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Digital Equipment Pro-Face GLC2000 Series User Manual Download Page 55

Chapter 3 – Installation and Wiring

3–4

GLC2400/2500/2600 Series User Manual

2. Insert the installation fasteners into the GLC unit’s insertion slots — two slots

each, at the top and bottom of the unit (4 slots total).

Installing the GLC

1. Insert the GLC into the panel cutout, as follows:

3. Insert each of the fasteners as follows.

GLC2400T

GLC2500T/GLC2600T

Installation Panel

Hook

Installation Slots

Installation Slots

Summary of Contents for Pro-Face GLC2000 Series

Page 1: ...GLC2400 2500 2600 Series User Manual Digital Electronics Corporation...

Page 2: ...tsubishi MELSEC AnA Series PLC is used whenever possible connected in a one to one relationship with a GLC Note 1 Copying this manual s contents either in whole or in part is prohibited without the ex...

Page 3: ...ries 1 7 1 4 GLC2000 Series Overview 1 11 1 4 1 Ethernet Connectivity 1 12 1 4 2 CF Card 1 13 1 4 3 Sound Output 1 14 1 4 4 Expansion Serial I F 1 14 1 4 5 Flex Network Communication I F 1 15 1 4 6 Pr...

Page 4: ...on 3 1 3 1 1 Installation Procedures 3 1 3 2 Wiring Cautions 3 6 3 2 1 Connecting the Power Cord 3 6 3 2 2 Conneting the Power Supply 3 8 3 2 3 Grounding 3 10 3 2 4 I O Signal Line Cautions 3 11 3 2 5...

Page 5: ...SET UP SIO 6 10 6 4 2 SET UP PRINTER 6 12 6 4 3 SET UP TOUCH PANEL 6 15 6 4 4 COMMUNICATION SETUP 6 17 6 4 5 SOUND SETTINGS 6 17 6 4 6 EXPANSION SERIAL SETUP 6 18 6 4 7 EXPANSION SERIAL ENVIRONMENT S...

Page 6: ...r Sounds when GLC power is turned ON 7 17 7 3 7 Clock Settings Cannot be Entered 7 18 7 3 8 Error Screens 7 18 7 4 Error Messages 7 19 7 4 1 Error Message List 7 19 7 5 Error Message Details 7 21 7 5...

Page 7: ...rect operation and functions of the GLC unit Safety Symbols Please pay attention to the following safety symbols and their meanings DANGER WARNING CAUTION DANGERS When Designing your GLC System Be sur...

Page 8: ...t output signal or mal function could cause an accident Design a user program that ensures the safety of the user s system in the event of a GLC display or control error or either a data transmission...

Page 9: ...levels of safety and reliability When using the GLC with transportation vehicles trains cars and ships disaster and crime prevention devices various types of safety equipment and medical devices that...

Page 10: ...r completing any GLC wiring work be sure the termi nal block s protective plastic cover is reattached If this cover is not reattached an electrical shock could easily occur Do NOT use power levels wit...

Page 11: ...ignals be sure that any data cables attached to the GLC unit s con nector make full contact with the connector pins General Wiring Cautions To prevent electrical shocks or malfunctions be sure the GLC...

Page 12: ...malfunction to the I O unit may occur The liquid crystal panel contains a powerful irritant If for any reason the panel is damaged and this liquid enters your eyes flush your eyes for 15 minutes with...

Page 13: ...store or use the GLC in an environment where shaking or ex cessive vibration can occur Do NOT store or use the GLC where chemicals such as organic sol vents and acids can evaporate or in environments...

Page 14: ...input is entered within a specified period of time Section 6 3 1 System Setup Write FFFFh to the System Data Area s Screen Display Off address 2 to turn the screen display OFF when the following acti...

Page 15: ...or missing contact your local GLC distributor immediately for prompt service 1 This GLC2000 Series User Manual is sold separately Installation Gasket About GLC2000 Series Models Package Contents Serie...

Page 16: ...val Safety Standard for Information Technology and Electrical Busi ness Equipment Cautions Be aware of the following items when building the GLC into an end use product The GLC unit s rear face is not...

Page 17: ...ance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Canadian Electrical Code for u...

Page 18: ...e code is indicated by aster isks or marked with a marker pen How to Read the Code In the example below asterisks are placed at positions D 1 and 2 which indicates the revision version as D 2 Identifi...

Page 19: ...trol Editor Ver 5 00 or higher is required Symbol Meaning Indicates important information or procedures that must be followed for correct and risk free software device operation Pro Control Editor Sof...

Page 20: ...ditor 6 Import Symbols Create and Set up Screens and Transfer Display Data Import symbols using GP PRO PB III for Windows create the screens for those symbols and then transfer them to the GLC GP PRO...

Page 21: ...RCB00 Printer 2 Commercial type Bar Code Reader 4 Recommended Type Personal Computer Mitsubishi GPP Software 3 Speaker 4 Commercial Type 1 2 4 5 7 8 Bar Code Reader 2 D Code Reader 4 Commercial Type 6...

Page 22: ...5 for Multi link cable RS 422 Connector Terminal Adapter GP070 CN10 O 5 Mitsubishi PLC FX Series Program Port I F Cable GP430 IP11 O Mitsubishi PLC A Series Program Port I F Cable GP430 IP10 O Host C...

Page 23: ...ce PLC Connec tion Manual included with the screen creation software 4 For information about recommended units please see the next page 5 Certain types and models of PLCs cannot be connected GP PRO PB...

Page 24: ...510M Touch Scanner Read Width 65mm TCD 5510L Touch Scanner Read Width 82mm TCD 5510W Touch Scanner Read Width 105mm BCK5435 STA Touch Scanner Read Width 56mm 1 2 Includes Y cable for connection cable...

Page 25: ...yence Co BL 80R Touch Scanner Read Width 105mm Includes power supply HC36TR Touch Scanner Read Width 61mm HC61TR Touch Scanner Read Width 61mm Symbol Technologies Inc Denso Co For power P 200 unit for...

Page 26: ...fers screen data and user programs Product Name Model No Description RS 232C Cable 1 GP410 IS00 O GP230 IS11 O GP230 IS12 O for multi link RS 422 Terminal Block Adapter 1 GP070 CN10 O Conversion adapt...

Page 27: ...stor Output Sink Type I O Unit FN XY32SKS41 32 point input sink source and 32 point transistor output sink mixed I O unit Both DC24V input signals and DC24V output load current 200mA max 1 6A common d...

Page 28: ...eetfor the GLC unit s screen The GLC unit s touch panel can be used with this cover sheetattached Flex Network Communication Cable ConnectGLC LT units with Flex Network units Expansion Unit Certain GP...

Page 29: ...stallation Fastener GP070 AT01 GLC2400 Series GLC2500 Series GLC2600 Series Fasteners to attach the GLC to a panel 4 fasteners set Installation Gasket PS400 WP00 MS GLC2400 Series GP570 WP10 MS GLC250...

Page 30: ...ansfer recipe logging alarm history and bmp data files The GLC can read these files from the CF Card or use the CF Card to store data read out from the host PLC Sound Output I F With the GLC unit you...

Page 31: ...ata transfer You can even set up a completely new GLC via an Ethernet network For details about setting up the GLC via an Ethernet network refer to the GP PRO PBIII for Windows Operation Manual includ...

Page 32: ...GP077 CF20 16MB GP077 CF30 32MB Memory Card is required Send GLC Screen Data to a CF card then to other GLCs The CF Card allows you to set up multiple GLCs using a single GLC unit s data Copy your GL...

Page 33: ...o face s optional Multi Unit This feature can be used when an operator wishes to create a sound alarm or a sound message rather than only checking alarms or messages via the GLC screen It can be also...

Page 34: ...ex Network uses high speed data transfer technology and if a cable that is not recommended in this document is used for data trans fer network data transfer performance cannot be guaranteed There fore...

Page 35: ...Port feature in the following two ways Via the internal 2 Port feature The GLC s Tool Connector and a PC are connected via a data transfer cable GPW CB02 Via the external 2 Port Adapter II Pro face s...

Page 36: ...mode the screen will not change to the data transfer screen automatically Thus you will need to change the screen manually to the OFFLINE mode s Main Menu Transfer screen 4 1 Serial Data Transfer Per...

Page 37: ...l operation when the backlight burns out see Section 6 4 3 Touch Panel Settings Since the GLC monitors current consumption to detect if the backlight has burned out in certain cases detection may not...

Page 38: ...stance 30Aor less AC1 000V20mAfor 1 minute between charging and FG terminals 10M or more at DC500V between charging and FG terminals DC 24V DC19 2Vto DC28 8V 10ms or less 50W or less GLC2500 TC41 200V...

Page 39: ...al condition at normal temperature and no operation problems will result Ambient Operating Temp 0o C to 50o C 1 Storage Temperature 20o C to 60o C Operating Humidity 10 RH to 90 RH non condensing wet...

Page 40: ...75 rows 8x16 dots 100 Char x 37 rows 16x16 dots 50 Char x 37 rows 32x32 dots 25 Char x 18 rows Text Character Sizes 2 8X8 dot font 8X16 dot font 16X16 dot font and 32X32 dot font Font Sizes Height can...

Page 41: ...Clock Accuracy 32 x 24 keys screen 1 or 2 point touch 65 seconds month at room temperature Variable Area SRAM Max 64KB However size varies depending on main unit revision code and software settings L...

Page 42: ...ansfer with the 2 Port feature During Logic Program Development Used for transferring data between the Logic Program Development software and the GLC During RUN Mode Used for a variety of devices incl...

Page 43: ...Enable receive B RS 422 20 ER Enable receive RS 232C 21 CSA Clear send A RS 422 22 ERA Enable receive A RS 422 23 NC No connection Reserved 24 NC No connection Reserved 25 NC No connection Reserved Re...

Page 44: ...is also not isolated and to reduce the risk of damaging the RS 422 circuit be sure to connect the 7 SG Signal Ground terminal Pin 14 VCC DC 5V Output is not protected To prevent damage or unit malfun...

Page 45: ...tput When connecting a printer use Digital s printer cable PSM PRCB00 1 12 Pin Assignments Pin Signal Name Condition 1 GND Ground 2 RESERVE Reserved 3 PDB5 Data Signal 4 PDB4 Data Signal 5 PDB3 Data S...

Page 46: ...s current condition 2 4 Part Names and Functions A B C Front all units External Reset Input Circuit Input Voltage DC24V 10 Input Current 4mA TYP DC24V Minimum Input Pulse Width 2ms Operating Voltage...

Page 47: ...be seen I CF Card Access LED If the CF Card Cover is closed when the CF Card is inserted the LED lamp turns ON The LED lamp will remain turned ON even if the CF Card Cover is opened while the GLC acce...

Page 48: ...D Display Contents ON Power ON Flash Send Receive Green ON Link Orange Status LED Contents RUN Green Turns on when Communication is enabled ERR Red Turns on when failure occurs in connected I O Unit J...

Page 49: ...Front Side 60 2 36 170 6 69 215 8 46 Unit mm in Front Side Top 181 7 13 215 8 46 135 5 31 171 6 73 60 2 36 159 6 26 2 5 Dimensions 2 5 1 GLC2400T External Dimensions 8 0 31 204 8 03 67 5 2 66 8 0 31...

Page 50: ...mensions 8 0 31 Unit mm in Front Side Top 270 10 63 135 5 31 249 9 80 317 12 48 8 0 31 58 2 28 239 9 41 119 5 4 70 The External Dimensions for the GLC2500T and GLC2600T Series units are commonly shown...

Page 51: ...4 Panel Cut Dimensions Unit mm in 4 R3 or less 204 5 1 0 159 5 1 0 6 28 0 04 0 8 05 0 04 0 GLC2400T 2 5 3 Installation Fasteners Unit mm in 31 1 22 19 5 0 77 M5 10 0 39 16 0 63 11 0 43 Unit mm in 301...

Page 52: ...ection to install the GLC Pro face strongly recommends that you use the installation gasket to absorb vibration as well as repel water Place the display panel of the GLC face down on a level surface M...

Page 53: ...eration and improved ventilation install the GLC at least 100 mm 3 94 in away from adjacent structures and other equipment Panel thickness should be between 1 6 and 5 0 mm 0 06 to 0 02 in and should b...

Page 54: ...lined panel and the panel s face inclines more than 30o the ambient temperature must NOT exceed 40o C You may need to use forced air cooling fan A C to ensure the ambient operating temperature is lowe...

Page 55: ...eners into the GLC unit s insertion slots two slots each at the top and bottom of the unit 4 slots total Installing the GLC 1 Insert the GLC into the panel cutout as follows 3 Insert each of the faste...

Page 56: ...6 N m is sufficient to tighten these screws Excessive force may damage the GLC unit 4 Be sure to pull the fastener back until it is flush with the rear of the attachment hole Depending on the installa...

Page 57: ...he Ring Terminals Use the following crimp on type Ring Terminals To avoid an electric shock be sure the power cord is un plugged from the power outlet when connecting the power terminals to the GLC un...

Page 58: ...Lines GLC2500 TC41 24V GLC2600 TC41 24V FG FG FG FG GLC2500 TC41 200V GLC2600 TC41 200V L AC Input Live Line N AC Input Neutral Line FG Grounding T erminal connected to the GLC chassis Positive elect...

Page 59: ...ing Terminals as shown above and reattach the screws Check each wire to make sure the connections are correct GLC unit Twisted Lines GLC unit noise reducing transformer voltage transformer Twisted Lin...

Page 60: ...as shown in the diagram to deal with power surges To avoid excess noise make the power cable as short as possible Ground the surge absorber E1 separately from the GLC unit E2 Select a surge absorber w...

Page 61: ...cted internally in the GLC unit When connecting the SG line to another device be sure that the design of the system connection does not produce a shorting loop The grounding wire should have a cross s...

Page 62: ...Stop Protection Network Interlock or System Design Circuit in areas where potential failures may occur Examples of protection circuits that ensure the system s reliability include the following If dif...

Page 63: ...oltage Be sure to supply AC100V to AC240V AC85V to AC265V power to the GLC2500 TC41 200V and GLC2600 TC41 200V units Be sure to supply DC24V DC19 2V to DC28 8V power to the GLC2400 TC41V GLC2500 TC41V...

Page 64: ...rlock circuit For example if the system first needs to stop the Travel Motor whenever the Unit Travel Limit Switch is activated include the Unit Travel Limit Switch in the GLC input The following circ...

Page 65: ...hernet interface is IEEE802 3 compliant and transmits data at 10 Mbps Your Ethernet connector can be found on the GLC as follows It is strongly recommended that your Ethernet network is in stalled by...

Page 66: ...with the CF Card s front face and rear face orientation as well as with the CF Card connector s position To prevent damage to either the CF Card s internal data or the GLC unit the CF Card must be cor...

Page 67: ...in the CF Card Slot until the ejector button is pushed forward 3 Close the cover Removing the CF Card Prior to removing the CF Card confirm that the CF Card Access LED is turned OFF To remove the CF...

Page 68: ...100 000 times assumes the overwriting of 500KB of data in DOS format Two methods are available for backing up data After using either method 1 or method 2 use your PC to save your data to the CF Card...

Page 69: ...cable The following procedures are used when connecting the Sound Output terminals 3 6 1 Cable Preparation Remove the wire s external covering and insert the center strand into the connec tor opening...

Page 70: ...ely 4 Retighten the two 2 set screws Use a small screwdriver thickness 0 4 mm tip width 2 5 mm to tighten the set screws The recommended torque for tightening the set screws is 0 2 to 0 4 N m If wire...

Page 71: ...3 6 3 Sound Volume Adjustment 3 Touch the decrease key or the increase key to adjust the sound volume to the desired level 2 Touch the left most key to call up the next menu Use the following steps to...

Page 72: ...con nector might break down Connection of data transfer cable When using data transfer cable GPW CB02 The following diagram illustrates the connection between your PC and the GLC with the data transfe...

Page 73: ...ring Data to a New GLC Connect the GLC to your PC via the data transfer cable and then turn the GLC ON The Initial Start Mode screen will appear on the GLC and you can transfer screen from your PC The...

Page 74: ...the screen automatically switches to SCREEN DATA TRANSFER If the screen does not switch to SCREEN DATA TRANSFER select SCREEN DATA TRANSFER mode When the screen data transfer is completed if you do no...

Page 75: ...the Ethernet network Transferring Data to a Completely New GLC Setting Up the IP Address Manually Touch the Ethernet Settings button on the Initial Start Mode screen 6 5 4 ETHERNET SETUP Setting Up t...

Page 76: ...o Control Editor When transferring data using the GLC setup is completed When you transfer screen creation software data from your PC to the GLC while the GLC is in RUN mode the screen will change aut...

Page 77: ...emory Loader Tool There are two methods for starting this program via the CF Card 1 Menu Bar Using the GLC unit s CF BOOT menu Insert the CF Card with the CF Memory Loader Tool saved into the GLC and...

Page 78: ...ou can also use the Dip Switches on the rear of the GLC next to the CF Card Slot If you turn ON Dip Switch No 1 raise it and then connect the GLC unit s power cord the CF Memory Loader Tool will autom...

Page 79: ...d a password however touch the START key When UPLOAD is performed the CF Card s current Backup Data will be completely overwritten DOWNLOAD From CF Card to GLC This feature is used for writing CF Card...

Page 80: ...To INITIALIZE your GLC or to perform a SELF DIAGNOSIS you must first switch the GLC to OFFLINE mode This can be done using either of two meth ods immediately after plugging in the GLC unit s power cor...

Page 81: ...the OFFLINE mode appears During this time the GLC unit s logic program can enter RUN mode Once OFFLINE mode appears be aware that all the GLC unit s I O signals will be reset If your GLC unit include...

Page 82: ...lems with the GLC System or Interface I F RUN Starts GLC operation For more information about INITIALIZE see Chapter 6 Initializing the GLC For more information about TRANSFER SCREEN DATA refer to Cha...

Page 83: ...area toggles the TOUCH BUZZER SOUND setting which is set to OFF and then switched to ON Selecting Menu and Setting Items Touch a menu item to select that menu touch a setting item to select its input...

Page 84: ...p the desired menu For example to return to the MAIN MENU from the SYS ENVIRONMENT screen touch the MAIN MENU tab After entering the Setup data do NOT touch the screen until the previous menu reappear...

Page 85: ...ey Touch the CONFIRM key to inform the GLC that you have completed all steps required to run the SELF DIAGNOSIS All steps will be shown in the GLC unit s message dialogs START Key Touch the START key...

Page 86: ...en Returning to the SELF DIAGNOSIS Menu After performing the Self Diagnosis check OK is displayed Touch once any where on the display screen to return to the SELF DIAGNOSIS MENU If an Error Message di...

Page 87: ...Chapter 5 OFFLINE Mode 5 8 GLC2400 2500 2600 Series User Manual Memo...

Page 88: ...ars on original menu items related to n 1 multi link connection items If there is no mark the menu item is common to both 1 1 and n 1 connec tions 1 1 A single 1 GLC is connected with a single 1 PLC n...

Page 89: ...ap ter 5 OFFLINE Mode 1 SYSTEM ENVIRONMENT SETUP SYSTEM SETUP SYSTEM AREA SETUP GLOBAL WINDOW SETUP CHARACTER STRING DATA SETUP 2 SET UP I O SET UP SIO SET UP PRINTER SET UP TOUCH PANEL COMMUNICATION...

Page 90: ...lay Japanese FEP System window START TIME 0 255 Use this setting item to specify the GLC unit s startup time or to adjust the powering up sequence so that the GLC starts up after the PLCs start TOUCH...

Page 91: ...ess the Confirm key the SYSTEM AREA CONTENTS screen is displayed to confirm the selected items The System Area settings are enabled only when using Direct Access format The selected System Area items...

Page 92: ...s shown In the above screen the device address used for the SET UP OPERATION SUR ROUNDINGS setting s SYSTEM AREA START DEV START ADR is 0 Therefore when the SYSTEM AREA START DEV START ADR is D00200 a...

Page 93: ...G NO s word address is used by the SYSTEM AREA as a variable This means the REGISTRATION NO written to it changes and as a result can call up multiple window screens as Global windows You can also use...

Page 94: ...STRING DATA MODE Set up the CHARACTER STRING DATA MODE that corresponds to that of your PLC as specified in the following table I Data Device Storage Order II Byte Storage Order LH HL using single wo...

Page 95: ...rom Start Data Storage from End Data II Byte Storage Order LH HL using Single Words Example characters A B C D 16 bit Device LH Order 16 bit Device HL Order Example characters A B C D E F G H I J K L...

Page 96: ...s follows 1 2 3 4 5 6 7 8 9 Null When the characters do not divide evenly by two NULL is added to the last character to make up the final pair and com plete the string 32 bit Devices The GLC stores th...

Page 97: ...es the SET UP SIO SET UP PRINTER SET UP TOUCH PANEL COMMUNICATION SETUP SOUND SETTINGS EXPANSION SERIAL SETUP EXPANSION SERIAL ENVIRONMENT SETUP DISPLAY DEVICE SETUP and COMMUNICATION PORT SETUP menus...

Page 98: ...OL setting prevents the overflow of data transmitted and received Select either the XON XOFF or the ER DTR control COMMUNICATION FORMAT Select one of the following options for the Communication Format...

Page 99: ...e pattern will be applied to Blue and Green Light Blue and Red Purple and Yellow Since HP LaserJet Series printers do not support color printing be sure to specify GREY SCALING Fewer GREY SCALING prin...

Page 100: ...F Check is used only for ASCII code output it will not produce a correct printout A magnification value of 1 to 4 can be specified while printing out screen hard copy With GLC2600T units a magnificat...

Page 101: ...400 2500 2600 Series User Manual When specifying PRINTER TYPE except for EPSON PM Stylus 6 color EPSON Stylus 4 color printers touching the key causes the following screen to appear Touch the key and...

Page 102: ...vary 6 4 3 SET UP TOUCH PANEL TOUCH OPERATION MODE Designates One Point Two Points or No Slide When No Slide is selected the screen will NOT respond to one s finger dragging across the touch screen On...

Page 103: ...STMENT settings can be made dur ing RUN mode PLC GLC communication USE TOUCH PANEL AFTER BACKLIGHT BURNOUT This option allows the user to enable ON or disable OFF the touch operation when the backligh...

Page 104: ...ata communication will Timeout after one second regardless of this setting s value The default value for the RECEIVE TIMEOUT setting is 10 seconds An error message may appear on your personal computer...

Page 105: ...he settings related to device communica tion using the Extended SIO Script Protocol here EXPANSION SERIAL COMMUNICATION SETUP screen COMMUNICATION RATE The COMMUNICATION RATE baud rate is the data com...

Page 106: ...l be switched to RI when the operation mode is switched to the offline mode When the communication protocol for the Expansion Serial Interface is not transferring the setting is fixed to RI The SIO ci...

Page 107: ...ies depending on the communication protocol for the Expansion Serial Interface being transferred This section explains the case where SERIAL CODE READER LS is transferred Use this setting when a seria...

Page 108: ...formation as a JPEG file and saves it to the GLC unit s CF Card QUALITY 1 100 Sets the captured image quality The image quality can be set from 1 to 100 100 is the highest quality B W REVERSE The whit...

Page 109: ...SET UP DISPLAY DEVICE This setting is not suported by the GLC2400T 26000T unit Return to the previous screen by tuching the CANCEL button 6 4 10 FUNCTION SETUP This setting is not suported by the GLC...

Page 110: ...ice PLC starts at the Expansion Serial I F COM2 In OFFLINE mode the SERIAL I F CHANGE setting is set to NO After selecting YES COM1 COM2 enter all of the settings related to device communication using...

Page 111: ...when you wish to allocate the Reading Area in the PLC Data Register D or Data Memory DM If you are not using the Reading Area leave the default val ues that are set to 0 intact to allow high speed da...

Page 112: ...e GLCs connected to the same link unit Also when the link unit has two ports be sure they do not use the same address Connection List The word address for the Connection List sets up the number of GLC...

Page 113: ...Cs turn their corresponding PLC bit number ON Bit 1 Bit 16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 Connection List Validation List 002D h 002D h Bit 1 Bit 16 For example when f...

Page 114: ...time for the touch panel s operation is quicker than the response time when the DISPLAY is selected however the display refresh cycle time will slow In a standard network setup use the same settings...

Page 115: ...time for the monopolize process when no other touch panel operations are performed The Monopolize process ends when the time set here elapses and the 7th bit of word address LS14 turns OFF After canc...

Page 116: ...ng from the value entered here a total of 10 consecutive ports can be used The default setting is 8000 To use Ethernet networking click on Initial Settings PLC Setup PLC Setup and Ethernet Setup and s...

Page 117: ...FACILITY Sets up the facility OUTPUT LEVEL Sets up the output level For details about Pro Server and SYSLOG refer to Pro Server with Pro Studio for Windows Operation Manual included in the Pro Server...

Page 118: ...e Main Menu s SELF DIAGNOSIS feature 7 2 SELF DIAGNOSIS Runs the Self Diagnosis program for the Ethernet operation The GLC must be connected to the Ethernet network prior to running this program BUZZE...

Page 119: ...Driver 1 This section describes the CONTROLLER SETTINGS listed in the CONTROLLER SETUP menu For other menu items see the following list CONTROLLER SELF DIAGNOSIS Section 7 2 3 List of Controller Self...

Page 120: ...maximum time allocated to the Controller Operation Time func tion is 50 PERCENT ALLOCATION Use Percent Allocation to set the ratio of Controller Operation Time function in Target Scan Time The setting...

Page 121: ...able I O Sets whether to enable I O or not CHANGE SCREEN CHECK After Screen is used to perform the screen change the Screen setting value is reset to 0 Using the ON initial setting will clear the Scre...

Page 122: ...o initialize the GLC internal memory enter the default password 1101 or the password entered in the SYSTEM SETUP screen Section 5 3 INITIALIZATION The time required for Initialization is between 10 an...

Page 123: ...Card can be transferrd from the CF Card directly to the PLC filing or from the PLC direcly to the CF Card logging For the details about the CSV Data Transfer Function GP PRO PB III for Windows Tag Re...

Page 124: ...per month For systems where this degree of error will be a problem the user should monitor this error and make adjustments as necessary The screen displays the Hour and Minute settings but not the Se...

Page 125: ...the character size for the ALARM MESSAGE when activated by the Alarm Bulletin 1 2 4 6 8 SET UP SCREEN Use this screen to enter the number of the screen that is initially displayed after startup the ch...

Page 126: ...ized single byte characters display as 16x8 dot characters Full size characters regardless of the display size used always display as 16x16 dot characters When enlarged this font will remain a 16x16 d...

Page 127: ...Chapter 6 Initializing the GLC 6 40 GLC2400 2500 2600 Series User Manual Memo...

Page 128: ...communicate with the PLC When START TIME is set to any value other than 0 When the GLC unit s power cord is connected a value appears in the version information screen below which counts down the sec...

Page 129: ...visible switch in the top left corner that if touched within 10 seconds can change the GLC from RUN to OFFLINE mode Touch the MAIN MENU s RUN option to start your downloaded project The INITIALIZE men...

Page 130: ...Input Port for Pro face s maintenance use only 9 AUX 2 Checks the AUX control line A PRINTER I F 1 Checks the printer interface B SIO CHECK 1 Checks the RS 232C and RS 422 send receive lines C CF CAR...

Page 131: ...If KANJIROM CHECKSUM is normal OK displays If a problem exists NG displays 3 TOUCH PANEL Checks that each touch cell lights up when touched 4 INTERNAL FEPROM Screen Area Checks the internal FEPROM whe...

Page 132: ...everything is normal OK displays When a problem exists an error message displays 7 TOOL CONNECTOR Use the Tool Connector Control line and Send Receive line check when the GLC cannot send and receive d...

Page 133: ...check connecting the SIO cable is necessary If everything is normal OK displays If a problem exists an error message appears SIO cable wiring RS 232C RS 422 common C CF CARD Checks the CF Card s Read...

Page 134: ...e CF Card s Memory Loader Tool when it does not start If no error exists the message OK will appear If an error exists the message NG will ap pear G EXPANSION SERIAL I F Checks the Send Receive line o...

Page 135: ...required to per form the backup SRAM check SRAM BACKUP Before performing this check be sure to perform the above SRAM R W check Then after turning the GLC unit s power OFF and then ON again perform th...

Page 136: ...tting are entered the GLC unit s clock settings remain eg 00 01 01 For problems A to F see the corresponding flowcharts on Troubleshooting in Sections 7 3 2 to 7 3 7 G OFFLINE Displays During RUN Mode...

Page 137: ...e power one more time cause a display NO YES YES YES NO Fix the power cable connection Chapter 3 Installation and Wiring Transfer screen data from the screen editing software Chapter 4 Data Transfer U...

Page 138: ...SCREEN is OK YES NO NO NO NO YES YES NO YES Possible problems with the PLC Check if the PLC is working properly Does turning the power ON one more time start the display Is the SIO cable AUX cable con...

Page 139: ...the data and try using again NO NO YES YES YES YES Has Display Off data been written to the SYSTEM DATA AREA Has Backlight Off data been written to the SYSTEM DATA AREA Run SELF DIAGNOSIS INTERNAL FE...

Page 140: ...GLC unit s power cord Has the correct PLC protocol Table file been selected Is the SIO cable attached properly to this unit Is the Termination Resistor correctly installed Setup the protocol that cor...

Page 141: ...king properly YES YES NO NO NO Are the corresponding SIO INITIAL IZE settings OK Is the SELF DIAGNOSIS SIO CHECK OK Enter correct settings and values Chapter 6 Initializing the GLC There is a problem...

Page 142: ...affected by this malfunction In the INITIALIZE SET UP TOUCH PANEL option enter values appli cable to the Touch Operation Mode Chapter 6 Initializing the GLC Are the settings for touch input tags or fo...

Page 143: ...Use Pro Control to restart the control feature refer to Pro Control User Manual When RUN STOP switchover is performed the Hold CLEAR feature is enabled Turn this feature OFF After changing to RUN mod...

Page 144: ...the Screen Creation Software s screen Turn the GLC unit s power supplyOFF and then ON and data transfer will start automatically Turn on the GLC unit s dip switch 1 next to CF Card slot and use the C...

Page 145: ...s voltage used for the internal clock runs out To enter the clock settings please read the CLOCK SET UP ERROR directions See 7 5 4 CLOCK SET UP ERROR 7 3 8 Error Screens If the following error screen...

Page 146: ...FF and 02 F7 The communication cable is not connected correctly Re connect the communication cable correctly PLC s power is not turned ON Turn ON the PLC s power GLC unit INITIALIZE settings Setup I...

Page 147: ...een editor to the GLC panel Re transfer the screen data SCREEN TAG LIMIT EXCEEDED Tags are setup beyond the tag limit max of385 See 7 5 Error Message Details OBJ PLC HAS NOT BEEN SET UP The hostPLC se...

Page 148: ...l line have been wired separately from each other Check that the FG line has been grounded correctly according to your country s standards Re send the screen data from the PC to the GLC If other types...

Page 149: ...ct Data Related Problems If an error seems to be caused by a particular GLC operation the error may be related to the screen or project data transferred to the GLC In this case try send ing screen dat...

Page 150: ...alarm messages Refer to the GLC PRO PBIII for Windows Tag Reference Manual included with the screen creation software Overlapping Addresses Starting from addresses 99 two 2 words are used which cause...

Page 151: ...data Memory to Memory Link type When using a Toyoda Machine Works PLC Siemen s PLC Series Set the addresses within the set range of the devices When using a Yaskawa PLC Set the addresses within the se...

Page 152: ...g the backup battery set up the internal clock Chapter 6 Initializing the GLC The lifetime of the backup battery depends on the ambient tem perature and the amount of current being charged and used Th...

Page 153: ...ve error mes sages Error Nos 001 and 002 are displayed at power on and Error Nos 003 and 004 are displayed when an error occurs during the function process ing No Description Applicable Script 001 The...

Page 154: ...e to install and run a new Extended SIO protocol Version 1 12 or later 006 An incompatible function was found in the screen data s Extended SIO Script Be sure to install and run a new GP system The fo...

Page 155: ...message at the bottom of the screen The following table shows the unit revision 1 codes that correspond to the Serial I F Switch function Error Message Serial I F Change SERIAL I F CHANGE ERROR Built...

Page 156: ...for a long period of time may be scratched or dirty and may have lost much of its water resistance Be sure to change the gasket at least once a year or when scratches or dirt become visible Installati...

Page 157: ...groove Before mounting the GLC to the panel be sure to confirm that the gasket is correctly installed Unit mm in 2 0 0 08 To keep your GLC unit in its best condition inspect the following points perio...

Page 158: ...2500 2600 Series backlight has a life of 50 000 hours approx 5 7 years at 25o C and 24 hour operation when the backlight is lit continuously time required for brightness to fall to half its normal le...

Page 159: ...600 TC41 200V Rev 4 is marked 1 GLC2600 TC41 24V Rev 3 is not marked 1 GLC2600 TC41 200V Rev 4 is not marked 1 GP577RT BL00 MS CA3 BLU12 01 PS600 BU00 1 The corresponding backlight unit differs depend...

Page 160: ...s open 3 Loosen the three 3 circuit board at tachment screws 4 The circuit board is attached on one side and hinges open Be sure not to break the rear cover s four 4 alignment tabs when you open it Si...

Page 161: ...the backlight in the di rection shown and lift it forward and re move it from the GLC 7 Insert the new backlight in the GLC In sert the unit by sliding it in the direction shown in step 6 then tighte...

Page 162: ...CHARACTER STRING DATA MODE 6 7 CHARACTER STRING DATA SETUP 6 7 Checking the IP Address 4 5 Cleaning the Display 8 1 Clock Accuracy 2 4 Clock Set Up Error 7 25 Clock Settings Cannot be Entered 7 18 Col...

Page 163: ...GLOBAL WINDOW 6 7 GLOBAL WINDOW ACCESS 6 7 GLOBAL WINDOWS SETUP 6 6 GP TOUCH MONOPOLIZE 6 28 Grounding 2 2 3 10 H HOST IP ADDRESS 6 30 I I O Signal Line Cautions 3 11 Illegal Address Screen Data 7 23...

Page 164: ...Cable 1 3 RS 422 ConnectorTerminal Adapter 1 3 RUN 5 3 7 1 S Scan Time 6 33 SCANNING MODE 6 24 SCREEN DATA TRANSFER 5 3 Screen Editor 18 Screen Tag Limit Exceeded 7 25 Screw Lock Terminal Block 2 10 S...

Page 165: ...2 10 3 14 TOUCH BUZZER SOUND 6 3 TOUCH OPERATION MODE 6 15 TOUCH PANEL 7 5 Touch Panel Does Not Respond 7 15 Troubleshooting 7 9 U UNIT NO 6 24 UPLOAD 4 8 USE TOUCH PANEL AFTER BACKLIGHT BURNOUT 6 16...

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