Emerson Rosemount 8800D Series Reference Manual Download Page 191

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Summary of Contents for Rosemount 8800D Series

Page 1: ... Manual 00809 0100 4772 Rev FA March 2016 Rosemount 8800D Series Vortex Flowmeter with FOUNDATION Fieldbus Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 2: ...Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 3: ...S and FEATURES_SEL 8 2 6 2 MAX_NOTIFY 9 2 6 3 PlantWeb alarms 10 2 7 Transducer Block 13 2 7 1 Parameters 13 2 7 2 XMTR_MODE 13 2 7 3 PROCESS_FLUID 13 2 7 4 Reference K_FACTOR 13 2 7 5 FIXED_PROC_TEMPERATURE 13 2 7 6 FIXED_PROC_DENSITY 13 2 7 7 FLANGE_TYPE 13 2 7 8 PIPE_INSIDE_DIAMETER 13 2 7 9 DAMPING 13 2 7 10 FILTER_AUTO_ADJUST 14 2 7 11 PRIMARY_VALUE_RANGE 14 2 7 12 SENSOR_RANGE 14 2 7 13 SECO...

Page 4: ...ration software 19 2 10 Device capabilities 19 2 10 1 Link active scheduler 19 2 10 2 Capabilities 20 3Section 3 Installation 3 1 Overview 21 3 2 Safety messages 21 3 3 Environmental considerations 22 3 4 Meter body installation tasks 22 3 4 1 Handling 22 3 4 2 Flow direction 23 3 4 3 Upstream downstream piping 23 3 4 4 Flowmeter orientation 24 3 4 5 High temperature installations 26 3 4 6 Steam i...

Page 5: ... Transmitter security 42 3 6 9 LCD display option 42 3 7 Transmitter configuration 42 4Section 4 Transducer Block 4 1 Overview 43 4 1 1 Quick transducer block configuration guide 43 4 2 Parameters and descriptions 45 4 2 1 Block transducer errors 52 4 2 2 Diagnostics 53 4 2 3 Alarm detection 55 4 2 4 Status handling 55 4 2 5 Error conditions 56 4 3 Flow units 56 4 3 1 Standard normal flow units 56...

Page 6: ...nal block in the housing 90 7 5 2 Replacing the FOUNDATION Fieldbus electronics boards 92 7 5 3 Replacing the FOUNDATION Fieldbus electronics housing 93 7 5 4 Replacing the sensor 95 7 5 5 Replacing the sensor removable and integral support tubes 96 7 5 6 Remote electronics procedures 100 7 5 7 Coaxial cable at the electronics housing 103 7 5 8 Changing the FOUNDATION Fieldbus housing orientation ...

Page 7: ...certifications 133 B 5 1 North American certifications 134 B 5 2 European certifications 134 B 5 3 International IECEx certifications 135 B 5 4 Chinese certifications NEPSI 137 B 5 5 Brazilian certifications INMETRO 138 B 5 6 EAC Compliance with the requirements of technical regulations of the Customs Union 139 CAppendix C Electronics Verification C 1 Safety messages 149 C 2 Electronics verificati...

Page 8: ... 2016 Table of Contents DAppendix D Alerts D 1 Alerts 161 D 2 PlantWeb alerts overview 167 D 3 Alert configuration NE107 and PlantWeb 168 D 4 Alert simulation 171 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 9: ...uestions 1 800 522 6277 7 00 am to 7 00 pm CST North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of the United States contact your local Emerson Process Management representative The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qu...

Page 10: ...2 Reference Manual 00809 0100 4772 Rev FA Title Page March 2016 Title Page Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 11: ... troubleshooting information for the most common problems that occur during operation It describes the advanced troubleshooting features provided by the flowmeter and provides the maintenance procedures required to disassemble and re assemble the hardware components Appendix A Specifications and Reference Data provides reference and specification data for the flowmeter and its applications Appendi...

Page 12: ...functions to field devices Speed options for process control and manufacturing applications 1 3 System description The Rosemount 8800D Vortex Flowmeter with FOUNDATION fieldbus consists of a meter body and transmitter It measures volumetric flow rate by detecting the vortices created by a fluid passing by the shedder bar The meter body is installed in line with process piping A sensor is located a...

Page 13: ...semount FOUNDATION Fieldbus Block Reference Manual 2 2 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Explosions can...

Page 14: ...s installed in the application environment In most cases the user supplied variables are pre configured in the transmitter at the factory so the meter is ready to use upon arrival at the end user installation Configuration may be required if Any configuration variables have changed A replacement transmitter is being installed To commission connect power to the device and connect a Field Communicat...

Page 15: ...ard or Normal flow units only 3 If transmitter functional verification is required refer to Appendix C Electronics Verification The flowchart in Figure 2 1 is a general guide for commissioning and meter installation It can serve as a checklist to be referenced before and during installation of the flowmeter Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 7...

Page 16: ... you Configure on Bench No Yes Configure if Necessary Go to Review Configuration A A A Go to B Go to B Using LCD Display Yes Configure Local Display No Meter Installed Yes No DONE Process Fluid Reference K Factor Flange Type Mating Pipe ID PV Units configured in the AI block Flow Damping Process Temperature Damping Fixed Process Temperature Auto Adjust Filter Density Ratio for Standard or Normal f...

Page 17: ... typically not update and the status of any values passed to downstream blocks will be BAD To make changes to the configuration of the block change the mode of the block to OOS When the changes are complete change the mode back to AUTO MAN In this mode variables that are passed out of the block can be manually set for testing or override purposes Other types of modes Other types of modes are Cas R...

Page 18: ...y the host control system or configuration tool but not all hosts are required to implement this functionality Refer to your specific host or configuration tool manual for more information 2 6 Resource Block The Resource Block contains diagnostic hardware and electronics information There are no linkable inputs or outputs to the Resource Block 2 6 1 FEATURES and FEATURES_SEL The FEATURES parameter...

Page 19: ...CK parameter shall be rejected The DEFINE_WRITE_LOCK parameter allows the user to configure whether the write lock functions both software and hardware will control writing to all blocks or only to the resource and transducer blocks Internally updated data such as process variables and diagnostics will not be restricted by the security switch Table 2 1displays all possible configurations of the WR...

Page 20: ...tely There are four parameters associated with FAILED_ALARMS specifically they are described below FAILED_ENABLED This parameter contains a list of failures in the device which makes the device non operational that will cause an alarm to be sent Below is a list of the failures with the highest priority first 1 NV memory failure 2 Sensor board electronics failure 3 Output board electronics failure ...

Page 21: ...sked out from alarming and will not be reported MAINT_PRI MAINT_PRI designates the alarming priority of the MAINT_ALM Process alarms on page 17 The default is 0 and the recommended values is 3 to 7 MAINT_ACTIVE The MAINT_ACTIVE parameter displays which of the alarms is active Only the condition with the highest priority will be displayed This priority is not the same as the MAINT_PRI parameter des...

Page 22: ...Process alarms on page 17 The default is 0 and the recommended values are 1 or 2 ADVISE_ACTIVE The ADVISE_ACTIVE parameter displays which of the advisories is active Only the advisory with the highest priority will be displayed This priority is not the same as the ADVISE_PRI parameter described above This priority is hard coded within the device and is not user configurable ADVISE_ALM ADVISE_ALM i...

Page 23: ...emperature Sensor Process temperature sensor installed MTA electronics only 2 7 3 PROCESS_FLUID Liquid Process fluid is liquid Gas Steam Process fluid is a gas T Comp Sat Steam Temperature Compensated Saturated Steam MTA electronics only 2 7 4 Reference K_FACTOR The factory calibrated K Factor stamped on the meter body 2 7 5 FIXED_PROC_TEMPERATURE Fixed Process Temperature The operating temperatur...

Page 24: ...e meter is installed in less than ideal piping configuration See Installation Effects document 00816 0100 3250 for details Valid range 1 5 to 1 5 2 7 15 PROCESS_DENSITY_RATIO Density Ratio Density at flowing P and T Density at Standard P and T The transmitter only uses density ratio when the flow output is in Standard or Normal units Examples of Standard unit Standard Cubic Feet per Minute SCFM Ex...

Page 25: ... of measurement is UNCERTAIN 2 7 20 LFC_RESPONSE Low Flow Cutoff Response The flow measurement will be 0 when the measured flow is less than the Low Flow Cutoff The transition from the flow measurement down to 0 flow can be Damped or Stepped Damped will transition to 0 flow based on the Damping setting Stepped will transition to 0 flow as soon as the Low Flow Cutoff activates 2 7 21 CALC_PROC_DENS...

Page 26: ...arameter Set the filter time constant to zero to disable the filter feature Figure 2 2 Analog Input PV_FTIME Filtering 2 8 2 Low cutoff When the converted input value is below the limit specified by the LOW_CUT parameter and the Low Cutoff I O option IO_OPTS is enabled True a value of zero is used for the converted value PV This option is useful to eliminate false readings when the flow measuremen...

Page 27: ... Bad Sensor failure propagate it to OUT without generating an alarm The use of these sub status in OUT is determined by this option Through this option the user may determine whether alarming sending of an alert will be done by the block or propagated downstream for alarming Uncertain if limited Set the output status of the Analog Input block to uncertain if the measured or calculated value is lim...

Page 28: ...nerating a flow signal that may be used to simulate a sensor signal The simulated signal amplitude is based on the transmitter required minimum process density The simulated signal can be a constant frequency or the simulated signal can be a varying frequency to represent a ramping flow rate Simulating the flow signal requires the simulate ENABLE jumper on the transmitter electronics board to be i...

Page 29: ... power cycle Device Revision 10 The Device Rev 10 interface steps through the simulation configuration after clicking the Simulate Flow button Follow the steps for the desired flow simulation 2 10 Device capabilities 2 10 1 Link active scheduler The flowmeter can be designated to act as the Backup Link Active Scheduler BLAS in the event that the LAS is disconnected from the segment As the backup L...

Page 30: ...tions T1 96000 T2 1920000 T3 480000 Block execution times Analog Input 15 ms PID 20 ms Arithmetic 20 ms Integrator 25 ms Network parameter Value Slot Time 6 Maximum Response Delay 4 Maximum Inactivity to Claim LAS Delay 47 Minimum Inter DLPDU Delay 7 Time Sync class 4 1ms Maximum Scheduling Overhead 21 Per CLPDU PhL Overhead 4 Maximum Inter channel Signal Skew 0 Required Number of Post transmissio...

Page 31: ... is intended to be used as a flowmeter for liquid gas or steam applications Any use other than for which it was intended may result in serious injury or death Explosions could result in death or serious injury Do not remove the transmitter cover in explosive atmospheres when the circuit is live Before connecting a FOUNDATION Fieldbus based communicator in an explosive atmosphere make sure the inst...

Page 32: ...ironments are more harsh than others Avoid placing the flowmeter or its wiring close to devices that produce magnetic fields Such devices include electric welding equipment large electric motors and transformers and communication transmitters 3 4 Meter body installation tasks The installation tasks include detailed mechanical and electrical installation procedures For a general guide to meter inst...

Page 33: ... of 35 straight pipe diameters D upstream and 10 straight pipe diameters D downstream as shown in Figure 3 2 However it can be installed with a minimum of 10 straight pipe diameters upstream and 5 straight pipe diameters downstream as shown in Figure 3 3 Rated accuracy is based on the number of pipe diameters from an upstream disturbance An additional 0 5 shift in K factor may be introduced betwee...

Page 34: ...allation the preferred orientation is to have the electronics installed to the side of the pipe as shown in Figure 3 4 In liquid applications this ensures any entrained air or solids do not strike the shedding bar and disrupt the shedding frequency In gas or steam applications this ensures that any entrained liquid such as condensate or solids do not strike the shedder bar and disrupt the shedding...

Page 35: ...rtex meter can be mounted in the vertical down position when measuring gas or steam flows See Figure 3 5 This type of application should be strongly discouraged for liquid flows although it can be done with proper piping design Figure 3 5 Vertical Installation Note To ensure the meter body remains full avoid downward vertical liquid flows where back pressure is inadequate Preferred Acceptable Pref...

Page 36: ...ure Installations A The meter body installed with the electronics to the side of the pipe preferred orientation B The meter body installed with the electronics below the pipe acceptable orientation Important When insulation is used install it around the pipe and meter body only The support tube bracket and electronic transmitter should not be insulated See Figure 3 7 Figure 3 7 Insulation A Do not...

Page 37: ...ee Figure 3 9 Figure 3 9 Pressure and Temperature Transmitter Location A Four diameters downstream B Six diameters downstream NOTE The MTA option can be purchased for an integral temperature measurement and mass flow temperature compensation for saturated steam only 3 4 7 Conduit connections The electronics housing has two ports for 1 2 14 NPT or M20 1 5 conduit connections Unless marked otherwise...

Page 38: ... need to be installed Figure 3 10 Proper Conduit Installation with the Flowmeter A Conduit line Note In some applications it may be necessary to install conduit seals and arrange for conduits to drain to prevent moisture from entering the wiring compartment These should not be removed when the circuit is live or in explosive atmosphere 3 5 Hazardous locations The flowmeter has an explosion proof h...

Page 39: ...s compatible with the process fluid and pressure ratings of the specific installation Note Ensure the inside diameter of the gasket is larger than the inside diameter of the flowmeter and adjacent piping If gasket material extends into the flow stream it will disturb the flow and cause inaccurate measurements 3 5 3 Meter body grounding Typically the meter body will be earth grounded once it is ins...

Page 40: ...ith ASME B16 5 ANSI Flanges Table 3 2 Minimum Recommended Stud Bolt Lengths for Wafer Installation with DIN Flanges Line size Minimum recommended stud bolt lengths in Inches for each flange rating Class 150 Class 300 Class 600 inch 6 00 6 25 6 25 1 inch 6 25 7 00 7 50 1 inch 7 25 8 50 9 00 2 inch 8 50 8 75 9 50 3 inch 9 00 10 00 10 50 4 inch 9 50 10 75 12 25 6 inch 10 75 11 50 14 00 8 inch 12 75 1...

Page 41: ...lace the meter body with alignment rings between the flanges Make sure the alignment rings are properly placed onto the studs Align the studs with the markings on the ring that correspond to the flange you are using If a spacer is used refer to Table 3 4 for Rosemount 8800A lay length Note Align the flowmeter so the electronics are accessible the conduits drain and the flowmeter is not subject to ...

Page 42: ...n flanges of the same nominal size as the flowmeter Spacers Spacers are available with the flowmeter to maintain the Rosemount 8800A flowmeter dimensions If a spacer is used it should be downstream of the meter body The spacer kit comes with an alignment ring for ease of installation Gaskets should be placed on each side of the spacer Table 3 4 Spacer Dimensions for Rosemount 8800A Lay Length Figu...

Page 43: ...lication dependent factors the required torque for each application may be different Follow the guidelines outlined in ASME PCC 1 for proper bolt tightening Make sure the flowmeter is centered between flanges of the same nominal size as the flowmeter Insert integral temperature sensor MTA option only The MTA option equips the vortex meter with a Type N Thermocouple The transmitter uses the process...

Page 44: ... options R10 R20 R30 or RXX the flowmeter assembly will be shipped in two parts 1 The meter body with an adapter installed in the support tube and an interconnecting coaxial cable attached to it 2 The electronics housing installed on a mounting bracket If you order the armored remote electronics options follow the same instructions as for the standard remote cable connection with the exception tha...

Page 45: ...n the meter body support tube Refer to Figure 3 15 3 If using conduit route the coaxial cable through the conduit 4 Place a conduit adapter or cable gland over the end of the coaxial cable 5 Remove the housing adapter from the electronics housing 6 Slide the housing adapter over the coaxial cable 7 Remove one of the four housing base screws 8 Attach and securely tighten the coaxial cable nut to th...

Page 46: ...lations mount the electronics against a flat surface or on a pipe that is up to two inches in diameter Remote mounting hardware includes an L bracket that is stainless steel and one stainless steel u bolt See Figure 3 15 on page 36 for dimensional information A Meter body B Support tube C Sensor cable nut D Nut E Washer F Union G Meter adapter H Coaxial cable I NPT conduit adapter or cable gland s...

Page 47: ...owmeters If using a transient terminal block the ground tab must be secured beneath the internal ground screw Figure 3 16 Internal Ground Screw Connection A Internal ground screw connection B Transient terminal block ground tab External ground assembly This assembly is located on the outside of the electronics housing and is included with the optional transient protection terminal block Option Cod...

Page 48: ...able commissioning tag that contains both the Device ID and a space to record the device tag The Device ID is a unique code that identifies a particular device in the absence of a device tag The device tag is used as an operational identification for the device and is usually defined by the Piping and Instrumentation Diagram P ID When commissioning more than one device on a fieldbus segment it can...

Page 49: ...e the resistance of the cable and the amount of current drawn by each device Transmitter wiring connection Note Users should follow local wiring practices and codes when installing the transmitter To make the transmitter wiring connection remove the FIELD TERMINALS end cover on the electronics housing Connect the power leads to the positive and negative terminals 9 30 Vdc 18 mA I S INSTALLATIONS 9...

Page 50: ...ot remove the transmitter covers in an explosive atmosphere when the transmitter is powered Figure 3 18 Flowmeter Field Wiring A Integrated power conditioner and filter B The power supply filter first terminator and configuration tool are typically located in the control room C Devices 1 through 16 D Spur E Trunk F Fieldbus segment G Terminators H 6234 ft 1900 m max depending upon cable characteri...

Page 51: ...ote If you will be changing configuration variables frequently leave the security lockout jumper in the OFF position to avoid exposing the flowmeter electronics to the plant environment Set jumpers during the commissioning stage to avoid exposing the electronics to the plant environment Figure 3 19 Fieldbus Simulate Enable and Transmitter Security Jumpers 3 6 7 Simulate enable Thesimulateenablejum...

Page 52: ...n If your electronics are equipped with the LCD display Option M5 the fieldbus simulate enable and transmitter security jumpers are located on the face of the indicator as shown in Figure 3 20 Figure 3 20 LCD Display Fieldbus Simulate Enable and Transmitter Security Jumpers 3 7 Transmitter configuration To complete the installation of the flowmeter configure the software to meet the requirements o...

Page 53: ...hose already familiar with vortex meters especially the Rosemount 8800D Vortex Flowmeter For most parameters configured in the flowmeter the transmitter must perform extensive calculations to derive internal parameters used to accurately measure flow It is recommended that each parameter in the Transducer Block be configured and sent to the transmitter individually If too many parameter changes ar...

Page 54: ...Filter Auto Adjust to approximate process fluid density 12 Meter Display If optional local display is installed 13 AI Block Channel Set to Flow 14 AI Block XD_SCALE UNITS_INDEX Select engineering units for flow 15 AI Block L_TYPE Usually set to Direct If mass flow engineering units are selected lb sec kg sec etc then you must configure 1 Process Density 2 Process Density Units Aotewell Ltd www aot...

Page 55: ...r most applications 4 2 Parameters and descriptions The transducer block parameters index numbers and definitions are listed in Table 4 1 Table 4 1 Transducer Block Parameters Parameter Index number Definition ALERT_KEY 4 The alert key is the identification number of the plant unit This information may be used in the host for sorting alarms etc BASE_COMPRESSIBILITY 58 Base compressibility is the c...

Page 56: ... calibration point CAL_UNIT 19 CAL_UNIT specifies the units used for the calibration inputs CALC_PROC_DENSITY 91 When the Process Fluid is temperature compensated saturated steam this parameter will report the calculated steam density based on the measured process temperature The value will be in engineering unit configured in CALC_PROC_DENSITY_UNITS CALC_PROC_DENSITY_UNITS 92 Calculated process f...

Page 57: ...uids or the mass of water for liquid process fluids 1 Normal state 2 Restore filters to defaults FIXED_PROC_DENSITY 50 The configured density of the process fluid is used to calculate flow when mass units are selected FIXED_PROC_DENSITY_UNITS 51 The engineering units of PROCESS_DENSITY 1097 kilograms per cubic meter 1107 pounds per cubic foot FIXED_PROC_TEMP_UNITS 53 The engineering units of proce...

Page 58: ...ss temperature MEAS_PROC_TEMP_UNITS 76 The measured process temperature engineering units 1000 Kelvins 1001 C 1002 F 1003 R METER_BODY_NUMBER 40 The meter body number is stamped on a tag attached to the meter body The meter body construction is used as an input to the compensated K factor calculation METER_DISPLAY 41 This parameter is used to configure the values that will be displayed on the LCD ...

Page 59: ...rocess fluid at the process conditions of pressure and temperature This value is used to calculate the PROCESS_DENSITY_RATIO and is not limit checked PROCESS_DENSITY_RATIO 62 This parameter is the process density ratio used in the conversion to standard cubic feet and normal cubic meters The ratio can either be entered directly or computed from configured base and process conditions If entered dir...

Page 60: ... the right of the decimal point for the sensor These values represent the nominal high and low range values for the sensor SENSOR_SN 22 SENSOR_SN is the serial number of the sensor SENSOR_TYPE 20 The type of sensor on input 1 112 Vortex SHEDDING_FREQ_AT_URV 69 This read only parameter represents the Vortex Shedding Frequency required to generate a flow at 100 of the PV range It is provided as an a...

Page 61: ... Report failure 2 Use the substitute value TEST_CALC_DENSITY 78 This parameter reports the calculated density from the last commanded test calculation temperature If no test calculation has been performed since startup it will report a value of zero This value is reported in the engineering units configured for the Fixed Process Density TEST_CALC_TEMP 77 This parameter is used to perform a saturat...

Page 62: ...ermocouple to measure the process temperature this parameter is used to enable or disable the thermocouple This allows the use of one electronics board stack spare to replace MTA and non MTA models 1 Thermocouple disabled 2 Thermocouple enabled Table 4 2 BLOCK_ERR Conditions Condition number Condition name and description 0 Other 1 Block Configuration Error 2 Link Configuration Error 3 Simulate Ac...

Page 63: ...ce are no longer valid due to a nonvolatile memory checksum failure a data verify after write failure etc 24 Software Error The software has detected an error due to an improper interrupt service routine an arithmetic overflow a watchdog time out etc 25 Algorithm Error The algorithm used in the transducer block produced an error due to overflow data reasonableness failure etc Table 4 4 Transducer ...

Page 64: ...T COEFF Replace the transmitter 0x00100000 AMBIENT_TEMP_ALARM The temperature of the transmitter electronics is beyond operating limits FAULT TEMP Change the ambient temperature around the transmitter housing Remount the transmitter in a different orientation or consider a remote mount transmitter 0x00200000 FIXED_TEMP_ACTIVE An open thermocouple has been detected and the transmitter is configured...

Page 65: ...SOR_OVERRANGE The transducer has detected a flow level that exceeds the upper sensor range The status associated with the primary value PV and secondary value SV should also be BAD FAULT PV SL Verify process fluid configuration Reduce flow to prevent damage to the sensor 0x20000000 PV_OVERRANGE The transducer has detected a flow level that exceeds the PV upper range The status associated with the ...

Page 66: ... and Base Conditions below for definitions Note Be careful to calculate and enter the correct conversion factor Standard flow is calculated with the conversion factor you enter Any error in the factor entered will result in an error in the standard flow measurement If pressure and temperature change over time use actual volumetric flow units The flowmeter does not compensate for changing temperatu...

Page 67: ...e is the range of the flowmeter that can be met with stated accuracy 4 4 2 Basic setup Pipe I D The Pipe I D inside diameter of the pipe adjacent to the flowmeter mating pipe can cause entrance effects that may alter flowmeter readings You must specify the exact inside diameter of the pipe to correct for these effects Enter the appropriate value for this variable Process fluid The flowmeter can be...

Page 68: ...alue This will allow for the required Sensor Limits of the meter Note The user entered process density value can also be used as a reference value for optimizing the digital signal processing filters When optimizing the filters always select a density value from the list of choices nearest and below the actual process density Damping Damping changes the response time of the flowmeter to smooth var...

Page 69: ...culate the density ratio Refer to the equation listed under Density Ratio Base temperature Base Temperature is the absolute temperature Tb at standard base conditions in degrees Rankine or Kelvin The flowmeter electronics will convert from degrees Fahrenheit or degrees Celsius to degrees Rankine or Kelvin respectively Base pressure Base Pressure is the absolute pressure Pb at standard base conditi...

Page 70: ...ased on entrance effects of upstream disturbances This value can be set between 1 5 to 1 5 Compensated K factor The Compensated K factor is based on the reference K factor as compensated for the given process temperature wetted materials body number and pipe I D Compensated K factor is an informational variable that is calculated by the electronics of your flowmeter Meter body number The Meter Bod...

Page 71: ...e is preset at the factory but can be changed if necessary Wafer ASME 150 ASME 150 Reducer ASME 300 ASME 300 Reducer ASME 600 ASME 600 Reducer ASME 900 ASME 900 Reducer ASME 1500 ASME 1500 Reducer ASME 2500 ASME 2500 Reducer PN10 PN10 Reducer PN16 PN16 Reducer PN25 PN25 Reducer PN40 PN40 Reducer PN64 PN64 Reducer PN100 PN100 Reducer PN160 PN160 Reducer PN250 PN250 Reducer JIS 10K JIS 10K Reducer J...

Page 72: ...quired only if there are problems Low flow cutoff The Low Flow Cutoff enables adjustment of the filter for noise at no flow It is set at the factory to handle most applications but certain applications may require adjustment either to expand measurability or to reduce noise It also includes a dead band such that once flow goes below the cutoff value output does not return to the normal flow range ...

Page 73: ... status is set to Bad Out of Service for each channel The BLOCK_ERR parameter shows Out of Service In this mode you can make changes to all configurable parameters The target mode of a block may be restricted to one or more of the supported modes Flow simulation Flow Simulation enables you to check the electronics functionality This can be verified with the Flow Simulation Internal and Flow Simula...

Page 74: ...tion of the internal simulate fixed or varied Sim external generator Sim External Generator flow allows you to disconnect the sensor electronically so an external frequency source can be used Simulation units The flow simulation can be performed as either a percent of range or flow rate in current engineering units Simulation ramp period The Simulation Ramp period can be entered in seconds from a ...

Page 75: ...block including the descriptions and index numbers for each parameter Table 5 1 Resource Block Parameters Parameter Index number Description ACK_OPTION 38 ACK_OPTION is a selection of whether alarms associated with the function block will be automatically acknowledged ADVISE_ACTIVE 92 Enumerated list of advisory conditions within a device All open bits are free to be used as appropriate for each s...

Page 76: ...orrect usage of this parameter presumes the COMPATIBILITY_REV value of the replacing device should be equal or lower than the DEV_REV value of the replaced device CONFIRM_TIME 33 This parameter represents the minimum time between retries of alert reports CYCLE_SEL 20 This parameter is used to select the block execution method for this resource The flowmeter supports the following executions Schedu...

Page 77: ...meter maps conditions to be detected as active for this alarm category Thus the same condition may be active in all some or none of the four alarm categories FD_CHECK_MASK 54 This parameter allows the user to suppress any single or multiple conditions that are active in this category from being broadcast to the host through the alarm parameter A bit equal to 1 will mask i e inhibit the broadcast o...

Page 78: ...multiple conditions that are active in this category from being broadcast to the host through the alarm parameter A bit equal to 1 will mask i e inhibit the broadcast of a condition and a bit equal to 0 will unmask i e allow broadcast of a condition FD_OFFSPEC_PRI 60 This parameter allows the user to specify the priority of this alarm category FD_RECOMMEN_ACT 64 This parameter is a device enumerat...

Page 79: ...ll eventually fail MAINT_ENABLE 86 Enabled MAINT_ALM alarm conditions Corresponds bit for bit to the MAINT_ACTIVE A bit on means that the corresponding alarm condition is enabled and will be detected A bit off means the corresponding alarm condition is disabled and will not be detected This parameter is the Read Only copy of FD_OFFSPEC_MAP MAINT_MASK 87 Mask of Maintenance Alarm Corresponds bit fo...

Page 80: ...cations SHED_ROUT 27 SHED_ROUT represents the time duration at which to give up on computer writes to function block ROut locations SOFTWARE_REV 69 Manufacturer software revision ST_REV 01 ST_REV is the revision level of the static data associated with the function block The revision value will be incremented each time a static parameter value in the block is changed STRATEGY 03 The strategy field...

Page 81: ...nfiguration Error A feature in FEATURES_SEL is set that is not supported by FEATURES or an execution cycle in CYCLE_SEL is set that is not supported by CYCLE_TYPE 2 Link Configuration Error A link used in one of the function blocks is improperly configured 3 Simulate Active The simulation jumper is in place Simulate active is not an indication that the I O blocks are using simulated data 4 Local O...

Page 82: ...m is corrected 1 An alarm condition with a priority of 1 is recognized by the system but is not reported to the operator 2 An alarm condition with a priority of 2 is reported to the operator but does not require operator attention such as diagnostics and system alerts 3 7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority 8 15 Alarm conditions of priority 8 to 15 are cr...

Page 83: ...a status indicating the quality of the measurement There is one AI Block for each measurement performed by the transmitter 6 2 1 Configure the AI Block A minimum of four parameters are required to configure the AI Block CHANNEL L_TYPE XD_SCALE OUT_SCALE Refer to Table 6 2 for analog input function block system parameters Refer to Table 6 3 for supported engineering units CHANNEL Select the channel...

Page 84: ... an inferred measurement based on the sensor measurement and the relationship between the sensor measurement and the inferred measurement is square root Indirect square root should not be used with the Vortex meter XD_SCALE and OUT_SCALE The XD_SCALE and OUT_SCALE each include three parameters 0 100 and engineering units Set these based on the L_TYPE L_TYPE is Direct XD_Scale 0 0 XD_Scale 100 desi...

Page 85: ...leared by the alert reporting task another block alert may be reported without clearing the Active status if the subcode has changed ALERT_KEY 04 1 255 None 0 Read and Write The identification number of the plant unit This information may be used in the host for sorting alarms etc BLOCK_ALM 21 Not applicable None Not applicable Read only The block alarm is used for all configuration hardware conne...

Page 86: ...alized Read only The HI HI alarm data which includes a value of the alarm a timestamp of occurrence and the state of the alarm HI_HI_LIM 26 Out_Scale 2 Out_Scale 2 infinity Read and Write The setting for the alarm limit used to detect the HI HI alarm condition HI_HI_PRI 25 0 15 None 0 Read and Write The priority of the HI HI alarm HI_LIM 28 Out_Scale 2 Out_Scale 2 infinity Read and Write The setti...

Page 87: ...cale 2 10 Out_Scale 2 Not applicable Read and Write The block output value and status OUT_D 37 Discrete_State 1 16 None Disabled Read and Write Discrete output to indicate a selected alarm condition OUT_SCALE 11 Any output range All available none Read and Write The high and low scale values engineering units code and number of digits to the right of the decimal point associated with OUT PV 07 Not...

Page 88: ...s None none Read and Write The user description of the intended application of the block UPDATE_EVT 20 Not applicable None Not applicable Read only This alert is generated by any change to the static data XD_SCALE 10 Any sensor range Refer to Table 6 3 When the engineering units of the XD_SCALE are selected this will cause the engineering units of the PRIMARY_VALUE_RANGE in the transducer block to...

Page 89: ...er second KG S L d Liters per day L D L min Liters per minute L MIN L h Liters per hour L H L s Liters per second L S lb d Pounds per day LB D lb h Pounds per hour LB H lb min Pounds per minute LB MIN lb s Pounds per second LB S m d Cubic Meters per day ACMD m h Cubic Meters per hour ACMH m min Cubic Meters per minute ACMM Mm d Million Actual Cubic Meters per day MACM D Nm d Normal Cubic Meters pe...

Page 90: ...n min Short ton per minute STON M bbl d US Barrels per day BBL D bbl h US Barrels per hour BBL H bbl min US Barrels per minute BBL M Channel 2 Channel 2 Signal Strength and is a unit less number It cannot be displayed on the local meter display LCD display Channels 3 and 4 Temperature Unit description Local meter display K Kelvin PT K ET K C Degrees Celsius PT C ET C F Degrees Fahrenheit PT F ET F...

Page 91: ...of the personnel performing the operations Please refer to the following safety messages before performing any operations in this section Explosions could result in death or serious injury Do not remove the transmitter cover in explosive atmospheres when the circuit is live Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications...

Page 92: ... No flow in pipe but transmitter indicates some flow Note The flowmeter sensor is extremely reliable and should not have to be replaced Please consult the factory before removing the sensor Some user problems are listed in Table 7 1 along with potential causes of the problem and suggested corrective actions The transmitter status definitions are listed in Table 7 2 Aotewell Ltd www aotewell com In...

Page 93: ...uld ideally be greater than or equal to 4 to indicate a sufficient flow signal If using a remote mount installation verify that no 50Hz or 60Hz interference is coupling in to the flow meter and being interpreted as flow Verify the remote sensor cable is connected properly If the process is a liquid check for flashing or cavitation This will cause the flow reading to be erratic Check the line tempe...

Page 94: ...izontally verify the pipe is full Vortex sensor and remote sensor cable If using a remote mount installation inspect the black coaxial remote sensor cable for cracks cuts or other physical damage If the cable is visibly damaged it should be replaced Note The Vortex remote mount sensor cable is NOT field repairable Disconnect the remote sensor cable at the transmitter Using an ohmmeter on its highe...

Page 95: ...e vibration frequency is in band with the flow signal it may be possible to adjust the signal processing filters specifically the low flow cutoff point to ignore the vibration Rotate the meter body 90 degrees 50 60 Hz Measurement Verify that no 50Hz or 60Hz interference is coupling in to the flow meter and being interpreted as flow Verify the remote sensor cable is properly earth grounded If the r...

Page 96: ...w pass filter configuration 0x00000400 LOW_FLOW_CUT_OVERRANGE The transducer has detected that the configuration for the low flow cutoff is out of range Verify the low flow cutoff configuration Optimize filters 0x00000800 SD2_COMM_ERR There has been a communications error detected in on board messaging FAULT SDCOM Restart the transmitter 1 0x00001000 SD2_RESET An ASIC on the sensor board has reset...

Page 97: ... The transducer block is receiving its flow signal from an external signal generator SEnSOr OFFLN Informational only 0x08000000 FLOW_EMULATION_MODE The transducer block is receiving its flow signal from the internal signal generator SIGnAL SIMUL Informational only 0x10000000 SENSOR_OVERRANGE The transducer has detected a flow level that exceeds the upper sensor range The status associated with the...

Page 98: ...ctronics Test Points A Ground B TP1 C Test Freq IN The electronics is capable of internally generating a flow signal that may be used to simulate a sensor signal For instructions on how to perform an electronics verification refer to Appendix C Electronics Verification Figure 7 2 Signal Flow A External test frequency Input B Sensor C Charge amplifier D Amplifier low pass filter E TP1 F A to D conv...

Page 99: ...dard equipment Figures 7 3 7 4 and 7 5 show ideal clean waveforms and waveforms that may cause the output to be inaccurate Please consult the factory if the waveform you detect is not similar in principle to these waveforms Figure 7 3 Clean Signals A Vortex signal TP1 B Trigger level C Shedding frequency output Figure 7 4 Noisy Signals A Vortex signal TP1 B Trigger level C Shedding frequency outpu...

Page 100: ...orized procedures or parts can affect product performance and the output signal used to control a process and may render the instrument dangerous Direct any questions concerning these procedures or parts to Emerson Note Flowmeters should not be left in service once they have been determined to be inoperable Note Process should be vented before the meter body is removed from service for disassembly...

Page 101: ...he housing Installing the terminal block 1 Align the terminal block over the captive screw holes in the terminal block side of the electronics housing 2 Slowly press the terminal block into place Do not force the block into the housing Check the screw alignment if it does not glide into place 3 Tighten the three captive screws to anchor the terminal block 4 Connect the wires to the appropriate fie...

Page 102: ...as the LCD display option the cover will have a glass window Figure 7 7 Electronics Board Assembly A Transmitter housing B Electronics boards C LCD display D Electronics board compartment cover 3 If the meter has the LCD display option loosen the two retaining screws Remove the LCD display and the 10 pin header connector from the electronics board 4 Loosen the three captive screws that anchor the ...

Page 103: ...Put the connector through the bezel on the electronics board c Carefully press the LCD display onto the electronics board d Tighten the two screws that retain the LCD display e Insert the alarm and security jumpers in the correct location 9 Replace the electronics board compartment cover 7 5 3 Replacing the FOUNDATION Fieldbus electronics housing The flowmeter electronics housing can be replaced e...

Page 104: ...he housing sensor header and sensor cable nut are connected do not pull the housing more than 1 5 in 40 mm from the top of the support tube Damage to the sensor cable may occur if the sensor cable is stressed Figure 7 9 Removing Electronics Housing A Sensor cable nut SMA connector B Housing sensor header C 1 5 in maximum 40mm while sensor cable is connected to the sensor header A B A B C Aotewell ...

Page 105: ...follow these procedures closely The flowmeter sensor is extremely reliable so it ordinarily does not need to be replaced Please consult the factory before removing the sensor Note Be sure to fully check all other troubleshooting possibilities before removing the sensor Do not remove the sensor unless it is determined that a problem exists with the sensor itself The sensor may not fit on the post i...

Page 106: ... if there is a need to drain away process material The tube on the valve has a 3 16 in OD with a 0 035 wall thickness 4 Using a 7 16 in 11 mm open end wrench slowly loosen the valve nut Back out the nut until it stops There is a set screw which prevents the nut from being completely removed 5 Process fluid venting from the valve tube indicates that there is process fluid in the sensor cavity a If ...

Page 107: ...e nut be torqued to 50 in lbs 5 7 N m Over tightening the valve nut could compromise its ability to seal Cleaning the sealing surface Before installing a sensor in the meter body clean the sealing surface by completing the following procedure The metal o ring on the sensor is used to seal the sensor cavity in the event that process fluid should corrode through the meter body and enter the sensor c...

Page 108: ...several times if necessary with a clean cotton swab until there is minimal dirt residue picked up by the cotton swab Figure 7 11 O Ring Sealing Surface in Sensor Cavity A Sealing surface Sensor installation 1 Carefully place sensor over the post in the sensor cavity Note If the meter body is at an elevated temperature let the sensor rest on the post to warm up before proceeding to the next step 2 ...

Page 109: ...erline I Sensor centerline is improperly aligned with flowmeter centerline Damage to sensor will occur J Sensor post 3 The sensor should remain as close to vertical as possible when applying force to seat it See Figure 7 13 Figure 7 13 Sensor Installation Applying Force A Apply force with hand until sensor is seated B Sensor centerline must be aligned with flowmeter centerline C Sensor properly se...

Page 110: ...e flowmeter with integral electronics The following procedures are exactly the same Replacing the Field Terminal Block see page 90 Replacing the Electronics Boards see page 92 Replacing the Sensor see page 95 Disconnecting the coaxial cable at the meter To disconnect the coaxial cable from the meter body and electronics housing use the following procedure 1 Loosen the three housing rotation screws...

Page 111: ...xial Cable Connections A NPT conduit adapter or cable gland supplied by customer B Coaxial cable C Meter adapter D Union E Washer F Nut G Sensor cable nut H Support tube I Meter body A B C D E G H I F Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 112: ...er the coaxial cable end 3 Use a 5 16 in 8 mm open end wrench to securely tighten the sensor cable nut onto one end of the union 4 Place the union onto the two screws extending out of the meter adapter and tighten the two screws Connecting the coaxial cable at the meter body 1 Pull the sensor cable out of the support tube slightly and securely tighten the sensor cable nut onto the union Note Do no...

Page 113: ... by loosening the housing base screw that is connecting it to the housing base 5 Loosen the conduit adapter or cable gland from the housing adapter Removing the coaxial cable 1 Remove the coaxial cable ground wire from the housing adapter Figure 7 15 Remote Electronics Exploded View A Ground connection B Housing base screw C Housing adapter D Housing adapter screws E Conduit adapter optional suppl...

Page 114: ...ion The entire electronics housing may be rotated in 90 increments for easy viewing Use the following steps to change the housing orientation 1 Loosen the three housing rotation set screws at the base of the electronics housing with a 5 32 in hex wrench by turning the screws clockwise inward until they will clear the support tube 2 Slowly pull the electronics housing out of the support tube 3 Unsc...

Page 115: ...re Removal Use the following procedure to remove a temperature sensor Refer to Figure 7 16 Note Use plant approved procedure for removing a temperature sensor from a thermowell 1 Turn off power to the flowmeter 2 Loosen the thermocouple bolt 1 with a in open end wrench Figure 7 16 Thermocouple Assembly 3 Carefully remove the temperature sensor from the meter body 4 Using a 2 5mm hex wrench loosen ...

Page 116: ...t will be permanently installed on the thermocouple 7 Verify the rubber O ring is installed on the electronics connection end of the thermocouple 8 Verify the 2 5mm hex head screw is installed 9 Insert the electronics end connector into the transmitter housing 10 Tighten the screw with a 2 5mm hex bit to secure the connection Important Do not over tighten hex screw 7 5 10 Troubleshooting a remote ...

Page 117: ... Table 7 3 Test Points PINS DC resistance Comments A to B 0 3 to 5 ohms Depends on cable length C to D 0 3 to 5 ohms Depends on cable length C to E 0 3 to 5 ohms Depends on cable length D to E 03 to 5 ohms Depends on cable length A to C D or E Greater than 1 MΩ If cable has absorbed moisture It will lower the IR B to C D or E Greater than 1 MΩ If cable has absorbed moisture It will lower the IR PI...

Page 118: ... the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the required Material Safety Data Sheet MSDS for each hazardous substance identified must be included with the returned goods The Rosemount North American Response Center will detail the additional information and procedures necessary to return goods exposed to hazardous substances Toll free assistance nu...

Page 119: ... process piping must be entered using the Field Communicator or AMS Device Manager Meters will be shipped from the factory at the Schedule 40 default value unless otherwise specified Measurable flow rates Capable of processing signals from flow applications which meet the sizing requirements below To determine the appropriate flowmeter size for an application process conditions must be within the ...

Page 120: ...NSI Class 150 300 600 900 and 1500 EN 1092 1 PN 10 16 25 40 63 100 and 160 and JIS 10K 20K and 40K Wafer style meter Rated for ASME B16 5 ANSI Class 150 300 and 600 EN 1092 1 PN 10 16 25 40 63 and 100 and JIS 10K 20K and 40K Note All wafer style meters are pressure rated and labeled at 1500 PSI 10 34 MPa at 100 F 38 C regardless of alignment ring size code ordered Weld end style meter W1 Welds to ...

Page 121: ...lectronics will not allow you to modify parameters that affect flowmeter output Humidity limits Operates in 0 95 relative humidity under non condensing conditions tested to IEC 60770 Section 6 2 11 Flow calibration Meter bodies are flow calibrated and assigned a unique calibration factor K factor at the factory The calibration factor is entered into the electronics enabling interchangeability of e...

Page 122: ...ver is greater Mass flow accuracy for temperature compensated mass flow 2 0 of rate Typical Repeatability 0 1 of actual flow rate Stability 0 1 of rate over one year Process temperature effect Automatic K factor correction with user entered process temperature Table A 5 indicates the percent change in K factor per 100 F 55 5 C in process temperature from reference temperature of 77 F 25 C Meter st...

Page 123: ...om disrupting the shedding frequency EMI RFI Effect Meets EMC requirements to EU Directive 2004 108 EC FOUNDATION Fieldbus No affect on the values that are being given if using FOUNDATION Fieldbus Tested per EN61326 Magnetic field interference No effect on accuracy at 30 A m rms Tested per EN 61326 Series mode noise rejection No effect on accuracy at 1 V rms 60 Hz Meets IEC 60770 1984 Section 6 2 ...

Page 124: ...Mounting Integral standard Electronics are mounted on meter body Remote optional Electronics may be mounted remote from the meter body Interconnecting coaxial cable available in nonadjustable 10 20 and 30 ft 3 0 6 1 and 9 1 m lengths Consult factory for non standard lengths up to 75 ft 22 9 m Remote mounting hardware includes a polyurethane painted carbon steel pipe mount bracket with one carbon s...

Page 125: ...e value of the K factor may shift up to 0 5 when the upstream straight pipe length is between 10D and 35D This effect can be corrected for in the electronics transmitter Refer to the Rosemount Vortex Installation Effects Technical Data Sheet for K factor correction data Tagging The flowmeter will be tagged at no charge according to customer requirements All tags are stainless steel The standard ta...

Page 126: ...ed Style Flowmeter 1 2 through 2 in 15 through 300 mm Line Sizes Terminal Cover Display Option Diameter 3 06 78 Diameter B 3 40 86 2 56 65 2 85 72 1 10 28 1 00 25 4 C A 2 00 51 Dimensions are in inches millimeters 2 00 51 A C D Without MTA option With MTA option Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 127: ...IS 10K 20K JIS 40K 6 5 165 7 8 198 N A N A 0 95 24 1 0 95 24 1 7 7 196 7 7 196 14 0 6 3 17 7 7 9 1 40 Class 150 Class 300 Class 600 Class 900 Class 1500 8 2 208 8 7 221 9 3 236 10 3 262 10 3 262 8 7 221 9 2 234 9 3 236 10 3 262 10 3 262 1 49 37 8 1 49 37 8 1 49 37 8 1 49 37 8 1 49 37 8 8 1 206 8 1 206 8 1 206 8 1 206 8 1 206 17 6 8 0 23 0 10 4 25 5 11 6 36 6 16 6 36 6 16 6 PN 16 40 PN 100 PN 160 6...

Page 128: ... 11 6 295 12 9 328 13 9 353 14 6 371 3 79 96 3 3 79 96 3 3 79 96 3 3 79 96 3 3 40 86 4 9 6 244 9 6 244 9 6 244 9 6 244 9 6 244 51 3 23 3 71 5 32 4 97 5 44 2 120 8 54 8 162 6 73 8 PN 16 PN 40 PN 63 64 PN 100 PN 160 8 4 213 9 4 239 10 4 264 11 3 287 12 1 307 N A N A N A N A N A 3 79 96 3 3 79 96 3 3 79 96 3 3 79 96 3 3 79 96 3 9 6 244 9 6 244 9 6 244 9 6 244 9 6 244 40 4 18 3 49 5 22 4 62 5 28 3 78 ...

Page 129: ...600 14 5 368 15 8 401 19 0 483 15 0 381 16 4 417 19 2 488 9 56 243 9 56 243 9 56 243 12 8 325 12 8 325 12 8 325 197 7 89 7 286 2 129 8 477 9 219 9 PN 10 PN 16 PN 25 PN 40 PN 63 64 PN 100 11 9 302 12 0 305 13 5 343 14 8 376 16 4 417 18 9 480 N A N A N A N A N A N A 9 56 243 9 56 243 9 56 243 9 56 243 9 56 243 9 56 243 12 8 325 12 8 325 12 8 325 12 8 325 12 8 325 12 8 325 157 1 71 3 161 9 73 5 198 6...

Page 130: ...Vortex Flowmeter 1 through 12 in 25 through 300 mm Line Sizes Diameter B Display Option 1 00 25 3 40 86 2 85 72 2 56 65 1 10 28 Diameter 3 06 78 Terminal Cover Dimensions are in inches millimeters 2 00 51 A C C A 2 00 51 D Without MTA option With MTA option Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 131: ... 7 7 196 17 50 7 94 PN 100 8 2 208 N A 0 95 24 1 7 7 196 26 20 11 88 PN 160 8 4 213 N A 0 95 24 1 7 7 196 27 67 12 55 2 50 Class 150 9 2 234 9 7 246 1 49 37 8 8 1 206 22 61 10 26 Class 300 9 7 246 10 4 264 1 49 37 8 8 1 206 26 76 12 14 Class 600 10 5 267 10 6 269 1 49 37 8 8 1 206 30 59 13 88 Class 900 12 7 323 12 9 328 1 49 37 8 8 1 206 60 76 27 56 PN 16 40 8 0 203 N A 1 49 37 8 8 1 206 23 52 10 ...

Page 132: ... PN 160 14 7 373 N A 3 79 96 3 9 6 244 187 91 85 23 8 200 Class 150 13 5 343 14 0 356 5 70 144 8 10 8 274 124 56 Class 300 14 3 363 14 9 378 5 70 144 8 10 8 274 186 84 Class 600 16 5 419 16 7 424 5 70 144 8 10 8 274 295 134 PN 10 10 4 264 N A 5 70 144 8 10 8 274 91 41 PN 16 10 4 264 N A 5 70 144 8 10 8 274 91 41 PN 25 11 8 300 N A 5 70 144 8 10 8 274 124 56 PN 40 12 5 318 N A 5 70 144 8 10 8 274 1...

Page 133: ...rminal Cover Diameter B Display Option 1 00 25 3 40 86 2 85 72 2 56 65 1 10 28 C Diameter 3 06 78 Table A 11 Rosemount 8800D Vortex Wafer Style Meter Nominal size inch mm Face to face A inch mm Diameter B inch mm C inch mm E inch mm Weight lb kg 1 15 2 56 65 0 52 13 2 7 63 194 0 17 4 3 6 8 3 1 1 25 2 56 65 0 95 24 1 7 74 197 0 23 5 9 7 4 3 4 1 40 2 56 65 1 49 37 8 8 14 207 0 18 4 6 10 0 4 5 2 50 2...

Page 134: ...h 80 mm Line Sizes Nominal size inch mm Flange rating Face to face A inch mm A ANSI RTJ inch mm Diameter B inch mm C inch mm Weight lb kg 15 Class 150 Class 300 Class 600 Class 900 11 9 302 12 3 312 12 8 325 13 4 340 N A 12 7 323 12 7 323 13 4 340 0 54 13 7 0 54 13 7 0 54 13 7 0 54 13 7 7 6 193 7 6 193 7 6 193 7 6 193 16 2 7 4 17 4 7 9 17 9 8 1 22 7 10 3 PN 16 40 PN 100 11 2 284 11 7 297 N A N A 0...

Page 135: ... 15 6 396 13 5 343 14 0 356 14 3 363 16 7 424 15 7 399 1 92 48 8 1 92 48 8 1 92 48 8 1 92 48 8 1 67 42 4 8 5 216 8 5 216 8 5 216 8 5 216 8 5 216 31 9 14 5 35 9 16 3 39 4 17 9 69 1 31 4 72 4 32 9 PN 16 40 PN 63 64 PN 100 PN 160 11 8 300 12 9 328 13 4 340 13 9 353 N A N A N A N A 1 92 48 8 1 92 48 8 1 92 48 8 1 92 48 8 8 5 216 8 5 216 8 5 216 8 5 216 32 8 14 9 40 4 18 3 46 2 20 9 48 4 21 9 JIS 10K J...

Page 136: ...4 4 366 15 4 391 16 3 414 17 1 434 N A N A N A N A N A 3 79 96 3 3 79 96 3 3 79 96 3 3 79 96 3 3 79 96 3 9 6 244 9 6 244 9 6 244 9 6 244 9 6 244 58 7 26 6 67 8 30 8 80 8 36 7 97 2 44 1 104 47 4 JIS 10K JIS 20K JIS 40K 13 6 345 13 6 345 16 8 427 N A N A N A 3 79 96 3 3 79 96 3 3 79 96 3 9 6 244 9 6 244 9 6 244 55 8 25 3 63 8 28 9 94 2 42 7 Table A 12 Vortex Dual Sensor Style Flowmeter 1 2 through 4...

Page 137: ...s 150 Class 300 Class 600 Class 900 Class 1500 11 6 295 12 3 312 14 3 363 16 1 409 18 6 472 12 1 307 13 0 330 14 4 366 16 2 411 18 8 478 5 7 144 8 5 7 144 8 5 7 144 8 5 14 130 6 5 14 130 6 10 8 274 10 8 274 10 8 274 10 8 274 10 8 274 85 39 124 57 191 87 282 128 380 173 PN 16 PN 40 PN 63 64 PN 100 8 9 226 10 5 267 12 1 307 13 6 345 N A N A N A N A 5 7 144 8 5 7 144 8 5 7 144 8 5 7 144 8 10 8 274 10...

Page 138: ...3 5 343 14 8 376 16 4 417 18 9 480 N A N A N A N A N A N A 9 56 243 9 56 243 9 56 243 9 56 243 9 56 243 9 56 243 12 8 325 12 8 325 12 8 325 12 8 325 12 8 325 12 8 325 161 73 2 166 75 4 203 92 0 251 114 312 142 450 204 JIS 10K JIS 20K JIS 40K 14 6 371 14 6 371 18 1 460 N A N A N A 9 56 243 9 56 243 9 56 243 12 8 325 12 8 325 12 8 325 179 81 1 226 103 383 174 12 300 Class 150 Class 300 Class 600 16 ...

Page 139: ...D 1 10 28 Table A 14 Vortex Weld End Style Flowmeter 1 2 through 4 in 15 through 100 mm Line Sizes Nominal size in mm A in mm B in mm C 0 20 in 5 1 mm DiameterD 0 031in 0 79 mm 0 5 16 0 406 8 0 203 7 63 194 0 840 21 34 1 16 0 406 8 0 203 7 74 197 1 315 33 40 1 5 16 0 406 8 0 203 8 14 207 1 900 48 26 2 16 0 406 8 0 203 8 49 216 2 375 60 33 3 16 0 406 8 0 203 9 05 230 3 500 88 90 4 16 0 406 8 0 203 ...

Page 140: ...itters 3 40 86 2 56 65 1 10 28 2 85 72 1 00 25 4 4 35 110 3 06 78 Display Option Terminal Cover Note Consult factory for SST installation Dimensions are in inches millimete 5 77 147 1 2 14 NPT For Remote Cable Conduit 2 00 51 3 12 80 6 77 172 2 44 62 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 141: ...gh 200 mm Line Sizes E Note Dimensions are in inches millimeters 1 2 14 NPT For Remote Cable Conduit Table A 15 Rosemount 8800D Wafer Style Meter Nominal size inch mm E Wafer style inch mm 15 6 3 160 1 25 6 5 165 1 40 6 7 191 2 50 7 5 191 3 80 8 3 211 4 100 9 2 234 6 150 9 5 241 8 200 10 4 264 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 142: ...Flanged Flowmeter Note Dimensions are in inches millimeters E 1 2 14 NPT For Remote Cable Conduit Dual Sensor Style Flowmeter E E Table A 16 Remote Mount Flanged and Dual Sensor Flowmeter Dimensions Nominal size inch mm E flange style inch mm 15 6 4 162 1 25 6 5 165 1 40 6 8 173 2 50 7 2 183 3 80 7 8 198 4 100 8 3 211 6 150 9 5 241 8 200 10 4 264 10 250 11 4 290 12 300 12 3 313 Aotewell Ltd www ao...

Page 143: ...s in the device must be carried out using the appropriate Ex e or Ex n cable gland and metal blanking plug or any appropriate ATEX or IECEx approved cable gland and blanking plug with IP66 rating certified by an EU approved certification body B 2 European directive information The CE Declaration of Conformity for all applicable European directives for this product can be found on our website at Em...

Page 144: ...ass I Division 1 Groups B C and D Dust ignition proof for Class II and Class III Division 1 Groups E F and G Class I Zone 1 Ex d ia IIC Temperature Code T6 50 C Ta 70 C Factory Sealed Single Seal Enclosure Type 4X I6 Intrinsically safe for use in Class I II III Division 1 Groups A B C D E F G Non incendive for Class I Division 2 Groups A B C and D Temperature Code T4 50 C Ta 70 C 4 20 mA HART Temp...

Page 145: ... certification EN 60079 0 2009 EN 60079 1 2007 EN 60079 11 2012 EN 60079 26 2007 E1 Certificate KEMA99ATEX3852X Integral Flowmeter marked II 1 2 G Ex d ia IIC T6 Ga Gb 50 C Ta 70 C Remote Transmitter marked II 2 1 G Ex d ia Ga IIC T6 Gb 50 C Ta 70 C with meter body marked II 1 G Ex ia IIC T6 Ga 50 C Ta 70 C 42 VDC Max 4 20 mA HART 32 VDC Max Fieldbus Um 250V Installation instructions 1 The cable a...

Page 146: ...s installed particular precautions must be taken to ensure taking into account the effect of process fluid temperature that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range Flameproof certification IEC 60079 0 2007 10 IEC 60079 1 2007 04 IEC 60079 11 2011 IEC 60079 26 2006 E7 Certificate IECEx KEM 05 0017X Integral Flowmeter mark...

Page 147: ...with experts from the manufacturer 10 Precautions shall be taken to ensure that the electronic parts are within permissible ambient temperature considering the effect of the allowed fluid temperature 11 During installation operation and maintenance users shall comply with the relevant requirements of the product instruction manual GB3836 13 1997 Electrical apparatus for explosive gas atmospheres P...

Page 148: ...ngth of the interconnecting cable between transmitter and sensor is 152 m The cable shall also be provided by the manufacturer 2 Suitable heat resisting cables rated at least 80 C shall be used when the temperature around the cable entry exceeds 60 C 3 When transient protection terminal block The Other Option is T1 applied to this product during installation users shall comply with Clause 12 2 4 i...

Page 149: ... the dimensions of the flameproof joints the manufacturer shall be contacted 2 The Flowmeter is provided with special fasteners of property class A2 70 of A4 70 3 Units marked with Warning Electrostatic Charging Hazard may use non conductive paint thicker than 0 2 mm Precautions shall be taken to avoid ignition due to electrostatic charge of the enclosure Combined Brazilian certifications INMETRO ...

Page 150: ...aking into account the effect of process fluid temperature that the ambient temperature of the electrical housing of the equipment meets the marked protection type temperature range 4 When fitted with the 90V transient suppressors the equipment is not capable of passing the 500V insulation test This must be taken into account upon installation 5 The enclosure may be made from aluminium alloy with ...

Page 151: ...s March 2016 Reference Manual 00809 0100 4772 Rev FA Figure B 1 FM Intrinsic Safety Field Circuit Configurations for HART and Fieldbus Page 1 of 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 152: ...al 00809 0100 4772 Rev FA 142 Product Certifications Figure B 2 FM Intrinsic Safety Field Circuit Configurations for HART and Fieldbus Page 2 of 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 153: ...s March 2016 Reference Manual 00809 0100 4772 Rev FA Figure B 3 FM Intrinsic Safety Field Circuit Configurations for HART and Fieldbus Page 3 of 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 154: ...al 00809 0100 4772 Rev FA 144 Product Certifications Figure B 4 FM Intrinsic Safety Field Circuit Configurations for HART and Fieldbus Page 4 of 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 155: ...s March 2016 Reference Manual 00809 0100 4772 Rev FA Figure B 5 FM Intrinsic Safety Field Circuit Configurations for HART and Fieldbus Page 5 of 5 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 156: ...ence Manual 00809 0100 4772 Rev FA 146 Product Certifications Figure B 6 CSA Intrinsic Safety Approval for HART and Fieldbus Page 1 of 3 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 157: ...ifications March 2016 Reference Manual 00809 0100 4772 Rev FA Figure B 7 CSA Intrinsic Safety Approval for HART and Fieldbus Page 2 of 3 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 158: ...ence Manual 00809 0100 4772 Rev FA 148 Product Certifications Figure B 8 CSA Intrinsic Safety Approval for HART and Fieldbus Page 3 of 3 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 159: ...eres when the circuit is alive Before connecting a FOUNDATION Fieldbus based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Both transmitter covers must be ...

Page 160: ...tion It can be left connected to the transmitter or if a user chooses can be physically disconnected To manually disconnect the sensor for precautionary measures see Replacing the sensor on page 95 for details Electronics verification of the transmitter can be performed by two different methods 1 Flow simulation mode internal signal generator 2 Flow simulation mode external signal generator All fl...

Page 161: ...rvice type Either fixed or varying flow simulation will effectively disconnect the flow sensor from the electronics charge amplifier input and replace it with the simulated signal See Figure 7 2 on page 88 C 2 2 Internal flow simulation fixed flow rate 1 Set Simulation Control to Sim Internal Generator 2 Select Simulation Units as either percent of range or engineering units 3 Set the simulation L...

Page 162: ...nication to the device using a FOUNDATION Fieldbus compliant host or Field Communicator 5 In the Transducer Block set the Simulation Control to Sim External Generator This is important if the meter is online because it will electrically disconnect the flow sensor from the electronics This will eliminate any confusion as to what signal flow sensor or external source the electronics is processing 6 ...

Page 163: ...2 Rev FA 153 Electronics Verification Figure C 10 Test Frequency Input Using the Ground Tab Figure C 11 Test Frequency Input Using External Threads of Sensor Header Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 164: ...nd or high density liquids 8 Select the desired frequency s 9 Monitor the Flow reading on the Fieldbus host system or Field Communicator 10 To end the external flow simulation in the Transducer Block set the Simulation Control to Sim Disabled 11 If applicable reinstall the LCD display and fully tighten all screws 12 Install and tighten the electronics compartment cover Aotewell Ltd www aotewell co...

Page 165: ...nsated Cx the unit conversion see Table C 1 on page 156 Equation To verify a standard or normal flow rate Perform the following calculation to verify a standard or normal flow rate for a given frequency and K factor compensated Conditions Q flow rate F frequency measured in Hz K K factor compensated Cx the unit conversion see Table C 1 on page 156 Equation To verify a mass flow rate Perform the fo...

Page 166: ...s act Conversion factor C1 gal s 1 00000E 00 C2 gal m 1 66667E 02 C3 gal h 2 77778E 04 C4 Impgal s 1 20095E 00 C5 Impgal m 2 00158E 02 C6 Impgal h 3 33597E 04 C7 l s 2 64172E 01 C8 l m 4 40287E 03 C9 l h 7 33811E 05 C10 m3 m 4 40287E 00 C11 m3 h 7 33811E 02 C12 ft3 m 1 24675E 01 C13 ft3 h 2 07792E 03 C14 bbl h 1 16667E 02 C15 kg s C10360 ρ C16 kg h C11 ρ C17 lb h C13 ρ C18 shTon h C17 2000 C19 mTo...

Page 167: ...English units Example 1 In this application an input frequency of 75 Hz represents a flow rate of 417 1 gpm Given Q flow rate F frequency 75 Hz K K factor compensated 10 79 via fieldbus configuration tool Cx C2 C2 1 66667E 02 from Table C 1 on page 156 Other conditions Fluid water Line size 3 in Line pressure 100 psig Operating temperature 75 F Equation Calculations Q F K Cx Q 75 10 79 0 0166667 Q...

Page 168: ...10 678 via fieldbus configuration tool Cx C17 C17 C13 ρ from Table C 1 on page 156 ρ density 1 078 lb ft3 Other conditions Fluid saturated steam Line size 3 in Line pressure 500 psia Operating temperature 467 F Viscosity 0 017 cP Equation Calculations M F K Cx M 400 10 678 C17 M 400 10 678 C 13 ρ M 400 10 678 0 00207792 1 078 M 400 10 678 0 0019276 M 19 271 2 lb h Aotewell Ltd www aotewell com Ind...

Page 169: ...Other conditions Fluid water Line size 80 mm Line pressure 700 kPag Operating temperature 60 C Equation Calculations Example 2 In this application an input frequency of 650 Hz represents a flow rate of 3 446 4 kg hr Given M mass flow rate F frequency 650 00 Hz K K factor compensated 10 715 via fieldbus configuration tool Cx C16 C16 C11 ρ from Table C 1 on page 156 ρ density 4 169 lb m3 operating Q...

Page 170: ...ated steam Line size 80 mm Line pressure 700 kPag Operating temperature 170 C Viscosity 0 015 cP Equation Calculations M F K C x M 650 10 715 C 16 M 650 10 715 C11 ρ M 650 10 715 0 733811 4 169 M 650 10 715 0 017602 M 3 446 4 kg h Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 171: ...ce Block for more information on resource block parameters The Resource Block will act as a coordinator for alerts Depending on user configuration each device will have either three or four alert Parameters If PlantWeb alerts are annunciated the three alert parameters will be FAILED_ALARM MAINT_ALARM and ADVISE_ALARM If NE107 alerts are annunciated the four alert parameters called status signals w...

Page 172: ...ble cause and corrective action Consolidated status for NE 107 and PlantWeb alerts are identical 3 Mapping of conditions defines how conditions will be reported NE 107 mapping can be user modified 4 Masking of conditions determines which conditions are reported to the host and which are not by status signal All status signals remain 5 Unmasked active conditions are reported to the host The unmaske...

Page 173: ...still shown within the Device Description even if the alert has been cleared 1 The associated alert is not sent as a notification If the priority is above 1 then the alert must be reported 2 Reserved for alerts that do not require the attention of a plant operator e g diagnostic and system alerts Block alert error alert and update event have a fixed priority of 2 3 7 Increasing higher priorities a...

Page 174: ...a Electronics failure b Open Thermocouple MTA only A FD_FAIL_ACTIVE status signal indicates a failure within a device that will make the device or some part of the device non operational This implies that the process variable may no longer be available and the device is in need of immediate repair 2 FD_OFFSPEC_ACTIVE a The Low Pass filter setting is out of range b The filter Low Flow Cutoff settin...

Page 175: ...ignal indicates the device is still functioning but an abnormal process or device condition exists The device should be checked to determine the type of abnormal condition and recommended actions to resolve it 4 FD_CHECK_ACTIVE a Function check A FD_CHECK_ACTIVE status signal indicates a transducer block is not in AUTO mode This may be due to configuration or maintenance activities Mapping alert c...

Page 176: ...t conditions are assigned to only a single status signal Alert priorities NE107 alerts can have any of 16 different condition priorities ranging from the lowest priority of 0 to the highest priority of 15 This is done using the following parameters 1 FD_FAIL_PRI to specify the priority of FD_FAIL_ACTIVE status signals 2 FD_OFFSPEC_PRI to specify the priority FD_OFFSPEC_ACTIVE status signals 3 FD_M...

Page 177: ...ss variable may no longer be available and the device is in need of immediate repair 2 MAINT_ALM a Flow is simulated by an external signal source b Flow is simulated using the internal signal generator c Flow is below the Low Flow Cutoff setting d Flow is above the PV range limit e Flow is above the Sensor range limit f The measured process temperature is above the sensor limit MTA only g The meas...

Page 178: ...cify the priority of FAILED_ALM 2 MAINT_PRI to specify the priority of MAINT_ALM 3 ADVISE_PRI to specify the priority of ADVISE_ALM PlantWeb alert priority is configured using DeltaV and is not part of the Device Description functionality D 3 Alert configuration NE107 and PlantWeb The objective of alerts is to inform users of conditions of interest and guide the user to effective corrective action...

Page 179: ... by checking the same alert check box in multiple categories This is not recommended as alarms can proliferate increasing the complexity of alarm management and delaying corrective action Use of the factory default alert categories is recommended Figure D 3 Configure Alert Setup FF I O Board Screen The screen shown in Figure D 3 is where the alerts are assigned by checking the box next to the desi...

Page 180: ... Figure D 4 Suppressed FF I O Board Alerts Screen The screen shown in Figure D 4 is where alerts are suppressed by checking the box next to the alert to be suppressed Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 181: ...le alert simulation is used for both Alerts simulation is typically used for training or to verify alert configuration To enable alert simulation 1 Ensure the simulate enable jumper is in the ON position as described in Simulate enable on page 41 2 Navigate to Service Tools Simulate The Enable Disable Alerts Simulation screen displays 3 Select the Enable Disable Alerts Simulation button Aotewell L...

Page 182: ... Enable Disable Alerts Simulation confirmation window displays 4 Select Next to enable alerts simulation The Alerts Simulation enabled confirmation displays 5 Select Next Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 183: ...lert simulation is active individual alerts can be simulated by checking the check box next to the desired alert condition The device status indication located on the upper right corner of the screen will change to show the device status associated with the simulated alert The simulated status will be displayed everywhere device status is displayed To view flow simulation settings 1 Navigate to Se...

Page 184: ... 2016 Reference Manual 000809 0100 4772 Rev FA 174 Alerts The Enable Disable Alerts Simulation screen displays Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 185: ...ays 3 Select the alerts you wish to simulate by checking the check box next to the desired alert condition Note It is strongly recommended to only select one alert in each category Selecting multiple alerts in a category will result in an overabundance of alerts at the control system Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 186: ...the Simulation tab select the Suppressed Simulation Alerts button The Suppressed Simulation Alerts screen displays The Suppressed Simulation Alerts screen allows suppression of simulation alerts Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 187: ... Filter Auto Adjust 62 Filter Trigger Level 62 Filtering 62 Flameproof Certification 135 Flange Bolt Torquing Sequence 34 Flange Bolts 30 Flange Type 61 Flanged style Flowmeter Mounting 33 Flow Calibration 111 Flow Rate Value 62 Flow Rates 109 Flow Simulation 63 Flow Units 56 58 Flowmeter Orientation 25 Foundation Fieldbus Terminal Block Assembly 91 H Handling 22 Hardware Maintenance 90 Hardware R...

Page 188: ... 111 Return of Material 105 S Safety 21 81 149 Security Lockout 111 Sensor 59 Sensor Installation 98 applying force 99 Sensor Range 57 Sensor Replacement 95 Cleaning the Sensor Sealing Surface 97 Removable Support Tube 96 Sensor Serial Number 57 Sensor Signal Strength 62 Series Mode Noise Rejection 113 Service 109 Service Type 57 60 Setup basic 57 Shedding Frequency Out 90 Signal Strength 62 Simul...

Page 189: ...9 0100 4772 Rev FA Index March 2016 Index W Wetted Material 61 WRITE_LOCK resource block 72 X XD_ERROR transducer block 52 Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 190: ...180 Reference Manual 00809 0100 4772 Rev FA Index March 2016 Index Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 191: ...Aotewell Ltd www aotewell com Industry Automation HongKong UK China sales aotewell com 86 755 8660 6182 ...

Page 192: ...son com Middle East and Africa Regional Office Emerson Process Management Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 FlowTechnicalSupport Emerson com Linkedin com company Emerson Process Management Twitter com Rosemount_News Facebook com Rosemount Youtube com user RosemountMeasurement Google com RosemountMeasurement Standard Terms a...

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