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Duplo DPB-500 Instruction Manual Download Page 122

5-6

CHAPTER 5 CLEANING THE UNIT

2.  Replacing Hot Melt Glue

When the color of the hot melt glue inside the tank has changed, replace it following the procedures 

below.

●  When you handle the hot melt glue, make sure that you wear protection gloves, long-

sleeved clothes, eye protectors to prevent burn injuries.

●  Read Chapter 1 "Before Operation" "7. Precautions on Hot Melt Glue" ( p.1-17) for 

details before you change the hot melt glue.

Glue Tank Temperature Button

2007-04-05  13:00

1.

  Press the glue tank temperature button.

The temperature graph will be displayed.

 Glue discharge ON/OFF button

2.

  Press the glue discharge ON/OFF button.

Glue discharge mode

              ON

Glue discharge mode

             OFF

Glue discharge mode icon

07/09/01  13:10

2007-04-05  13:10

The glue discharge mode icon will blink 

on the main menu screen to show that the 

machine is currently in the glue discharge 

mode.

  The glue discharge mode prevents the temperature inside the tank from going up. Using  

  the mode will prevent a malfunction of the machine caused by dry boiling of the tank.

Summary of Contents for DPB-500

Page 1: ...INSTRUCTION MANUAL Perfect Binder DuBinder Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference DPB 500...

Page 2: ...1000 6 4 2001 Ge KONFORMIT TSERKL RUNG Die DUPLO CORPORATION mit Sitz in 1 6 Oyama 4 chome Sagamihara shi Kanagawa ken 229 1180 Japan erkl rt hiermit dass das folgende Produkt Bezeichnung des Produkts...

Page 3: ...roduit ne doit pas tre limin comme des ordures m nag res Recyclez le dans les sites adapt s qui vous seront indiqu s par les autorit s locales ou renseignez vous aupr s de votre fournisseur En veillan...

Page 4: ...s arriba aparece un s mbolo de producto qu mico entonces este s mbolo significa que la pila o el acumulador contienen cierta concentraci n de metal pesado Ello se indica del siguiente modo Hg mercuri...

Page 5: ...n the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may...

Page 6: ...mportant warnings Please make sure to read instructions accompanied by these symbols These symbols have the following meanings Describes instructions which must be followed in use Be sure to read the...

Page 7: ...e socket outlet where the plug on the power supply cord is easily accessible Make sure the power supply used is always within the following range Power supply Y208V 240V AC three phase 60 Hz USA Canad...

Page 8: ...re or an electrical shock Do not insert any metal or easily combustible object inside this unit This could result in a re or an electrical shock Do not use ammable sprays inside or near the unit e g w...

Page 9: ...ediately turn the unit off at the power switch and disconnect the power plug from the power outlet Failure to do so could result in a re or an electrical shock Contact your dealer immediately Before c...

Page 10: ...eratures The fumes may irritate your eyes nose and throat If you do not feel well go out into the fresh air If you still feel sick get prompt medical attention Read carefully the precautions for handl...

Page 11: ...G and CAUTION labels are pasted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact your dealer for a new one WARNING Do not p...

Page 12: ...cover be careful not to get your hand caught in it Do not touch the nipping section while the machine is in operation Your ngers may get caught in the nipper Do not touch the nipping section while th...

Page 13: ...Book Block Thickness and Cover Weight 1 19 10 3 Using Single folded or Double folded Paper 1 20 10 4 Cover Type 1 20 Chapter 2 PREPARING FOR OPERATION 1 Turning On the Power 2 2 2 Preparing Hot Melt G...

Page 14: ...tting the Hispeed ON OFF 4 22 3 9 Setting the Receiving Tray ON OFF 4 23 3 10 Setting the Feed Guide and Nipper Guide Synchronously 4 24 3 11 Setting the External Equipment ON OFF 4 25 3 12 Setting th...

Page 15: ...Chapter 1 BEFORE OPERATION...

Page 16: ...with or without a cover 1 With a cover Glue is applied to the side and spine of a book block then a cover is applied to the pasted area Book block Cover 2 Without a cover Pad binding Glue is applied o...

Page 17: ...ction p 2 6 Chapter 2 4 Entering Job Information p 2 12 Chapter 3 3 Starting Binding p 3 14 Chapter 3 6 Finishing Binding p 3 21 Chapter 3 5 Adding Covers p 3 20 Chapter 3 4 Removing the Booklet p 3 1...

Page 18: ...aid in holding its shape Emergency Stop Button Press this button to stop the machine urgently Start Button Starts the binding operation Glue Drain Access Open this cover to place a container before d...

Page 19: ...the level plate using the milling adjustment bar Milling Adjustment Bar Use this bar to adjust the milling depth Level Plate To change the milling depth move up or down the level plate Milling Guide...

Page 20: ...tment Side Glue Roller Adjustment non operator s side Adjusts the position of the side glue roller Side Glue Roller non operator s side Applies the glue to the non operator s side of the book block Si...

Page 21: ...the cover from moving by holding down its tail edge Nipper Guide Moves automatically according to the size of a cover and holds down its both sides Skewing Adjustment Label Adjusts the position of the...

Page 22: ...Section Secondary Feed Roller Pressure Adjustment Adjusts the pressure of the feed roller Scoring Depth Adjustment Adjusts the depth of a score applied to a cover Primary Feed Roller Pressure Adjustme...

Page 23: ...e cover Separating Air Adjustment Adjusts the amount of air sent to between each cover Separator Adjustment Adjusts the gap between the separator and suction belt to separate covers from each other Te...

Page 24: ...angle of the book exit damper Book Exit Damper Serves as a cushion for the booklets delivered from the exit Stacker Stopper Supports the delivered booklets on the stacker to keep them upright Knob Sc...

Page 25: ...information Date and Time Setting Button The current date and time are displayed When pressed the date and time setting screen appears Memory No Switching Button Use this button to select a desired me...

Page 26: ...nished booklets or jammed paper to change the level of the paper feed tray or to move the clamp Refer to Chapter 4 Fine adjustment and Option Setting 2 Using Motion Check p 4 13 for de tails Paper Eje...

Page 27: ...ing Time Clamp Speed Next Button 20 External Equipment ON OFF Contrast Adjustment Synchronous Adjustment ON OFF Auto Start ON OFF Receiving Tray ON OFF Next Button Previous Button Hispeed Mode ON OFF...

Page 28: ...No Name Qty Explanation 1 Guide 2 Used when a cover does not go to the nipper guides smoothly because of a curled edge 2 Small Cover Guide L 1 Holds the tail edge of a small cover when feeding it to t...

Page 29: ...the most suitable location sticker 9 Receiving Tray 1 Attached to the book exit when necessary This is attached to the machine at the factory 10 Knob Bolt 2 Used to attach the receiving tray to the b...

Page 30: ...Wing Scoring Optional 1 Wing Scoring 1 Used when applying a wing score to a cover 2 Wrench opposite side distance 2 mm 1 Used to attach the wing scoring to the ma chine Chapter 3 Starting Binding Oper...

Page 31: ...get prompt medical attention 4 Fumes which comes out of the machine while the glue is being melted may irritate your eyes nose and throat If you do not feel well go out into the fresh air 5 Because t...

Page 32: ...y 2 Do not touch blades milling blade and roughening blade during machine operation This may cause you severe injury Milling guide Roughening blade Milling blade Protect cover 3 Do not touch the hot m...

Page 33: ...ton to the right will release the emergency stop The machine will also stop automatically when the main cover is opened or the light between the safety sensors is interrupted To start the machine agai...

Page 34: ...2 01 inches 10 2 Book Block Thickness and Cover Weight Depending on the book block thickness the appropriate cover weight changes Refer to the table below to select a book block thickness and cover w...

Page 35: ...book block thickness is more than 51 mm 2 01 inches the clamp cannot hold the book block Depending on the condition of the fold the clamp may not be able to hold the book block 10 4 Cover Type You ca...

Page 36: ...1 22 CHAPTER 1 BEFORE OPERATION Memo...

Page 37: ...Chapter 2 PREPARING FOR OPERATION...

Page 38: ...ding in about 30 minutes at earliest after you turn on the power The time for the machine to be ready for a binding operation after turning on the power varies depending on the hot melt glue you are u...

Page 39: ...if necessary Chapter 4 Fine adjustment and Option Setting 3 4 Setting the Glue Tank Temperature p 4 18 20 0 Heater Switch ON OFF Button 2 Press the ON OFF button of the heater switch Either of the tw...

Page 40: ...move 5 Add hot melt glue in the glue tank Add the hot melt glue little by little being careful not to exceed the upper limit The upper limit of the hot melt glue Cutout Glue tank Hot melt glue When y...

Page 41: ...he main menu screen until the glue is melted completely When the adhesivity of the spine glue is weak or when the surface of the glue on the application drums is lumpy the remaining amount of the glue...

Page 42: ...sure that you do not insert anything other than the milling adjustment bar into the hole Milling adjustment bar 3 Turn the milling adjustment bar referring to the label You can choose from the six le...

Page 43: ...eed to be changed depending on whether binding a book block with a cover or without a cover Screw Wrench Screw 1 Loosen the screws 3 using the supplied wrench opposite side distance 3 mm Side glue rol...

Page 44: ...justment too much to the non operator s side when binding a book block with a cover side glue may not be applied to the book block 3 Tighten the screws 3 using the supplied wrench opposite side distan...

Page 45: ...the knob bolts 2 from the receiving tray 2 Raise the receiving tray and pull it toward you to remove it from the machine 3 Put back the knob bolts 2 removed in step 1 to their original places 4 Select...

Page 46: ...ing Tray If the stacker stopper does not align the discharged booklets replace the stacker stopper with the receiving tray Stacker stopper Knob screw Knob screw 1 Remove the knob screws 4 from the sta...

Page 47: ...6 Check that the book exit damper adjustment lever is set to 0 Stacker stopper base Stacker side guide 7 Move the stacker side guide to the left side 8 Move the stacker stopper base to the non operat...

Page 48: ...in menu screen to go to the cover with a cover without a cover setting screen 4 1 Cover With a cover Without a cover Select whether binding a book block with a cover or without a cover Book block Cove...

Page 49: ...with silicon spray applied This will prevent hot melt glue from adhering to the nipping surface When nipping is set to ON short nipping time may cause glue to adhere to the nipping station Check the...

Page 50: ...lue When the cover is thick or the print is dark Increase the value 2 Press or to select the double feed detection level Using the sensor for measuring paper thickness the thickness of a cover fed at...

Page 51: ...0 20 inch down to the operator s side from the scoring base line Spine Scoring base line Cover Double feed detection sensor 5 0 mm 0 2 inch Operator s side Feed direction Detection errors may frequent...

Page 52: ...rst book block The same thickness is applied to the following book blocks Variable The sensor detects the thickness of the book block each time you feed it When the variable mode is selected the proc...

Page 53: ...k length To clear the input value press the clear button Return Button Cancel Button 297 0 297 0 4 Press the return button to con rm the value Press the cancel button to return to the previous screen...

Page 54: ...electing the standard size Numeric Keypad Clear Button Input value 297 0 2 Input the size using the numeric keypad Setting range Cover length 120 to 360 mm 4 72 to 14 17 inch Cover width 250 to 696 mm...

Page 55: ...ce between the scoring position and cover edge has been decided use side base After a size change p 3 3 the side guides will move to align the scoring base line with the speci ed base line Feed guide...

Page 56: ...the lower right of the screen Press the cancel button or clear button then input an appropriate value Cover width 250 to 696 mm 9 84 to 27 40 inches Specified value 125 to 325 5 mm 4 92 to 12 82 inche...

Page 57: ...Settings p 2 21 When you input a cover length other than 342 to 651 mm 13 46 to 25 63 inches in 4 4 Setting the Cover Size 0 will not be accepted 4 6 Checking and Saving Settings You will con rm the...

Page 58: ...s Base spine position 210 0 mm 8 27 inches LED luminescence amount 0 Auto Double feed detection level 50 Starting point of the double feed detection 40 0 mm 1 57 inches When you press the cancel butto...

Page 59: ...Chapter 3 STARTING BINDING OPERATION...

Page 60: ...ress the book block against the right edge adjust the opening amount of the clamp referring to Chapter 4 Fine adjustment and Option Setting 3 13 Setting Opening Amount of Clamp for Normal Mode p 4 27...

Page 61: ...ation you cannot perform a size change From the second size change however you can perform a size change with a cover on the paper feed tray if the cover size is the same as the one used for the rst s...

Page 62: ...will appear When there is no covers on the paper feed tray the message to the right will appear You can clear the message by touching the message screen or placing a cover on the paper feed tray When...

Page 63: ...alue Chapter 4 Fine adjustment and Option Setting 3 13 Setting Opening Amount of Clamp for Normal Mode p 4 27 and 3 14 Setting Opening Amount of Clamp for Variable Mode p 4 28 After taking out the boo...

Page 64: ...e base line aligns with the red beam using the guide adjustment switches A or B Moving the guide adjustment switch A to the left will move the paper feed guides closer to each other Moving the guide a...

Page 65: ...to adjust air volume sent to between each cover The base position is 4 When you feed a small cover turn the adjustment to the direction of 1 When you feed a thick cover turn the adjustment to the dir...

Page 66: ...When the cover size is small and is not smoothly fed into the nipping section use the supplied parts p 3 23 You can feed the cover even when the main cover is open 8 Check that double feed has not oc...

Page 67: ...nd left scoring depth adjustments and turn each axis to the right When the axes are in the upright position no scoring will be applied Depending on the condition you may need to adjust only one axis T...

Page 68: ...e cover is not fed smoothly lower the secondary feed roller pressure adjustment to increase the pressure Use a cover with the thickness of 157g m or more to apply a score to the cover When the cover t...

Page 69: ...Guide line Nipper guide adjustment Center line Knob screw Turn the nipper guide adjustment so that the guide line aligns with the center line on the label Base position Moved to the left Positioning f...

Page 70: ...main menu Nipping Guide Select Button 2 Press the nipper guide select button The screen for adjusting the nipper guide will appear and the nipping station will go up If you have not performed a size...

Page 71: ...e Nipper Guide p 4 5 4 Press the move button 5 or 6 to adjust the position of the positioning ngers Fine adjustment range 0 to 25 0 mm 0 to 0 10 inch Move button 5 The positioning ngers move to the le...

Page 72: ...still in the clamp proceed to the step 2 Book block Start button 2 Check that the lamp lights up and press the start button Although you can place the book block in the clamp when the lamp is blinking...

Page 73: ...button again The lamp goes off and the machine starts binding the book block 4 Check the quality of the discharged booklet If you need any adjustment refer to Chapter 4 Fine adjustment and Option Set...

Page 74: ...will be ejected to the stacker 2 Remove the booklet from the stacker 3 Check the quality of the booklet Spine glue is very hot Before you remove the booklet make sure that it is not hot When interrupt...

Page 75: ...oklet from the stacker following the procedures below For a booklet without a cover take it out from the clamp yourself Do not take out a booklet while the machine is in operation It may cause unexpec...

Page 76: ...in step 3 the message will disappear When the booklets do not align in the stacker Stacker side guide Booklet 20 mm 0 79 inch When a booklet bounces laterally in the stacker section use the stacker s...

Page 77: ...e book exit damper is low the booklets may not align Adjust the book exit damper adjustment lever according to the weight thickness of the booklet Base position 0 4 has the highest absorption Move the...

Page 78: ...uide Cover Back stopper 1 Pull the back stopper to your side Feed tray down switch 2 Press the feed tray down switch Only while you are pressing the feed tray down switch the paper feed tray goes down...

Page 79: ...ry the glue tank High voltage of electricity supplied to the glue tank may cause an electric shock Be careful The temperature around the glue tank is very high Be careful when you add hot melt glue Ma...

Page 80: ...3 22 CHAPTER 3 STARTING BINDING OPERATION Power switch 5 Turn the power switch in the direction shown in the gure to turn off the power of the machine...

Page 81: ...agnet surface of the stabilizer plate lite weight cover on the scoring label Align the upper edge of the stabilizer plate lite weight cover with the attachment level shown in the gure Small cover feed...

Page 82: ...e magnet surface of the small cover guide R to the paper guide back Small cover guide L Paper feed guide front Small cover guide L For a cover with the length of 170 mm 6 69 inches or less The small c...

Page 83: ...ing scorings are located on the operator s side and non operator s side rst adjust the wing scoring on the operator s side then that on the non operator s side Operator s side Non operator s side Scor...

Page 84: ...oring roller to the desired position for scoring 5 Fasten the xing screw 1 of the lower scoring roller by turning it clockwise using the supplied wrench opposite side distance 2 mm Scoring depth adjus...

Page 85: ...1 of the upper scoring roller by hand 11 Loosen the knob of the upper scoring roller Scoring depth adjustment Lower scoring roller Upper scoring roller Gap Fixing screw 12 Adjust the gap between the...

Page 86: ...3 28 CHAPTER 3 STARTING BINDING OPERATION Memo...

Page 87: ...Chapter 4 FINE ADJUSTMENT AND OPTION SETTING...

Page 88: ...f you have not performed a size change the screen will not appear Increment Change Button Paper Feed Guide back Fine adjustment Value Paper Feed Guide front Fine adjustment Value Previous Button Move...

Page 89: ...Moving the guide adjustment switch B to the left will move the paper feed guides to the operator s side Moving the guide adjustment switch B to the right will move the paper feed guides to the non op...

Page 90: ...med a size change the screen will not appear Increment Change Button Scoring Width Fine adjustment Previous Button Move Button 1 Move Button 2 2 Press the move button to adjust the scoring unit positi...

Page 91: ...move buttons 1 to 4 to adjust the positions of the nipper guide front and nipper guide back Fine adjustment range 25 0 mm 0 98 inch Move button 1 The nipper guides front back move to the non operator...

Page 92: ...s same as for the paper feed guide p 4 2 When there is no cover on the nipping station the paper feed guide will move 3 Press the move button 5 or 6 to adjust the position of the positioning ngers Fin...

Page 93: ...adjustment range 2 0 to 5 0 mm 0 08 to 0 20 inch Move button 1 The nipper moves farther from each other Move button 2 The nipper moves closer to each other Increment change button You can select the i...

Page 94: ...cutting position will change by 0 5 mm 0 02 inch Fine adjustment range 50 0 mm 1 97 inches 3 Press or to change the glue cutting position ending point Each time you press the button the glue cutting...

Page 95: ...ter Adjustment Button 2 Press the move button to adjust the width of side glue Fine adjustment range 2 0 to 5 0 mm 0 08 to 0 20 inch Move button 1 The distance between the side glue rollers will be lo...

Page 96: ...se position The indicator on the No 1 glue drum meter adjustment points to the left Turning to the left The amount of the glue applied to the drum is largest Turning to the right The amount of the glu...

Page 97: ...de glue meter on the operator s side is positioned under the external cover move it to the non operator s side by pressing the side glue meter adjustment button on the touch panel screen p 4 9 Wrench...

Page 98: ...nished booklet is round or when there is some space between the book block and the cover you may need to adjust the height of the nipping station Check the nished booklets and adjust the height of the...

Page 99: ...e will appear Press the paper ejection button to remove the jammed paper If the message does not appear press the paper ejection button on the motion check menu While you are pressing down the button...

Page 100: ...y Up Down Button While the paper feed tray is rising or descending the message will be displayed on the touch panel screen You can descend the paper feed tray by pressing the feed tray down button abo...

Page 101: ...c Setting range 0 0 to 30 0 sec 2 Press the next button to display other option screen Example 10 0 5 0 30 0 Next Button Nipping Delay Time 20 0 When binding a book block without a cover if the nippin...

Page 102: ...le 3 3 Setting the Clamp Speed The thicker the book block is or the deeper the milling depth is the more likely errors related to milling occur When the following caution messages are displayed adjust...

Page 103: ...hickness 20 Clamp speed Milling depth mm Use the above table just as a guide Depending on the environment and quality of the paper you use the above speed may be too fast In that case decrease the spe...

Page 104: ...n 140 Glue Tank Temperature 0 2 Press or to change the glue tank temperature 3 Press the next or previous button to display other option screen 3 5 Setting the Standby Mode If you do not operate the m...

Page 105: ...ing the heater into operation using the timer function Before setting the heater shedule make sure that the date and time are correctly set p 5 10 1 Press the next or previous button on the option scr...

Page 106: ...e Button Previous Button 07 04 05 11 30 When you press the wakeup mode button the screen to the right is displayed Unless you press the wakeup mode button the schedule will not be executed To cancel t...

Page 107: ...n screen to display the screen below 10 8 3 3 3 Auto start ON OFF ON OFF Button Previous Button Next Button Example 2 Press the ON OFF button to display ON 3 Press or to select the number of seconds I...

Page 108: ...ng OFF 1 Press the next or previous button on the option screen to display the screen below 2 Press the ON OFF button to display ON 3 Hispeed mode ON OFF ON OFF Button Previous Button Next Button 3 Pr...

Page 109: ...to OFF the following screen appears If you press Yes the movable stacker will be pushed forward operator s side After checking that the receiving tray is not attached to the machine press Yes If you...

Page 110: ...en below 2 Press the synchro adjustment button to apply the adjustment value you set for the feed guide to the nipper guide as well Press the asynchronous button to adjust the feed guide and nipper gu...

Page 111: ...on when you turn on the machine Default setting 1 OFF 2 OFF 1 Press the next or previous button on the option screen to display the screen below 2 Press the ON OFF buttons for the external equipment...

Page 112: ...n screen to display the screen below 2 Press the adjustment button to display the screen for adjusting the contrast Panel Contrast Adjustment Adjustment Button Previous Button Next Button 3 Press or t...

Page 113: ...10 0 mm 0 39 inch here and the book block thickness after a size change is 5 0 mm 0 2 inch the clamp will open by 15 0 mm 0 59 inch Setting range 5 0 mm 0 2 inch to fully open approx 60 mm 2 36 inches...

Page 114: ...s pressed the clamp will open to the speci ed amount Setting range 5 0 mm 0 2 inch to fully open approx 60 mm 2 36 inches Default setting 1 Press the next or previous button on the option screen to di...

Page 115: ...n 3 Press the previous button to display other option screen When using a transparent cover the sensor detecting the existence of paper on the nipping station may not function If you start binding ope...

Page 116: ...4 30 CHAPTER 4 FINE ADJUSTMENT AND OPTION SETTING Memo...

Page 117: ...Chapter 5 CLEANING THE UNIT...

Page 118: ...ompletely cool before you clean the machine Before you use the machine after cleaning make sure that its surface is completely dry Do not use ammable sprays or solvent inside or near the unit e g when...

Page 119: ...on check tab to change the screen Clamp horizontal Movement Button 3 Press the clamp horizontal movement button The clamp will move to the nipping section 4 Turn off the machine Level plate 5 Clean th...

Page 120: ...ngs from damaging a booklet Stacker section Clean the stacking surface of the stacker section Clean the paper path around the glue tank and nipping area The fumes rising from the glue tank may cause t...

Page 121: ...ling section Remove the paper chips around the milling section using the vacuum cleaner Do not touch the blades while cleaning the milling section Touching the blades may cause injuries Clean this sur...

Page 122: ...melt glue Glue Tank Temperature Button 2007 04 05 13 00 1 Press the glue tank temperature button The temperature graph will be displayed Glue discharge ON OFF button 2 Press the glue discharge ON OFF...

Page 123: ...ain access Fixing screw 4 Open the glue drain access Triangle label Cardboard box 5 Place a box for receiving used glue under the triangle label As the glue temperature is very high prepare a hard and...

Page 124: ...drain bolt using a spatula 9 Tighten the drain bolt completely after the glue has been discharged from the tank Tighten the drain bolt when some level of the glue is discharged The glue in the glue ta...

Page 125: ...arge ON OFF button to exit the glue discharge mode When the remaining amount of the hot melt glue is low in the tank add glue into the tank to prevent dry boiling of the tank You cannot start binding...

Page 126: ...played 04 05 2007 09 00 00 THU 2 Make sure that GOT internal battery voltage status is Normal and press the date and time setting button When it is not Normal contact your dealer to have the internal...

Page 127: ...Chapter 6 TROUBLESHOOTING GUIDE...

Page 128: ...The nipping time is not enough Chapter 4 3 2 Setting the Nipping Time p 4 15 Cuase The nipping delay time is too long Chapter 4 3 1 Setting the Nipping Delay Time p 4 15 B The side glue width is diff...

Page 129: ...de Glue Amount p 4 11 Cuase Not enough glue is applied to the spine Chapter 4 1 7 Adjusting Spine Glue Amount p 4 10 Cuase The distance between the side glue rollers of the operator s side and non ope...

Page 130: ...ipper p 4 7 Cause The nipping station is too high Chapter 4 1 9 Adjusting the Nipping Station p 4 12 F There is a gap between the book block spine and the cover Cause Not enough glue is applied to the...

Page 131: ...er 4 1 4 Setting the Nipper p 4 7 Cause The nipping station is too low Chapter 4 1 9 Adjusting the Nipping Station p 4 12 Cause Not enough glue is applied to the spine Chapter 4 1 7 Adjusting Spine Gl...

Page 132: ...not move The receiving tray is set to ON Set the receiving tray to OFF p 4 23 There is a dent on the spine There is some glue sticking to the stacker Clean the stacker and around it p 5 4 There are p...

Page 133: ...0 The glue cutting position is not adjusted properly Adjust the glue cutting position on the touch panel screen p 4 8 The edge of the book block on the operator s side is dented The side glue roller i...

Page 134: ...ding operation the glue applied to the spine sticks to the nipping surface Remove the spine from the nipping surface little by little and change the nipping delay time p 4 15 The cover is not smoothly...

Page 135: ...not properly positioned Adjust the position of the back stopper according to the cover size p 3 6 The feed guide width is wider than the cover size Adjust the position of the feed guides p 3 6 The co...

Page 136: ...ring depth adjustments upward for shallower scoring p 3 9 The right and left scoring depth adjustments are not in the same position Adjust the right and left scoring depth adjustments so that they are...

Page 137: ...paper path nipping surface or stacker surface is dirty Clean the surfaces p 5 4 The spine of the booklet is wrinkled The combination of the thick book block and thin cover causes wrinkles Check the a...

Page 138: ...r exit Cause The cover gets jammed at the cover exit 3 E 026 Jam3 paper transport paper exit Cause The cover gets jammed between the cover feed section and cover exit section Paper ejection button Sol...

Page 139: ...feed upper E 014 Cover feed back side Cause The external cover is not attached to the machine Solution Check which cover is removed seeing the gure shown on the LCD monitor and turn off the machine t...

Page 140: ...chips Chapter 5 Cleaning the Unit 1 3 Cleaning the Paper Path p 5 4 5 E 042 Motor err Side glue Solution The side glue motor will start running at a temperature that is 20 C 68 F lower than the set t...

Page 141: ...ear the error 9 E 053 Motor err positional de ection Cause The clamp movement speed is too fast Solution Check the appropriate combination of the book block thickness and milling depth in the table p...

Page 142: ...d close the main cover to clear the error then feed a cover again If a detection error occurs frequently change the double feed detection settings Chapter 2 Preparing for Operation 4 2 Setting Double...

Page 143: ...that there is nothing except the covers on the paper feed tray If there is something on the paper feed tray remove it To clear the error lower the paper feed tray using the feed tray down button whil...

Page 144: ...Error Codes If the following error code message appears on the LCD monitor only service personnel can solve the problem Stop the operation and contact your dealer E 004 E 005 E 034 E 038 E 041 E 046...

Page 145: ...Chapter 7 APPENDIX...

Page 146: ...0 0 02 0 04 0 08 0 12 0 16 inch Roughening 2 pieces Gluing Glue thickness 0 5 to 2 25 mm 0 02 to 0 09 inch adjust the height of the drums manually Drum 2 spine meter roller Side glue Roller method Gl...

Page 147: ...7 3 CHAPTER 7 APPENDIX Memo...

Page 148: ...11H 92832 0 09050000D This manual is printed on recycled paper to help protect the environment...

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