode in buffer 1 Electrode condition Electrode good Edit buffer 1 Temp 25 0 C 07 00 pH 2 00 16 00pH Note Calibration result invalid Reject Recalibrate Note Calibration result invalid Reject Recalibrate Note Start 1st buffer Immerse electrode in b...

Page 168: ... contact off Contact 1 off up to contact 5 off Simulation Simulation status off Curr output 1 22 00mA Curr output 2 00 00mA Selection ISFET SCS values Reset Note After selecting Reset a soft reset is performed directly Select Error list Error log Operation log Calibration log Service List of current error messages List of last 20 operations List of errors entered in error log Return field press th...

Page 169: ... Cancel PARAM Select Hardware Ext inputs Select Test Ext inputs Hardware Info field Status of external inputs Start User prog 3 Auto Stop on Ass maint on Info field Status of external inputs Start user prog 3 Auto stop on Ass maint on Info field Status of selected valve function Info field Status of plant Automatic off Cleaning trigger off Ext control off Single order Water 10s Select hardware Ass...

Page 170: ...ns to start the cleaning programs 81 86 Terminals for program start 0 1 2 Binary inputs of the CPG310 control unit 10 40V e g via power supply input of Mycom S CPM153 terminals 85 86 15 V Diodes 1N4007 3 mA Per optoelectronic coupler input 1 2 3 4 6 7 8 1 2 0 82 bin 0 bin 1 bin 2 10 40 V 84 83 86 85 CPG310 81 User 3 User 2 User 1 Clean CS Clean S Clean C Clean ...

Page 171: ...2 01 2 01 2 01 2 01 4 05 4 04 4 02 4 01 4 00 4 01 4 01 4 01 4 01 4 01 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 4 00 7 13 7 07 7 05 7 02 7 00 6 98 6 98 6 96 6 95 6 95 6 95 6 95 6 96 6 96 6 96 6 96 6 97 6 98 7 00 7 02 9 46 9 40 9 33 9 28 9 22 9 18 9 14 9 10 9 07 9 04 9 01 8 99 8 96 8 95 8 93 8 91 8 89 8 87 8 85 8 83 11 45 11 32 11 20 11 10 11 00 10 90 10 81 10 72 10 64 10 56 10 48 10 35 10 23 10...

Page 172: ...s 93 Code 64 Codes 54 Commissioning 5 57 Digital sensors 57 ISFET sensors 57 Switching on 58 Common practice commands 107 Configuration 63 Configuration of cleaning and calibration programs 95 Configuration of cleaning programs 95 Connection Analog sensors 25 Communication connection 23 Current outputs 32 Digital sensors 30 External inputs control unit 36 External outputs 37 External outputs contr...

Page 173: ... supply 124 Overall measuring point 122 Power supply lines 125 Manual operation 104 Measured value display 54 Mechanical construction 156 Medium connection 41 Assemblies 43 Cleaner and buffer 49 Compressed air 49 Rinse water 49 Mycom interior view 146 Mycom spare parts list 146 N Nameplate 7 NAMUR 35 Notes on safety conventions and icons 6 O Offline configuration 130 Operating matrix 157 Operation...

Page 174: ...p 2 Check 80 Chemoclean 100 Controller configuration 82 Controller quick adjustment 90 Data log 79 Limit switch 88 Topcal 90 Spare parts 145 Storage 11 Symbols Electrical 6 System setup 10 T Technical data 154 156 Process 156 Temperature compensation 68 Medium temperature 68 Transport 11 Troubleshooting 135 U Universal commands 106 Use 5 V Validation function 78 W Wall mounting 15 Wiring 19 Extern...

Page 175: ......

Page 176: ...www endress com worldwide BA409C 07 en 11 06 Printed in Germany FM SGML 6 0 DT 71028144 ...

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