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培训手册

Training Manual

液压原理图

Hydraulic Schematic

JCPT-HD/DC

www.cndingli.com

8-2

液压原理图（

Hydraulic Schematic

）-

JCPT0808HD JCPT1008HD JCPT1012HD

SV2

RV1

BRK

RV2

RV3

CV2

RV4

ORF3

ORF4

CV1

ORF1

P41

P42

SV1

SV3

SV4

平台超载传感器

Platform Overload Sensor

CV3

SV5

起升油缸

Lift Cylinder

转向油缸

Steer Cylinder

Summary of Contents for JCPT-HD/DC Series

Page 1: ...JCPT HD DC www cndingli com i 培训手册 Training Manual 自行走剪叉式高空作业平台 Self Propelled Scissor Lifts JCPT HD DC ...

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Page 3: ...ontrols Panel 4 3 1 2 紧急下降拉线 Emergency Lowering Button 4 5 1 3 红色大急停开关 Battery Switch 4 5 1 4 机器充电 Charging 4 5 1 5 安全臂的使用 How To Use The Safety Arm 4 8 1 6 刹车释放 Brake Release 4 10 2 平台控制器 Platform Controller 4 12 参数调整 Parameter Adjustment 5 1 1 速度调节状态 Speed Adjust State 5 2 1 1 行走高速收拢状态 Drive High Speed with Platform Stowed 5 2 1 2 行走低速 Drive Low Speed 5 3 1 3 提升后行走速度 Drive Elevated Speed 5 3 1 ...

Page 4: ...ensor Setting 6 2 1 1 水平传感器设定 Tilt Sensor Set State 6 2 1 2 角度传感器设定 Angle Sensor Set State 6 3 2 载重校验 Load Calibration 6 4 2 1 空载校验 Empty Load Calibration 6 4 2 2 满载校验 Full Load Calibration 6 5 电气原理图 Electrical Schematic 7 1 液压原理图 Hydraulic Schematic 8 1 报警代码及解决办法指导 Fault Code With Troubleshooting 9 1 常规保养 Daily Maintenance 10 1 1 液压油更换 Hydraulic Oil Change 10 2 2 液压油滤更换 Hydraulic Filter Change 10...

Page 5: ...培训手册 Training Manual 安全规则 Safety Regulation JCPT HD DC www cndingli com 1 1 安全规则 Safety Regulation ...

Page 6: ...an safety signs Do not use solvent based cleaners because they may damage the safety sign material 电击危险 Electrocution Hazard 本机器并不绝缘并且在接触或靠近电线时不提供触电保护 This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current 按照适用的政府法律法规和下表说明保持与电源线及电力设备间足够的安全距离 Maintain safe distances from electrical power lines and apparatus in accordance w...

Page 7: ...achine as a ground for welding 倾翻危险 Tip over Hazard 平台上的人员设备和材料不得超过平台及延伸平台的最大承载量 Occupants equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension 平台缩回 Platform retracted 平台延伸 Platform extended 仅延伸平台仅限平台 Extension only Platform only 最大承载量 Maximum capacity JCT0807HD JCPT0807DC 最多容纳人员数室内 Maximum occupants Indoor use 2 人最多容纳人员数室外 Ma...

Page 8: ...mum occupants Indoor Outdoor use 2 人平台最大工作载荷 Platform allowable maximum load 450 kg 延伸平台最大工作载荷 Extension deck allowable maximum load 113 kg 最大承载量 Maximum capacity JCPT1212HD DC 最多容纳人员数室内 Maximum occupants Indoor use 2 人最多容纳人员数室外 Maximum occupants Outdoor use 1 人平台最大工作载荷 Platform allowable maximum load 320 kg 延伸平台最大工作载荷 Extension deck allowable maximum load 113 kg 最大承载量 Maximum capacity JCPT14...

Page 9: ...e platform when the machine is on a slope If the tilt alarm sounds Lower the platform Move the machine to a firm level surface If the tilt alarm sounds when the platform is raised use extreme caution to lower the platform For outdoor use machine do not raise the platform when wind speeds may exceed 12 5 m s If wind speeds exceed 12 5 m s when the platform is raised lower the platform and do not co...

Page 10: ...ery surfaces and near holes and drop offs Do not drive the machine on or near uneven terrain unstable surfaces or other hazardous conditions with the platform raised Do not push off or pull toward any object outside of the platform 最大手动操作力 Maximum allowable manual force 型号 Model 适用场合 Application 最大手动操作力 manual force 最大乘员数 Maximum occupants JCPT0807HD DC 室外 Outdoor 200N 1 室内 Indoor 400N 2 JCPT0807G...

Page 11: ...isable the limit switches Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter 没有制造商的书面许可不要修改或改动高空作业平台在平台踢脚板或护栏上安装用于放工具或其它材料的附加装置会加大平台重量和平台表面积或者加大负载不能改变或损坏任何可能影响机器安全性和稳定性的部件不能用不同重量或规格的零件更换影响机器稳定性的关键零件不能使用重量小于原装蓄电池的蓄电池蓄电池在底盘中不仅起配重作用而且对保持机器的稳定性至关重要 JCPT0807HD JCPT0807DC 的每个蓄电池重量必须达到 26kg 所有蓄电池的重量必须达到 104kg JCPT0807GDC 的每个蓄电池重量必须达到 37kg 所有含蓄电池的重量...

Page 12: ...atform without prior written permission from the manufacturer Mounting attachments for holding tools or other materials onto the platform toe boards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not place ladders or scaffolds in the platform or against any part of this machine Do not transport tools and materials unless they are ev...

Page 13: ...DC 25 14 25 14 JCPT1012HD DC 25 14 25 14 JCPT1212HD DC 25 14 25 14 JCPT1412HD DC 25 14 25 14 JCPT1612HD DC 25 14 25 14 注意斜坡额定值受地面状况和牵引力的限制 Note Slope rating is subject to ground conditions and adequate traction 坠落危险 Fall Hazard 在操作过程中平台上的工作人员必须穿戴上全身安全装置并用安全带挂钩固定在经认可的绳索固定点上每个绳索固定点只能系索一个挂钩不能在平台的防护栏上攀爬或坐立任何时候都应当稳定地站在平台底板上 The guard rail system provides fall protection During operation occupa...

Page 14: ... 以免头顶出现障碍物或有其它可能的危险当抓住平台防护栏时当心有挤压的危险 Be aware of limited sight distance and blind spots when driving or operating Be aware of extended platform position s when moving the machine Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazards when grasping the platform guard rail 使用者必须遵循雇主工作场所和政府法律法规关于人身保护装备的使用规则应观察和使用平台控制器和平台标贴铭牌上的行驶和转向功能方向箭头不能在任何吊车或移动高架机...

Page 15: ...ding to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision 部件损坏的危险 Component Damage Hazard 不能使用任何大于24V的蓄电池充电器给蓄电池充电不要在焊接时将机器用作地线 Do not use any battery charger greater than 24V to charge the batteries Do not use the machine as a ground for welding 爆炸和起火危险 Explosion and Fire Hazard 不能在可能存在易燃或易爆气体或微粒的地方使用机器或给机器充电 Do not operat...

Page 16: ...查时由操作员进行检修在操作过程中所有隔舱必须保持关闭和锁定 Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Improper contact with components under any cover will cause serious injury Only trained maintenance personnel should access compartments Access by the operator is only advised when performing a pre operation inspection All compartments must remai...

Page 17: ...而且对保持机器的稳定性至关重要 JCPT0807HD JCPT0807DC 的每个蓄电池重量必须达到 26kg 所有蓄电池的重量必须达到 104kg JCPT0807GDC 的每个蓄电池重量必须达到 37kg 所有含蓄电池的重量必须达到 74kg JCPT0808HD DC JCPT1008HD DC 和 JCPT1012HD DC 的每个蓄电池重量必须达到 28kg 所有电池的重量必须达到 112kg JCPT1212HD DC 的每个蓄电池重量必须达到 30kg 所有电池的重量必须达到 120kg JCPT1412HD DC 和 JCPT1612HD DC 的每个蓄电池重量必须达到 37kg 所有电池的重量必须达到 148kg Do not use batteries that weigh less than the original equipment Batteries ...

Page 18: ...放位置可以是坚实的水平地面没有障碍物并避开运输繁忙的地方 Select a safe parking location firm level surface clear of obstruction and traffic 2 降低平台 Lower the platform 3 将钥匙开关转至关位置并拔掉钥匙以避免未经授权的使用 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 用楔子垫住车轮 Chock the wheels 5 给蓄电池充电 Charge the batteries ...

Page 19: ...培训手册 Training Manual 元器件介绍 Parts Introduction JCPT HD DC www cndingli com 4 1 元器件介绍 Parts Introduction ...

Page 20: ...008 1 5 3 JCPT1012 1212 2 3 JCPT1412 1612 1 5 3 当底盘在起升状态倾斜角度超过设定值控制器发出倾斜报警并限制机器起升的功能 If the chassis angle more than the setting in elvated position the tilt sensor alarm and stop lift function 3 角度传感器 Angle sensor 实时监测剪叉起升的角度并配合起升油缸上的压力传感器来实现超载报警并限制起升状态行走和起升的功能 Check the angle of scissor stack all the time together work with pressure sensor in lift cylinder to get overload function which to l...

Page 21: ...10 2 欧美地区 Europe 03 电驱泵站电机控制器 DC pump motor controller 只适用于 JCPT0808 1612DC Only available for JCPT0808 1612DC 老款 Old version 常用 ECU 模式代码 Common option code 1 中国大陆地区 China 18 26 2 欧美地区 Europe 19 新款 New version 常用 ECU 模式代码 Common option code 1 中国大陆地区 China 22 30 2 欧美地区 Europe 23 电驱驱动电机控制器 DC drive motor controller 只适用于 JCPT0808 1612DC Only available for JCPT0808 1612DC 老款 Old version 常用 ECU 模式代码 Co...

Page 22: ...2 0kW 只适用于 JCPT0807DC GDC 2 0kW Only available for JCPT0807DC GDC 泵站电机 Pump motor 3 3kW 只适用于 JCPT0807HD JCPT0808 1012HD DC 3 3kW Only available for JCPT0807HD JCPT0808 1012HD DC 泵站电机 Pump motor 4 5kW 只适用于 JCPT1212 1612HD DC 4 5kW Only available for JCPT1212 1612HD DC 6 累时器 Hour meter 显示机器已经工作的时间 Display working hours of machine ...

Page 23: ...o charger is between 190V 270V which for protect the charger is not been damaged by wrong voltage 9 压力传感器 Pressure sensor 实时监测剪叉起升的压力并配合剪叉上的角度传感器来实现超载报警并限制起升状态行走和起升的功能 Check the hydraulic pressure when you lift the scissor all the time together work with angle sensor in scissor stack to get overload function which to limit drive and lift function in elevated position 10 上限位开关 Up limit switch 右边 ...

Page 24: ...nd limit drive and lift function if the pothole switches are not activited in elevated position 13 蓄电池 Battery 2 T1275 150Ah 只适用 JCPT0807GDC 2 T1275 150Ah Only available for JCPT0807GDC 4 T605 210Ah 只适用 JCPT0807HD DC 4 T605 210Ah Only available for JCPT0807HD DC 4 T105 225Ah 只适用 JCPT0808 1012HD DC 4 T105 225Ah Only available for JCPT0808 1012HD DC 4 T125 240Ah 只适用 JCPT1212HD DC 4 T125 240Ah Only a...

Page 25: ...e for JCPT0808 1612DC 15 液压驱动马达 Hydraulic Drive Motor 2 200cc 只适用 JCPT0807HD 2 200cc Only available for JCPT0807HD 2 300cc 只适用 JCPT0808 1012HD 2 300cc Only available for JCPT0808 1012HD 2 375cc 只适用 JCPT1212 1612HD 2 375cc Only available for JCPT1212 1612HD 16 电磁阀组 Manifold 只适用 JCPT0807 1612HD Only available for JCPT0807 1612HD 电磁阀组 Manifold 只适用 JCPT0807 1612DC Only available for JCPT0807 1612DC ...

Page 26: ... 序号 No 元器件 Parts 描述 Description 17 频闪灯 Beacon 接通电源频闪灯间断闪烁 The beacon is flashing when the power on 18 喇叭 Horn 平台按住喇叭按钮喇叭蜂鸣 Press the horn button on platform control the horn is working 19 蜂鸣器 Beeper 操作机器上升下降前进后退左右转向时蜂鸣器会间断的发出声音 Beeper is working when functions operating ...

Page 27: ...培训手册 Training Manual 操作前检查 Pre operation Inspection JCPT HD DC www cndingli com 4 1 操作前检查 Pre operation Inspection ...

Page 28: ...e must be tagged and removed from service 确保手册完整易读且保存在平台中的手册盒内 Be sure that the operator s manual are complete legible and in the storage container located in the platform 确保所有标贴清晰易读并位置适当 Be sure that all decals are legible and in place See Decals section 检查液压油是否泄漏以及油位是否适当并根据需要加油 Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section 检查电池液是否泄漏以及液位是否合适根据需要...

Page 29: ... 护栏销安装到位螺栓已适当拧紧 Be sure side rails are installed and rail pins and bolts are fastened 确保底盘电池托盘和油泵托盘已关闭并锁定蓄电池连接正确 Be sure that the chassis trays are closed and latched and the batteries are properly connected 2 工作场地检查 Workplace Inspection 工作场所检查有助于操作员决定工作场所是否能保证机器安全操作将机器移动到工作场所之前操作员应首先进行此项工作了解并记住工作场所的危险事项是操作员的职责当移动安装和操作机器时可以留意并避免以下问题 The workplace inspection helps the operator determine if ...

Page 30: ... put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service 1 选择一个坚实水平且没有障碍物的测试区域 Select a test area that is firm level and free of obstruction 2 确保已连接蓄电池组 Be sure the battery pack is connected 在地面控制器上 At the Ground Controls 3 将平...

Page 31: ...nd hold the platform up down switch 结果平台不上升 Result No function should operate 10 将钥匙开关转向地面控制位置 Turn the key switch to ground control position 11 上拨并保持平台升降开关 Move up and hold the platform up down switch 结果平台应上升 Result The platform should rise 12 下拨并保持平台升降开关 Move down and hold the platform up down switch 结果平台应下降当平台下降时下降警报应鸣响平台下降至 2m 时停止下降 Result The platform should lower then stop at the heigh...

Page 32: ...function enable switch on the control handle 21 按照蓝色箭头指示的方向缓慢移动控制手柄然后再按照黄色箭头指示的方向移动 Slowly move the control handle in the direction indicated by the blue arrow then in the direction indicated by the yellow arrow 结果所有功能都不会运行 Result No functions should operate 22 按下起升功能选择按钮 Press the lift function select button 23 按住控制手柄上的功能启用按钮 Press and hold the function enable switch on the control handle 24 按照...

Page 33: ... the thumb rocker switch in the direction identified by the white right arrow on the control panel 结果转向轮应按照驱动底盘上右向箭头所指示的方向转动 Result The steer wheels should turn in the direction that the white right arrow points on the control panel 测试驱动和刹车功能 Test Drive and Braking 31 按住控制手柄上的功能启用按钮 Press and hold the function enable switch on the control handle 32 按照控制面板上向上箭头指示的方向缓慢移动控制手柄直至机器开始移动然后将手柄恢复到中心位置 ...

Page 34: ... achievable drive speed with the platform raised should not exceed 20cm s 结果平台升起状态下最大驱动速度超过 20cm s 请立即标记机器并停止运行 Result If the drive speed with the platform raised exceeds 20cm s immediately tag and remove the machine from service 测试倾斜传感器操作 Test the Tilt Sensor Operation 注意在地面上用平台控制器进行该项测试不要站在平台里面 Note Perform this test from the ground with the platform controller Do not stand in the platform 3...

Page 35: ...ise the platform 结果当平台升起到距离地面 2m 时坑洞保护装置应该展开 Result When the platform is raised 2m from the ground the pothole guards should deploy 44 首先按住坑洞保护装置的一侧然后再按住另外一侧 Press on the pothole guards on one side and then the other 结果坑洞保护装置将不会移动 Result The pothole guards should not move 45 降低平台 Lower the platform 结果坑洞保护装置应返回到收起位置 Result The pothole guards should return to the stowed position 46 把一块 3 5 20cm...

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Page 37: ...培训手册 Training Manual 操作 Operation JCPT HD DC www cndingli com 4 1 操作 Operation ...

Page 38: ...ner 11 起升油缸 Lift Cylinder 3 平台控制器 Platform control 12 地面控制器在机器对面 Ground controls 4 系索固定点 Lanyard anchorage 13 入口梯子 Entry ladder 5 平台延伸释放踏脚板 Platform extension release pedal 14 刹车释放装置 Brake release pump 6 固定平台 Main Platform 15 非转向轮 Non steer tire 7 平台护栏 Platform guard rails 16 充电器 Battery charger 8 平台入口门 Platform entry gate 17 坑洞保护装置 Pothole guard 9 安全支撑 Safety arm 18 转向轮 Steer tire ...

Page 39: ...the off position and the machine will be off Turn the key switch to the base position and the ground controls will operate 2 平台上升下降指拨开关 Platform up down toggle switch 把开关往上拨平台上升把开关往下拨平台下降 Move the switch up and the platform will raise Move the switch down and the platform will lower 3 电流 7 安断路保险丝 7 amp breaker for electric circuits 4 超载指示灯 Overload indicator light 5 红色紧急停止按钮 Red Emergency Stop...

Page 40: ...witch to the base position and the ground controls will operate 2 平台上升下降指拨开关 Platform up down toggle switch 把开关往上拨平台上升把开关往下拨平台下降 Move the switch up and the platform will raise Move the switch down and the platform will lower 3 电流 7 安断路保险丝 7 amp breaker for electric circuits 4 刹车释放开关 Brake release switch 5 超载指示灯 Overload indicator light 6 红色紧急停止按钮 Red Emergency Stop button 将红色紧急停机按钮向里推至关的位置可...

Page 41: ...erate machines Push the button when long time parking or charging 1 4 机器充电 Charging 机器在充电过程中我们不建议操作机器电气系统将自动切断控制电源 We don t recommend to operate the machine when charging electrical system will automatic cut off control power 过电压保护器只适用于老款充电器 Charger protector only for old version chargers 过电压保护器会显示接入的电源电压值只有输入电压在 190V 270V 之间过电压保护器才有电压输出输出的绿色发光二极管点亮 The charger protector shows the current i...

Page 42: ...onnect from battery to charger 3 三个灯同时闪烁两次 The 3 LED is flashing two times at the same time AC 电压问题检查 AC 输入电压充电器显示 AC 电压太高或者太低 AC input fault Check the AC input too high or too low 4 三个灯同时闪烁三次 The 3 LED is flashing three times at the same time 充电器过热不需要采取行动当充电器降温充电会自动重启 The charger is too hot no need any action the charger will be restart when the temperature come down 5 三个灯同时闪烁四次 The 3 LED ...

Page 43: ...e 市电不正常电压 1 检查 AC 电源线是否连接在充电器和 AC 插座之间 2 确保 AC 插头紧插在 AC 插座上无松动 4 三个灯同时闪烁三次 The 3 LED is flashing three times at the same time 充电器高温保护 1 充电器内部或环境温度过高充电器将关闭并进入高温保护模式请把充电器放在通风良好的环境工作 2 断开充电器等 15 20 分钟后再重新连接充电 Charger high temperature protection 1 Charger shuts down and enters protection mode due to charger environmental temperature is too high Please place the charger in a well ventilated enviro...

Page 44: ...tage is too low check and assure that the correct output battery voltage is connected 1 5 安全臂的使用 How To Use The Safety Arm 1 升起平台到距离地面约2 5m高度 Raise the platform approximately 2 5 m from the ground 2 提起安全臂移动安全臂到剪叉轴套中间向上旋转至垂直状态 Lift the safety arm move it to the center of the scissor arm and rotate up to a vertical position 3 降低平台高度直到安全臂与轴套管完全接触降下平台时要远离移动部位 Lower the platform until the safety a...

Page 45: ...Manual 操作 Operation JCPT HD DC www cndingli com 4 9 JCPT1412HD DC JCPT1612HD DC 有 2 个安全臂检修时必须都将其撑起否则会造成严重事故甚至人员的伤亡 The two safety arms have to be engaged together when scissor inspection or cause to hurt or death ...

Page 46: ...lease pump knob until brake released 不推荐牵引液压驱动的机器如果确实需要进行牵引保证机器在收拢状态牵引速度不能超过 3 5 km h Towing the Hydraulic Drive Model is not recommended If the machine must be towed do not exceed 3 5 km h JCPT0808DC JCPT1612DC 1 用楔子垫住车轮以防止机器滚动 Chock the wheels to prevent the machine from rolling 2 将地面和平台控制器上的红色紧急停机按钮均拉出到开位置 Pull out the red Emergency Stop button on both the ground and platform controls t...

Page 47: ...n on both the ground and platform controls to the on position 3 打开刹车释放开关 Press the brake release switch to on position 4 向下拨动平台下降按钮同时将钥匙开关转向地面控制侧以复位刹车 Press and hold lift switch to down position in ground control meanwhile turn on the key switch to the Ground position The brake will be released after Alarm alerts 5 如果你想关掉刹车释放只需关掉下控的钥匙开关 If you want to close the brake release just turn off the ke...

Page 48: ...unctions 按钮往左按车轮左转开关往右按车轮右转 Press the thumb rocker switch in either direction to activate steer function 2 行走功能选择按钮 Drive function select button 按下按钮才可以操作行走功能 Press this button to activate the drive function 3 行走速度按钮 Drive speed button 按下按钮来选择机器高速或者低速的行驶 Press this button to activate the slow or fast drive function 8 7 6 5 1 2 3 4 ...

Page 49: ...and drive functions 起升功能选择起升功能选择按钮持续按住控制手柄上的辅助开关手柄往前推平台会起升手柄往后推平台会下降 Lift function Press and hold the function enable switch to enable the lift function on the platform control handle Move the control handle in the direction indicated by the blue arrow and the platform will raise Move the control handle in the direction indicated by the yellow arrow and the platform will lower 行走功能选择行走功能选择按...

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Page 51: ...培训手册 Training Manual 参数调整 Parameter Adjustment JCPT HD DC www cndingli com 5 1 参数调整 Parameter Adjustment ...

Page 52: ...current Lift Speed are alternately flashing on the display Release LIFT and HORN buttons 1 1 行走高速收拢状态 Drive High Speed with Platform Stowed 图示 Graphic 说明 Instruction 按下行走按钮按钮上的LED显示该模式被激活可以用右转增加和左转减少按钮来调节速度 Press DRIVE button The DRIVE LED indicates this mode is active Adjust the speed using the RIGHT TURN increase or LEFT TURN Decrease button on the top of the Joystick 该值可以使用手柄上顶部的按钮调节从00...

Page 53: ...该值可以使用手柄上顶部的按钮调节从00 到100 显示 9 9 The value can be changed from 00 to 100 displays 9 9 with the buttons on top of the Joystick 1 3 提升后行走速度 Drive Elevated Speed 图示 Graphic 说明 Instruction 按下行走按钮按住喇叭按钮选择起升后行走速度调节调节该速度应保持按住它显示指示当前设定值可以用右转增加和左转减少按钮来调节速度 Press DRIVE button Press and hold the HORN button to select Drive Elevated Speed adjustment Keep it held while adjusting the speed The display w...

Page 54: ... 00 to 100 displays 9 9 with the buttons on top of the Joystick 1 5 转向速度 Steering Speed 图示 Graphic 说明 Instruction 按下行走按钮按住喇叭和乌龟按钮选择转向速度调节调节速度是需要按住这两个按钮可以用右转增加和左转减少按钮来调节速度 Press DRIVE button Press and hold the HORN and LOW SPEED buttons to select Drive Steering Speed adjustment Hold these buttons while adjusting the speed Display indicates the present set value Adjust the speed using the R...

Page 55: ...o select Machine Options adjustment PS 和提升后速度会交替在显示屏上闪烁 PS and Elevated Speed value will alternatively flash on the display 放掉起升和喇叭按钮 Release LIFT and HORN buttons PS 会变成起升速度 PS will change to Lift Speed 2 2 进入机器模式选择状态 Getting To The Machine Option Selection Mode 图示 Graphic 说明 Instruction 按住起升和乌龟按钮3秒以进入机器模式选择 Press and hold the LIFT and LOW SPEED buttons for 3 seconds to enter the Machine Option s...

Page 56: ...辑左边的数字左边的数字这时会闪烁 Then press LIFT button to edit the left digit The Left digit will now be flashing 手柄顶部上的按钮增加左按钮或减少右按钮闪烁的数字 The buttons on the top of the Joystick increase LEFT TURN button or decrease RIGHT TURN button the flashing digit 确保模式代码2个数字之间没有小数点如果有小数点按下起升按钮左边的数字会闪烁 Make sure there is no dot in the middle of two numbers if with dot the left number will flash when press Lift Mode...

Page 57: ...ustment JCPT HD DC www cndingli com 5 7 2 4 保存新的数据 Save The New Values 图示 Graphic 说明 Instruction 按住喇叭按钮3秒以保存改变的状态 HORN button for 3 seconds to save changes 关掉电源再打开电源可以用新的数据操作机器 Turn Off power and ON to operate the machine with the new values ...

Page 58: ...raulic Drive Lift Load sensing Motion Alarm 大电驱柯蒂斯防夹手 Large Electric Drive Lift Curtis Descent Delay 大电驱柯蒂斯重量传感器防夹手 Large Electric Drive Lift Curtis Load Sensing Descent Delay 大电驱柯蒂斯防夹手动作报警 Large Electric Drive Lift Curtis Descent Delay Motion Alarm 大电驱柯蒂斯重量传感器防夹手动作报警 Large Electric Drive Lift Curtis Load Sensing Descent Delay Motion Alarm 大电驱柯蒂斯 Large Electric Drive Lift Curtis No ad...

Page 59: ... ZAPI Large Electric Drive Lift ZAPI No added option 大电驱 ZAPI 重量传感器 Large Electric Drive Lift ZAPI Load Sensing 大电驱 ZAPI 动作报警 Large Electric Drive Lift ZAPI Motion Alarm 大电驱 ZAPI 重量传感器动作报警 Large Electric Drive Lift ZAPI Load Sensing Motion Alarm 小电驱柯蒂斯防夹手 Small Electric Drive Lift Curtis Descent Delay 小电驱柯蒂斯重量传感器防夹手 Small Electric Drive Lift Curtis Load Sensing Descent Delay 小电驱柯蒂斯防夹手动作报警...

Page 60: ... Drive Lift ZAPI Load Sensing Descent Delay 小电驱 ZAPI 防夹手动作报警 Small Electric Drive Lift ZAPI Descent Delay Motion Alarm 小电驱 ZAPI 重量传感器防夹手动作报警 Small Electric Drive Lift ZAPI Load Sensing Descent Delay Motion Alarm 小电驱 ZAPI Small Electric Drive Lift ZAPI No added option 小电驱 ZAPI 重量传感器 Small Electric Drive Lift ZAPI Load Sensing 小电驱 ZAPI 动作报警 Small Electric Drive Lift ZAPI Motion Alarm 小电驱 ZAPI 重量传...

Page 61: ...培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration JCPT HD DC www cndingli com 6 1 传感器设定及称重标定 Sensor Setting And Load Calibration ...

Page 62: ...按三下传感器上的清零按钮后指示灯闪烁停止传感器上绿灯常亮传感器清零工作完成 Continuous press three times with the SET ZERO button lights stop flashing the green light on the sensor set zero is finished 报警角度设置步骤 Set Alarm Angle Steps 长按角度设置按钮 7 秒等到角度设置的 4 个灯全部亮一下后 3 秒内按一下角度设置按钮根据所需进行设定哪个灯亮即为哪个角度设置完成后 4 个灯全部点亮且 3 秒后显示当前的倾斜报警角度 long press the angle to set the button for about 7 seconds at this time four LED lights are all bright...

Page 63: ... Continuous press three times with reset button lights flashing the green light on the sensor set zero is finished 1 2 角度传感器设定 Angle Sensor Set State 1 打开机器所有电源 Open the machine power 2 起升机器选择合适的高度清零参见如下步骤确保机器最低位与最高位的角度传感器输出电压白色线与黑色线在 1 0V 4 0V 之间 lift the machine chooses the suitable height to set zero see the following steps Ensure that the lowest and highest angle sensor output voltage whi...

Page 64: ...he Platform position this will prevent the platform from rising while the start sequence is being entered on the ground controller 4 拨动指拨开关向下 5 次向上 1 次向下 5 次向上 1 次向下 1 次向上 1 次向下 3 次 Press the chassis toggle switch 5 Downs 1 Up 5 Downs 1 Up 1 Down 1 Up 3 Downs 注每次按指拨开关必须保持在 0 15 0 25 秒之间任何一次超出限定时间都会终止校验必须重启电源机器重新进行以上步骤 Note Each button must be pressed for a minimum of 0 15 seconds and...

Page 65: ...he key switch to the Platform position this will prevent the platform from rising while the start sequence is being entered on the ground controller 4 拨动指拨开关向下 5 次向上 1 次向下 5 次向上 1 次向下 5 次 Press the chassis toggle switch 5 Downs 1 Up 5 Downs 1 Up 5 Downs 5 以上步骤正确机器会自动进入标定过程平台走完全程停在收拢状态喇叭停止发声后满载校验完成 The above steps are correct the machine will go through an automated calibration procedure w...

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Page 67: ...培训手册 Training Manual 电气原理图 Electrical Schematic JCPT HD DC www cndingli com 7 1 电气原理图 Electrical Schematic ...

Page 68: ...险丝 Fuse 驱动控制器电机选装 Option 蓄电池 Battery 机型 Model 型号 Type 单个蓄电池电压 Voltage 单个蓄电池容量 Capacity JCPT0807HD T 605 6V 210Ah JCPT0808 1012HD T 105 Plus 6V 225Ah JCPT1212HD T 125 Plus 6V 240Ah JCPT1412 1612HD T 1275 Plus 12V 150Ah JCPT0807HD 1612HD 线束图主回路 Harness Main Circuit 保险丝 Fuse 机型 Model 容量 Capacity JCPT0807HD 250A JCPT0808 1612HD 300A 输入 Input 100 240VAC 输出 Output 24VDC 25A 750W ...

Page 69: ...号线号线色去处 A 001 红保险丝 B 2B 绿红 ECU控制器 C 白充电保护 D 12B 棕白 ECU控制器 E 12A 棕灰 ECU控制器 F 5A 2 红电源 G H Delphi连接器针脚定义端子号线号线色去处端子号线号线色去处 A 010A 2 红电源 J 11B 蓝红 ECU控制器 B 010A 3 红电源 K 3C 绿红 ECU控制器 C 010A 4 红电源 L D 010A 5 红电源 M 6B 白蓝 ECU控制器 E 10B 白蓝 ECU控制器 N GND 7 黑地 F 12C 绿蓝 ECU控制器 P GND 8 黑地 G 4B 白紫 ECU控制器 R GND 9 黑地 H 11C 绿紫 ECU控制器 S 蜂鸣器小时计 B 紫黄 9B 白黑 8A 2 棕绿 GND 10 黑 SIB...

Page 70: ...f Drive Controller 001 RD B BK Main Circuit J3 J1 Drive Controller B B ECU Pin NO ID Colour Place NO ID Colour Place NO ID Colour Place 1A 1B 1B GN YE CAN_H 1C 1C GN RD CAN_L 2A 2B 2B GN RD Key Switch 2C 2C RD Power 3A 3A BN YE Overload Indicator 3B 3B BN BK Ground 3C 3C GN RD Pressure Sensor 4A 4A RD Power 4B 4B WH VT Angle Sensor 4C 5A 5A 1 RD Power 5B 5C 6A 6A VT YE Lift Up Valve 6B 6B WH BU Li...

Page 71: ...12C GN BU 18 数字指示喇叭低速电磁阀 4 3 5 2 1 GND 1 BK 16 WH 18 YE 18 BU 18 RD 18 GN 18 010B BU RD 16 010A 1 GN WH 16 J 前进电磁阀后退电磁阀上升电磁阀左转电磁阀右转电磁阀 8A 3 BN GN 16 8A 2 BN GN 16 HM 小时计 1 2 GND 3 BK 16 GND 4 BK 16 GND 5 BK 16 GND 11 BK 16 GND 12 BK 16 GND 13 BK 16 2 1 蜂鸣器 GND 6 BK 16 GND 10 BK 16 GND 1 BK 16 B VT YE 16 B2 M GND 2 BK 16 GND 7 BK 18 GND 8 BK 18 GND 9 BK 18 B BK 14 N N P R M K J H G F...

Page 72: ...ensor Pressure Sensor Lift Down Valve Overload Indicator 010A 7 BU RD 16 S C 010A 6 BU RD 16 010 5 RD BU 16 010 5 RD BU 16 Ground E STOP SB2 4 3 5 2 1 Platform E STOP B1 B3 Buzzer GB Batterys 24VDC Right Pothole Switch GND 3 BK 16 GND 2 BK 16 3A BN 18 010A 2 YE 16 010A BN RD 16 Key Switch SA1 Left Pothole Switch GND 1 BK 16 010 1 BU RD 16 SQ2 GND BK 14 010 4 YE 14 010 2 RD BU 16 010 3 RD 14 010 1 ...

Page 73: ...C 1612DC 线束图主回路 Harness Main Circuit 选装 Option 充电器保护器 Electrical Appliance Protector DC Contactor Drive Motor 电机 Pump Motor Drive Motor Drive Controller 蓄电池 Battery 机型 Model 型号 Type 单个蓄电池电压 Voltage 单个蓄电池容量 Capacity JCPT0808 1012DC T 105 Plus 6V 225Ah JCPT1212DC T 125 Plus 6V 240Ah JCPT1412 1612DC T 1275 Plus 12V 150Ah 保险丝 Fuse 300A 直流接触器驱动控制器驱动电机驱动电机 ...

Page 74: ...D 010A 5 红电源 M 红下降电磁阀 E 10B 2 白蓝坑洞开关 N 蓝下降电磁阀 F 12C 绿下限位开关 P B 黑地 G 白绿倾角传感器 R 黑倾角和压力传感器地 H 11C 绿紫水平传感器 S 驱动控制器连接器针脚定义端子号线号线色去处端子号线号线色去处端子号线号线色去处 1 B B 红电源 13 24 2 8C 白紫 ECU控制器 14 7A 棕白 ECU控制器 25 5B 绿红 ECU控制器 3 6C 棕灰 ECU控制器 15 8A 棕绿 ECU控制器 26 4 9A 棕黑 ECU控制器 16 27 5 4C 绿白 ECU控制器 17 10B 白蓝 ECU控制器 28 6 18 29 7 19 1 2 4 3 1 2 4 3 JCPT0808DC 1612DC 线束图控制回路控...

Page 75: ... VT YE Lift Up Valve 6B 6B WH BU Lift Down Valve 6C 6C GN GY Drive Controller 7A 7A BN WH Reverse Valve 7B 7B WH BU Steer Left Valve 7C 7C WH BU Steer Right Valve 8A 8A 1 BN GN Hourmeter Drive Controller 8B 8B BN RD Horn 8C 8C WH VT Drive Controller 9A 9A BN BK Drive Controller 9B 9B WH BK Buzzer 9C 9C BU RD Brake Module 10A 10A GN BU Brake Module 10B 10B 1 WH BU Pothole Switch Drive Controller 10...

Page 76: ... 10B 2 WH BU 20 SQ4 SQ3 B 1 WH 20 010A 10 RD 20 HL2 HL1 11C GN VT 18 2 3 1 010A 11 RD 18 TILT AS1 RD 20 BU 20 继电器 KA1 电源开关 FU1 300A FU2 7A 手柄手柄使能左转右转升降使能行走使能低速喇叭升降使能指示灯行走使能指示灯低速指示灯 B 2 BK 20 010A 14 RD 20 010A 5 RD 20 010A 4 RD 20 BU 20 B BK 20 BK 22 12A 12A BN GY 18 12B 12B BN WH 18 D E 上升下降 SA2 12A BN GY 16 12B BN WH 16 010A 1 BN WH 16 010A 2 YE 16 B 3 BK 20 2 3 1 A B C LS1 SB1 Y...

Page 77: ... Speed Indicator B 2 BK 20 010A 14 RD 20 010A 5 RD 20 010A 4 RD 20 BU 20 B BK 20 BK 22 12A 12A BN GY 18 12B 12B BN WH 18 D E Up Down SA2 12A BN GY 16 12B BN WH 16 010A 1 BN WH 16 010A 2 YE 16 B 3 BK 20 2 3 1 A B C LS1 SB1 YV3 YV4 YV1 YV2 SB3 RD 4 0 BK 4 0 LED 010 3 RD 14 001 RD 14 A 001 RD 14 CAN_H CAN_L L N PE RD 4 0 BK 4 0 PCU JS1 Platform Control Module SB4 SB5 SB6 SB7 SB8 S2 1C GN RD 16 1B GN ...

Page 78: ...ntroller 直流接触器 DC Contactor 电机 Pump Motor Drive Motor Drive Motor JCPT0807DC 线束图主回路 Harness Main Circuit 充电器保护器 Electrical Appliance Protector 选装 Option 输入 Input 100 240VAC 输出 Output 24VDC 25A 750W 保险丝 Fuse 250A 驱动控制器驱动电机驱动电机蓄电池 Battery 机型 Model 型号 Type 单个蓄电池电压 Voltage 单个蓄电池容量 Capacity JCPT0807DC T 605 6V 210Ah ...

Page 79: ... 棕灰 ECU控制器 N B 黑地 F 010A 6 红电源 P 5B 棕 ECU控制器 G 12A Z 白驱动控制器 R H 12C 2 绿 ECU控制器 S CP 红充电保护 A J H S A H J S Delphi连接器针脚定义端子号线号线色去处端子号线号线色去处 A 001 红保险 J 010A 7 蓝红 B 010A 棕红钥匙开关 K 010 5 红蓝继电器 C 010A 6 蓝红急停开关 L 3A 棕超载指示灯 D 12B 棕白拨柄开关 M GND 2 黑地 E 12A 棕灰拨柄开关 N GND 3 黑地 F 010A 2 黄继电器 P 5B 蓝刹车释放开关 G 12A 1 白刹车释放开关 R H 12C 绿刹车释放开关 S 010A 7 蓝红蜂鸣器小时计 B A 红 9B 白...

Page 80: ... B BK Ground F 010A 6 RD Power P 5B BN ECU G 12A Z WH Drive Controller R H 12C 2 GN ECU S CP RD Charging Protection A J H S A H J S Delphi Pin NO ID Colour Place NO ID Colour Place A 001 RD Fuse J 010A 7 BU RD B 010A BN RD Key Switch K 010 5 RD BU Relay C 010A 6 BU RD E STOP L 3A BN Overload Indicator D 12B BN WH Toggle Switch M GND 2 BK Ground E 12A BN GY Toggle Switch N GND 3 BK Ground F 010A 2 ...

Page 81: ...D 16 11C GN VT 18 4B WH VT 18 3C GN RD 18 K G H A N M A B RD 14 上升下降蜂鸣器坑洞开关坑洞开关刹车释放开关 3A BN 18 超载指示灯 GND 4 BK 18 下限位开关累时计左转电磁阀右转电磁阀上升电磁阀下降电磁阀 YV2 YV4 YV3 YV1 HM 喇叭 B1 SQ1 SQ2 SQ4 SQ3 SA3 HL2 SA2 001 RD 14 010A BN RD 16 SA1 钥匙开关 SB2 急停开关 B2 HL1 010A 2 YE 16 010A 1 BN WH 16 010 5 RD BU 16 GND 2 BK 16 GND 3 BK 16 GND BK 14 12C GN 16 5B BU 16 GND 1 BK 16 12A 1 WH 16 B BK 18 直流接触器 ...

Page 82: ...TCH BRAKE RELEASE SWITCH 3A BN 18 OVERLOAD INDICATOR GND 4 BK 18 LIFT DOWN LIMIT SWITCH HOURMETER STEER LEFT VALVE STEER RIGHT VALVE LIFT UP VALVE LIFT DOWN VALVE YV2 YV4 YV3 YV1 HM HORN B1 SQ1 SQ2 SQ4 SQ3 SA3 HL2 SA2 001 RD 14 010A BN RD 16 SA1 KEY SWITCH SB2 GROUND E STOP B2 HL1 010A 2 YE 16 010A 1 BN WH 16 010 5 RD BU 16 GND 2 BK 16 GND 3 BK 16 GND BK 14 12C GN 16 5B BU 16 GND 1 BK 16 12A 1 WH ...

Page 83: ...培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT HD DC www cndingli com 8 1 液压原理图 Hydraulic Schematic ...

Page 84: ... www cndingli com 8 2 液压原理图 Hydraulic Schematic JCPT0808HD JCPT1008HD JCPT1012HD L S2 SV2 RV1 D1 D3 D4 D2 S1 L BRK P T M RV2 RV3 CV2 RV4 ORF3 ORF4 CV1 ORF1 P41 P42 SV1 SV3 SV4 FR 平台超载传感器 Platform Overload Sensor CV3 SV5 起升油缸 Lift Cylinder 转向油缸 Steer Cylinder ...

Page 85: ...solenoid 举升左转右转刹车起升溢流阀转向溢流阀马达变量电磁阀右行走左行走左行走右行走 Steer valve solenoid Lift overflow valve 转向优先阀 Drive motor variable solenoid Steer overflow valve Steer pressure gradient control valve L S2 S1 BRK D2 D3 D1 D4 RV1 SV2 RV3 SV4 SV3 RV4 FR RV2 SV1 油管接口 Pipe Port Left turn Right turn Break Right drive Left drive Left drive Right drive Lift 新功能阀块 New Function Valve JCPT HD ...

Page 86: ...压原理图 Hydraulic Schematic JCPT1212HD JCPT1412HD JCPT1612HD L S2 SV1 RV1 D1 D3 D4 D2 S1 L BRK P T M RV2 RV3 CV2 RV4 ORF3 ORF4 CV1 ORF1 P41 P42 SV2 SV3 SV4 L FR 上起升油缸 Upper Lift Cylinder 平台超载传感器 Platform Overload Sensor CV3 SV5 RV5 CV4 下起升油缸 Lower Lift Cylinder SV5 转向油缸 Steer Cylinder ...

Page 87: ...走 Right drive 左行走 Left drive 油管接口 Pipe Port SV2 Lift valve solenoid 起升电磁阀转向优先阀 Steer pressure gradient control valve RV2 起升溢流阀 Lift overflow valve 马达变量电磁阀 Drive motor variable solenoid SV3 总溢流阀 Main overflow valve RV1 SV1 转向电磁阀 Steer valve solenoid 刹车溢流阀 Brake overflow valve 行走电磁阀 Drive solenoid RV3 SV4 L S2 S1 BRK D2 D3 D1 D4 老功能阀块 Old Function Valve JCPT HD ...

Page 88: ...raulic Schematic JCPT HD DC www cndingli com 8 6 液压原理图 Hydraulic Schematic JCPT0808DC JCPT1008DC JCPT1012DC 转向油缸 Steer Cylinder 平台超载传感器 Platform Overload Sensor SV1 S1 S2 L P T M RV1 ORF2 ORF1 FRRV1 SV2 L CV3 SV5 起升油缸 Lift Cylinder ...

Page 89: ...li com 8 7 L S1 油管接口 Pipe Port S2 M T 转向电磁阀起升电磁阀起升溢流阀转向优先阀 RV1 FRRV1 SV2 SV1 测压 Test pressure 回油 Out port 起升 Lift 左转 Lfet turn 右转 Right turn Lift overflow valve Steer pressure gradient control valve Lift valve soleniod Steer valve soleniod 功能阀块 Function Valve JCPT DC ...

Page 90: ...D DC www cndingli com 8 8 液压原理图 Hydraulic Schematic JCPT1212DC JCPT1412DC JCPT1612DC 平台超载传感器 Platform Overload Sensor 上起升油缸 Upper Lift Cylinder 下起升油缸 Lower Lift Cylinder 转向油缸 Steer Cylinder SV1 S1 S2 L P T M RV1 ORF2 ORF1 FRRV1 SV2 L CV3 SV5 L RV5 CV4 SV5 ...

Page 91: ...li com 8 9 L S1 油管接口 Pipe Port S2 M T 转向电磁阀起升电磁阀起升溢流阀转向优先阀 RV1 FRRV1 SV2 SV1 测压 Test pressure 回油 Out port 起升 Lift 左转 Lfet turn 右转 Right turn Lift overflow valve Steer pressure gradient control valve Lift valve soleniod Steer valve soleniod 功能阀块 Function Valve JCPT DC ...

Page 92: ...液压原理图 Hydraulic Schematic JCPT HD DC www cndingli com 8 10 上起升油缸阀块 Upper Lift Cylinder Valve JCPT1212HD DC JCPT1612HD DC RV5 压力调节溢流阀 Pressure regulate overload valve SV5 下降电磁阀 Lower valve solenoid 上起升油缸 Upper lift cylinder ...

Page 93: ...eering 满载起升 Full load Lifting 空载起升 No load lifting 快速行走 High speed drive JCPT0807HD 8 15 10 8 JCPT0807DC 8 15 10 JCPT1008HD 12 15 5 11 5 6 JCPT1008DC 12 14 5 10 JCPT1012HD 12 20 5 13 6 JCPT1012DC 12 21 14 JCPT1212HD 12 15 11 8 JCPT1212DC 12 14 5 11 5 JCPT1412HD 12 17 13 6 5 JCPT1412DC 12 18 5 14 JCPT1612HD 12 22 19 7 JCPT1612DC 12 22 19 ...

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Page 95: ...培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT HD DC www cndingli com 9 1 报警代码及解决办法指导 Fault Code with Troubleshooting ...

Page 96: ...住或损坏 Check the toggle switch 1 检查坑洞板和坑洞开关 Check the pothole board and switches 2 检查下限位速度开关 Check the speed switch 1 检查压力传感器及其接线正常情况下电压输出为0 5 2 8V Check the pressure sensor and wiring the normal range of voltage output is 0 5 2 8V 2 检查机器的程序代码是否正确 Check the option code 对应机型 Models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models 报警内容 Description 系统初始化错...

Page 97: ...是否在中位 Check the joystick 2 上控故障更换上控 Check the platform controller 检查阀块处前进电磁阀线圈及其接线 Check the forward solenoid and wiring 给机器设置正确的程序代码 Check the option code 检查阀块处后退电磁阀线圈及其接线 Check the backward solenoid and wiring 给机器设置正确的程序代码 Check the option code 对应机型 Models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models JCPT HD JCPT DC JCPT HD JCPT DC 报警内容 Description 角度传感器错误 Ang...

Page 98: ...he battery voltage 检查线圈的连接确定它们是正确的如果是正确的检查线圈是否断路或者短路 Parallel Coil Fault Check the connections to the Coil s terminals and make sure they are tight If so check the coil itself to see if it is open or shorted 更换ZAPI控制器仅针对ZAPI大电驱 Replace the ZAPI controller Only for ZAPI large electric 对应机型 Models 所有机型 All models 所有机型 All models 所有机型 All models 所有机型 All models JCPT DC JCPT DC JCPT DC 报警内容 Descr...

Page 99: ...roller 1 检查行走电机及其接线 Check the drive motor and wiring 2 检查行走电控及其接线 Check the drive motor controller and wiring 注意需要更换行走电控时必须确保行走电机没有问题否则会烧坏行走电控 Remark To make suer the drive motor is good before change the drive motor controller or the motor controller will be damaged again 用鼎力剪叉程序检查马达参数enable delay 它可能太短了确定其他马达控制器参数正确选择 Motor Controller SRO Fault Look at motor enable delay with the Dingli Sci...

Page 100: ...ed 检查电池电压如果必要给电池充电检查电池连接是否上紧和干净 Low Voltage Fault Check battery voltage and charge batteries if necessary Check the battery connections and tighten or clean Check the voltage to the ECU and PCU MC 正在检测到马达内有电流而此时是不应该有的 MC 认为制动器打开马达转动时这可能发生在任何时间这个信息有时只是出现在其他错误前此时可以忽略 High Neutral Current The MC is sensing current in the motors when there should note This could occur anytime the MC thinks the...

Page 101: ...控时必须确保行走电机没有问题否则会烧坏行走电控 Remark To make suer the drive motor is good before change the drive motor controller or the motor controller will be damaged again 检查电池电压并检查电池充电器没有在充电然后重启机器如果没有解决问题试着更换马达控制器 Motor Controller Over Voltage Fault Check battery voltage and make sure the battery charger is not on Then cycle power to the lift If that does not resolve the issue try replacing the Motor Contro...

Page 102: ...heck connections to the motors Cycle power to the lift and if that does not resolve the issue replace the Motor Controller 检查泵站马达接线重启机器如果没有解决问题更换马达控制器 Pump Motor Short Fault Check connections to the pump motor Cycle power to the lift and if that does not resolve the issue replace the Motor Controller 1 检查左驱动电机及其接线 Check the left drive motor and wiring 2 检查ZAPI电控及其接线 Check the ZAPI drive control...

Page 103: ...again 1 检查右驱动电机及其刹车和电枢接线 Check the wring on right drive motor and brake 2 检查右驱动轮处的六芯线是否完好 Check the wires to right drive motor 3 检查ZAPI电控及其接线 Check the ZAPI controller and wiring 注意需要更换ZAPI电控时必须确保行走电机没有问题否则会烧坏ZAPI电控 Remark To make sure the drive motor is good before change ZAPI motor controller or the drive motor will be damaged again 检查机器的程序代码给机器设置正确的程序代码 Check the option code 1 检查右驱动电机刹车线及刹车...

Page 104: ...odule and wiring 关掉电源关掉刹车释放开关重新启动只针对0807 ZAPI Brake release switch open fault only in 0807 ZAPI 收拢平台重新进入刹车释放只针对0807 ZAPI Raised brake release fault only in 0807 ZAPI 没有打开刹车释放开关而进入刹车释放模式关掉机器打开刹车释放开关重新进入刹车释放模式只针对0807 ZAPI Raised release switch open fault only in 0807 ZAPI 检查电机励磁线和ZAPI电控上F1和F2上的线是否断路或者短路了仅针对 ZAPI大电驱 Check the Field wires on motors and ZAPI controller to see if it is open o...

Page 105: ...ng Platform has reached its limit of weight Do not add more load 立即移除超过的载重 Overloaded Platform Fault Remove the excess load immediately 如果机器倾斜了想办法让它水平如果机器是水平的检查水平传感器的接线和传感器本身 Machine Tilted Beyond Safe Limits Fault If the machine is tilted find a way to make it level If the machine is level check the wiring to the tilt sensor and then the sensor itself 注字体加粗的为常见故障报警代码 Remark The common faulty...

Page 106: ...ng overflow valve 3 检查机器转向速度 Check the steering speed setting 4 检查转向油缸 Check the steering cylinder 操作机器起升时查看液压泵站电机是否正常工作 Check if the hydraulic pump is working when lift 1 如果泵站电机正常转动检查起升电磁阀阀芯 Check the lift function valve if working 2 如果泵站电机没有转动检查上限位开关及ECU Check the up switch and ECU is no working 1 检查起升油缸处的下降电磁阀阀芯是否堵住 Check the down function valve 2 检查起升油缸上的阻尼孔是否正常 Check the cylinder orifice 对应...

Page 107: ...其接线 Check the beacon and wiring 2 检查水平传感器及其接线 Check the tilt sensor and wiring 3 检查平台控制器 Check the platform controller 4 检查7A保险丝 Check 7A fuse 检查上起升油缸处的溢流阀顺时针向里每调半圈测试一下 Check the overflow valve on upper lift cylinder increase the pressure by clockwise screw in 注意调太多会使紧急下降失效 Remark The down function will be affected if too much screw in 1 检查起升油缸处下降电磁阀阀芯 Check the down function valve 2 检查紧急下降拉线 Ch...

Page 108: ... lift overflow valve by clockwise screw in 2 检查阀块处起升溢流阀密封圈是否破损 Check the seal on lift overflow valve 3 检查阀块处起升电磁阀阀芯密封圈是否破损 Check the seal on lift function valve 4 检查齿轮泵是否正常 Check the pump 1 检查上控及接线 Check the platform control and wiring 2 检查充电器处的充电保护线是否正常 Check the charger relay wiring 3 检查 3 个急停开关及接线 Check three power switches and wiring 4 检查下控面板处的钥匙开关及其接线 Check the keyswitch and wiring on ground ...

Page 109: ... switches and wiring 1 检查充电时电压保护器是否有电压电压输出 190V 270V Check the charger protector output 2 检查充电器及其接线 Check the charger and wiring 3 检查电池电解液桩头及其连接线 Check the battery water terminal and wiring 4 电池本身故障 Check the battery 对应机型 Models 所有机型 All models 所有机型 All models 所有机型 All models 故障描述 Fault 起升后无行走 No drive when elevated 机器收拢状态下自动跳龟速 Slow drive speed on stowed postion 电池充不进电 No charging 序号 No 11 12 13...

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Page 111: ...培训手册 Training Manual 常规保养 Daily Maintenance JCPT HD DC www cndingli com 10 1 常规保养 Daily Maintenance ...

Page 112: ...险 Electrocution burn hazard 在带电的电路中操作可能会导致严重伤害或死亡操作时取下戒指手表和其它饰品 Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 打开液压动力单元安装托盘 Open the power unit module tray 3 标记并断开液压过滤器至液压油箱的回油管从油箱上拿开管线管接头上加盖以防尘 Tag and disconnect the hydraulic tank return line from the hydraulic filter head and remove the line from the tank Cap t...

Page 113: ...rque to specification 扭矩规范 Torque specifications 无润滑的液压油箱紧固件 Hydraulic tank retaining fasteners dry 4 Nm 润滑的液压油箱紧固件 Hydraulic tank drain plug lubricated 2 9 Nm 12 将液压泵进油管和油箱连接 Install the hydraulic pump inlet line into the tank Install the fitting onto the pump and torque 13 将液压泵回油管和回油过滤器连接 Install the hydraulic pump return line into the tank Install the fitting onto the hydraulic filter head and ...

Page 114: ...手取下过滤器清洁过滤器周围溢出的液压油 Remove the filter with an oil filter wrench Clean the area around the oil filter 2 在新过滤器的密封圈上涂一层液压油 Apply a thin layer of oil to the new oil filter gasket 3 安装新的过滤器用手将其拧紧 Install the new filter and tighten it securely by hand 4 使用记号笔标记在过滤器更换表上记下更换时间和日期 Use a permanent ink marker to write the date and number of hours from the hour meter onto the filter 5 将钥匙开关转到地面控制拉出地面和平台控制器...

Page 115: ...aged if more than 11 12Nm 如果电池长时间不用请每一个月为电池充满一次电 Charging the battery in each month if without using in long time 4 驱动轮毂维护 Wheel Drive Hub 只适用于新款 JCPT0807DC 1614DC 机型 Only for new JCPT0807DC 1614DC 润滑点油位塞注油塞 Lube Points Level Fill Plug 润滑油容量每个轮毂需要约轮毂容积一半的润滑油 Oil Capacity Per hub requires approximately half the lubricating oil of the hub volume 润滑油 EPGL SAE 90 多效准双曲面齿轮润滑油满足 API 适用分类级别 GL5 级推...

Page 116: ... the above steps for others torque hub 7 JCPT0807DC 老款只需要把减速机端盖打开抹上润滑脂就可以 About old JCPT0807DC just need to open the hub cover and add grease 5 滑块和滑槽的保养 Slider Spout maintenance 在滑槽处涂抹黄油对机器的性能和使用寿命是非常重要脏的黄油会导致机器性能不好连续使用可能会导致机器起升抖动与异响如果发现上下左右滑槽干燥时添加普通黄油即可 It is very important to grease the slider spout of the machine because it will keep the machine performance and using life Dirty grease will...

Page 117: ...培训手册 Training Manual 常规保养 Daily Maintenance JCPT HD DC www cndingli com 10 7 ...

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Page 119: ... 雷甸镇白云南路 1255 号 1255 Baiyun South Road Leidian Town Deqing Zhejiang China 售后服务部 After sale Service Department 电话 Tel 0572 8681638 0572 8681639 网址 Web www cndingli com 第四版 2017 年 9 月印刷邮箱 E mail service cndingli com Third Edition September 2017 Printing ...

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