DSE 8610 MKII Operator'S Manual Download

Page: 1 / 188

057-254 ISSUE: 2

DEEP SEA ELECTRONICS PLC

DSE8610 MKII Operator Manual

Document Number: 057-254

Author: Mark Graham

Summary of Contents for 8610 MKII

Page 1: ...057 254 ISSUE 2 DEEP SEA ELECTRONICS PLC DSE8610 MKII Operator Manual Document Number 057 254 Author Mark Graham...

Page 2: ...ight holder except in accordance with the provisions of the Copyright Designs and Patents Act 1988 Applications for the copyright holder s written permission to reproduce any part of this publication...

Page 3: ...CHARGE FAIL INPUT 21 2 7 5 MAGNETIC PICK UP 21 2 8 OUTPUTS 22 2 8 1 DC OUTPUTS A B FUEL START 22 2 8 2 CONFIGURABLE VOLT FREE RELAY OUTPUTS C D 22 2 8 3 CONFIGURABLE DC OUTPUTS E F G H I J K L 22 2 8...

Page 4: ...STRICTED EARTH FAULT 58 3 3 2 EARTH SYSTEMS 59 3 3 2 1 NEGATIVE EARTH 59 3 3 2 2 POSITIVE EARTH 59 3 3 2 3 FLOATING EARTH 59 3 3 3 TYPICAL ARRANGEMENT OF DSENET 60 3 3 4 TYPICAL ARRANGEMENT OF MSC LIN...

Page 5: ...TRICAL TRIP 101 4 2 8 SERIAL PORT 102 4 2 8 1 RS232 SERIAL PORT 102 4 2 8 2 RS485 SERIAL PORT 106 4 2 9 ABOUT 107 4 2 9 1 MODULE INFORMATION 107 4 2 9 2 ETHERNET 108 4 2 9 3 DATA LOGGING 109 4 3 USER...

Page 6: ...NTERING PIN 164 7 1 3 EDITING A PARAMETER 165 7 1 4 EXITING THE MAIN CONFIGURATION EDITOR 165 7 1 5 ADJUSTABLE PARAMETERS 166 7 2 RUNNING CONFIGURATION EDITOR 168 7 2 1 ACCESSING THE RUNNING CONFIGURA...

Page 7: ...10 1 2 INDIVIDUAL PLUGS 184 10 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE 184 10 3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE 185 10 4 DSENET EXPANSION MODULES 185 11 WARRANTY 186 12 DISPOSAL 1...

Page 8: ...matically shutting down the engine and giving a true first up fault condition of an engine failure by the text LCD display The powerful ARM microprocessor contained within the module allows for incorp...

Page 9: ...urrent Transformer An electrical device that takes a large AC current and scales it down by a fixed ratio to a smaller current BMS Building Management System A digital computer based control system fo...

Page 10: ...te to the same topic and share the same transmission rate PLC Programmable Logic Controller A programmable digital device used to create logic for a specific purpose SCADA Supervisory Control And Data...

Page 11: ...2 MANUALS Product manuals are obtained from the DSE website www deepseaplc com or by contacting DSE technical support support deepseaplc com DSE Part Description N A DSEGencom MODBUS protocol for DSE...

Page 12: ...Process 056 045 PLC as Load Demand Controller 056 047 Out of Sync and Failed To Close 056 051 Sending DSEGencom Control Keys 056 053 Recommended Modems 056 054 DSE xx10 In Fixed Export 056 055 Altern...

Page 13: ...nication sensor and or battery derived circuit conductors shall be separated and secured to maintain at least 6 mm separation from the generator and mains connected circuit conductors unless all condu...

Page 14: ...nuous Cranking Dropouts Able to survive 0 V for 100 ms providing the supply was at least was greater than 5 V for 2 seconds before the dropout and recovers to 5 V afterwards Maximum Supply Voltage 35...

Page 15: ...n Common Mode Offset From Earth 100 V AC max Resolution 1 V AC phase to neutral 2 V AC phase to phase Accuracy 1 of full scale phase to neutral 2 of full scale phase to phase Minimum Frequency 3 5 Hz...

Page 16: ...self If the CTs are fitted within the alternator top box the star point common of the CTs should be connected to system ground earth as close as possible to the CTs This minimises the length of cable...

Page 17: ...ator phase 1 Incorrect connection of the phases as described above results in incorrect power factor pf measurements which in turn results in incorrect kW measurements One way to check for this is to...

Page 18: ...V DC with respect to plant supply negative Minimum Input Voltage 24 V DC with respect to plant supply negative Contact Wetting Current 7 mA typical Open Circuit Voltage 12 V typical 2 7 2 EMERGENCY S...

Page 19: ...l scale Accuracy 2 of full scale resistance 9 6 excluding sensor error Max Common Mode Voltage 2 V Display Range 0 to 250 0 C to 250 C 32 F to 482 F or 0 bar to 17 2 bar 0 PSI to 250 PSI subject to li...

Page 20: ...ial resistance measurement input Measurement Current 15 mA 10 Full Scale 480 Over Range Fail 600 Resolution 1 of full scale Accuracy 2 of full scale resistance 9 6 excluding sensor error Max Common Mo...

Page 21: ...age 35 V Resolution 0 2 V Accuracy 1 of full scale Excitation Active circuit constant power output Output Power 2 5 W nominal at 12 V and 24 V Current At 12V 210 mA Current At 24V 105 mA 2 7 5 MAGNETI...

Page 22: ...ing 8 A resistive at 250 V AC 2 8 3 CONFIGURABLE DC OUTPUTS E F G H I J K L Description Specification Type Fully configurable supplied from DC supply terminal 2 Rating 2 A resistive at module supply 2...

Page 23: ...detecting 10 100 Mbit Ethernet port MSC Multi Set Communication and CAN Port NOTE For additional length the DSE124 CAN MSC Extender is available For more information refer to DSE Publication 057 116 D...

Page 24: ...rator is then able to control the module starting or stopping the engine selecting operating modes etc Additionally the various operating parameters such as coolant temperature oil pressure etc of the...

Page 25: ...such as coolant temperature oil pressure etc of the remote engine are viewed or changed Many PCs are not fitted with an internal RS232 serial port DSE DOES NOT recommend the use of USB to RS232 conver...

Page 26: ...w refer to the manufacture whose details are below Remember to check these parts are suitable for your PC Consult your PC supplier for further advice Brainboxes PM143 PCMCIA RS232 card for laptop PCs...

Page 27: ...Suite software The operator is then able to control the module starting or stopping the engine selecting operating modes etc The various operating parameters such as coolant temperature oil pressure e...

Page 28: ...eck these parts are suitable for your PC Consult your PC supplier for further advice Brainboxes PM154 PCMCIA RS485 card for laptops PCs Set to Half Duplex Autogating with CTS True set to enabled Brain...

Page 29: ...engines Engines fitted with Cummins GCS G Drive Control System This leaves the DSENet interface free for connection to expansion devices While this is a very useful feature in some applications the o...

Page 30: ...he Ethernet interface is the ability to interface into an existing LAN Local Area Network connection for remote connection via an internet connection This allows for a large distance between the modul...

Page 31: ...e DSE Part Number 016 137 Alternatively they can be purchased from any PC or IT store Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 whit...

Page 32: ...net Cable DSE Part Number 016 137 Alternatively they can be purchased from any PC or IT store Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green soli...

Page 33: ...er 016 137 Alternatively they can be purchased from any PC or IT store Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 white orange stripe...

Page 34: ...y they can be purchased from any PC or IT store Pin Connection 1 T568A Connection 2 T568A 1 white green stripe white green stripe 2 green solid green solid 3 white orange stripe white orange stripe 4...

Page 35: ...at if the port assigned setting from software Modbus Port Number is already in use on the LAN the module cannot be used and another port must be used Outgoing Firewall Rule As the module makes its use...

Page 36: ...ecification Cable Type Two core screened and shielded twisted pair Cable Characteristics 120 Low capacitance Recommended Cable Belden 9841 Belden 9271 Maximum Cable Length NOTE For additional length t...

Page 37: ...number 016 030 NOTE For additional length the DSE124 CAN MSC Extender is available For more information refer to DSE Publication 057 116 DSE124 Operator Manual The modules are fitted with a CAN interf...

Page 38: ...the DSENet Description Specification Cable Type Two core screened and shielded twisted pair Cable Characteristics 120 Low capacitance Recommended Cable Belden 9841 Belden 9271 Maximum Cable Length 12...

Page 39: ...r connection to Cummins MODBUS engines Engines fitted with Cummins GCS G Drive Control System This leaves the RS485 interface free for connection to remote monitoring equipment i e Building Management...

Page 40: ...and internal Lamp Test Alarm Mute button activate in parallel with each other Either signal mutes both the internal sounder and audible alarm output Example of configuration to achieve external sound...

Page 41: ...ification Page 41 of 188 057 254 ISSUE 2 2 13 DIMENSIONS AND MOUNTING 2 13 1 DIMENSIONS 245 mm x 184 mm x 51 mm 9 6 x 7 2 x 2 0 2 13 2 PANEL CUTOUT 220 mm x 159 mm 8 7 x 6 3 2 13 3 WEIGHT 0 98 kg 2 16...

Page 42: ...s protruding from the clip Insert the three prongs of the fixing clip into the slots in the side of the module case Pull the fixing clip backwards towards the back of the module ensuring all three pro...

Page 43: ...nce with cable tie tools to prevent the risk of damage to the module case Cable Tie Fixing Point With Cable And Tie In Place 2 13 6 SILICON SEALING GASKET NOTE For purchasing a silicon gasket from DSE...

Page 44: ...the control panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also...

Page 45: ...ircuit breaker 53 Exciter or DC generator relay 54 Turning gear engaging device 55 Power factor relay USING INTERNAL PLC EDITOR 59AC AC overvoltage relay 59DC DC overvoltage relay 62 Time delay stoppi...

Page 46: ...ainst the equipment enclosure from any direction There must be no harmful effect splashing water 5 Protected against harmful dust deposits Ingress of dust is not totally prevented but the dust must no...

Page 47: ...terminals depends upon module version Full details are given in the section entitled Terminal Description elsewhere in this manual To aid user connection icons are used on the rear of the module to h...

Page 48: ...lant Supply Positive from terminal 3 15 A DC rated Fixed as fuel relay if electronic engine is not configured 5 DC Output B START 2 5 mm AWG 13 Plant Supply Positive from terminal 3 15 A DC rated Fixe...

Page 49: ...sors ensure not to insulate the entire thread as this prevents the sensor body from being earthed via the engine block NOTE Screened 120 impedance cable specified for use with CAN must be used for the...

Page 50: ...nect To Magnetic Pickup Device 24 Magnetic Pickup Negative 0 5 mm AWG 20 Connect To Magnetic Pickup Device 25 Magnetic Pickup Screen Shield Connect To Ground At One End Only ECU 26 ECU Port H 0 5 mm A...

Page 51: ...erator L2 V Voltage Sensing 1 0 mm AWG 18 Connect to generator L2 V output AC Recommend 2 A fuse 46 Generator L3 W Voltage Sensing 1 0 mm AWG 18 Connect to generator L3 W output AC Recommend 2 A fuse...

Page 52: ...tion Cable Size Notes 52 CT Secondary for L1 2 5 mm AWG 13 Connect to s1 secondary of L1 monitoring CT 53 CT Secondary for L2 2 5 mm AWG 13 Connect to s1 secondary of L2 monitoring CT 54 CT Secondary...

Page 53: ...escription Cable Size Notes 59 Configurable Digital Input A 0 5 mm AWG 20 Switch To Negative 60 Configurable Digital Input B 0 5 mm AWG 20 Switch To Negative 61 Configurable Digital Input C 0 5 mm AWG...

Page 54: ...1 which is a high quality 120 impedance cable suitable for CAN use DSE part number 016 030 Pin No Description Cable Size Notes RS485 1 71 RS485 Port Screen Shield Use only 120 CAN or RS485 approved ca...

Page 55: ...cription Notes Socket for connection to a modem or PC with DSE Configuration Suite Software Supports MODBUS RTU protocol or external modem View looking into the male connector on the module PIN No Not...

Page 56: ...ier NOTE For further details of module configuration refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite PC Software Manual Description Cable Size Notes Socket for connection to PC with...

Page 57: ...cturers and panel builders may use these diagrams as a starting point however always refer to the completed system diagram provided by the system manufacturer for complete wiring detail Further wiring...

Page 58: ...For further details of module configuration to suit these different topologies refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite PC Software Manual NOTE Earthing the neutral conductor...

Page 59: ...ing points must be followed Follow the typical wiring diagram as normal for all sections except the earth points All points shown as Earth on the typical wiring diagram should connect to battery negat...

Page 60: ...ummins MODBUS GCS ECU NOTE Screened 120 impedance cable specified for use with CAN must be used for the DSENet RS485 connection DSE stock and supply Belden cable 9841 which is a high quality 120 imped...

Page 61: ...ed to the first and last unit on the MSC link NOTE If any number of DSE8x60 are on the MSC link a maximum of 2x DSE8x80 can be used For each DSE8x80 used the number of available DSE8x60s to be used re...

Page 62: ...CTED EARTH FAULT NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conduct...

Page 63: ...Installation Page 63 of 188 057 254 ISSUE 2 3 4 2 SINGLE PHASE L1 N 2 WIRE WITHOUT EARTH FAULT...

Page 64: ...TE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutra...

Page 65: ...Installation Page 65 of 188 057 254 ISSUE 2 3 4 4 SINGLE PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT...

Page 66: ...TE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutra...

Page 67: ...Installation Page 67 of 188 057 254 ISSUE 2 3 4 6 SINGLE PHASE L1 L3 3 WIRE WITHOUT EARTH FAULT...

Page 68: ...Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral...

Page 69: ...Installation Page 69 of 188 057 254 ISSUE 2 3 4 8 2 PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT...

Page 70: ...Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral...

Page 71: ...Installation Page 71 of 188 057 254 ISSUE 2 3 4 10 2 PHASE L1 L3 3 WIRE WITHOUT EARTH FAULT...

Page 72: ...Installation 057 254 ISSUE 2 Page 72 of 188 3 4 11 3 PHASE 3 WIRE DETLA WITHOUT EARTH FAULT...

Page 73: ...licable for the following AC topologies 3 Phase 4 Wire Star 3 Phase 4 Wire Delta L1 N L2 3 Phase 4 Wire Delta L1 N L3 and 3 Phase 4 Wire Delta L2 N L3 For further details of module configuration to su...

Page 74: ...applicable for the following AC topologies 3 Phase 4 Wire Star 3 Phase 4 Wire Delta L1 N L2 3 Phase 4 Wire Delta L1 N L3 and 3 Phase 4 Wire Delta L2 N L3 For further details of module configuration t...

Page 75: ...e 4 Wire Delta L1 N L3 and 3 Phase 4 Wire Delta L2 N L3 For further details of module configuration to suit these different topologies refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite...

Page 76: ...Page 76 of 188 3 5 TYPICAL SINGLE LINE APPLICATION DRAWINGS 3 5 1 MULTI GENERATORS FOR PRIME POWER NOTE The below diagram is available in a larger scale Contact DSE technical support for further infor...

Page 77: ...e 77 of 188 057 254 ISSUE 2 3 5 2 MULTI GENERATORS FOR PRIME POWER WITH BUS COUPLERS NOTE The below diagram is available in a larger scale Contact DSE technical support for further information support...

Page 78: ...ISSUE 2 Page 78 of 188 3 5 3 MULTI GENERATORS WITH SINGLE SYNCHRONISING TRANSFER SWITCH NOTE The below diagram is available in a larger scale Contact DSE technical support for further information sup...

Page 79: ...9 of 188 057 254 ISSUE 2 3 5 4 MULTI GENERATORS WITH TWO SYNCHRONISING TRANSFER SWITCHES NOTE The below diagram is available in a larger scale Contact DSE technical support for further information sup...

Page 80: ...7 254 ISSUE 2 Page 80 of 188 3 5 5 MULTI GENERATORS SYNCHRONISING TRANSFER SWITCHES NOTE The below diagram is available in a larger scale Contact DSE technical support for further information support...

Page 81: ...e 81 of 188 057 254 ISSUE 2 3 5 6 MULTI GENERATORS TRANSFER SWITCHES WITH BUS COUPLER NOTE The below diagram is available in a larger scale Contact DSE technical support for further information suppor...

Page 82: ...Installation 057 254 ISSUE 2 Page 82 of 188 3 5 7 SINGLE GENERATOR EXPORTING BASE LOADING POWER...

Page 83: ...Page 83 of 188 057 254 ISSUE 2 3 5 8 MULTI GENERATORS EXPORTING BASE LOADING POWER NOTE The below diagram is available in a larger scale Contact DSE technical support for further information support d...

Page 84: ...supplies NOTE The following descriptions detail the sequences followed by a module containing the standard factory configuration Always refer to your configuration source for the exact sequences and t...

Page 85: ...Navigation Module Display Stop Reset Mode Manual Mode Auto Mode Alarm Mute Lamp Test Start Four configurable status LEDs Close Generator Manual Mode Only Open Generator Manual Mode Only Generator Brea...

Page 86: ...Close Generator Output becomes inactive Additional digital inputs are available to perform these functions If the generator is running off load in Manual Mode and on load signal becomes active the mod...

Page 87: ...trumentation event log and configuration screens Close Generator The Close Generator button controls the operation of the generator load switch and is only active in the Manual Mode once the generator...

Page 88: ...re automatically subject to the setting of the LCD Scroll Timer The LCD Page and LCD Scroll timers are configurable using the DSE Configuration Suite Software or by using the Front Panel Editor The sc...

Page 89: ...control buttons This page changes with the action of the controller for example when the generator is running and available Status 22 31 Factory setting of Status screen showing engine stopped Generat...

Page 90: ...not clear the fault is still active 4 2 1 2 WAITING FOR GENERATOR NOTE For further details of module configuration refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite PC Software Manual...

Page 91: ...re Exhaust Temperature Fuel Temperature Turbo Pressure Fuel Pressure Fuel Consumption Fuel Used Flexible Sensors Engine Maintenance Alarm 1 Engine Maintenance Alarm 2 Engine Maintenance Alarm 3 After...

Page 92: ...r details of module configuration refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite PC Software Manual Depending upon module configuration the Fuel Level page may include a Tick icon T...

Page 93: ...the engine ECU DPF Active The module received a fault indication from the engine ECU informing that the Diesel Particulate Filter is active DPF Inhibited The module received a fault indication from t...

Page 94: ...age ph N Generator Voltage ph ph Generator Frequency Generator Current A Generator Load ph N kW Generator Total Load kW Generator Load ph N kVA Generator Total Load kVA Generator Single Phase Power Fa...

Page 95: ...chronising and load sharing process These screens are enabled and disabled in the module s display editor Commissioning Screen 1 L L 0 V kW 0 0 Average L L V and total kW Amps 0 A kVAr 0 0 Load on the...

Page 96: ...ts set for synchronising indicated by the tick When both the frequency and the voltage differences are within acceptable limits the phase matching begins Then the moving bar shows the phase difference...

Page 97: ...43 DSE8610 MKII Configuration Suite PC Software Manual Contains measured values from various input expansion modules that are connected to the DSE module Press the Instrumentation Scroll buttons scrol...

Page 98: ...multiple alarms such as Coolant Temperature High Emergency Stop and Low Coolant Warning These automatically scroll in the order that they occurred or press the Instrumentation Scroll buttons scroll t...

Page 99: ...DSE Wiring When connected to a suitable CAN engine the controller displays alarm status messages from the ECU in the Alarms section of the display 1 1 Alarms ECU Amber Warning Press the Next Page butt...

Page 100: ...ubsequent event overwrites the oldest entry Hence the event log always contains the most recent events The module logs the event type along with the date and time or engine running hours if configured...

Page 101: ...xample 1 Event Log Oil Pressure Low Shutdown Blocked 4 2 7 2 RESET ELECTRICAL TRIP NOTE For further details on Reset Electrical Trip see section entitled Protections elsewhere in this manual Configura...

Page 102: ...is reset and reinitialised to ensure the modem does not hang up If the module does not correctly communicate with the modem Modem initialising appears on the Serial Port instrument screen as shown ove...

Page 103: ...dial out command this is dependant upon module configuration of the event log Any event configured to be recorded in the event log causes the modem to dial out to a PC Many GSM modems are fitted with...

Page 104: ...n Modem Diagnostics Modem diagnostic screens are included press the Scroll Down button when viewing the RS232 Serial Port instruments to cycle to the available screens If experiencing modem communicat...

Page 105: ...factory settings are for the module to communicate at 19200 baud MODBUS slave address 10 To use the RS232 port ensure that port usage is correctly set using the DSE Configuration Suite Software Master...

Page 106: ...ster inactivity timeout should be set to at least twice the value of the system scan time For example if a MODBUS master PLC requests data from the module once per second the timeout should be set to...

Page 107: ...n to access more information about the module About Bootloader Analogue V3 0 19 V1 1 0 About Engine Type Version Volvo EMS2b V1 21 Variant 86xx MKII Application Version The version of the module s mai...

Page 108: ...S Over IP TCP Port 502 Pref IP 192 168 20 11 IP Address The configured network IP address of the module DHCP Dynamic Host Configuration Protocol DHCP has been enabled or disabled in the modules config...

Page 109: ...rive is displayed Data Logging Log to USB drive Logging active Ok to remove USB drive It is now safe to remove the USB drive This ensures the logging data file saves to memory complete and does not be...

Page 110: ...associated functioning user s equipment Such as Battery Charger On or Louvres Open etc Warnings Electrical Trips Shutdowns Alarms Specific indication of a particular warning or shutdown condition bac...

Page 111: ...s refer to your configuration source for the exact sequences and timers observed by any particular module in the field 5 1 QUICKSTART GUIDE This section provides a quick start guide to the module s op...

Page 112: ...peration 057 254 ISSUE 2 Page 112 of 188 5 1 2 STOPPING THE ENGINE NOTE For further details see the section entitled Operation elsewhere in this document Select Stop Reset mode The generator is stoppe...

Page 113: ...erator AC Voltage and Frequency must be zero Engine Charge Alternator Voltage must be zero Oil pressure sensor must indicate low oil pressure When the engine has stopped and the module is in the Stop...

Page 114: ...l relay is energised and the engine is cranked If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the Crank Rest Timer duration after which the next star...

Page 115: ...RS485 or Ethernet interface Once the generator has been instructed to synchronise and placed on load it is not automatically removed To instruct the generator to ramp its load off and open its load s...

Page 116: ...e generator to operate fully automatically starting and stopping as required with no user intervention 5 4 1 WAITING IN AUTO MODE If a starting request is made the starting sequence begins Starting re...

Page 117: ...king attempt then the starter motor is disengaged for the Crank Rest duration after which the next start attempt is made Should this sequence continue beyond the Set Number Of Attempts the start seque...

Page 118: ...rates to ensure that the starting request has been permanently removed and isn t just a short term removal Should another start request be made during the cooling down period the set returns on load I...

Page 119: ...occur when the module is in Stop Reset Mode 5 5 2 MANUAL MODE Scheduled runs do not occur when the module is in Manual Mode waiting for a start request Activation of a Scheduled Run On Load when the...

Page 120: ...k Communication between DSE86xx MKII and DSE55xx DSE75xx is enabled The maximum number of DSExx10 controllers is reduced to 16 and the maximum number of DSExx60 controllers is reduced to 8 P123 Ramp E...

Page 121: ...e the generator is placed onto load the generator loading is monitored by the Dummy Load Control scheme If the generator loading falls below the Dummy Load Control Trip setting kW the Dummy Load Contr...

Page 122: ...will start If the generator loading is still high when the timer expires the first Load shedding Control output energises When the generator loading been above the trip level for the duration of the t...

Page 123: ...send an SMS command the user requires if configured the SMS Control Pin and the Control Command Number Only these numbers must be included in the SMS the module does not respond to any SMS with extra...

Page 124: ...e required sets before they can be used to power the load The solution to this is a longstanding one having being used for many decades However modern digital communications such as the DSE MSC link h...

Page 125: ...sets excite their alternators at exactly the same time Any generators not up to speed before the end of the Excitation Delay timer are instructed to open their load switches A short time later these...

Page 126: ...multiple alarms such as Coolant Temperature High Emergency Stop and Low Coolant Warning These automatically scroll in the order that they occurred or press the Instrumentation Scroll buttons to scrol...

Page 127: ...When configuring this feature in the PC software the system designer chooses to make the feature permanently active or only active upon operation of an external switch The system designer provides th...

Page 128: ...m has been reset Depending upon configuration the generator may go into a cooling run or be inhibited from stopping after the Electrical Trip alarm activates When configuring this feature in the PC so...

Page 129: ...Press the Next Page button to access the list of ECU Current DTCs Diagnostic Trouble Codes from the ECU which are DM1 messages 1 2 ECU Current DTCs The DM1 DTC is interpreted by the module and is show...

Page 130: ...e operator s attention to the event Example Input configured for indication The LCD text does not appear on the module display but can be added in the configuration to remind the system designer what...

Page 131: ...from the ECU ECU Warning is shown on the module s display as a warning alarm Fault Description 2130 ID 1 to 4 Analogue Input E to H High NOTE Due to module configuration the alarm message that appear...

Page 132: ...module detected that an analogue input value of a DSE2131 had fallen below the Flexible Sensor Low Pre Alarm Trip level 2131 ID 1 to 4 Analogue Input A to J NOTE Due to module configuration the alarm...

Page 133: ...e alternator had fallen below the Charge Alternator Warning Trip level for the configured delay timer Coolant Temp High IEEE C37 2 26 Apparatus Thermal Device The module detected that the engine coola...

Page 134: ...n Suite PC Software Manual The module detected that an analogue input value had risen above the Flexible Sensor High Pre Alarm Trip level Flexible Sensor A to D Low NOTE Due to module configuration th...

Page 135: ...Circuit IDMT Alarm elsewhere in this document The module detected that the generator output current had risen above the Short Circuit Trip for the duration of the IDMT function Gen Under Frequency IEE...

Page 136: ...ts That module detected that the number of modules on the MSC was less then the configured Minimum Modules on MSC Link setting Negative Phase Sequence IEEE C37 2 46 Phase Balance Current Relay The mod...

Page 137: ...ectrical Trip In the event of an alarm the LCD jumps to the alarms page and scrolls through all active alarms Electrical Trip Alarms are latching alarms and to remove the fault press the Stop Reset Mo...

Page 138: ...The module detected that an analogue input value of a DSE2131 had fallen below the Flexible Sensor Low Alarm Trip level 2131 ID1 to 4 Digital Input A to J NOTE Due to module configuration the alarm m...

Page 139: ...Alarm setting Calibration Fault The module detected that its internal calibration has failed The unit must be sent back to DSE to be investigated and repaired Contact DSE Technical Support for more de...

Page 140: ...ule detected that the engine fuel level had fallen below the Low Fuel Level Alarm level for the configured delay Fuel Level Low Switch IEEE C37 2 71 Liquid Level Switch The module detected that the en...

Page 141: ...cing a pulse output after the required Crank Disconnect criteria had been met Mains Decoupling OF The module detected that the mains frequency had risen above the Mains Decoupling Over Frequency Trip...

Page 142: ...Sequence IEEE C37 2 46 Phase Balance Current Relay The module detected that there was an imbalance of current across the generator phases greater than the Negative Phase Sequence Trip Level percentage...

Page 143: ...e LCD jumps to the alarms page and scrolls through all active alarms Shutdown Alarms are latching alarms and to remove the fault press the Stop Reset Mode button on the module Fault Description 2130 I...

Page 144: ...The module detected that an analogue input value of a DSE2131 had fallen below the Flexible Sensor Low Alarm Trip level 2131 ID1 to 4 Digital Input A to J NOTE Due to module configuration the alarm m...

Page 145: ...IEEE C37 2 26 Apparatus Thermal Device The module detected that the engine coolant temperature had risen above the High Coolant Temperature Shutdown Trip level after the Safety On Delay timer had expi...

Page 146: ...her details of module configuration refer to DSE Publication 057 238 DSE8610 MKII Configuration Suite PC Software Manual The module detected that an analogue input value had risen above the Flexible S...

Page 147: ...r the configured delay timer Gen Short Circuit IEEE C37 2 51 IDMT Short Circuit Relay NOTE For more details see section entitled Short Circuit IDMT Alarm elsewhere in this document The module detected...

Page 148: ...entage setting Oil Press Sender Fault The module detected that circuit to the engine oil pressure sensor had become open circuit Oil Pressure Low IEEE C37 2 63 Pressure Switch The module detected that...

Page 149: ...set is not possible Resetting the maintenance alarm is normally actioned by the site service engineer after performing the required maintenance The method of reset is either by Activating an input tha...

Page 150: ...DSE Configuration Suite Software showing the Maintenance Alarm Reset button in the DSE Configuration Suite SCADA MAINTENANCE section Example 4 Screen capture from DSE Configuration Suite Software sho...

Page 151: ...T curve for thermal protection 6 7 1 IMMEDIATE WARNING If the Immediate Warning is enabled the controller generates a warning alarm as soon as the Trip level is reached The alarm automatically resets...

Page 152: ...alternator These settings provide for normal running of the generator up to 100 full load If full load is surpassed the Immediate Warning alarm is triggered and the set continues to run The effect of...

Page 153: ...rent is the time multiplier setting and also represents the tripping time in seconds at twice full load when 2 The equation can be simplified for addition into a spreadsheet This is useful for trying...

Page 154: ...1 10 100 1000 10000 100000 1000000 10000000 100000000 1 1 5 2 2 5 3 T Tripping Time in Seconds Current as a Multiple of IA IT Over Current IDMT Alarm Curves Time Multiplier 1 Time Multiplier 18 Time M...

Page 155: ...tiplier setting The settings shown in the example below are a screen capture of the DSE factory settings taken from the DSE Configuration Suite software NOTE Due to large inrush currents from certain...

Page 156: ...rrent is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet This is useful for trying out different values of t time multip...

Page 157: ...0 1 1 10 100 1000 10000 1 1 5 2 2 5 3 T Tripping Time in Seconds Current as a Multiple of IA IT Short Circuit IDMT Alarm Curves Time Multiplier 0 01 Default Setting Time Multiplier 0 02 Time Multiplie...

Page 158: ...ting If the Trip is surpassed for an excess amount of time the IDMT Alarm triggers Shutdown or Electrical Trip as selected in Action The larger the earth fault the faster the trip The speed of the tri...

Page 159: ...rent is the trip point setting in current is the time multiplier setting The equation can be simplified for addition into a spreadsheet This is useful for trying out different values of t time multipl...

Page 160: ...1 1 10 100 1000 10000 100000 1 1 5 2 2 5 3 T Tripping Time in Seconds Current as a Multiple of IA IT Earth Fault IDMT Alarm Curves Time Multiplier 0 1 Default Setting Time Multiplier 0 2 Time Multipli...

Page 161: ...for the Short Circuit alarm allows for an alternator to supply a high current caused by a genuine short circuit or an inrush current of a motor transformer Whereby 300 overload is permitted for 0 17 s...

Page 162: ...ultiplier of The Full Load Current Rating DSE Default Configratuion of Over Current Short Circuit Earth Fault IDMT Alarm Curves Over Circuit IDMT Trip Curve with Time Multiplier 36 Trip Point 100 Defa...

Page 163: ...rator to fully configure the module through its display without the use of the DSE Configuration Suite PC Software Use the module s facia buttons to traverse the menu and make value changes to the par...

Page 164: ...rgotten the module must be returned to the DSE factory to have the PIN removed A charge is made for this procedure This procedure cannot be performed away from the DSE factory NOTE The PIN is automati...

Page 165: ...thin the currently selected section To edit the parameter press the Tick button to enter edit mode The parameter begins to flash to indicate editing Press the Up or Down buttons to change the paramete...

Page 166: ...ltage Warning Active Inactive Battery Under Voltage Warning Delay 0 h 0 m 0 s Battery Under Voltage Warning 0 V Battery Over Voltage Warning Active Inactive Battery Over Voltage Warning Delay 0 h 0 m...

Page 167: ...LCD Page Timer 0 h 0 m 0 s Scroll Delay 0 h 0 m 0 s Engine Pre Heat Timer 0 h 0 m 0 s Engine Crank Duration 0 h 0 m 0 s Engine Crank Rest Time 0 h 0 m 0 s Engine Safety On Delay 0 h 0 m 0 s Engine Smo...

Page 168: ...ure cannot be performed away from the DSE factory NOTE The PIN is automatically reset when the editor is exited manually or automatically to ensure security Even if a module security PIN has been set...

Page 169: ...t the editor and save the changes 7 2 5 RUNNING EDITOR PARAMETERS Section Parameter As Shown On Display Values Display Contrast 0 Language English Generator Load Demand Priority 1 Load Power Factor 0...

Page 170: ...hat the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition...

Page 171: ...following the Commissioning section of this manual the DSE 4 Steps must be followed before any parallel operation is attempted The following information is a short form guide only intended as a memor...

Page 172: ...the Governor To achieve this you will have to adjust the settings on the governor 3 Connect the DSE module to the Governor once completed The DSE controller connects only to the and IN terminals and p...

Page 173: ...the sign of the drive or percentage does not matter 13 Stop the Generator 14 Decrease the setting of the Nominal Frequency by 2 5 Hz 47 5 Hz or 57 5 Hz 15 Start the generator With the breaker open the...

Page 174: ...ttings on the AVR 3 Connect the DSE module to the AVR once completed The DSE controller connects only to the and IN terminals and provides the varying DC voltage to simulate the turning of a potentiom...

Page 175: ...85 the sign of the drive or percentage does not matter 13 Stop the Generator 14 Decrease the setting of the Nominal Voltage by 10 207 V for example 15 Start the generator With the breaker open the gen...

Page 176: ...tive load around 10 of the generator s size across the three phases If the CTs are wired correctly to the DSE module it displays unity power factor 1 0 pf across all three phases If unity power factor...

Page 177: ...rator Multi Set section The number of Sets On The Bus must be the same as the number of DSE8x10s on the MSC link The number of Mains Controllers ON The Bus must be the same as the combined number of D...

Page 178: ...ch has been correctly connected Failing to perform such tests may lead to the DSE module sensing both sides of the breaker as in sync This is tested by starting the generator with the DSE module and e...

Page 179: ...57 254 ISSUE 2 8 2 4 1 INCORRECTLY WIRED BREAKER When the DSE module s synchroscope shows the two supplies in sync if the voltage meter shows a voltage difference the breaker is wired incorrectly This...

Page 180: ...Page 180 of 188 8 2 4 2 CORRECTLY WIRED BREAKER When the DSE module s synchroscope shows the two supplies in sync if the voltage meter shows no voltage difference the breaker is wired correctly This...

Page 181: ...nal Check Start Delay timer has timed out Check signal is on Remote Start input Confirm correct configuration of input is configured to be used as Remote Start Check that the oil pressure switch or se...

Page 182: ...e CAN data link to the engine ECU Check all wiring and termination resistors if required Incorrect reading on Engine gauges Fail to stop alarm when engine is at rest Check engine is operating correctl...

Page 183: ...ck the MSC link is connected correctly Synchronising or load sharing is not operating satisfactorily Follow the DSE 4 Steps To Synchronising as detailed in the following section 9 7 MISCELLANEOUS Symp...

Page 184: ...umbers below 10 1 1 PACK OF PLUGS Module Type Plug Pack Part Number DSE8610 MKII 007 891 10 1 2 INDIVIDUAL PLUGS Module Terminal Designation Plug Description Part No 1 to 14 D W L 14 way 5 08 mm 007 4...

Page 185: ...itional analogue and digital inputs for use with the controller 2130 00 055 060 057 082 4 Model DSE2131 Ratio metric input expansion module provides additional restive digital 0 10V and 4 20ma inputs...

Page 186: ...nt purchaser at the point of sale For full details of any applicable warranty refer to the original equipment supplier OEM 12 DISPOSAL 12 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT If you use el...

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DSE 8610 MKII, Operator'S Manual

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