background image

8.8

Corrective maintenance of measuring system

8.8.1

Conductivity measuring cells

Soiling detected on conductivity measur-
ing cells can be removed as follows:

Oily and greasy coatings
Clean with detergent (fat solvent, e.g.
alcohol, acetone, poss. detergent).

Warning:

Hands, eyes and clothes are to be
protected when using the cleaning
agents described below.

Limestone deposits or metal hydroxide
coatings
Loosen coatings with diluted hydrochloric
acid (3 %), then rinse thoroughly.

Coatings containing sulphide
(from flue gas desulphurizing plants
or sewage treatment plants)
Use mixture of hydrochloric acid (0.5 %)
and thiourea (8 %), then rinse thoroughly.

Coatings containing protein (food industry)
Use mixture of hydrochloric acid (0.5 %)
and pepsin (1 %), then rinse thoroughly.

8.8.2

Simulation of conductive measuring cells for instrument test

A measuring instrument for conductive
conductivity is checked by replacing the
process and temperature sensor with
resistors. The accuracy of the simulation
depends on the accuracy of the resistors.

Refer to the table on the right for conductivity
(cell constant

k set to nominal value

according to column 2). Otherwise: display of
CD

[mS/cm]

=

k

1/

R

[k

]

.

Refer to the table below for temperature (no
temperature offset set on Liquisys).
Connect temperature equivalent resistance
using three-wire arrangement!

• Use the “CD test adapter” service kit to

connect decade resistors to the connector
of a conductivity measuring cable in place
of a conductivity measuring cell.

Order number: 51500629.

Pt100 equivalent resistances:

Temperature

Resistance

–20 °C

92.13

–10 °C

96.07

0 °C

100.00

10 °C

103.90

20 °C

107.79

25 °C

109.73

50 °C

119.40

80 °C

130.89

100 °C

138.50

200 °C

175.84

All resistance values are to be multiplied by
10 for a Pt 1000 temperature sensor.

Conductivity equivalent resistances:

Resist.

R

Cell

const. k

Display for

CD

Display for

M

10

1 cm

–1

100 mS/cm

10 cm

–1

1000 mS/cm

100

0.1 cm

–1

1 mS/cm

1 k

Ω ⋅

cm

1 cm

–1

10 mS/cm

10 cm

–1

100 mS/cm

1000

0.1 cm

–1

0.1 mS/cm

10 k

Ω ⋅

cm

1 cm

–1

1 mS/cm

10 cm

–1

10 mS/cm

10 k

0.01 cm

–1

1 µS/cm

1 M

Ω ⋅

cm

0.1 cm

–1

10 µS/cm

100 k

Ω ⋅

cm

1 cm

–1

100 µS/cm

10 cm

–1

1 mS/cm

100 k

0.01 cm

–1

0.1 mS/cm 10 M

Ω ⋅

cm

0.1 cm

–1

1 µS/cm

1M

Ω ⋅

cm

1 cm

-1

10 µS/cm

1 M

0.01 cm

–1

0.01 µS/cm 100 M

Ω ⋅

cm

0.1 cm

–1

0.1 µS/cm

10 M

Ω ⋅

cm

1 cm

–1

1 µS/cm

10 M

0.01 cm

–1

0.001µS/cm

0.1 cm

–1

0.01 µS/cm 100 M

Ω ⋅

cm

Note: The M

measurement is normally used

for pure and ultrapure water and is therefore
only practical with cell constants

k = 0.01 or

possibly

k = 0.1.

LM253E08.CHP

Liquisys M CLM 223 / 253

Diagnosis and corrective maintenance

Hauser

65

Summary of Contents for Liquisys M CLM 223

Page 1: ... No 51500270 CV 5 valid from software version 2 0 upward Liquisys M CLM 223 253 Transmitter for Conductivity Hauser Endress The Power of Know How ENDRESS HAUSER LIQUISYS M ENDRESS HAUSER LIQUISYS M Operating Instructions ...

Page 2: ...shed lines Note The instrument has protection class II Grounding of the measuring cable screen requires a ground connection Correction to page 13 Connections of field instrument Fig 3 10 Electrical connection of Liquisys M CLM 223 253 Measuring cell conductive Measuring cell inductive Mains ANLF01 EPS Ground terminal Fig 3 11 Connection compartment sticker for field instrument CLM 253 Ground termi...

Page 3: ...nection Fig 3 12 Connection compartment stickers for panel mounted instrument CLM 223 LM AN02 EPS Ground terminal Fig 3 13 Structure of special measuring cable CYK 71 KABEL EPS Semiconductor screen Inner conductor 83 Screen 84 Black Green 11 White 12 Yellow 13 Brown unused CYK 71 Fig 3 14 Connection of conductive measuring cells CLS 15 CLS 19 CLS 20 CLS 21 LM2X3DE EPS ...

Page 4: ...rument The required steps are described in these chapters Installation You wish to operate or reconfigure the instrument The operating concept is explained in these chapters Operation Instrument configuration Interfaces Need help with problems or maintenance Diagnosis Maintenance Accessories Appendix Technical data Index Ω C ...

Page 5: ...alibration 21 5 Instrument configuration 22 5 1 Start up 24 5 2 System configuration 24 5 3 Current outputs 26 5 4 Monitoring functions 28 5 5 Relay contact configuration 31 5 6 Temperature compensation 42 5 7 Concentration measurement 45 5 8 Service 46 5 9 E H Service 48 5 10 Interfaces 48 5 11 Calibration 49 6 Interfaces 52 7 Maintenance and troubleshooting 53 7 1 Definition of terms 53 7 2 Safe...

Page 6: ... Check that the delivery is complete and agrees with the shipping documents and your order refer to nameplate for type and version The delivery includes Measuring transmitter CLM 223 or CLM 253 Operating instructions BA 193C 07 en Field instrument 1 plug in screw terminal 1 cable gland Pg 7 1 cable gland Pg 16 reduced 2 cable glands Pg 13 5 Panel mounted instrument 1 set of plug in screw terminals...

Page 7: ...3 CD0110 123456 0 2000 mS cm conductivity cond Leitfähigkeit kond 35 250 C 0 4 20 mA 0 4 20 mA 230 VAC 50 60 Hz 7 5 VA 10 55 C IP65 TYPLF253 CDR Fig 1 2 Nameplate of CLM 253 right Liquisys M CLM 223 253 Version CD Conductivity resistance measurement two electrode cell CS Conductivity resistance measurement two electrode cell with additional functions S version ID Conductivity measurement ind cell ...

Page 8: ...strictly adhered to 2 3 Installation start up operation Warning This device may only be installed connected electrically commissioned operated and serviced by properly trained personnel authorized by the system operator The personnel must be familiar with these operating instructions and must adhere to the instructions described therein Make sure that the power supply ratings match the data specif...

Page 9: ...e European standards for industrial applications with regard to electromagnetic compatibility It is protected against electromagnetic interference by the following design measures Cable screen Interference suppressor filter Interference suppression capacitors Warning The specified immunity to interference only applies for devices connected as outlined in these operating instructions 2 6 Certificat...

Page 10: ...measuring cable CLK 5 cable for inductive measurement permanently attached to sensor Optional Extension cable CYK 71 conductive or CLK 5 inductive Junction box VBM ENDRESS HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2 E ENDRESS HAUSER LIQUISYS CAL REL REL1 REL1 ALARM REL2 REL2 E LM253SYS CDR Immersion assembly CLA 111 CLS 15 conductive measuring cell with integr Pt 100 Measuring cell CLS 21 co...

Page 11: ...11 170 247 115 6 157 154 70 70 Fig 3 2 Dimensions of Liquisys M CLM 253 FELD2 CDR 1 2 3 4 Fig 3 3 Inside of housing of Liquisys M CLM 253 1 Removable electronics box 2 Partition plate 3 Terminal blocks 4 Fuse GEHAEUS1 CDR LM253E03 CHP Liquisys M CLM 223 253 Installation Endress Hauser 7 ...

Page 12: ...an be used for outdoor installation in conjunction with all mounting versions Weather protection cover CYY 101 Weather protection cover for outdoor installation to be mounted on field instrument material stainless steel 1 4301 SS 304 order no CYY101 A EINBAU2 CDR 96 6 139 90 Fig 3 4 Liquisys M CLM 223 panel mounted version DACH CDR 300 270 320 Fig 3 5 Weather protection cover for field instruments...

Page 13: ... Universal mounting post CYY 102 Square tube for mounting of measuring transmitters material 1 4301 SS 304 order no CYY102 A MONT5 CDR 60 90 70 6 70 8 70 90 M6 8 30 90 60 x 60 1495 150 120 max 60 Fig 3 6 Left Mounting kit for post mounting on cylindrical pipes Right Square mounting post LM253E03 CHP Liquisys M CLM 223 253 Installation Endress Hauser 9 ...

Page 14: ...R Fig 3 7 Liquisys M field instrument Pipe mounting MONT2 CDR Fig 3 8 Liquisys M field instrument Left Wall mounting Right Mounting with universal post and weather protection cover Installation Liquisys M CLM 223 253 10 Endress Hauser ...

Page 15: ...Fig 3 9 The required overall installation depth is approx 165 mm MONT9 CDR 92 0 5 92 0 5 90 57 33 approx 25 max 45 96 92 1 2 3 139 6 Fig 3 9 Attachment of panel mounted instrument 1 Wall of control cabinet 2 Gasket 3 Tensioning screws LM253E03 CHP Liquisys M CLM 223 253 Installation Endress Hauser 11 ...

Page 16: ... V 93 94 L L L N 41 42 43 84 83 15 16 Cd mA 31 32 mA 33 34 51 52 53 54 55 56 84 83 ANCD01 CDR Aux voltage output Digital input 2 Chemoclean Digital input 1 hold Signal output 2 temperature Signal output 1 conductivity Temperature Measuring cell conductive Measuring cell inductive Alarm de energized contact position Relay 1 de energized contact position Relay 2 de energized contact position Relay 3...

Page 17: ...igs 3 10 3 11 and 3 12 Connections of panel mounted instrument LSF_LF BMP Fig 3 11 Connection compartment sticker for field instrument CLM 253 REL1 REL2 REL3 REL4 NC NC 49 COM COM COM COM 59 54 55 56 52 51 53 58 57 48 47 131084 4B LM AN02 CDR Fig 3 12 Connection compartment stickers for panel mounted instrument CLM 223 LM253E03 CHP Liquisys M CLM 223 253 Installation Endress Hauser 13 ...

Page 18: ...ature sensor Pt 100 CYK 71 Junction box VBM CYK 71 Inductive measuring cell CLS 50 Cable permanently attached to sensor Junction box VBM CLK 5 Maximum cable length Conductive conductivity measurement max 100 m with CYK 71 corresponds to 10 nF Resistance measurement max 15 m with CYK 71 corresponds to 2 nF Inductive conductivity measurement max 55 m with CLK 5 and sensor cable KABEL CDR Inner condu...

Page 19: ...ument CLM 223 or in the connection compartment of the field instrument CLM 253 respectively gn wt ye gn wt ye bk bk CYK 71 ϑ 84 15 16 83 2 3 1 11 12 13 LM2X3CDE CDR Fig 3 14 Connection of conductive measuring cells CLS 15 CLS 19 CLS 20 CLS 21 wt rd CLK 5 fixed cable ϑ 84 15 83 16 11 12 13 S gn wt ye or bn Fig 3 15 Connection of inductive measuring cells CLS 50 or CLS 52 LM253E03 CHP Liquisys M CLM...

Page 20: ...alue is within permissible limits relay is inactive LED red measured value is outside permissible limits relay is active Alarm indication for continuous limit violation temperature sensor failure or system errors see error list in chapter 7 1215 mS cm R232 Setpoint DISPL3 E CDR Measuring mode indicator normal operation Calibration mode indicator Setup mode indicator configuration Hold mode indicat...

Page 21: ...chapter 4 2 In the measuring mode the PLUS key switches to F and disables the temperature display see chapter 4 7 while the MINUS key selects the error display see chapter 4 7 Display of the uncompensated conductivity value PLUS key REL key The REL key is used in manual mode to switch between the relays and the manual start cleaning function AUTO key This key is used to toggle between the automati...

Page 22: ...s the selected relay in the second line Set the relays Switch on with PLUS switch off with MINUS The relay state remains in effect until it is actively reset Press AUTO key for returning to the measuring mode Note Enable the manual mode by entering access code 22 The operating mode remains in effect even after a power failure The manual mode takes precedence over any other automatic function hold ...

Page 23: ...ation settings Measuring mode Standard mode of operation display of current measured values The function groups are selected with the PLUS or MINUS key Code input Following input of code 22 the settings in the function groups can be modified When another code is entered the settings can only be viewed but not modified Calibration mode Execution of calibration routine Fig 4 3 Description of operati...

Page 24: ...sor to the next function Pressing the PLUS and MINUS keys at the same time terminates programming return to main menu Note If a change is made but not confirmed by pressing the ENTER key the previous setting is retained See the appendix of these operating instructions for an overview of the Liquisys menu structure E E E E E E E E BEDSCHE CDR Functions parameter selection value entry Function group...

Page 25: ...ibration and offset menus access with CAL key see Fig 4 3 Code 22 Access to configuration menus for instrument configuration and user settings access with ENTER key see Fig 4 3 See chapter 4 3 page 17 for hardware locking and unlocking 4 7 Display during measurement The measurement display can be individually adapted to user requirements Settings accessed with PLUS key Press the PLUS key to displa...

Page 26: ...etter see group designations The functions in the individual groups are counted from the top to the bottom and from the left to the right Factory settings When the instrument is switched on for the first time the factory settings are in effect The following table provides an overview of all major settings Please refer to the description of the individual functions in chapter 5 for all other factor...

Page 27: ...ment The measuring ranges float and are determined by the measuring cells connected see chapter 9 Current outputs 1 and 2 4 20 mA Current output 1 meas value for 4 mA signal current 0 µS cm Current output 1 meas value for 20 mA signal current 2000 mS cm Current output 2 temperature value for 4 mA signal current 35 0 C Current output 2 temperature value for 20 mA signal current 250 0 C On versions ...

Page 28: ...wo function groups are to be configured to avoid measuring errors or failure to measure at all 5 2 1 Setup 1 Coding Field Selection or range Factory setting Display Info A Function group SETUP 1 Initial display in function group SETUP 1 A1 Operating mode selection cond conductive ind inductive MOhm resistance conc concentration Display varies according to instrument version cond resistance conc in...

Page 29: ...es It is used for example to stabilise the display with applications that fluctuate a great deal There is no damping if 1 is entered Factory settings are printed in bold face base version does not include functions in italics Coding Field Selection or range Factory setting Display Info B Function group SETUP 2 Initial display in function group SETUP 2 B1 Selection of temperature sensor Pt100 Pt1k ...

Page 30: ... to an external measurement Omitted if B1 fixed B6 Temperature difference is displayed 0 0 C 5 0 5 0 C The difference between the temperatures measured and entered is displayed Omitted if B1 fixed Factory settings are printed in bold face base version does not include functions in italics Coding Field Selection or range Factory setting Display Info O Function group CURRENT OUTPUT Initial display i...

Page 31: ...lecting 1 or 3 See O2 1 O2 3 for other characteristics O221 Enter simulation value current value 0 00 22 00 mA The current value entered here is output through the current output O2 3 Enter current output table S version only lin linear 1 sim simulation 2 table 3 Values may also be added or changed at a later point in time See O2 1 O2 2 for other characteristics O231 Selection of table option read...

Page 32: ...nge x value measured value determined by user O235 Enter y value current value 0 00 mA 0 00 20 00 mA y value current value determined by user to be associated with measured value entered in O234 O236 Enter whether or not the table status is okay yes no If yes return to O2 If no return to O233 Factory settings are printed in bold face base version does not include functions in italics Coding Field ...

Page 33: ... also deactivated The settings themselves are retained This setting only applies to the error selected in F5 Factory setting is no starting with E080 F7 Set error current to be effective for selected error no yes The error current selected in F4 becomes effective or is suppressed in case of error This setting only applies to the error selected in F5 F8 Automatic start of cleaning function no yes T...

Page 34: ... changes LIVE CDR Constant meas signal alarm is triggered t Fig 5 4 PCS alarm live check Coding Field Selection or range Factory setting Display Info P Function group CHECK S version only Settings for measuring cell and process monitoring P1 Switch polarisation detection on or off conductive only off on Polarisation only occurs with conductive measuring cells Polarisation is detected but not compe...

Page 35: ...ired When the alarm threshold t3 is reached and the alarm delay t4 t3 also has expired the alarm contact is switched When the measured value decreases the alarm contact is reopened when the measured value drops below the alarm threshold t5 and the relay contact also opens t7 after the dropout delay t7 t6 When the pickup and dropout delays are set to 0 s the switch on and switch off points are iden...

Page 36: ... Xmax maximum process value Xh controller adjustment range Controller characteristics where set point set point from R332 Recommendable settings for all types Contr response Kp Tv s Tn s P K 0 0 PI 2 6 K 0 6 Tu PD 0 5 K Tu 0 PID 1 7 K 2 Tu 2 Tu Tn 0 component is not calculated Tn calculated component 0 Start up If there is no previous experience for the control parameter settings values should be ...

Page 37: ... the calculated control output the higher the switching frequency of the contact The maximum switching frequency 1 T can be adjusted between 60 and 180 min 1 The ON period tON is constant Pulse frequency modulated outputs are used to control solenoid operated metering pumps REGEL02 CDR Actual value Actual value Actual value Actual value Actual value Tn too small Tn too large Kp too small Kp too la...

Page 38: ...alue from a table see below Alarm signalling in the event the monitoring value is exceeded The measurement is performed without compensation and the measured value is compared to a monitoring value see table for pure water An alarm is issued when the monitoring value is exceeded An adjustable pre alarm can be used to alert to undesirable operating conditions in time X X w w 100 100 Kp p K Y Y 1 1 ...

Page 39: ...ng times with post rinse times can be individually defined Note The Chemoclean function is only available with relays 3 and 4 Abortion of the cleaning process is always followed by a post rinse time When Economy is selected cleaning is performed with water only Wiper and or spray cleaning system active inactive Hold function active inactive Cleaning time 0 999 s Pause time between 2 cleaning inter...

Page 40: ...00 MΩ cm conc 9999 entire meas range Never set switch on point and switch off point to the same value Only the operating mode selected in A1 appears R213 Enter contact switch off point cond ind 9999 mS cm MOhm 200 MΩ cm conc 9999 entire meas range The switch off point entry selects a max contact switch off point switch on point or a min contact switch off point switch on point thereby implementing...

Page 41: ...off temperature 250 0 C 35 0 250 0 C The switch off point entry selects a max contact switch off point switch on point or a min contact switch off point switch on point thereby implementing an always required hysteresis function see Fig 5 5 R224 Enter pickup delay 0 s 0 2000 s R225 Enter dropout delay 0 s 0 2000 s R226 Enter alarm threshold as an absolute value 250 0 C 35 0 250 0 C When the alarm ...

Page 42: ...ive action time Tv 0 0 no D comp 0 0 min 0 0 999 9 min See chpt 5 5 2 R236 Selection of controller characteristic dir direct inv inverted Setting may or may not be required depending on control deviation up or down deviation see chpt 5 5 2 R237 Selection of pulse length or pulse frequency len pulse length freq pulse frequency Pulse length e g for solenoid valve pulse frequency e g for solenoid ope...

Page 43: ...ld and relay settings are activated for the period of time specified here R243 Enter pause time 360 min 1 7200 min The pause time is the time between two cleaning cycles see chpt 5 5 5 R244 Enter minimum pause time 120 min 1 3600 min The minimum pause time prevents continuous cleaning when the cleaning trigger is present R2 5 Configure cleaning with Chemoclean on version with four contacts and app...

Page 44: ...for cleaning R255 Enter post rinse time 20 s 0 999 s Water is used for rinsing R256 Enter number of repeat cycles 0 0 5 R253 R255 is repeated R257 Enter pause time 360 min 1 7200 min The pause time is the time between two cleaning cycles R258 Enter minimum pause time 120 min 1 R357 min The minimum pause time prevents continuous cleaning when the cleaning trigger is present Factory settings are pri...

Page 45: ... R262 Enter alarm threshold switch on point 80 0 0 0 100 0 This is referred to the uncompensated conductivity value at the temperature in question The pre alarm causes the contact to respond when the alarm limit is reached 100 0 the alarm relay is additionally switched Example for 80 0 setting A pre alarm is triggered for 15 C and 1 0 µS cm at 0 8 µS cm cf table in chpt 5 5 3 R263 Enter switch off...

Page 46: ...to IEC 746 is based on a fixed nonlinear curve that defines the relationship between the temperature coefficient and the temperature This curve is used for lower concentrations Ultrapure water compensation Just like the NaCl compensation the ultrapure water compensation is based on a nonlinear curve stored in the instrument This curve is split up into NaCl solution and ultrapure water components T...

Page 47: ...ement is to take place Take a sample of the process medium Measure the uncompensated conductivity at different temperatures Heat up the sample slowly to do this Determine the uncompensated conductivity at different temperatures The α value which corresponds to the temperature and the conductivity value is determined using the following formula α x T x The values thus calculated are entered in the ...

Page 48: ...ture value x value 0 0 C 35 0 250 0 C The temperature values must have a minimum distance of 1 K Defaults for the x values of the table value pairs 0 0 C 10 0 C 20 0 C 30 0 C T5 Enter temperature coefficient α y value 2 10 K 0 00 20 00 K T6 Enter whether or not the table status is okay yes no If yes return to T If no return to T3 Factory settings are printed in bold face base version does not incl...

Page 49: ...n T1 T2 T1 T2 Fig 5 16 Relationship among concentration conductivity and temperature qualitative representation Coding Field Selection or range Factory setting Display Info K Function group CONCENTRATION S version only Four different concentration fields can be entered in this function group K1 Selection of concentration curve to be used to calculate the display value 1 1 4 The curves are independ...

Page 50: ...base version does not include functions in italics Coding Field Selection or range Factory setting Display Info S Function group SERVICE S1 Selection of language ENG English GER German FRA French ITA Italian NEL Dutch ESP Spanish This field must be configured once during start up Then you can exit S1 and continue S2 Hold configuration S C during setup calibration CAL during calibration Setup durin...

Page 51: ...NUS key and confirmed with the ENTER key S7 Order number is displayed The order code is changed automatically to reflect an upgrade S8 Serial number is displayed S9 Reset of instrument restore default values no Sens sensor data Facty factory settings Facty All data are erased and reset to the factory settings Sens The sensor data are erased S10 Perform instrument test no Displ display test Factory...

Page 52: ...ed This field cannot be edited E113 E123 E133 E143 Serial number is displayed This field cannot be edited Factory settings are printed in bold face base version does not include functions in italics Coding Field Selection or range Factory setting Display Info I Function group INTERFACE I1 Entry of address Address HART 0 15 or PROFIBUS 1 126 For communication only E E H SERV ContrE1 Select xx xx E1...

Page 53: ... factory setting Coding Field Selection or range Factory setting Display Info C Function group CALIBRATION C1 1 Calibration of inductive cells with a ring shaped opening Airs Airset 1 cellc cell constant 2 InstF installation factor 3 For conductive measurement Airs and InstF are not available The calibration of the cell is to be performed in air The cell must be dry Remove measuring cell from the ...

Page 54: ...0 K This value is given with each calibration solution C123 Enter correct conductivity value of calibration solution current meas value 0 0 9999 mS cm The practical range is depends on the measuring cell i e the calibration solution should be at approx 40 of the measuring range determined by the cell see chpt 9 Fig 9 2 The display unit is always mS cm C124 Calculated cell constant is displayed 0 0...

Page 55: ...ation solution current meas value 0 0 9999 mS cm The practical range is depends on the measuring cell i e the calibration solution should be at approx 40 of the measuring range determined by the cell see chpt 9 Fig 9 2 The display unit is always mS cm C134 Calculated installation factor is displayed 1 0 10 5 00 C135 Calibration status is displayed o k E xxx If the calibration status is not o k the...

Page 56: ...rfaces For instruments equipped with a communication interface please refer to separate operating instructions BA 208C 07 en HART or BA 209C 07 en PROFIBUS Interfaces Liquisys M CLM 223 253 52 Endress Hauser ...

Page 57: ...ation temperature coefficient setting Reference instrument calibration faulty Calibrate reference instrument or use calibrated instrument Calibration solution operating instructions of reference instrument Incorrect ATC setting on reference instrument Compensation mode and compensation type must be identical on both instruments Oper instr of reference instrument Polarisation error Use suitable mea...

Page 58: ...arate line routing Separate routing of signal output and meas input lines Interference potential in medium Eliminate source of interference or ground medium close to conductivity measuring cell Controller or timer cannot be activated No relay module installed Install LSR1 2 or LSR1 4 module See chapters 8 4 and 8 5 Controller limit contact does not work Controller switched off Activate controller ...

Page 59: ...le Verify by looking at nameplate HART xxx5xx and xxx6xx Upgrade to LSCH H1 H2 No or wrong DD device description For further information see chpt 6 Interfaces HART interface missing Instrument not registered with HART server Load too low load 230 Ω required HART receiver e g FXA 191 not connected via load Incorrect device address addr 0 for single operation addr 0 for multi drop operation Line cap...

Page 60: ...measuring cell Dry cell yes no no E036 Calibration range of measuring cell exceeded Clean measuring cell and recalibrate if necessary check measuring cell and connections yes no no E037 Below calibration range of measuring cell yes no no E045 Calibration aborted Recalibrate yes no E046 Current output 1 parameter limits interchanged Set value for 20 mA value for 4 mA yes no E047 Current output 2 pa...

Page 61: ...ivity outside concentration table yes no no E080 Current output 1 param range too small Spread current output no no E081 Current output 2 param range too small Spread current output no no E100 Current simulation active no no E101 Service function yes Switch service function off or switch instrument off and back on no no E102 Manual mode active E106 Download yes Wait for download to end no no E116 ...

Page 62: ...curacy and reliability after repairs 8 3 Diagnosis The table below will help you diagnose problems and specifies the spare parts required Please refer to chapters 8 4 3 and 8 5 3 for information on the exact designations of the spare parts and their installation Problem Possible cause Tests and or remedial measures Equipment spare parts personnel Display dark no LEDs active No mains voltage Check ...

Page 63: ...her 0 20 mA or 4 20 mA has been selected No current output signal Current output stage defective module LSCH LSCP Test with built in current simulation connecting mA meter directly to current output If test fails Replace central module using correct variant Additional relays do not work CLM 253 ribbon cable item 320 loose or defective Make sure ribbon cable is properly connected replace cable if n...

Page 64: ...0 Power supply unit LSGA LSGD End frame latches Item 320 Back plate Item 310 Side wall for instruments without relay module Item 40 80 Central module LSCH LSCP Item 330 Housing assembly Item 430 Push on terminal strip for LSR1 x module Item 290 300 Optional relay module LSR1 x Module rotated 180 for representation Item 345 Ground terminal Item 15 Power supply unit LSGA 100 230 V AC Mains voltage s...

Page 65: ... AC DC 51500318 290 Relay module LSR1 2 2 relays 51500320 300 Relay module LSR1 4 4 relays 51500321 40 Conductive central module LSCH S1 1 current output 51501210 50 Conductive central module LSCH S2 2 current outputs 51501212 60 Conductive central module LSCH H1 1 current output HART 51501213 70 Conductive central module LSCH H2 2 current outputs HART 51501214 80 Conductive central module LSCP Pr...

Page 66: ... Item 310 320 Ribbon cables Item 240 Transmitter module MKIC Item 15 20 Power supply unit module LSGA LSGD Item 340 Docking assembly LSK1 Item 290 300 Relay module LSR1 x Item 450c Torx screws K4x10 Item 480 Cable glands Item 470 Plug in terminal for power connection Item 330 Electronics box empty Item 450b Torx screw for central module Top Bottom Item 430 Hinge Item 450a Torx screws K4x10 Item 40...

Page 67: ... LSGA 100 115 230 V AC 51500317 20 Power supply unit LSGD 24 V AC DC 51500318 290 Relay module LSR1 2 2 relays 51500320 300 Relay module LSR1 4 4 relays 51500321 40 Conductive central module LSCH S1 1 current output 51501210 50 Conductive central module LSCH S2 2 current outputs 51501212 60 Conductive central module LSCH H1 1 current output HART 51501213 70 Conductive central module LSCH H2 2 curr...

Page 68: ...h ENTER Entry of an incorrect code will prevent the enhanced functions from being enabled An incorrect serial number can only be corrected at the factory Verify that the S package is enabled e g by accessing function group CHECK Code P or the Chemoclean function Restore the user settings of the instrument 8 6 Spare parts orders Spare parts are to be ordered from your local E H Sales Agency See the...

Page 69: ...w for temperature no temperature offset set on Liquisys Connect temperature equivalent resistance using three wire arrangement Use the CD test adapter service kit to connect decade resistors to the connector of a conductivity measuring cable in place of a conductivity measuring cell Order number 51500629 Pt100 equivalent resistances Temperature Resistance 20 C 92 13 Ω 10 C 96 07 Ω 0 C 100 00 Ω 10 ...

Page 70: ...25 C 1097 9 Ω NTC 10 k at 25 C 10 kΩ Connection Check terminal wiring interchanged and tightness of clamping screws in the case of measuring cells with screw terminals CLS 12 13 8 8 5 Checking of inductive conductivity measuring cells The following specifications apply to measuring cells CLS 50 and CLS 52 Testing of transmitting and receiving coils white and red coaxial cables measure ment between...

Page 71: ...measuring line Extension cable CYK 71 Non terminated measuring cable for two electrode conductivity measuring cells with temperature sensor by the metre Order no 50085333 Extension cable CLK 5 Non terminated measuring cable for inductive measuring cells by the metre Order no 50085473 Software upgrade serial number of instrument to be specified with order Plus package Order no 51500385 ChemoClean O...

Page 72: ... cm 100 1000 10000 k 0 01 k 1 CLS 20 k 1 CLS 21 k 10 CLS 30 CLS 12 15 19 CLS 12 15 19 CLS 50 CLS 52 k 1 98 k 5 9 Inductive Conductive CD CELL CDR Ultrapure water Pure water Service water Waste water Concentrate Fig 9 2 Overview of measuring ranges of E H conductivity measuring cells Accessories Liquisys M CLM 223 253 68 Endress Hauser ...

Page 73: ...rement Measuring range conductivity 0 2000 mS cm uncompensated resistance 0 200 MΩ cm concentration 0 9999 Usable cell constant k 0 0025 99 99 cm 1 Maximum cable length to measuring cell conductivity 100 m resistance 15 m Measuring frequency conductivity 299 75 1077 6 Hz resistance 32 5 425 Hz Inductive conductivity measurement Measuring range 0 2000 mS cm uncompensated Usable cell constant k 0 00...

Page 74: ...s Switching current with ohmic load cos ϕ 1 max 2 A Switching current with inductive load cos ϕ 0 4 max 2 A Switching voltage max 250 V AC 30 V DC Switching power with ohmic load cos ϕ 1 max 1250 VA AC 150 W DC Switching power with inductive load cos ϕ 0 4 max 500 VA AC 90 W DC Limit contactor Pickup dropout delay 0 2000 s Controller Function adjustable pulse length pulse frequency controller Cont...

Page 75: ...ting conditions 10 95 non condensing Protection class of panel mounted unit IP 54 front IP 30 housing Protection class of field housing IP 65 Electromagnetic compatibility interference emission and interference immunity acc to EN 61326 1 1998 Physical data Dimensions of panel mounted unit H W D 96 96 145 mm Installation depth approx 165 mm Dimensions of field housing H W D 247 170 115 mm Weight of...

Page 76: ...of operating mode conductive ind inductive MOhm resistance conc concentration cond A1 Selection of unit displayed S cm mS cm S cm µS m mS m S m auto k cm M cm k auto Ω Ω µ Ω Ω m omitted if A1 conc Uncompensated measured value is displayed A4 Display format selection if A1 conc X xxx XXX x XXXX XX xx Temperature display suppressed A3 Selection of unit displayed mg l none TDS only if A1 conc ppm Tem...

Page 77: ...on group CURRENT OUTPUT O Current output selection Out2 Out1 O1 Characteristic selection table sim simulation lin linear O2 1 O2 2 Simulation value entry 0 22 00 mA current value O221 O2 3 Table option selection edit read O231 Entry of number of value pairs in table 1 10 1 O232 Selection of value pair in table 1 number of value pairs asign 1 O233 x value entry measured value entire measuring range...

Page 78: ...mponent 0 0 999 9 min 0 0 min R234 Entry of derivative action time Tv 0 0 no D component 0 0 999 9 min 0 0 min R235 Selection of control characteristic inv inverted dir direct R236 Selection freq pulse frequency len pulse length R237 Entry of min ON time t 0 1 5 0 s ON 0 3 s R2310 Entry of max pulse frequency 60 180 1 min 120 1 min R239 Entry of pulse interval 0 5 999 9 s 10 0 s R238 Function of S...

Page 79: ... group INTERFACE I Function group E H SERVICE E Entry of address HART 15 or Profibus 1 0 126 Module selection Relay MainB mainboard Trans transmitter Contr controller I1 E1 1 E1 2 E1 3 E1 4 Function group ALPHA TABLE Entry of number of table value pairs 1 10 1 Table option selection edit read T2 Selection of table to be edited 1 4 1 K2 T1 Selection of table value 1 number of table value pairs asig...

Page 80: ... Connection diagram 12 Connection examples 15 Connections of field instrument 13 Connections of panel mounted instrument 13 Contact selection 28 Control characteristic 34 38 Corrective maintenance of CLM 223 60 Corrective maintenance of CLM 253 62 Corrective maintenance of measuring system 65 CURRENT OUTPUT O 26 Current output table 27 Current outputs 26 CYK 71 14 67 D Damage 2 Definition of terms...

Page 81: ...S key 17 21 Monitoring features 5 Mounting 8 Mounting examples 10 Mounting of field instrument 8 O O 26 O1 26 O2 1 26 O2 2 27 O2 3 27 ON time 39 Operating concept 19 Operating mode 19 Operation 4 16 21 Operator interface 16 Optoscope 64 Order number 47 P P 30 P controller 32 P ID controller 31 P1 30 P2 30 Packaging 2 Panel mounted instrument 11 Partition plate 7 Pause time 39 40 PCS alarm 30 PD co...

Page 82: ...g cables 14 SW upgrade 47 Switch off point of contact 36 Switch off temperature 37 Switch on point of contact 36 Switch on temperature 37 Symbols 2 Symbols used 2 System configuration 24 T T 44 T1 44 T2 44 T3 44 T4 44 T5 44 T6 44 Technical data 69 71 Temperature coefficient 42 Temperature compensation 25 Temperature sensor 25 Tensioning screws 11 Terminal blocks 7 Termination of measuring cables 1...

Page 83: ...42 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 55 11 50313455 Fax 11 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 1 905 6819292 Fax 905 6819444 Chile DIN Instrumentos Ltda Santiago Tel 56 2 2050100 Fax 2 2258139 Colombia Colsein Ltd Bogota D C Tel 57 1 2367659 Fax 1 6107868 Costa Rica EURO TEC S A San Jose Tel 506 2 961542 Fax 2 961542 Ecuador Insetec Cia Ltda Quito Tel 593 ...

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