Emerson Rosemount Analytical X-STREAM Enhanced Series Short Form Manual Download Page 99

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Emerson Process Management GmbH & Co. OHG

4-5

X-STREAM Non-Incendive

Instruction Manual

HASXENE-IM-EX

05/2017

Maintenance

4.1.1.1 Manual Zero Calibration

Starting from the MEASUREMENT SCREEN

press

down

to open the MAIN MENU and

enter CONTROL - CALIBRATION..

To start a zero calibration select "Zero Cali

bration"

Multi-channel unit:

Select the channel to be calibrated in SE-

LECT COMPONENT.

Before selecting any further line

make sure the required calibra-

tion gas is applied and flowing!

Supply all calibration gases with

the same flow as the sample gas

(recommeded approx. 1 l/min,

maximum 1500 hPa absolute

pressure) and utilizing the cor-

rect gas fitting (

sect. 3.4).

Ensure the warm-up time after

switching on has elapsed!

Warm-up time is 15 to 50 minutes

depending on installed measu-

ring system and configuration!

Control..

Calibration..

Calibration

Zero calibration..

Span calibration..

Advanced calibration..

To perform a zero calibration supply either

nitrogen (N

) or another suitable zero gas

[conditioned ambient air or industrial air (NOT

for oxygen measurement!)] to the gas path.

4.1 Perform a Calibration

Summary of Contents for Rosemount Analytical X-STREAM Enhanced Series

Page 1: ...www EmersonProcess com Short Form Manual HASXEE SFM HS 05 2017 Gas Analyzers X STREAM Enhanced Series Short Form Manual ...

Page 2: ...ur personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain t...

Page 3: ...usings 1 2 1 1 2 The Front Panel 1 2 1 1 3 Interfaces 1 3 1 2 Comparison of the Various X STREAM Analyzer Model 1 4 1 3 X STREAM XEGK 19 Inch Table Top Unit 1 6 1 4 X STREAM XEGP 19 Inch Table Top or Rackmount Design 1 8 1 5 X STREAM XEXF Field Housing With Single XEF or Dual XDF Compartment 1 10 1 5 1 XEXF Field Housings for Installation in Hazardous Areas Ex Zones 1 13 1 6 Measurement Specificat...

Page 4: ... Measurement Display 3 11 3 7 Language Settings 3 13 3 8 Checking the Settings 3 14 3 8 1 Installed Options 3 15 3 8 2 Configuring the Display 3 16 3 8 3 Calibration Setup 3 17 3 8 4 Setting the Analog Outputs 3 19 3 8 5 Setting Concentration Alarms 3 24 3 8 6 Backup the Settings 3 25 3 9 Web Browser 3 27 3 9 1 Connection Via Network 3 27 3 9 2 Connection to Single Computer 3 28 Chapter 4 Maintena...

Page 5: ...nsions for Installation 2 16 Fig 2 10 X STREAM XDF Dimensions for Installation 2 17 Fig 2 11 X STREAM XEXF Field Housings Arrangement of Terminals Cable Glands and Gas Connectors 2 18 Fig 2 12 Terminal Block X1 Analog Signals and Relay Outputs 1 4 XSTA 2 21 Fig 2 13 Power Supply Connections 2 22 Fig 2 14 Shielded Signal Cable Shielding Connected At Both Ends 2 24 Fig 2 15 Shielded Signal Cable Shi...

Page 6: ... Standard Measurement Performance Specifications 1 15 Tab 1 4 Oxygen Standard and Enhanced Measurement Performance Specifications 1 16 Tab 1 5 H2 S Standard Measurement Performance Specifications 1 16 Tab 1 6 Special Performance Specifications for Gas Purity Measurements Low Ranges 1 17 Tab 1 7 Special Performance Specifications for Gas Purity Measurements Suppressed Ranges 1 18 Tab 3 1 Analog Out...

Page 7: ...ous environments is not covered in this manual Analyzers intended to be used in such environments are supplied with further instruction manuals which should be consulted in addition to this INTRODUCTION The following definitions apply to WARNINGS CAUTIONS and NOTES found throughout this publication DEFINITIONS NOTE Highlights an essential operating procedure condition or statement HIGHLIGHTS AN OP...

Page 8: ...essurized housings thus an infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment of the analyzer housing NAMUR NAMUR is an international user association of automation technology in process industries This organisation has issued experience re ports and working documents called recom mendations NE and worksheets NA Prote...

Page 9: ...ay be accessible Removing covers by qualified personnel is permitted only if the instrument is disconnected from power Nevertheless several surfaces may remain hot for a limited time more detailled information available see in struction manual before proceeding more detailled information available see in struction manual before proceeding Wherever one or more of the following symbols appear on or ...

Page 10: ... means dangerous voltages may be exposed hot surfaces may be exposed possible danger of explosion toxic substances may be present substances harmful to health may be present indicates notes relating to heavy instruments electrical components may be destroyed by electrostatic discharges units must be disconnected from the power source indicates special instructions or information for operation at l...

Page 11: ...ying USB stick for an electronic version PDF The following additional instruction manuals are available or referenced within this manual HASXEE IM HS X STREAM Enhanced Series instruction manual HASICx IM H Infallible containment instruction manual Contact your local service center or sales office when missing documents SAVE ALL INSTRUCTIONS FOR FUTURE USE GENERAL SAFETY NOTICE RESIDUAL RISK If thi...

Page 12: ...list knowledge is an absolutely necessary condition for working with and on the analyzer Authorized personnel for installing operating servicing and maintaining the analyzer are instructed and trained qualified personnel of the operating company and the manufacturer It is the responsibility of the operating company to train staff observe safety regulations follow the instruction manual Operators m...

Page 13: ... in structions and notes given in this manual and on the unit Before switching on the unit ensure that the local nominal mains voltage corresponds to the factory set operational voltage of this unit Any interruption of the protective earth con nections whether inside or outside of the unit may result in exposure to the risk of electricity Deliberately disconnected the protective earth is therefore...

Page 14: ...access to live parts which can cause death or serious injury For safety and proper performace this instrument must be connected to a properly grounded three wire source of power TOXIC GASES This unit s exhaust may contain toxic gases such as but not limited to e g sulfur dioxide These gases can cause serious injuries Avoid inhaling exhaust gases Connect the exhaust pipe to a suitable flue and insp...

Page 15: ... weight of the units Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight HIGH TEMPERATURES Hot parts may be exposed when working on photometers and or heated components in the unit CRUSHING HAZARD Take care of crushing hazard when closing the front door of analyzer field housings Keep out of the closing area between enclosure cover and base...

Page 16: ...st be purged with air or neutral gas N2 to avoid hazards from escaping toxic flammable explosive or hazardous gases FLAMMABLE OR EXPLOSIVE GASES The analyzers are not suitable to measure explosive gases When supplying flammable gases with concentrations of more than 25 of the lower explosion limit we RECOMMEND implementing one or more additional safety measures purging the unit with inert gas stai...

Page 17: ...omponents Wall mounted units have no power switch and are operational when connected to a power supply The operating company is therefore required to have a power switch or circuit breaker as per IEC 60947 1 3 available on the premises This must be installed near the unit easily accessible to operators and labelled as a power cut off for the analyzer HAZARD FROM WRONG SUPPLY VOLTAGE Ensure that th...

Page 18: ...e gas lines the unit s gas connectors must be sealed with PVC caps to avoid polluting the internal gas lines with condensate dust etc To ensure electromagnetic compatibility EMC only shielded cables supplied by us on re quest or of equivalent standard may be used The customer must ensure that the shielding is correctly fitted Shielding and terminal housing must be electrically connected submin D p...

Page 19: ...erange power supply unit for worldwide use without modification 1 2 19in units with internal or external PSUs X STREAM Enhanced gas analyzers can measure up to five different gas components using many combinations of the following analyzing techniques IR non dispersive infrared analysis UV ultraviolet analysis pO2 paramagnetic oxygen analysis eO2 electrochemical oxygen analysis tO2 trace oxygen an...

Page 20: ...nd Spanish 1 1 1 Housings The displays of outdoor versions are protected with an impact tested glass panel to withstand even harsher conditions and to provide a higher IP protection class of up to IP66 NEMA Type 4X 1 1 Overview 1 1 2 The Front Panel Different housings allow X STREAM analyz ers to be tailored to many different applica tions Tabletop units in 1 219in modular design with IP 20 protec...

Page 21: ... for settings and menu navigation 1 3 4 2 1 1 3 Interfaces All analyzer variations are fitted with one analog electrical output for each channel and four status relays as standard As an option further interfaces can be added additional analog outputs additional relay outputs digital inputs Modbus Ethernet Modbus serial Depending on the unit configuration the in terfaces are accessible via either S...

Page 22: ...essure sensor heating for physical components sample gas pump 1 or 2 valve blocks infal lible gas lines 1 5 analog outputs 4 relay outputs 2 Mod bus Ethernet interfaces 2 USB connectors optional 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs electrical interfaces accessible via sockets on back of unit 1 5 analog outputs 4 relay outputs 2 Modbus Eth...

Page 23: ...lay outputs 2 Modbus Ethernet interfaces 2 USB connectors optional 1 or 2 interface cards each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs electrical interfaces on internal screw type ter minal adapters except for Ethernet USB 1 5 analog outputs 4 relay outputs 2 Modbus Ethernet interfaces 2 USB connectors optional 1 or 2 interface cards each with 7 digital inpu...

Page 24: ...n to power supply AC is supplied by an IEC chassis plug with power switch and fuse holders The internal wide range power supply unit enables the analyzers to be used worldwide Optionally DC 24 V power is supplied via a 3 pin socket at the rear of the unit Interfaces Electrical connections for interface signals are provided via submin D connectors Ethernet and USB connectors mounted on the rear pan...

Page 25: ...Status line 2 Graphic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection 7 Signal connectors some optional 1 3 4 5 6 2 11 12 13 7 Note Figures show optional components 8 DC power input fuse 9 DC power input 10 Gas fittings and valve block 11 AC power input with switch and fuses 12 Standard gas in and outlets 13 Carrying handle ...

Page 26: ...e provided via submin D connectors mounted on the rear panel of the device Fig 1 3 For applications where screw type terminals are preferred optional adapters are available which are mounted directly onto the submin D connectors Up to two digital I O cards may be installed where the first digital I O card is marked X4 1 while the second is X4 2 on the rear panel right above the connector Gas conne...

Page 27: ... 5 enter key 6 4 keys for adjustment and menu selection Optional screw type terminal adapter Front view 1 3 4 5 6 2 1 Screw type terminal adapters 2 Strain reliefs 1 2 1 Strain reliefs top view details 1 Gas connector fittings 2 Space for additional fittings 3 Optional purge gas inlet 4 Power inlet with filter fuses switch 5 Signal input output connectors some optional 6 Cover for eO2 or tO2 senso...

Page 28: ... environments Electrical connections Electrical connections are provided via inter nal tube fittings the cables being fed through cable glands at the right side of the unit Fig 1 4 The front cover of the hous ing swings open to the left once the fasteners have been released Connection to power supply Mains power is supplied via screw type termi nals with integrated fuse holders at the right side o...

Page 29: ...AM XEXF field housing intended for outside and wall mounted use weighs approx 26 kg 57 lb XEF or 45 kg 99 lb XDF depending on options installed Two people and or lifting equipment is required to lift and carry these units Take care to use anchors and bolts specified to be used for the weight of the units Take care the wall or stand the unit is intended to be installed at is solid and stable to sup...

Page 30: ...n with front panel removed Note In case of XDF the terminals and connectors are located at the upper compartment while physical compo nents and gas fittings are in the lower compartment 2 1 3 5 4 5 1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall mounting 4 Gas in outlets max 8 5 Cutouts to combine 2 housings here closed Note In case of XDF the cable glands are ...

Page 31: ...g enclosure enable installation in an European Ex zone 2 for measuring non flam mable gases No further measures such as a supply of protective gas are necessary Please contact your local EMERSON Process Management office if you require analyzers for use in hazardous areas EXPLOSION HAZARD BY MISSING PROTECTIVE MEASURES X STREAM XEF and XDF models MUST NOT be used in explosive environ ments hazardo...

Page 32: ...0 ppm 0 2000 ppm 0 10 Ethylene C2 H4 IR 0 400 ppm 0 800 ppm 0 100 Helium He TCD 0 10 0 20 0 100 Hexane 1 C6 H14 IR 0 100 ppm 0 200 ppm 0 10 Hydrogen 4 H2 TCD 0 1 0 2 0 100 Hydrogen Sulfide H2 S UV 0 2 0 4 0 10 Hydrogen Sulfide H2 S IR 0 10 0 20 0 100 Hydrogen Sulfide H2 S electrochem 0 50 ppm 0 2000 ppm 6 Methane CH4 IR 0 100 ppm 0 200 ppm 0 100 Methanol 1 CH3 OH IR 0 1000 ppm 0 2000 ppm 0 10 n Bu...

Page 33: ...one 60 C 140 F 10 Warm up time 6 15 to 50 minutes 5 approx 50 minutes Note 1 psi 68 95 hPa 1 Related to full scale 2 Related to measuring value 3 From gas analyzer inlet at gas flow of 1 0 l min electronic damping 0 s 4 Constant pressure and temperature 5 Dependent on integrated photometer bench 6 Depending on measuring range 7 Pressure sensor is required 8 Limited to atmospheric if internal sampl...

Page 34: ... 2 1 5 l min Influence of gas flow 1 4 2 10 2 2 Maximum gas pressure 7 14 1500 hPa abs 7 psig 13 1500 hPa abs 7 psig 1500 hPa abs 7 psig Influence of pressure 2 At constant temperature 0 10 per hPa 0 10 per hPa 0 10 per hPa With pressure compensation 6 0 01 per hPa 0 01 per hPa 0 01 per hPa Permissible ambient temperature 8 0 20 to 50 C 32 4 to 122 F 5 to 45 C 41 to 113 F 5 to 45 C 41 to 113 F Inf...

Page 35: ...e of gas flow 1 2 2 Maximum gas pressure 10 11 1500 hPa abs 7 psig Influence of pressure 5 At constant temperature 0 1 per hPa With pressure compensation 8 0 01 per hPa Permissible ambient temperature 15 to 35 C 59 to 95 F 5 to 40 C 41 to 104 F Influence of temperature 6 at constant pressure On zero point 2 per 10 K resp 0 2 ppm per 10 K 9 On span sensitivity 2 per 10 K resp 0 2 ppm per 10 K 9 The...

Page 36: ...Zero point drift 1 2 3 2 per day Span sensitivity drift 1 2 3 2 per day Repeatability 1 2 2 Response time t90 4 30 s Permissible gas flow defined by constant pressure at inlet Permissible gas pressure 1300 hPa 4 4 psig 1700 hPa 10 1 psig Permissible gas pressure variation 70 hPa 1 psig Influence of ambient pressure change from 800 to 1100 hPa at constant tem perature with pressure compensation 1 5...

Page 37: ...ion because only the original packaging ensures proper protection Manuals PDF on USB stick or printed this short form manual X STREAM XE series manual on USB stick infallible containment instruction man ual if applicable to your instrument HAZARDS FROM MISSING INFORMATION Compare the content of your package with the pictures below Analyzers for hazardous areas need additional parts described in th...

Page 38: ...customer must take appropriate measures to comply with the regulations and must declare con formity when this is legally required e g European EMC guidelines 2 2 Introduction ELECTRICAL SHOCK HAZARD Before connecting the analyzer to mains power please read the chapter on safety warnings and the following instructions carefully Disregarding may cause death personnel injury or damage to equipment Th...

Page 39: ...ite of installation Humidity non condensing 90 RH at 20 C 68 F 70 RH at 40 C 104 F Degree of pollution 2 Installation category II Elevation 0 to 2000 m 6560 ft above sea level Ambient atmosphere Units may not be operated in corrosive flammable or explosive environments without additional safety measures Certification Electrical safety CAN USA CSA C US based on CAN CSA C22 2 No 61010 1 04 UL 61010 ...

Page 40: ... 4X outdoor use protected against direct sun light Measurement channels max 3 max 5 Gas connections max number 8 max for purging separate incl 2 incl 1 separate 1 incl 1 separate 1 incl material PVDF stainless steel opt stainless steel sizes 6 4 mm 1 4 Power supply unit external option wide range internal Power supply nominal voltage 24 V 100 240 V 50 60 Hz voltage range 10 30 V 85 264 V 47 63 Hz ...

Page 41: ...gas lines e g by corro sion or solvents Pressure and gas flow must remain within the values given in the 1 6 Measure ment Specifications within this manual If moisture cannot be avoided it is necessary to ensure that the dew point of the gases is at least 10 C 18 F below the ambient temperature to avoid condensate in the gas lines Hints for selected gases Calibration gases for CO and NO need to be...

Page 42: ...nalyzer enclosure if gases are supplied which may harm analyzer components if due to a leak released into the analyzer enclosure Open reference option In some cases the measuring cell has an open reference side to be supplied with nitrogen This nitrogen at least should be of quality 5 0 which means nitrogen of purity 99 999 If such gas is not available the substitute must be dry clean and free of ...

Page 43: ...ggressive gases ensure that the gas lines are not damaged Max admissable pressure 150 kPa 7 psig atmospheric with internal pump Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost and conform to legal requirements TRACE OXYGEN MEASUREMENTS The sensor for trace oxygen measurements is a consumable Remaining lifetime counts down when the sensor is in ...

Page 44: ...perated in bypass mode or to be fitted with a pressure control valve to protect against excessive gas flow and pressure Fig 2 3 The number of gas connections and their configuration may vary according to analyzer version and installed options All gas connectors are labelled and can be found on the analyzer s rear panel X STREAM XEGP X STREAM XEGK underside of the analyzer X STREAM field housings S...

Page 45: ...require exposure to energized components Wall mountable X STREAM analyzers are not fitted with power switches and are operational as soon as they are connected to a power supply A switch or circuit breaker IEC 60947 1 3 must be installed on the premises The switch or breaker must be located near the analyzer easily accessible and labelled as a power supply cut off for the analyzer Units with screw...

Page 46: ...e unit according to the instructions in the separate manual Installation instructions X STREAM XEGK XEGP page 2 11 X STREAM XEXF field housings page 2 16 Notes for wiring signal inputs and outputs page 2 24 Important note for analyzers measuring traces of oxygen The electrochemical sensor used for this measurement is a consumable Remaining lifetime counts down when the sensor is in contact with ox...

Page 47: ... RJ45 ethernet connectors Serial interface RS 232 Modbus 485 Digital in outputs Serial CAN interface Service interface If an external PSU is not included in delivery another unit can be used instead provided it conforms to the specifications given by the X STREAM Enhanced instruction manual X STREAM XEGK XEGP analyzers should be operated in a horizontal position Six screws at the front panel enabl...

Page 48: ... 29 x 0 41 USB connectors RJ45 ethernet connectors Serial CAN interface 2 6 1 Installation X STREAM XEGK X STREAM XEGP The number and configuration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument To simplify installation we recommend labelling the gas lines as in the figures above In1 Out1 In4 Out4 or 1 2 7 8 This avoids confusio...

Page 49: ... Strain relief bracket detail model with clamping adapters Fig 2 6 X STREAM XEGP Dimensions RACK INSTALLATION HAZARD The brackets are not designed to carry the weight of the instrument Support the instrument when rack mounting Disregarding may cause per sonal injury and damaged equipment XEGK XEGP To be added Height of rear panel cover for tO2 cell 10 mm 0 39 eO2 cell 36 mm 1 42 ...

Page 50: ... installation information for further available interfaces are given in the X STREAM Enhanced instruction manual Connector layouts are part of the appendix of this manual Note Configuration of relay contacts as per standard factory setting NAMUR status signals NAMUR status signals are automatically configured Fail Safe Signal Pin Analog outputs Channel 1 4 0 20 mA 1 Channel 2 4 0 20 mA 2 Channel 3...

Page 51: ...as an accessory either an external power supply unit which can be connected directly to the analyzer using the supplied cable or a connector which can be used with a ca ble and PSU as specified by the customer Note the configuration of the connector s pins X STREAM XEGK and XEGP AC power is supplied to the unit by means of a three pin IEC connector on the rear panel of the instrument Fig 2 8 Power...

Page 52: ... XEF XDF analyzers intended to be wall mounted or outdoor installed weigh up to 45 kg 99 lbs depending on the chosen options Use two persons and or suitable tools for transportation and lifting these instruments Take care to use anchors and bolts specified to be used for the weight of the instruments Assure that the wall device for installation is sufficiently attached and stable to carry the inst...

Page 53: ...stallation All dimensions in mm inches in brackets Cable glands Connector for potential equalization Gas fittings Fig 2 10 X STREAM XDF Dimensions for Installation Note Take care to reserve space at the right side of the instru ment for laying the cables 2 6 2 Installation X STREAM XEXF Field Housings ...

Page 54: ...Gas Connectors 6 Gas inlets and outlets 7 Plugs for openings to connect housings 8 Ethernet Service Port and USB connection optional 9 Ethernet network connection 1 Terminals for signal cables 2 Mains filter 3 Power connections with integrated fuses 4 Glands for power cable 5 Glands for signal cables 2 6 2 Installation X STREAM XEXF Field Housings 6 5 7 Gas inlets Gas outlets Note on XDF In case o...

Page 55: ...onnections 2 6 2 Installation X STREAM XEXF Field Housings Installing cable glands with shielded cables 3 Feed cable through dome nut and clamp ing insert 4 Fold braided shield over clamping insert 5 Make sure that braid ed shield overlaps the O ring by 2 mm 3 32 1 Strip the cable 2 Expose braided shield 6 Push clamping insert into body and tighten dome nut 7 Assemble into hous ing and you re done...

Page 56: ...e front panel of the instrument Characteristics of terminals ELECTRICAL SHOCK HAZARD Verify the power supply at installation site meets the specification given on the analyzer s nameplate label before installing the instrument Verify power cables are disconnected and or instrument is de energized prior to working at the terminals Verify the power cord is layed with a distance of at least 1 cm 0 4 ...

Page 57: ...1 not used P3 2 not used P3 3 Output 1 Failure NC P3 4 Output 1 Failure NO P3 5 Output 1 Failure COM P3 6 Output 2 Maintenance Request NC P3 7 Output 2 Maintenance Request NO P3 8 Output 2 Maintenance Request COM P3 9 Output 3 Out of Spec NC P3 10 Output 3 Out of Spec NO P3 11 Output 3 Out of Spec COM P3 12 Output 4 Function check NC P4 1 Output 4 Function check NO P4 2 Output 4 Function check COM...

Page 58: ...Supply Connections 2 6 2 Installation X STREAM XEXF Field Housings Live L Earth PE Neutral N Power supply cable gland ELECTRICAL SHOCK HAZARD Verify the power supply at installation site meets the specification given on the analyzer s nameplate label before installing the instrument Verify power cables are disconnected and or instrument is de energized prior to working at the terminals Verify the ...

Page 59: ...e correctly made and checked close the front panel and secure with the fasteners 2 6 2 Installation X STREAM XEXF Field Housings ELECTRICAL SHOCK HAZARD Before completing the electrical connection of the instrument verify cables are inserted and connected in correct manner Ensure the earthing conductor protective earth PE is connected ...

Page 60: ...rence it is necessary to take care mak ing all electrical connections between the analyzer and any other devices We recommend using only shielded signal cables For TN S and TT systems the shielding must be connected at both ends to the housing Fig 2 14 On site conditions often differ from test environments and may require special pre cautions Such a case arises when strong electromagnetic fields w...

Page 61: ...h XSTA or XSTD ter minal adapters In order to avoid measured values being influenced by external interference signals when terminal adapters are in use the signal cable shieldings must be connected to the analyzer housing by means of shield connec tor terminals The signal cable shielding is uncovered to a length of 20 cm 8 in the contact part of the shield connector terminal pulled up the cable fe...

Page 62: ...cathode must be connected to the positive end of the coil the anode to the negative end Fig 2 18 Compatible filter components for standard valves are available on request 2 7 Installation Notes on wiring Fig 2 18 Suppressor Diode for Inductive Loads 2 7 3 Driving High Current Loads Loads which draw a current in excess of the specifications for X STREAM series analyzer outputs 30 mA 1 A may not be ...

Page 63: ...ads avoid connecting the loads in series 2 7 4 Driving Multiple Loads Fig 2 20 Loads in Series It is recommended to wire the loads in parallel and to separately connect each load to the power supply Beginning at the distribution point lay both the and the wires for each load together to the load Fig 2 21 Interference is further re duced if a twisted multi core cable is used Distribution point Lay ...

Page 64: ...Emerson Process Management GmbH Co OHG 2 28 X STREAM XE Short Form Manual HASXEE SFM HS 05 2017 ...

Page 65: ...nstalled according to the instructions in chapter 4 The following pages describe how to perform a leak test navigate through the menus and what is to be observed when configuring the unit For the first startup after installation follow the step by step instructions for navi gating the menus allowing you to familiarise yourself with the unit and its software and if necessary adjust the settings to ...

Page 66: ... leak test Required tools U turn manometer for max 1 45 psi 100 hPa with a minimum resolution of 1 hPa Stop valve Procedure Connect the water filled u turn manom eter to the analyzer s sample gas output disconnect external gas lines Install the stop valve between gas input fitting and a nitrogen N2 supply Open the stop valve until the internal gas path is under pressure of approx 0 725 psi 50 hPa ...

Page 67: ...or outputs 2 to 5 look identical Setup In Outputs Analog outputs Output1 5 To access the current menu access level code 3 has to be entered some where in the menu history Access levels Access level 1 user Access level 2 expert Access level 3 administrator Access level 4 service level Control Setup Status Info Service Screen shot here MAIN MENU Convention Description Within Text MENU TITLE 6 12 For...

Page 68: ...pm Ch2 CO 7 000ppm Ch3 CO 20 000ppm Ch4 CO 1 10 2012 13 18 10 000ppm Ch1 CO 5 000ppm Ch2 CO 7 000ppm Ch3 CO 20 000ppm Ch4 CO 1 10 2012 13 18 3 4 1 Display The measurement display can be configured to various layouts The figure to the left ex amplarly shows a 4 channel layout and a 2 channel layout with additional Information and differing letter sizes 3 4 2 Status Line and Text Message Line 10 000...

Page 69: ...unctions enter key Mode Function Measuring Enter main menu Browsing Open submenu or execute command Editing Confirm new entry home key Mode Function Measuring no function Browsing Return to measurement display Editing Abort entry up down keys Mode Function Measuring Enter main menu Browsing Highlight next menu line Open the previous next page when currently a line beginning with is highlighted Edi...

Page 70: ...vel or page in menu system Editing Move cursor 1 char to the left Leave channel selection Cancel editing of given pa rameter Go to previous menu page if shows in first menu line right key Mode Function Measuring Enter main menu or open 2nd measurement display page if configured Browsing Open submenu Editing Go to next menu page when shows in last menu line Move cursor 1 char to the right 3 4 Front...

Page 71: ...text not selectable with cursor Editable variables parameters A variable description shows a colon the line can be made up of up to 3 elements 1 description 2 value number or text 3 unit optional Examples Span gas 2000 ppm Tol Check Off Pressing enter in an editable variable line highlights the value to be changed The optional unit can only be changed utilizing a setup menu Variables shown without...

Page 72: ... accessible line and press down or press right irrespective of where the cur sor is located To show the previous page indicator place the cursor in the first accessible line and press up or press left irrespective of where the cursor is located Browsing Program Sequence 1of8 Action1 END OF PGRM Node1 All Action2 END OF PGRM Node2 All Action3 END OF PGRM Node3 All Action4 END OF PGRM Node4 All Prog...

Page 73: ...e is displayed home Cancel all settings and changes are reset to their former values Component selection menu Within the analyzer software one can distin guish between analyzer related and compo nent related menus While the first contain entries relevant for the analyzer e g time setting the second contain entries relevant for a specific component channel only e g calibrating a channel For single ...

Page 74: ...nor relevance Within this manual the descriptions of the menus and procedures also indicate which level the menus are assigned These assign ments cannot be changed Access codes for levels 1 to 3 can be defined activated and deactivated by the client The analyzer is delivered with the following set tings Level Access code Status 1 00000001 Off 2 00000002 Off 3 00000003 Off Notes If a low level is l...

Page 75: ...me the front panel keys are disabled while the remaining time counts down in the display The measurement display is shown automaticaly on completion of the boot sequence when home is pressed automatically after a set period of time of inactivity i e with no keys being pressed The information displayed in the four lines of the measurement display can be determined by the operator Sample gas compone...

Page 76: ...atus information errors maintenance requests function checks or off spec perfor mance Active messages are stored in an internal buf fer If there is more than one message in the buffer the display will cycle through Most messages also activate a NAMUR relay if a relay has been assigned to that NAMUR function X STREAM Enhanced Series instruction manual Note There are also functions that do activate ...

Page 77: ...operator the following sequence of keypresses start ing at the measurement display can be used to set the language down changes the language enter sets this language and the display is updated accordingly If the selected language is not the intended repeate the last three steps until the in tended language is set Note Pressing enter the 3rd time in this sequence highlights the Language line If the...

Page 78: ...vel 1 must be entered at this point to enable access to the following menu Note The factory setting for this unit is no code required For ease of operation it is recom mended to use the factory settings for access codes while setting up the unit for the first time In the following sections therefore no more reference will be made to any need for entering a code The following sections are structure...

Page 79: ... analyzers can be fitted with a variety of optional components follow these steps to see which options are installed on your analyzer Licenses opens another menu where you can check or enter license codes to unlock optional software features Do not edit any entries in these menus without special knowl edge Incorrect entries may result in incorrect results or impair the performance of the unit Init...

Page 80: ...he measurement display The following options are available Comp1 Comp5 Temp1 Temp5 Press1 Press5 Flow1 Flow5 Blank nothing Note X STREAM currently supports one pressure sensor only Values Press1 to Press5 thus refer to the same sensor When entering LABELS you may change the channel s label that is the first text phrase in a line showing a measurement value If here nothing is entered the default ph...

Page 81: ...ANCES By default the CalibDeviat Tolerance check option is set inactive Off With CalibDeviat Tolerance set to On the analyzer checks during calibration whether the values set for zero and span gas conform to the concentration of the gas cur rently being supplied If the concentrations differ more than the percentage of range en tered in the following lines the calibration is aborted This prevents c...

Page 82: ...essure manually if no pressure sensor is in stalled or to view the current pressure if a sensor is installed INSTALLED OPTIONS If no pressure sensor is installed enter the current ambient pressure here and adjust it when significant changes take place this improves the accuracy of the instrument Ch1 Measurement 1of2 Ranges Damping Linearization Cross Interference Average Delay Ch1 Measurement 2of2...

Page 83: ...ly in brief describes the entries currently of interest X STREAM Enhanced Series instruc tion manual Chapter 6 for a more detailed description Setup In Outputs Analog outputs Signal specifies the value associated with the selected output The following options partly dependent on the number of mea suring channels and sensors installed are available Analog Outputs Output1 Output2 Output3 Output4 Out...

Page 84: ...these calculator results are component channel independent Calc C is the result of calculator C Signal Description None The analog output is deactivated 0 mA A 0 or 4 mA signal is generated e g to check the signal processing in an external system Whether a 0 or 4 mA signal is generated is set by the Out range line next page 20 mA A 20 mA signal is generated e g to check the signal processing in an...

Page 85: ...e g a broken cable FailMode selects the output s behaviour un der failure conditions considering or not the NAMUR recommendation NE 43 NE 43 defines output signals enabling to detect different types of failures status table 3 1 The related information is transmitted as a current signal but outside the 0 4 20 mAmeasurement signal range Available options Track NE 43 not considered HIGH 10 NE 43 fail...

Page 86: ...signal value of 0 An external data acquisition system thus cannot detect such an failure and accepts a gas concentration of 0 The commonly used method of detecting a severed cable is to apply an offset a concentra tion corresponding to the lower range value is assigned an analog signal of 4 mA enabling to detect a severed or disconnected cable This live zero mode is activated by setting Out Range ...

Page 87: ...0 mA or 20 mA measure the output current adjust it to the expected value Accepted range 10 000 10 000 Hold selects the output s behaviour during calibrations If set to Yes the analog output is fixed to the last mea sured value concentration alarms which may otherwise be triggered by the concentrations of the calibration gases are supressed If set to No the analog output signal always corre sponds ...

Page 88: ...s condition Note If concentration alarms are not being used continue with 3 25 Should the measured concentration go be yond one of the threshold levels areas B C D E in the figure a message is displayed in the message line of the measurement display the NAMUR pictogram appears bell and a corresponding digital output is activated if assigned A hysteresis avoids oscillating alarms in case the concen...

Page 89: ...estore the factory default settings or make a backup to an external USB device You may turn the alarm function On or Off separately for each channel Alarm Monitor It s also possible to use some of the thresh olds only In this case set the not used to a level outside the range limits for this Lo and LoLo support entering negative values In case of an alarm you may like to enter the STATES submenu t...

Page 90: ...00 then press enter to return to LOCAL BACKUP Copying Data Busy 0 Progress 100 Press to return Local Backup Save UsrBack Date 7 10 2012 14 26 Restore Undo Restore Busy 0 Progress 0 Save new local backup and overwrite old one Are you sure No Yes We recommend to perform at least a zero calibration after startup of the instrument to ensure proper measuring results Chapter 4 for information on how to ...

Page 91: ...to your network via Ethernet1 connector Fig 3 4 By factory default settings the analyzer is configured to receive a valid network address by a DHCP server Next enter INFO to check if the instrument has been assigned a valid network IP ad dress If no network IP address has been assigned check the network settings X STREAM Enhanced Series instruction manual Ethernet1 connector Ethernet2 connector Fi...

Page 92: ...ge and is accessible via Ethernet2 only The analyzer is now assigned the IP 192 168 1 88 Configure your computer to use a new IP of the same net e g 192 168 1 10 3 9 2 Connection to Single Computer Configuring an IP Address for Computers Running Microsoft Windows To configure your computer you need an administrator account Go to Start Control Panel Network Connections Right click on your LAN conne...

Page 93: ...ne Enter your user name here MAC address of interface Analyzer serial number Analyzer work order number Analyzer information We recommend to set new pass words to limit access to critical submenus see online help After logon the measurements screen ap pears Click on the left most icon question mark in the status bar to receive comprehensive on line help on the X STREAM XE web browser interface Ent...

Page 94: ...Emerson Process Management GmbH Co OHG 3 30 X STREAM XE Short Form Manual HASXEE SFM HS 05 2017 ...

Page 95: ...either nitrogen N2 or another suitable zero gas conditioned ambient air or industrial air NOT for oxygen measurement to the gas path The concentration of the component of inter est is specified as set point and during zero calibration the actual value is assigned this concentration Span calibration Supply span gases with concentrations of 80 to 110 of the upper measuring range limit to the gas pat...

Page 96: ...ications in section 1 6 Do NOT calibrate the TRACE MOISTURE sensor tH2 O The sensor is completely calibrated with all calibration data stored in its flash memory and does not require recalibration If the sensor is included into a calibration procedure it might end up with a wrong cali bration and unusable sensor Therefore the analyzer s trace moisture measurement channel is configured to be exclud...

Page 97: ...hannel Multi channel unit Select the channel to be calibrated in SE LECT COMPONENT Setup Calibration Validation Gases Press left to return to CALIBRATION VALI DATION and then enter TOLERANCES By default the option CalibDeviatTolerance deviation tolerance check during calibration is disabled Off With CalibDeviat Tolerance set to On the analyzer checks during calibration whether the values set for z...

Page 98: ...eases the reaction times of outputs and display By default damping is set to 0 seconds The maximum t90 time is limited by the available internal data buffer and by the sampling rates of the analyzer s measuring systems Multi channel instruments Setup damping separately for each channel The last line on menu page 2of2 opens a new menu to manually enter the current atmospheric pressure if no pressur...

Page 99: ...libra tion gas is applied and flowing Supply all calibration gases with the same flow as the sample gas recommeded approx 1 l min maximum 1500 hPa absolute pressure and utilizing the cor rect gas fitting sect 3 4 Ensure the warm up time after switching on has elapsed Warm up time is 15 to 50 minutes depending on installed measu ring system and configuration Control Calibration Calibration Zero cal...

Page 100: ... the currently measured gas concentration and the current gas flow if a flow sensor is installed Ch1 Zero calibration Cancel Start Zero gas 0 000 ppm Concentration 0 000 ppm Flow 0 00 l min Status Results Restore 4 1 Perform a calibration When finished press left several times to return to either SELECT COMPONENT multi channel ana lyzer only to perform a zero calibration for another channel or to ...

Page 101: ...red calibra tion gas is applied and flowing Span calibration offers the same options as zero calibration To start a span calibration select Span cali bration Span calibration Cancel Start Span gas 0 000 ppm Concentration 0 000 ppm Flow 0 00 l min Status Results Restore Calibration Zero calibration Span calibration Advanced calibration Supply span gases with concentrations of 80 to 110 of the upper...

Page 102: ...r to disconnection to remove all unhealthy or toxic components Failure to follow may result in personal injury or death HEAVY INSTRUMENT Field housings intended for outside and wall mounted use weigh between 26 kg 57 lb and 63 kg 139 lb depending on version and options installed Two people and or lifting equipment is required to lift and carry these units ELECTRICAL SHOCK HAZARD WHEN DISMOUNTING O...

Page 103: ...ment must be disposed of in compliance with the waste regulations see instructions below Advice concerning the disposal of chemicals This instrument may contain electrochemical sensors e g for measuring O2 For these sensors the same applies as to the battery Don t dispose of together with household carbage At the end of its useful life the instrument and the sensors must be disposed of in complian...

Page 104: ...on Process Management GmbH Co OHG A 1 X STREAM XE Short Form Manual HASXEE SFM HS 05 2017 A Appendix Appendix The contents of this chapter Block diagram page A 2 Assignment of Terminals and Sockets page A 17 ...

Page 105: ... Sheets 1 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Micro Index Änderung revision Datum Name Bearb Gepr 20___ Datum Name...

Page 106: ...wie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved E Micro Index Änderung revision Datum Name Bearb Gepr 20___ Datum Name Beschreibung descripti...

Page 107: ...3 USB A USB Mini P15 P18 P6 6 4 300 9144 P19 P22 P5 Stromlaufplan schematics 4 350 0620 XAF 01 P12 P1 16 Direkt gekoppelt Directly coupled XIN 01 P8 3 4 300 7273 2 A11 Power Sub D P13 Option 1 Service Schnittstelle Service Port Sub D P27 P8 P9 P10 P11 P7 2 2 P2 P2 4 300 8057 V2 4 300 8057 V2 Hinweis 1 Es ist maximal eine zusätzliche Option möglich XDIO 01 XSTD 01 oder XASI 01 XSTI 01 Note 1 At max...

Page 108: ... 4 reference to sh 2 row 4 4 xxx xxxx Zeichnungs Sachnummer Drawing Partnumber 2 2 4 300 9125 Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 2 3 4 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 4 300 8126 Optionales zweites Netzteil Optional second Power Supply Hinweis 2 Es ...

Page 109: ...log Output 2 Stromlaufplan schematics 4 350 0380 P1 P2 P13 P16 XSIA 01 Analogausgang 3 Analog Output 3 Stromlaufplan schematics 4 350 0380 P1 P2 P25 P26 XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32 Direkt gekoppelt Directly coupled 4 x NAMUR Relais 4 x NAMUR Relays XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32...

Page 110: ...108 Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 XHM 01 Stromlaufplan schematic 4 350 0680 3 P6 2 P9 2 P4 2 P8 2 P2 2 P7 Optionale Heizung optional Heater P1 Temperatursensor Temperaturesensor 4 300 6452 2 4 300 8104 Verbindung wenn keine XHM 01 eingebaut ist Connection if no XHM 01 is used 2 4 300 8112 3 Heizung 1 Heater 1 ETC02286 Heizung 2 Heater 2 ETC022...

Page 111: ...Spalte 4 reference to sh 2 row 4 4 xxx xxxx Zeichnungs Sachnummer Drawing Partnumber 2 2 4 300 9125 8 A6 Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 1 24V 24V DC Netzteil 100V 240V Power Supply AC 100V 240V wide range 24V 24V DC 2 4 300 9125 5 A6 4 300 8126 Optionales zweites Netzteil Optional second Power Supply Hinwei...

Page 112: ... Analog Output 2 Stromlaufplan schematics 4 350 0380 P1 P2 P13 P16 XSIA 01 Analogausgang 3 Analog Output 3 Stromlaufplan schematics 4 350 0380 P1 P2 P25 P26 XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31 P32 Direkt gekoppelt Directly coupled 4 x NAMUR Relais 4 x NAMUR Relays XSIA 01 Analogausgang 4 Analog Output 4 Stromlaufplan schematics 4 350 0380 P1 P2 P31...

Page 113: ... P28 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 P24 8 8 8 Ch3 Mess gas pumpe 2 P10 P33 SSI 01 Stromlaufplan schematics 4 300 4520 SV2 10 4 300 9164 Power Signals Serial Feuchte Moisture HTS 01 Stromlaufplan schematics 4 300 4400 JP2 9 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copyi...

Page 114: ...schematics 4 300 4660 4 350 0920 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 10 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All rights are reserved...

Page 115: ... XFTB 02 1 P23 XFTB 02 1 P24 XFTB 02 1 P22 34 9 8 9 Hinweis 1 Note 1 XFTB 02 2 Power 4 300 9125 8 C10 XFTB 02 P2 XFTB 02 P3 XFTB 02 P4 XFTB 02 P1 2 13 E11 13 B 2 13 E11 13 B 2 13 E11 13 B Note 1 Up to two pcb s XFTB 02 may be installed depending on the number and configuration of physical components The mapping of AC or DC Detectors from the connectors on the XFTB 02 may vary 8 Ventil block 1 Valv...

Page 116: ...Ventil block 1 Valve unit 1 Ventil block 2 Valve unit 2 Mess gas pumpe 1 Pump 1 Pump 2 P29 P21 P28 P24 8 8 8 Mess gas pumpe 2 Durch fluss schalter Flow Switch P10 XPSA 01 02 Stromlaufplan schematics 4 300 4660 4 350 0920 siehe auch Blatt 3 5 8 s ee also sheet 3 5 8 12 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestatt...

Page 117: ...l option not for XEGC XEGK UVSS III UV Sensor UV sensor Stromlaufplan schematics 4 300 2280 VVS 03 IR Sensor IR sensor Stromlaufplan schematics 4 300 4300 4 Angeschlossen als AC Detektor siehe Seite 9 10 11 oder 12 Connected as an AC detector see page 9 10 11 or 12 4 Angeschlossen als AC Detektor siehe Seite 9 10 11 oder 12 Connected as an AC detector see page 9 10 11 or 12 OXS 01 Elektrochemische...

Page 118: ...y allowed with our agreement All rights are reserved E Micro Index Änderung revision Datum Name Bearb Gepr 20___ Datum Name Beschreibung description Zeichnung Nr Drawing No Index Ident Nr Blatt Sheet von of Auftrags Nr D C B A E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 300 5159 4 09 X STREAM XE Block diagram 15 04 Bangert Walther 15 04 B TN387 XPSA je...

Page 119: ...eraturswitch ETC02580 X11 4 300 8129 2 4 300 8130 1 4 300 8130 1 8 E14 8 E14 Vapor Recovery 15 Weitergabe sowie Vervielfältigung dieser Unterlage Verwertung und Mitteilung ihres Inhaltes sind nur mit unserer Zustimmung gestattet Alle Rechte vorbehalten Copying of this document and giving it to others and the use or communication of the contents thereof are only allowed with our agreement All right...

Page 120: ... request NO 22 Output2 Maintenance request COM 23 Output4 Function check NC 24 Output4 Function check NO 25 Output4 Function check COM Signal Pin Input 1 1 Input 2 2 Input 3 3 Input 4 4 GND for all digital inputs 5 unused 6 unused 7 Output 5 NC 8 Output 5 NO 9 Output 5 COM 10 Output 6 NC 11 Output 6 NO 12 Output 6 COM 13 Output 7 NC 14 Output 7 NO 15 Output 7 COM 16 Output 8 NC 17 Output 8 NO 18 O...

Page 121: ...2 10 Channel 5 GND P2 11 not used P2 12 not used P3 1 not used P3 2 not used P3 3 Output 1 Failure NC P3 4 Output 1 Failure NO P3 5 Output 1 Failure COM P3 6 Output 2 Maintenance Request NC P3 7 Output 2 Maintenance Request NO P3 8 Output 2 Maintenance Request COM P3 9 Output 3 Out of Spec NC P3 10 Output 3 Out of Spec NO P3 11 Output 3 Out of Spec COM P3 12 Output 4 Function check NC P4 1 Output ...

Page 122: ...X STREAM XE Short Form Manual HASXEE SFM HS 05 2017 ...

Page 123: ...modify or improve the designs or specifications of our products at any time without notice www RosemountAnalytical com AMERICAS Emerson Process Management 10241 West Little York Suite 200 Houston Texas 77 040 USA Toll Free 1 866 422 3683 T 1 713 396 8880 F 1 713 466 8175 gas csc emerson com ASIA PACIFIC Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Repu...

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