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Delta Electronics VFD-VE, User Manual

The Delta Electronics VFD-VE is a high-quality Variable Frequency Drive designed for versatile industrial applications. Enhance your understanding of its features and configurations with our comprehensive User Manual available for free download at manualshive.com. Expand your knowledge and optimize the performance of your VFD-VE effortlessly.

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Chapter 5

 

Troubleshooting

|

 

5-4

 

Revision Dec. 2008, 04VE, SW V2.05

 

5.5 Over Heat (oH1, oH2, oH3) 

 

AC motor driv e overheats

Heat sink overheats

Check  if temper atur e of heat si nk
is larger than 90

  O

C

No

No

No

Yes

Yes

Yes

Yes

Yes

No

Reduc e load

No

Temperature detection  mal functions.
Please contac t DELTA.

If cooling  fan functions normally

Change cooling fan

Check if cooling fan is jammed

Remove 

obstruc tion

Check  if sur roundi ng temper atur e
is withi n specific ation

Adjust surrounding temperature
to speci fic ati on

Maybe AC motor drive has malfunction or 
misoperation  due to noise. Pleas e contact

DELTA.

If load is too lar ge

 

 

5.6 Overload 

OL1/ OL2

OL

Reduce load or increase the power of AC motor drive

Check if the setting of electronic 
thermal relay is suitable 

Yes

Yes

No

No

Modify setting

If load is too large

Maybe AC motor drive has malfunction
or misoperation due to noise.

 

CALL NOW 800-985-6929

http://www.automatedpt.com

CALL NOW 800-985-6929

http://www.automatedpt.com

Summary of Contents for VFD-VE

Page 1: ...CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 2: ...CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 3: ...CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 4: ...N FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may still remain in the DC link capacitors with hazardous voltages even if the power has been turned off To prevent personal injury please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels 3...

Page 5: ...ure direct sunlight high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified people away from the equipment 5 When the motor cable between AC motor drive and motor is too long th...

Page 6: ...rances 1 3 1 2 Preparation for Installation and Wiring 1 4 1 2 1 Ambient Conditions 1 4 1 2 2 Remove Keypad 1 6 1 2 3 Remove Front Cover 1 7 1 2 4 Lifting 1 8 1 3 Dimensions 1 9 Chapter 2 Installation and Wiring 2 1 2 1 Wiring 2 2 2 2 External Wiring 2 4 2 3 Main Circuit 2 5 2 3 1 Main Circuit Connection 2 5 2 3 2 Main Circuit Terminals 2 9 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 8...

Page 7: ...3 6 3 2 Tuning Operations 3 7 3 2 1 Flow Chart 3 7 3 2 2 Explanations for the Tuning Steps 3 10 3 3 2 1 Step 1 3 10 3 3 2 2 Step 2 3 11 3 3 2 3 Step 3 3 12 3 3 2 4 Step 4 3 13 Chapter 4 Parameters 4 1 4 1 Summary of Parameter Settings 4 2 4 2 Version Differences 4 26 4 2 1 Version 2 02 4 26 4 2 2 Version 2 04 4 29 4 2 3 Version 2 05 4 38 4 3 Description of Parameter Settings 4 47 Chapter 5 Trouble...

Page 8: ...Condition 5 9 5 15 Affecting Other Machines 5 10 Chapter 6 Fault Code Information and Maintenance 6 1 6 1 Fault Code Information 6 1 6 1 1 Common Problems and Solutions 6 1 6 1 2 Reset 6 6 6 2 Maintenance and Inspections 6 7 Appendix A Specifications A 1 Appendix B Accessories B 1 B 1 All Brake Resistors Brake Units Used in AC Motor Drives B 1 B 1 1 Dimensions and Weights for Brake Resistors B 4 B...

Page 9: ...ller RC 01 B 17 B 8 PG Card for Encoder B 18 B 8 1 EMV PG01X B 18 B 8 2 EMV PG01O B 22 B 8 3 EMV PG01L B 26 B 9 AMD EMI Filter Cross Reference B 30 B 9 1 Dimensions B 33 B 10 Multi function I O Extension Card B 40 B 10 1 Functions B 40 B 10 2 Dimensions B 42 B 10 3 Wiring B 42 Appendix C How to Select the Right AC Motor Drive C 1 C 1 Capacity Formulas C 1 C 2 General Precaution C 3 C 3 How to Choo...

Page 10: ... of 86 kPA to 106kPA 5 DO NOT place on the ground directly It should be stored properly Moreover if the surrounding environment is humid you should put exsiccator in the package 6 DO NOT store in an area with rapid changes in temperature It may cause condensation and frost 7 If the AC motor drive is stored for more than 3 months the temperature should not be higher than 30 C Storage longer than on...

Page 11: ...3 7kW 3 phase 230V AC motor drive Serial Number Bar Code AC Drive Model Input Spec Output Spec Output Frequency Range Enclosure type MODE VFD037V23A 2 INPUT 3PH 200 240V 50 60Hz 19 6A OUTPUT 3PH 0 240V 17A 6 5kVA 5HP Freq Range 0 00 600 00Hz ENCLOSURE TYPE 1 037V23A2T6360001 1 1 2 Model Explanation VFD A Version Type 23 Mains Input Voltage 23 Three phase 230V 43 Three phase 460V V 037 Applicable m...

Page 12: ...ction week T Taoyuan W Wujian Model 230V 3 phase 5HP 3 7kW If the nameplate information does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Drive Frames and Appearances 1 5HP 0 75 3 7kW Frame B 7 5 15HP 5 5 11kW Frame C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 13: ...D 15 30hp 11 22kW VFD110V23A 43A 2 VFD150V23A 43A 2 VFD185V23A 43A 2 VFD220V23A 43A 2 E E1 40 60hp 30 45kW VFD300V43A 2 VFD370V43A 2 VFD450V43A 2 E E2 40 100hp 30 75kW VFD300V23A 2 VFD370V23A 2 VFD550V43C 2 VFD750V43C 2 Please refer to Chapter 1 3 for exact dimensions 1 2 Preparation for Installation and Wiring 1 2 1 Ambient Conditions Install the AC motor drive in an environment with the followin...

Page 14: ...0 C 4 F 140 F Relative Humidity 90 no condensation allowed Atmosphere pressure 86 106 kPa Storage Transportation Vibration 20Hz 9 80 m s2 1G max 20 50Hz 5 88 m s2 0 6G max Pollution Degree 2 good for a factory type environment Minimum Mounting Clearances H DATA PROG REV FWD Air Flow H W W HP W mm inch H mm inch 1 5HP 50 2 150 6 7 5 20HP 75 3 175 7 25 75HP 75 3 200 8 100HP and above 75 3 250 10 CAL...

Page 15: ...st be noncombustible and be able to withstand this high temperature 6 When AC motor drive is installed in a confined space e g cabinet the surrounding temperature must be within 10 40 C with good ventilation DO NOT install the AC motor drive in a space with bad ventilation 7 When installing multiple AC more drives in the same cabinet they should be adjacent in a row with enough space in between Wh...

Page 16: ...08 04VE SW V2 05 1 7 15 30HP 11 22kW Frame D 40 100HP 30 75kW Frame E 1 2 3 Remove Front Cover 1 5HP 0 75 3 7kW Frame B 7 5 15HP 5 5 11kW Frame C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 17: ... 11 22kW Frame D 40 100HP 30 75kW Frame E 1 2 4 Lifting Please carry only fully assembled AC motor drives as shown in the following For 40 100HP Frame E and E1 Step 1 Step 2 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 18: ...Chapter 1 Introduction Revision Dec 2008 04VE SW V2 05 1 9 Step 3 Step 4 1 3 Dimensions CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 19: ...5 32 260 0 10 24 244 3 9 63 160 2 6 31 67 0 2 64 4 0 0 16 8 0 0 32 6 5 0 26 B2 150 0 5 91 135 0 5 32 272 1 10 72 244 3 9 63 183 7 7 24 67 0 2 64 4 0 0 16 8 0 0 32 6 5 0 26 NOTE Frame B1 VFD007V23A 43A 2 VFD015V23A 43A 2 VFD022V23A 43A 2 Frame B2 VFD037V23A 43A 2 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 20: ...W1 D S1 S2 Unit mm inch Frame W W1 H H1 D S1 S2 C 200 0 7 88 185 6 7 31 323 0 12 73 244 3 9 63 160 2 6 31 7 0 0 28 7 0 0 28 NOTE Frame C VFD055V23A 43A 2 VFD075V23A 43A 2 VFD110V43B 2 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 21: ... inch Frame W W1 H H1 D D1 D2 S1 D 250 0 9 85 226 0 8 90 408 2 16 07 384 0 15 13 205 4 8 08 110 0 4 33 10 0 0 39 10 0 0 39 NOTE Frame D VFD110V23A 43A 2 VFD150V23A 43A 2 VFD185V23A 43A 2 VFD220V23A 43A 2 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 22: ...5 260 0 10 24 132 5 5 22 18 0 0 71 13 0 0 51 13 0 0 51 18 0 0 71 E2 370 0 14 57 335 0 13 19 595 0 23 43 589 0 23 19 560 0 22 05 260 0 10 24 132 5 5 22 18 0 0 71 13 0 0 51 13 0 0 51 18 0 0 71 NOTE Frame E1 VFD300V43A 2 VFD370V43A 2 VFD450V43A 2 Frame E2 VFD300V23A 2 VFD370V23A 2 VFD550V43C 2 VFD750V43C 2 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 23: ...Chapter 1 Introduction 1 14 Revision Dec 2008 04VE SW V2 05 This page intentionally left blank CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 24: ... used on all installations where compliance with U L standards is a required CAUTION 1 Make sure that power is only applied to the R L1 S L2 T L3 terminals Failure to comply may result in damage to the equipment The voltage and current should lie within the range as indicated on the nameplate 2 Check following items after finishing the wiring A Are all connections correct B No loose wires C No sho...

Page 25: ...tal Frequency Output Terminal factory setting 1 1 Duty 50 10V DC Digital Signal Com mon Multi function contact output 1 relay factory setting fault indication MO1 MO2 MCM Multi function contact output 3 photocoupler Multi function Photocoupler Output Multi function contact output 4 photocoupler MRA MRC Multi function contact output 2 relay 48VDC 50mA factory setting indicates that it is running DF...

Page 26: ...1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting Don t apply the mains voltage directly to above terminals E No function REV FWD ACI current voltage selection AFM ACM Analog Signal common E The brake resistor is built in to model VFD110V43B NOTE If the fault occurs the contact will be ON to turn of...

Page 27: ...e terminals FWD STOP REV STOP Multi step1 Multi step2 Multi step3 Multi step4 24V MI1 MI2 MI3 MI4 MI5 MI6 Factory setting SOURCE PNP Mode FWD REV No Function No Function DCM E Sink Source SW1 CAUTION 1 The wiring of main circuit and control circuit should be separated to prevent erroneous actions 2 Please use shield wire for the control wiring and not to expose the peeled off net in front of the t...

Page 28: ...ne disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced capacity is activated The wiring distance should be 10m Refer to appendix B for details Zero phase Reactor Ferrite Core Common Choke Optional Zero phase reactors are used to reduce radio noise especially when audio equipment is installed n...

Page 29: ...aker NFB Brake resistor optional Motor Terminal Symbol Explanation of Terminal Function R L1 S L2 T L3 AC line input terminals 1 phase 3 phase U T1 V T2 W T3 AC drive output terminals for connecting 3 phase induction motor 1 2 Connections for DC Choke optional 2 B1 B2 Connections for Brake Resistor optional 2 2 B1 Connections for External Brake Unit VFDB series Earth connection please comply with ...

Page 30: ...AC drives by turning power ON OFF it is recommended to do so only ONCE per hour Do NOT connect 3 phase models to a 1 phase power source Output terminals for main circuit U V W When the AC drive output terminals U T1 V T2 and W T3 are connected to the motor terminals U T1 V T2 and W T3 respectively the motor will rotate counterclockwise as viewed on the shaft end of the motor when a forward operati...

Page 31: ...inals 2 B1 B2 Models of 15kW and above don t have a built in brake chopper Please connect an external optional brake unit VFDB series and brake resistor Refer to VFDB series user manual for details Connect the terminals P N of the brake unit to the AC motor drive terminals 2 2 B1 The length of wiring should be less than 5m with twisted cable When not used please leave the terminals 2 B1 open WARNI...

Page 32: ...D007V43A 2 VFD015V23A 2 VFD015V43A 2 VFD022V23A 2 VFD022V43A 2 VFD037V23A 2 VFD037V43A 2 14 10 AWG 2 1 5 3mm2 18kgf cm 15 6in lbf Stranded copper only 75o C Frame C POWER IM MOTOR 3 Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 B1 B2 Models Wire Torque Wire Type VFD055V23A 2 VFD075V23A 2 VFD110V43B 2 VFD055V43A 2 VFD075V43A 2 12 8 AWG 3 3 8 4mm2 30kgf cm 26in lbf Stranded copper only 75...

Page 33: ...per only 75 o C Frame E W T3 S L2 R L1 T L3 2 1 U T1 V T2 173in lbf Screw Torque 200kgf cm POWER IM MOTOR 3 POWER ALARM CHARGE Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 1 2 Models Wire Torque Wire Type VFD300V43A 2 VFD370V43A 2 VFD450V43A 2 57kgf cm 49in lbf VFD300V23A 2 VFD370V23A 2 VFD550V43C 2 VFD750V43C 2 4 2 AWG 21 2 33 6mm2 200kgf cm 173in lbf Stranded copper only 75 o C NOTE To c...

Page 34: ...Mode multi input terminal Internal Circuit DCM 24V Multi Input Terminal DCM Internal Circuit SOURCE Mode 10V MO1 MO2 MI3 MI4 MI5 MI6 DFM 24V DCM ACM AVI ACI AFM MCM RA RB RC MRC MRA REV MI2 FWD MI1 AUI The Position of the Control Terminals CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 35: ...s 10μA DFM Digital Frequency Meter Open Collector Output Max 48V 50mA DFM DCM 100 50 J5 internal circuit Pulse voltage output monitor signal proportional to output frequency Duty cycle 50 Ratio Pr 02 18 Min load 4 7kΩ Max current 50mA Max voltage 48Vdc Jumper DFM jumper factory setting is OC DCM Digital Signal Common Common for digital inputs and used for SINK mode RA Multi function Relay Output 1...

Page 36: ... 50mA AVI Analog voltage Input ACM AVI 10V internal circuit AVI circuit Impedance 200kΩ Resolution 12 bits Range 0 10VDC 0 Max Output Frequency Pr 01 00 Set up Pr 03 00 Pr 03 02 ACI Analog current Input ACM ACI internal circuit ACI circuit Impedance 250Ω Resolution 12 bits Range 4 20mA 0 10V 0 Max Output Frequency Pr 01 00 Set up Pr 03 00 Pr 03 02 Jumper ACI jumper factory setting is 4 20mA AUI Au...

Page 37: ...as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement If the analog input signals are affected by noise from the AC motor drive please connect a capacitor and ferrite core as indicated in the following diagrams C AVI ACI AUI ACM ferrite core wind each wires 3 times or more around the core Digital inputs FWD REV MI1 MI6 DCM When ...

Page 38: ... second detection time to avoid nuisance tripping DANGER Damaged insulation of wiring may cause personal injury or damage to circuits equipment if it comes in contact with high voltage The specification for the control terminals 10V MO1 MO2 MI3 MI4 MI5 MI6 DFM 24V DCM ACM AVI ACI AFM MCM RA RB RC MRC MRA REV MI2 FWD MI1 AUI The Position of the Control Terminals Frame Torque Wire B C D E E1 8 kgf c...

Page 39: ...CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 40: ...us Display Display of driver status Part Number STOP RESET Left Key moves cursor to the left PU EXTPU Right Key Moves the cursor right FWD REV Direction Key RUN key Display Message Descriptions Displays the AC drive Master Frequency Displays the actual output frequency present at terminals U T1 V T2 and W T3 User defined unit where U F x Pr 00 05 Displays the output current present at terminals U ...

Page 41: ...ue of the selected parameter External Fault Display End for approximately 1 second if input has been accepted by pressing key After a parameter value has been set the new value is automatically stored in memory To modify an entry use the and keys Display Err if the input is invalid CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 42: ...dify data To set parameters U F H U F H U F H GO START U F H U F H U F H U F H U F H U F H to set the parameters NOTE In the selection mode press to return to the selection mode NOTE In the parameter setting mode you can press move to previous display U F H U F H U F H U F H U F H START U F H U F H U F H parameter set successfully parameter set error MODE To switch display mode MODE MODE CALL NOW ...

Page 43: ...g It will display End to indicate that the first parameter is saved then return to rEAd0 about 2 3 seconds start blinking It will display End to indicate that the second parameter is saved then return to rEAd1 To copy parameters 2 Copy parameters from to the KPV CE01 the AC Motor Drive about 2 3 seconds about 2 3 seconds start blinking start blinking It will display End to indicate that the first ...

Page 44: ...T A R E S E T S T O P P U U R U N S T O P J O G F W D K P V C E O 1 R E V E X T P U F H 3 1 4 Reference Table for the LCD Display of the Digital Keypad Digital 0 1 2 3 4 5 6 7 8 9 LCD English alphabet A b Cc d E F G Hh I Jj LCD English alphabet K L n Oo P q r S Tt U LCD English alphabet v Y Z LCD CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 45: ... MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD S TOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting Don t apply the mains voltage directly to above terminals E No function REV FWD ACI current voltage selection AFM ACM Analog S ignal common E 4 20mA 0 10V 10 10V 0 20mA 0 10V ACI Switch Make sure that power is OFF before changing the switch setti...

Page 46: ...S run in low speed NO YES Check if output current is within 20 50 of rated current Stop running Motor auto tuning Pr 05 00 1 Step 2 Motor tuning No load current of motor Pr 05 05 Motor auto tuning Pr 05 00 2 Please contact motor supplier If it displays tun during trial run NO YES Check if the value has been written into Pr 05 05 05 09 The motor tuning is finished after motor is stopped If it displ...

Page 47: ...3 FOCPG control mode If the motor can run YES NO Stop trial run Check if PG card is normal YES NO NO YES Check if output current is normal Refer to chapter 6 for fault code Check the setting of Pr 10 00 Change the operation direction of motor Increase the frequency command Finish trial run If there is mechanical gear YES Check the setting of gear ratio Pr 10 27 10 28 CALL NOW 800 985 6929 http www...

Page 48: ...erate the motor observe Pr 11 01 and adjust the operation direction adjust multi step speed MI1 1 set Pr 04 00 to 1 5 of rated frequency and operation frequency to 4 5 of rated frequency operate the motor NO YES Check accel decel time and operation frequency setting Stop motor running record Pr 11 01 Pr 11 00 0 Finish trial run observe Pr 11 01 and set Pr 02 10 to 4 or 0 Check if Pr 11 01 setting ...

Page 49: ...ters are reset to factory settings 60Hz 220V 440V Enter the related information of the motor into Pr 01 00 01 02 and Pr 05 01 05 04 Pr 01 00 Max Output Frequency 50 00 600 00Hz Pr 01 01 1st Output Frequency Setting 1 0 00 600 00Hz Pr 01 02 1st Output Voltage Setting 1 230V 0 1V 255 0V 460V 0 1V 510 0V Pr 05 01 Full load Current of Motor 1 A 40 120 of drive s rated current NOTE This value should be...

Page 50: ... current displayed on the digital keypad is within 20 50 of the motor rated current when trial run in low speed please go to step 2 If the output current is out of the range please check the motor wiring parameter settings or contact the motor supplier 3 3 2 2 Step 2 Motor tuning Make sure that Pr 00 00 identity code of the AC motor drive corresponds to the nameplate of the AC motor drive Check if...

Page 51: ...ontrol Encoder TQCPG Check if the PG feedback card is normal 1 check if the actual output frequency reaches the frequency command 2 When the PG feedback card is abnormal the fault code Check if Pr 10 01 is set to 0 Check if the wiring of the feedback card is correct Check if the wiring of the feedback card PI gain parameter is correct or adjust decel accel time Check if the wiring of the feedback ...

Page 52: ...R bit 1 Inertia estimate only for FOCPG mode bit 2 Zero Servo bit 3 Reserved If it allows the motor to rotate in forward and reverse Motor can run in both forward and reverse After start up the motor observe if Pr 11 01 is convergence After the speed is stable change the motor operation direction until Pr 11 01 is convergence Motor can only run in one direction Setting multi function input termina...

Page 53: ...r 3 Digital Keypad Operation and Start Up 3 14 Revision Dec 2008 04VE SW V2 05 This page intentionally left blank CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 54: ...ollows Group 0 System Parameters Group 1 Basic Parameters Group 2 Digital Input Output Parameters Group 3 Analog Input Output Parameters Group 4 Multi Step Speed Parameters Group 5 Motor Parameters Group 6 Protection Parameters Group 7 Special Parameters Group 8 High function PID Parameters Group 9 Communication Parameters Group 10 Speed Feedback Control Parameters Group 11 Advanced Parameters CAL...

Page 55: ...3 Display AUI in 3 14 Display the temperature of heat sink in C t 15 Display the temperature of IGBT in C T 16 The status of digital input ON OFF i 17 The status of digital output ON OFF o 18 Multi step speed S 19 The corresponding CPU pin status of digital input i 20 The corresponding CPU pin status of digital output o 21 Number of actual motor revolution PG1 of PG card Z 22 Pulse input frequency...

Page 56: ...served 00 17 Carrier Frequency 1 15KHz 10 00 18 Auto Voltage Regulation AVR Function 0 Enable AVR 1 Disable AVR 2 Disable AVR when deceleration stop 0 00 19 Auto Energy saving Operation 0 Disable 1 Enable 0 00 20 Source of the Master Frequency Command 0 Digital keypad KPV CE01 1 RS 485 serial communication 2 External analog input Pr 03 00 3 External UP DOWN terminal 4 Pulse input without direction...

Page 57: ... 00 sec 0 00 6000 0 sec 10 00 10 0 01 17 Decel Time 3 0 00 600 00 sec 0 00 6000 0 sec 10 00 10 0 01 18 Accel Time 4 0 00 600 00 sec 0 00 6000 0 sec 10 00 10 0 01 19 Decel Time 4 0 00 600 00 sec 0 00 6000 0 sec 10 00 10 0 01 20 JOG Acceleration Time 0 00 600 00 sec 0 00 6000 0 sec 1 00 1 0 01 21 JOG Deceleration Time 0 00 600 00 sec 0 00 6000 0 sec 1 00 1 0 01 22 JOG Frequency 0 00 600 00Hz 6 00 01...

Page 58: ...0 00 600 00Hz 0 50 01 38 2nd Output Voltage Setting 2 230V 0 1V 255 0V 460V 0 1V 510 0V 5 0 10 0 01 39 3rd Output Frequency Setting 2 0 00 600 00Hz 0 50 01 40 3rd Output Voltage Setting 2 230V 0 1V 255 0V 460V 0 1V 510 0V 5 0 10 0 01 41 4th Output Frequency Setting 2 0 00 600 00Hz 0 00 01 42 4th Output Voltage Setting 2 230V 0 1V 255 0V 460V 0 1V 510 0V 0 0 0 0 CALL NOW 800 985 6929 http www autom...

Page 59: ...tput stop 02 23 Multi Function Input Command 7 13 cancel the setting of the optimal acceleration deceleration time 0 02 24 Multi Function Input Command 8 14 switch between drive settings 1 and 2 0 02 25 Multi Function Input Command 9 15 operation speed command form AVI 0 02 26 Multi Function Input Command 10 16 operation speed command form ACI 0 02 27 Multi Function Input Command 11 17 operation s...

Page 60: ...lfunction indication 12 Mechanical brake release Pr 02 31 02 35 Multi function Output 5 MO3 13 Overheat 14 Software brake signal indication 15 PID feedback error 02 36 Multi function Output 6 MO4 16 Slip error oSL 17 Terminal count value attained Pr 02 16 18 Preliminary count value attained Pr 02 17 02 37 Multi function Output 7 MO5 19 Baseblock B B Indication 20 Warning output 21 Over voltage war...

Page 61: ... Attained 1 0 00 600 00Hz 60 00 50 00 02 20 The Width of the Desired Frequency Attained 1 0 00 600 00Hz 2 00 02 21 Desired Frequency Attained 2 0 00 600 00Hz 60 00 50 00 02 22 The Width of the Desired Frequency Attained 2 0 00 600 00Hz 2 00 02 31 Brake Delay Time 0 000 65 000 Sec 0 000 02 32 Output Current Level Setting for External Terminals 0 100 0 02 33 Output Boundary for External Terminals 0 ...

Page 62: ...ive negative Bias Mode AVI 0 03 07 Positive negative Bias Mode ACI 0 03 08 Positive negative Bias Mode AUI 0 Zero bias 1 Lower than bias bias 2 Greater than bias bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center 0 03 09 Analog Input Gain 1 AVI 500 0 500 0 100 0 03 10 Analog Input Gain 2 ACI 500 0 500 0 100 0 03 11 Analog Input Gain 3 AUI 500 0 500...

Page 63: ...tion 0 Absolute value in REV direction 1 Output 0V in REV direction 2 Enable output voltage in REV direction 0 03 22 Gain for Analog Output 2 0 200 0 100 0 03 23 Analog Output 2 Value in REV Direction 0 Absolute value in REV direction 1 Output 0V in REV direction 2 Enable output voltage in REV direction 0 03 25 Gain for Analog Output 3 0 200 0 100 0 03 26 Analog Output 3 Value in REV Direction 0 A...

Page 64: ... 0 00 04 10 11th Step Speed Frequency 0 00 600 00Hz 0 00 04 11 12th Step Speed Frequency 0 00 600 00Hz 0 00 04 12 13th Step Speed Frequency 0 00 600 00Hz 0 00 04 13 14th Step Speed Frequency 0 00 600 00Hz 0 00 04 14 15th Step Speed Frequency 0 00 600 00Hz 0 00 04 15 Multi position 1 0 65535 0 04 16 Multi position 2 0 65535 0 04 17 Multi position 3 0 65535 0 04 18 Multi position 4 0 65535 0 04 19 M...

Page 65: ...t of Motor 2 A 40 120 05 14 Rated Power of Motor 2 kW 0 655 35 05 15 Rated Speed of Motor 2 rpm 0 65535 1710 05 16 Number of Motor Poles 2 2 20 4 05 17 No load Current of Motor 2 A 0 factory setting of Pr 05 01 05 18 Stator Resistance Rs of Motor 2 0 65 535Ω 05 19 Rotor Resistance Rr of Motor 2 0 65 535Ω 05 20 Magnetizing Inductance Lm of Motor 2 0 6553 5mH 05 21 Stator Inductance Lx of Motor 2 0 ...

Page 66: ...0 06 08 Over torque Detection Time OT1 0 0 60 0 sec 0 1 06 09 Over torque Detection Selection OT2 0 disable 1 over torque detection during constant speed operation continue to operate after detection 2 over torque detection during constant speed operation stop operation after detection 3 over torque detection during operation continue to operate after detection 4 over torque detection during opera...

Page 67: ...t detection error Hd1 38 Over voltage detection error Hd2 39 Ground current detection error Hd3 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input loss ACE 49 External fault input EF 50 Emergency stop EF1 51 External Base Block B B...

Page 68: ...stop 2 Warn and coast to stop 0 06 30 PTC Level 0 0 100 0 50 0 06 31 Filter Time for PTC Detection 0 00 10 00sec 0 20 06 32 Output Frequency for Malfunction 0 00 655 35 Hz Read only 06 33 Output Voltage for Malfunction 0 0 6553 5 V Read only 06 34 DC Voltage for Malfunction 0 0 6553 5 V Read only 06 35 Output Current for Malfunction 0 00 655 35 Amp Read only 06 36 IGBT Temperature for Malfunction ...

Page 69: ...g Start up 0 Disable 1 Speed search from maximum frequency 2 Speed search from start up frequency 3 Speed search from minimum frequency 0 07 13 Decel Time Selection for Momentary Power Loss 0 Disable 1 1 st decel time 2 2 nd decel time 3 3 rd decel time 4 4 th decel time 5 Current decel time 6 Auto decel Time 0 07 14 DEB Return Time 0 0 25 0 sec 0 0 07 15 Dwell Time at Accel 0 00 600 00sec 0 00 07...

Page 70: ...dle Torque Offset 0 0 100 0 20 0 07 31 Low Torque Offset 0 0 100 0 10 0 07 32 Forward Motor Torque Limit 0 500 200 07 33 Forward Regenerative Torque Limit 0 500 200 07 34 Reverse Motor Torque Limit 0 500 200 07 35 Reverse Regenerative Torque Limit 0 500 200 07 36 Emergency Stop EF Forced Stop Selection 0 Coast stop 1 By deceleration Time 1 2 By deceleration Time 2 3 By deceleration Time 3 4 By dec...

Page 71: ...ncy 0 00 600 00Hz 0 00 08 12 Sleep Time 0 0 6000 0 sec 0 0 08 13 PID Deviation Level 1 0 50 0 10 0 08 14 PID Deviation Time 0 1 300 0 sec 5 0 08 15 Filter Time for PID Feedback 0 1 300 0 sec 5 0 08 16 08 20 Reserved 0 Disable 0 08 21 Tension Control Selection 1 Tension closed loop speed mode 2 Line speed closed loop speed mode 3 Reserved 4 Tension open loop torque mode 08 22 Wind Mode 0 Rewind 1 U...

Page 72: ...ce of Initial Reel Diameter 0 RS 485 communication setting Pr 08 46 1 Analog input Pr 03 00 Pr 03 02 is set to 13 0 08 46 Initial Reel Diameter 0 0 6000 0mm 1 0 08 47 Initial Reel Diameter 1 0 0 6000 0mm 1 0 08 48 Initial Reel Diameter 2 0 0 6000 0mm 1 0 08 49 Number of Pulse per Revolution 1 10000ppr 1 08 50 Coil Number for Each Layer 0 001 60 000mm 1 000 08 51 Material Thickness 0 001 60 000mm 1...

Page 73: ...r 03 00 03 02 is set to 15 tension setting Pr 08 78 0 08 77 Max Tension 0 30000 N 0 08 78 Tension Setting 0 30000 N 0 08 79 Source of Zero speed Tension Setting 0 Disable 1 Communication RS 485 Pr 08 80 2 Analog input Pr 03 00 03 02 is set to 16 zero speed tension Pr 08 80 0 08 80 Setting of Zero speed Tension 0 30000 N 0 08 81 Source of Tension Taper 0 Communication RS 485 Pr 08 82 1 Analog input...

Page 74: ...OM2 Transmission Fault Treatment Keypad 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning and keep operation 3 09 07 COM2 Time out Detection Keypad 0 0 100 0 sec 0 0 09 08 COM2 Communication Protocol Keypad 0 7N1 ASCII 1 7N2 ASCII 2 7E1 ASCII 3 7O1 ASCII 4 7E2 ASCII 5 7O2 ASCII 6 8N1 ASCII 7 8N2 ASCII 8 8E1 ASCII 9 8O1 ASCII 10 8E2 ASCII 11 8O2 ASCII 12 8N1 RT...

Page 75: ...G TQCPG 09 20 Block Transfer 10 0 65535 0 09 21 Multi function Output Status 0 65535 Read only 09 22 Display Digital Value of Analog Output 2 0 4095 Read only 09 23 Display Digital Value of Analog Output 3 0 4095 Read only CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 76: ...0 10 000 sec 0 100 10 08 ASR 1 ASR2 Switch Frequency 5 00 600 00Hz 7 00 10 09 Low Pass Filter Time of ASR Output 0 000 0 350 sec 0 008 10 10 Encoder Stall Level 0 120 0 disable 115 10 11 Encoder Stall Detection Time 0 0 2 0 sec 0 1 10 12 Encoder Slip Range 0 50 0 disable 50 10 13 Encoder Slip Detection Time 0 0 10 0 sec 0 5 10 14 Encoder Stall and Slip Error Treatment 0 Warn and keep operation 1 W...

Page 77: ...d 0 11 01 Per Unit of System Inertia 1 65535 256 1PU 400 11 02 Low speed Bandwidth 0 40Hz 10 11 03 High speed Bandwidth 0 40Hz 10 11 04 PDFF Gain Value 0 200 30 11 05 Gain Value of Flux Weakening Curve for Motor 1 0 200 90 11 06 Gain Value of Flux Weakening Curve for Motor 2 0 200 90 11 07 Detection Time for Phase loss 0 01 600 00 sec 0 20 11 08 Reserved 11 09 Level of Phase loss 0 0 320 0 60 0 11...

Page 78: ...ers Revision Dec 2008 04VE SW V2 05 4 25 Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG 11 30 11 40 Reserved CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 79: ...6 Multi Function Input Command 10 36 Enable position learning function valid at stop 02 27 Multi Function Input Command 11 37 Enable pulse position input command 02 28 Multi Function Input Command 12 38 Disable write EEPROM function 02 29 Multi Function Input Command 13 39 Torque command direction 02 30 Multi Function Input Command 14 40 Force stop 41 Serial position clock 42 Serial position input...

Page 80: ...f Pr 06 01 are shown as follows The settings for Pr 06 17 to Pr 06 22 are from 0 to 62 Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG 0 0 Disable 350 0 450 0Vdc 380 0 06 01 Over voltage Stall Prevention 700 0 900 0Vdc 760 0 06 17 Present Fault Record 0 06 18 Second Most Recent Fault Record 0 06 19 Third Most Recent Fault Record 0 06 20 Fourth Most Recent Fault Record 0 06 21 Fifth...

Page 81: ...dback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input loss ACE 49 External fault input EF 50 Emergency stop EF1 51 External Base Block B B 52 Password error PcodE 53 Software error ccodE 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 Communication error cE4 58 Communication Time ou...

Page 82: ... Multifunction display see Pr 00 04 LED U 3 Display the output current A 0 00 04 Content of Multi Function Display 0 Display output current A 1 Display counter value C 2 Display output frequency H 3 Display DC BUS voltage u 4 Display output voltage E 5 Output power factor angle n 6 Display output power kW 7 Display actual motor speed HU 8 Display estimate output torque kg m 9 Display PG position G...

Page 83: ... cancel the setting of the optimal acceleration deceleration time 0 02 24 Multi Function Input Command 8 14 switch between drive settings 1 and 2 0 02 25 Multi Function Input Command 9 15 operation speed command form AVI 0 02 26 Multi Function Input Command 10 16 operation speed command form ACI 0 02 27 Multi Function Input Command 11 17 operation speed command form AUI 0 02 28 Multi Function Inpu...

Page 84: ... 02 17 02 37 Multi function Output 7 MO5 19 Baseblock B B Indication 20 Warning output 21 Over voltage warning 02 38 Multi function Output 8 MO6 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication 02 39 Multi function Output 9 MO7 25 Forward command 26 Reverse command 27 Output when current Pr 02 32 02 40 Multi function Output 10 MO8 28 Ou...

Page 85: ...eter 14 PID target value of tension tension closed loop 15 Tension setting tension open loop 16 Zero speed tension 17 Tension taper 0 Output frequency Hz 0 03 18 Analog Output Selection 1 Frequency command Hz 2 Motor speed Hz 03 21 Analog Output Selection 2 3 Output current rms 4 Output voltage 03 24 Analog Output Selection 3 5 DC Bus Voltage 6 Power factor 7 Power 8 Output torque 9 AVI 10 ACI 11 ...

Page 86: ...oltage during deceleration ovd 0 06 20 Fourth Most Recent Fault Record 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 06 21 Fifth Most Recent Fault Record 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 0 15 Phase loss PHL 16 IGBT heat sink over heat oH1 17 Heat sink over heat oH...

Page 87: ...for Malfunction 0 0 6553 5 V 0 0 06 34 DC Voltage for Malfunction 0 0 6553 5 V 0 0 06 35 Current Value for Malfunction 0 00 655 35 Amp 0 00 06 36 IGBT Temperature for Malfunction 0 0 6553 5 C 0 0 Group 8 High function PID Parameters New parameters 08 21 08 99 Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG 08 00 Input Terminal for PID Feedback 0 No function 1 Negative PID feedback ...

Page 88: ... 02 is set to 12 line speed 2 RS 485 communication setting Pr 08 41 3 Pulse input Pr 08 40 4 DFM DCM pulse input Pr 02 18 0 08 38 Max Line Speed 0 0 3000 0m min 1000 0 08 39 Min Line Speed 0 0 3000 0m min 0 0 08 40 Pulse Number for Each Meter 0 0 6000 0 0 0 08 41 Current Line Speed 0 0 3000 0m min 0 0 08 42 Source of Reel Diameter 0 Calculated by line speed 1 Calculated by integrating thickness en...

Page 89: ...00 0 08 67 Lower Limit of Tension PID Feedback 0 0 100 0 0 0 08 68 Reserved 08 69 DFM Selection 0 Output frequency 1 Frequency command 0 08 70 Low pass Filter Time of Line Speed 0 00 100 00 sec 0 00 08 71 08 75 Reserved 08 76 Source of Tension Setting 0 Communication RS 485 Pr 08 78 1 Analog input Pr 03 00 03 02 is set to 15 tension setting Pr 08 78 0 08 77 Max Tension 0 30000 N 0 08 78 Tension Se...

Page 90: ...OCP G TQCP G 11 00 System Control bit 0 ASR Auto tuning bit 1 Inertia estimate bit 2 Zero Servo bit 3 Reserved bit 4 Enable gain adjustment of position loop KP 0 11 07 Detection Time for Phase loss 0 01 600 00 sec 0 20 11 08 Reserved 11 09 Level of Phase loss 0 0 320 0 60 0 11 10 Speed Feed Forward Gain 0 100 0 11 11 Zero speed Bandwidth 0 40Hz 10 11 12 Speed Response of Flux Weakening Area 0 Disa...

Page 91: ...GBT in C T 16 The status of digital input ON OFF i 17 The status of digital output ON OFF o 18 Multi step speed S 19 The corresponding CPU pin status of digital input i 20 The corresponding CPU pin status of digital output o 21 Number of actual motor revolution PG1 of PG card Z 22 Pulse input frequency PG2 of PG card 4 23 Pulse input position PG2 of PG card 4 24 Pulse position control for whole op...

Page 92: ...n speed command form AVI 0 02 26 Multi Function Input Command 10 16 operation speed command form ACI 0 02 27 Multi Function Input Command 11 17 operation speed command form AUI 0 02 28 Multi Function Input Command 12 18 Emergency Stop Pr 07 36 0 02 29 Multi Function Input Command 13 19 Digital Up command 0 02 30 Multi Function Input Command 14 20 Digital Down command 0 21 PID function disabled 22 ...

Page 93: ...ut 21 Over voltage warning 02 38 Multi function Output 8 MO6 22 Over current stall prevention warning 23 Over voltage stall prevention warning 24 Operation mode indication 02 39 Multi function Output 9 MO7 25 Forward command 26 Reverse command 27 Output when current Pr 02 32 02 40 Multi function Output 10 MO8 28 Output when current Pr 02 32 29 Output when frequency Pr 02 33 30 Output when frequenc...

Page 94: ...on 2 Enable output voltage in REV direction 0 03 25 Gain for Analog Output 3 0 200 0 100 0 03 26 Analog Output 3 Value in REV Direction 0 Absolute value in REV direction 1 Output 0V in REV direction 2 Enable output voltage in REV direction 0 Group 5 Motor Parameters Pr Explanation Settings Factory Setting VF VFPG SVC FOCPG TQCPG 05 01 Full load Current of Motor 1 A 40 120 of drive s rated current ...

Page 95: ...21 Fifth Most Recent Fault Record 13 Low voltage during constant speed Lvn 14 Low voltage at stop LvS 0 15 Phase loss PHL 16 IGBT over heat oH1 17 Heat sink over heat oH2 for 40HP above 0 06 22 Sixth Most Recent Fault Record 18 TH1 IGBT hardware failure tH1o 19 TH2 Heat sink hardware failure tH2o 20 Fan error signal output 21 over load oL when it exceeds 150 rated current 1 min later it will be ov...

Page 96: ...7 19 Fan Control 0 Fan always ON 1 1 minute after AC motor drive stops fan will be OFF 2 AC motor drive runs and fan ON AC motor drive stops and fan OFF 3 Fan ON to run when preliminary heat sink temperature around 60 o C attained 4 Fan always OFF 0 07 27 Source of Torque Offset 0 Disable 1 Analog input Pr 03 00 2 Torque offset setting 3 Control by external terminal by Pr 07 29 to Pr 07 31 0 07 36...

Page 97: ... 1 0 08 55 Smart Start Function 0 Disable 1 Enable 2 In unwind mode rewind in reverse direction 1 08 61 Allowance Difference of Reel Diameter of Broken Belt Detection 1 0 6000 0mm 100 0 08 64 Allowance Error Detection Time of Tension Line Speed PID Feedback 0 0 10 0 sec 0 5 08 65 Error Treatment of Tension Line Speed PID Feedback 0 Warn and keep operation 1 Warn and coast to stop 2 Warn and ramp t...

Page 98: ...keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 2 10 17 Electrical Gear A PG1 of PG card 1 5000 100 10 18 Electrical Gear B PG2 of PG card 1 5000 100 10 19 Positioning for Encoder Position 0 65535 pulses 0 10 20 Range for Encoder Position Attained 0 20000 pulses 10 10 21 P Gain of Zero Speed 0 40 10 10 22 I Gain of Zero Speed 0 000 10 000 sec 0 100 10 23 Feed Forward Gain of APR 0 ...

Page 99: ...ings Factory Setting VF VFPG SVC FOCPG TQCPG 11 00 System Control bit 0 Auto tuning for ASR and APR bit 1 Inertia estimate only for FOCPG mode bit 2 Zero Servo bit 3 Reserved 0 11 10 Speed Feed Forward Gain 0 100 0 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 100: ...his parameter the user can check if the AC motor drive is correct The factory setting is rated current for the constant torque and can be set in Pr 00 12 230V Series kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 HP 1 0 2 0 3 0 5 0 7 5 10 15 20 25 30 40 50 Pr 00 00 4 6 8 10 12 14 16 18 20 22 24 26 Rated Current for Constant Torque A 5 7 5 11 17 25 33 49 65 75 90 120 146 Rated Current for Variable...

Page 101: ...0V or 400V 60Hz Pr 01 01 is set to 60Hz and Pr 01 02 is set to 230Vor 460V When Pr 00 02 08 the KPV CE01 keypad is locked and only Pr 00 02 can be set To unlock the keypad set Pr 00 02 00 When Pr 00 02 is set to 1 or 8 Pr 00 02 setting should be set to 0 before setting to other setting After setting Pr 00 02 to 2 it can display group 11 to re connect the keypad after disconnection or re power on a...

Page 102: ... card r00 positive speed 00 negative speed U U 8 Display the estimated value of torque in Nm as it relates to current t0 0 positive torque 0 0 negative torque U U 9 Display PG position refer to NOTE1 U 10 Display analog feedback signal value in b U 11 Display the signal of AVI analog input terminal in Range 0 10V corresponds to 0 100 1 refer to NOTE 2 U 12 Display the signal of ACI analog input te...

Page 103: ...eed under the tension control in m min L U 27 Display the present tension setting under the tension control in N T U F H NOTE 1 When Pr 10 00 is set to 1000 and Pr 10 01 is set to 1 2 the display range for PG feedback will be from 0 to 4000 When Pr 10 00 is set to 1000 and Pr 10 01 is set to 3 4 5 the display range for PG feedback will be from 0 to 1000 Home position If it has Z phase Z phase will...

Page 104: ...etting 17 is the status of digital output by Pr 02 15 setting and the setting 20 is the corresponding CPU pin status of digital output User can set 17 to monitor the digital output status and then set to 20 to check if the wire is normal 5 When Pr 00 04 is set to 24 user can get the difference between the pulse command and actual motor position to adjust Pr 11 18 by this display 00 05 User Defined...

Page 105: ... press button and repeat it again setting 9999 and press button again Please note that all the settings will be set to factory setting 00 08 Password Set Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 00 Settings 1 to 9998 and 10000 to 65535 Display 00 No password set or successful input in Pr 00 07 01 Password has been set To set a password to protect your parameter settings If the d...

Page 106: ...r three tries the keypad will be locked Turn the power OFF ON to re enter the password Incorrect Password E ND 00 07 00 07 Displays 00 when entering correct password into Pr 00 07 Correct Password END 00 08 Displays 00 when entering correct password into Pr 00 07 Displays 01 when entering correct password into Pr 00 08 to decode Th e PROG DATA paramete r setting will be set to facto ry setting 00 ...

Page 107: ...OCPG control diagram is shown as follows IGBT PWM M 07 27 Tq Bias 10 09 Encoder 10 00 10 01 01 01 01 02 05 01 05 09 00 20 current limit curr ent measure actualfrequency current feedback tor que limit no offset by anal og input Pr 03 00 tor que offset setting Pr 07 28 controlled by external ter minal s Pr 07 29 to Pr 07 31 flux weakening curve Control Diagra mfor the Ve ctor Torque 07 32 07 35 ASR ...

Page 108: ...sure flux weakening curve torque command Pr 11 00 Bit 0 0 10 04 10 07 10 21 10 22 Pr 11 00 Bit 0 1 11 02 11 04 11 10 11 11 ASR lq command ld command 00 11 V f Curve Selection Control mode VF VFPG Factory setting 0 Settings 0 V f curve determined by group 01 1 1 5 power curve 2 Square curve When it is set to 0 the V f curve setting for the motor 1 is according to Pr 01 01 Pr 01 08 and Pr 01 35 01 4...

Page 109: ...l limited by 01 12 to 01 21 It can decrease the drive s vibration during load starts and stops by setting this parameter Also it will speed up to the setting frequency with the fastest and smoothest start up current when it detects small torque At deceleration it will auto stop the drive with the fastest and the smoothest deceleration time when the regenerated voltage of the load is detected When ...

Page 110: ...ise Electromagnetic Noise or Leakage Current Heat Dissipation Current Wave Significant Minimal Minimal Minimal Significant Significant From the table we see that the PWM carrier frequency has a significant influence on the electromagnetic noise AC motor drive heat dissipation and motor acoustic noise 00 18 Auto Voltage Regulation AVR Function Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 ...

Page 111: ...during auto energy saving operation This function should not be used with variable loads or continuous rated output loads When output frequency is constant i e constant operation the output voltage will be auto decreased with load reduction To make the AC motor drive runs under the energy saving with the minimum value of the product of voltage and current 75 100 Output Voltage The maximum output v...

Page 112: ...00 22 Stop Method Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 Ramp to stop 1 Coast to stop The parameter determines how the motor is stopped when the AC motor drive receives a valid stop command Operation Command Operation Command Time Time Free running to stop Output Frequency RUN STOP RUN STOP Output Frequency Ramp to stop the AC motor drive decelerates from the maximum out...

Page 113: ...coast to stop For example blowers punching machines and pumps The stop method of the torque control is also set by Pr 00 22 00 23 Motor Direction Control Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 Enable forward reverse 1 Disable reverse 2 Disable forward This parameter enables the AC motor drives to run in the forward reverse Direction It may be used to prevent a motor from...

Page 114: ...z If the motor is 50Hz it should be set to 50Hz Pr 01 35 is used for the application occasion that uses double base motor 01 02 1st Output Voltage Setting 1 01 36 1st Output Voltage Setting 2 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Settings 230V series 0 1 to 255 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 These are for the base frequency and motor rated frequenc...

Page 115: ... Factory Setting 10 0 01 05 3rd Output Frequency Setting 1 Unit 0 01 Control mode VF VFPG Factory Setting 0 50 Settings 0 00 600 00Hz 01 06 3rd Output Voltage Setting 1 Unit 0 1 Control mode VF VFPG Settings 230V series 0 1 to 255 0V Factory Setting 5 0 460V series 0 1 to 510 0V Factory Setting 10 0 01 39 3rd Output Frequency Setting 2 Unit 0 01 Control mode VF VFPG Factory Setting 0 50 Settings 0...

Page 116: ...or the voltage setting but a high voltage at the low frequency may cause motor damage overheat stall prevention or over current protection Therefore please use the low voltage at the low frequency to prevent motor damage Pr 01 35 to Pr 01 42 is the V f curve for the motor 2 When multi function input terminals Pr 02 01 to Pr 02 14 is set to 14 and enabled or switch to the Δ connection the AC motor ...

Page 117: ... 4th output frequency setting Pr 01 07 Pr 01 41 Flow output frequency lower limit Pr 01 11 Fcmd Fmin Fstart Fmin NO YES YES fstart Fstart NO fstart Fmin Flow 0 Flow 0 YES H Fcmd YES H Fcmd NO Fcmd Flow YES Fcmd Fmin YES H Fcmd NO NO Fcmd Fmin NO H Flow YES NO Fcmd Fmin Fstart Fcmd Fmin Fstart Fcmd1 Flow Fcmd1 Fmin Fmin Flow Fcmd2 Flow Fcmd2 Fmin Flow Fcmd1 Fmin Fmin Flow Fmin Fcmd2 60Hz 60Hz Hz Ti...

Page 118: ...4 by Pr 01 34 by Pr 01 34 operation after start up 01 10 Output Frequency Upper Limit Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 600 00 Settings 0 00 600 00Hz 01 11 Output Frequency Lower Limit Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Settings 0 00 600 00Hz The upper lower output frequency setting is used to limit the actual output frequency If the frequency sett...

Page 119: ...Time 2 Unit 0 1 0 01 01 16 Accel Time 3 Unit 0 1 0 01 01 17 Decel Time 3 Unit 0 1 0 01 01 18 Accel Time 4 Unit 0 1 0 01 01 19 Decel Time 4 Unit 0 1 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 10 00 10 0 Settings 0 00 600 00 sec 0 00 6000 0 sec 01 20 JOG Acceleration Time Unit 0 1 0 01 01 21 JOG Deceleration Time Unit 0 1 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 1 00 1 0 Settings...

Page 120: ...hen the jog command is OFF the AC motor drive will decelerate from Jog Frequency to zero The used Accel Decel time is set by the Jog Accel Decel time Pr 01 20 Pr 01 21 The JOG command can t be executed when the AC motor drive is running In the same way when the JOG command is executing other operation commands are invalid except forward reverse commands and STOP key on the digital keypad 01 23 1st...

Page 121: ...c It is used to give the smoothest transition between speed changes The accel decel curve can adjust the S curve of the accel decel When it is enabled the drive will have different accel decel curve by the accel decel time The S curve function is disabled when accel decel time is set to 0 When the selected accel time Pr 01 24 and Pr 01 25 The Actual Accel Time selected accel Time Pr 01 24 Pr 01 25...

Page 122: ... Factory Setting 0 Settings 0 Output Waiting 1 Zero speed operation 2 Fmin 4th output frequency setting When the frequency is less than Fmin Pr 01 07 or Pr 01 41 it will operate by this parameter When it is set to 0 the AC motor drive will be in waiting mode without voltage output from terminals U V W When setting 1 it will execute DC brake by Vmin Pr 01 08 and Pr 01 42 in V f VFPG and SVC modes W...

Page 123: ...V2 05 In FOCPG mode when Pr 01 34 is set to 2 it will act according Pr 01 34 setting fmin 01 07 fout 01 34 0 01 34 2 01 34 1 frequency command frequency command CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 124: ...e motor will never start under this condition It is possible the motor may be set in motion by a malfunctioning switch 02 00 Control Circuits of the External Terminal 0 1 2 wire operation control 1 FWD STOP REV STOP FWD OPEN STOP CLOSE FWD REV OPEN STOP CLOSE REV VFD VE DCM FWD STOP REV STOP 2 3 2 wire operation control 2 RUN STOP REV FWD FWD OPEN STOP CLOSE RUN REV OPEN FWD CLOSE REV VFD VE DCM R...

Page 125: ...mmand 12 Factory Setting 0 02 29 Multi Function Input Command 13 Factory Setting 0 02 30 Multi Function Input Command 14 Factory Setting 0 Settings 0 50 Control Mode Settings VF VFPG SVC FOCPG TQCPG 0 no function 1 multi step speed command 1 multi step position command 1 2 multi step speed command 2 multi step position command 2 3 multi step speed command 3 multi step position command 3 4 multi st...

Page 126: ...i step position learning function valid at stop 37 Enable pulse position input command 38 Disable write EEPROM function 39 Torque command direction 40 Force stop 41 Serial position clock 42 Serial position input 43 Analog input resolution selection 44 Enable initial reel diameter 45 Reset initial reel diameter 1 46 Reset initial reel diameter 2 47 Reset PID control integration of tension 48 Mechan...

Page 127: ...eleration is stopped and the AC motor drive start to accel decel from the inhibit point 8 The 1st 2nd acceleration or deceleration time selection 9 The 3rd 4th acceleration or deceleration time selection The acceleration deceleration time of the drive could be selected from this function or the digital statuses of the terminals there are 4 acceleration deceleration speeds in total for selection 10...

Page 128: ...iority is AVI ACI AUI 18 Emergency Stop 07 36 When the contact is ON the drive will ramp to stop by Pr 07 36 setting 19 Digital Up command 20 Digital Down command When the contact is ON the frequency will be increased and decreased If this function keeps ON the frequency will be increased decreased by Pr 02 07 Pr 02 08 21 PID function disabled When the contact is ON the PID function is disabled 22...

Page 129: ...eed will be adjusted by ASR 2 setting OFF speed will be adjusted by ASR 1 setting Refer to Pr 10 08 for details 28 Emergency stop EF1 When the contact is ON the drive will execute emergency stop it will have fault code record 29 Signal confirmation for Y connection When is the contact is ON the drive will operate by 1st V f 30 Signal confirmation for Δ connection When the contact is ON the drive w...

Page 130: ... 1 1 1 0 1 1 1 0 1 1 0 0 1 1 04 12 04 27 04 26 MI d34 MI d35 MI d1 MI d2 MI d3 speed mode position mode 13th step speed frequency multi position 13 multi position 12 Master frequency Output frequency 35 Enable position control When the contact is ON the AC motor drive will start to execute internal position control by Pr 10 19 The decel time of positioning is decided by Pr 10 24 and the positionin...

Page 131: ...00 10 01 RUN MI d35 MO d39 10 19 RUN RUN Time 36 Enable multi step position learning function valid at stop When the contact is ON it will select the corresponding multi position by the ON OFF status of multi function inputs 1 4 and written the current motor position into the corresponding multi position CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 132: ...ntact is ON the input pulse of PG card is position command When using this function it is recommended to set Pr 10 23 to 0 Example When it is used with MI d35 for returning home please refer to the following diagram RUN MI d35 MO d39 MI d37 pulse command internal positioning output frequency Time 38 Disable write EEPROM function When this contact is ON you can t write into EEPROM 39 Torque command...

Page 133: ...0 0 0 1 1 1 0 0 1 1 0 0 1 1 1 1 1 PG position co ntrol point Pr 10 19 main shaft VFD VE transmission start Rea dy for t ra nsmission test example angle 43 Analog input resolution selection Refer to Pr 10 25 for details 44 Enable Reset initial reel diameter 45 Reset initial reel diameter 1 46 Reset initial reel diameter 2 When the drive is at stop and it is in tension control mode it needs to set 3...

Page 134: ...ime Start running MI d49 RUN Time deceleration to stop start running from 0Hz 02 34 0 no action 02 34 1 MI d49 RUN Time free run to stop start running from 0Hz 50 Reserved 02 07 UP DOWN Key Mode Control mode VF VFPG SVC FOCPG Factory setting 0 Settings 0 Up down by the accel decel time 1 Up down constant speed Pr 02 08 02 08 The Acceleration Deceleration Speed of the UP DOWN Key with Constant Spee...

Page 135: ... this parameter is decimal value This parameter is used to set the input signal level and it won t be affected by the SINK SOURCE status Bit0 is for FWD terminal bit1 is for REV terminal and bit2 to bit15 is for MI1 to MI14 User can change terminal status by communicating For example MI1 is set to 1 multi step speed command 1 MI2 is set to 2 multi step speed command 2 Then the forward 2nd step spe...

Page 136: ...eed to use with EMV APP01 Factory Setting 0 Settings 0 50 Summary of function settings Take the normally open contact for example ON contact is closed OFF contact is open Control Mode Settings VF VFPG SVC FOCPG TQCPG 0 No function 1 Operation indication 2 Operation speed attained 3 Desired frequency attained 1 Pr 02 19 4 Desired frequency attained 2 Pr 02 21 5 Zero speed frequency command 6 Zero s...

Page 137: ...10 19 40 Speed attained including zero speed 41 Multi position attained 42 Crane function 43 Motor zero speed output Pr 02 43 44 Max reel diameter attained 45 Empty reel diameter attained 46 Broken belt detection 47 Break release at stop 48 Error PID feedback of tension 49 Reserved 50 Reserved Settings Functions Descriptions 0 No Function 1 Operation Indication Active when the drive is not at STOP...

Page 138: ...r heat sink overheats to prevent OH turn off the drive refer to Pr 06 05 14 Software Brake Signal Indication This function is used in conjunction with a VFDB Brake Unit The output will be activated when the drive needs help braking the load A smooth deceleration is achieved by using this function refer to Pr 07 00 15 PID Feedback Error Active when the feedback signal is abnormal 16 Slip Error oSL ...

Page 139: ...an Pr 05 30 32 Δ connection for the Motor Coil Active when PR 05 12 is higher than PR 05 11 and time is more than Pr 05 30 33 Zero Speed actual output frequency Active when the actual output frequency is 0 the drive should be at RUN mode 34 Zero Speed with Stop actual output frequency Active when the actual output frequency is 0 or Stop 35 Error Output Selection 1 Pr 06 23 Active when Pr 06 23 is ...

Page 140: ...r is equal to Pr 08 43 in the tension control mode 45 Empty Reel Diameter Attained Active when the reel diameter is equal to Pr 08 44 in the tension control mode 46 Broken Belt Detection In the tension control mode the broken belt occurs when 1 line speed is higher than Pr 08 61 2 the error of reel diameter exceeds Pr 08 61 3 detection time exceeds Pr 08 62 47 Break Release at Stop When drive stop...

Page 141: ...2 32 07 17 Dwell Time atDecel Set 07 18 02 33 and output current 02 32 07 18 Dwell Freq at Decel 02 31 Brake Delay Time 02 15 Multi output Direction Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 65535 The setting of this parameter is decimal value This parameter is set via bit setting If a bit is 1 the corresponding output acts in the opposite way Example If Pr02 11 1 an...

Page 142: ...erminal will be activated Pr 02 11 to Pr 02 14 is set to 17 When the display shows c5555 the drive has counted 5 555 times If display shows c5555 it means that real counter value is between 55 550 to 55 559 02 17 Preliminary Count Value Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 65535 When the counter value reaches this value the corresponding multi function output te...

Page 143: ... 19 Desired Frequency Attained 1 Unit 0 01 Control mode VF VFPG SVC FOCPG Factory setting 60 00 50 00 02 20 The Width of the Desired Frequency Attained 1 Unit 0 01 Control mode VF VFPG SVC FOCPG Factory setting 2 00 02 21 Desired Frequency Attained 2 Unit 0 01 Control mode VF VFPG SVC FOCPG Factory setting 60 00 50 00 02 22 The Width of the Desired Frequency Attained 2 Unit 0 01 Control mode VF VF...

Page 144: ...responding multi function output terminal 12 mechanical brake release will be ON It is recommended to use this function with DC brake A B A Output fr equency DC br ake DC br ake 07 02 DC br ake time during star t up 07 03 DC br ake time during stopping Multi func tion output mechanical br ake release Pr 02 11to 02 14 12 Mec hanic al brake 02 31brake delay time bounce timeof mechanical brake RUN ST...

Page 145: ...igher or equal to Pr 02 32 it will activate multi function output terminal Pr 02 11 to Pr 02 14 is set to 27 When output current is lower than Pr 02 32 it will activate multi function output terminal Pr 02 11 to Pr 02 14 is set to 28 02 33 Output Boundary for External Terminals Unit 0 01 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 00 Settings 0 00 60 00Hz When output frequency is higher...

Page 146: ...an run after pressing RESET key 02 43 Zero speed Level of Motor Unit 1 Control mode VFPG FOCPG TQCPG Factory setting 0 Settings 0 65535rpm This parameter should be used with the multi function output terminals set to 43 This parameter is used to set the level of motor zero speed When the actual speed is lower than this setting the corresponding multi function output terminal 43 will be ON as shown...

Page 147: ... 7 Positive torque limit 8 Negative torque limit 9 Regenerative torque limit 10 Positive negative torque limit 11 PID feedback signal of tension 12 Line speed 13 Reel diameter 14 PID target value of tension tension closed loop 15 Tension setting tension open loop 16 Zero speed tension 17 Tension taper When it is frequency command or TQC speed limit the corresponding value for 0 10V 4 20mA is 0 max...

Page 148: ...t 0 03 04 Analog Input Bias 1 ACI Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 100 0 100 0 It is used to set the corresponding ACI voltage of the external analog input 0 03 05 Analog Input Bias 1 AUI Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 100 0 100 0 It is used to set the corresponding AUI voltage of the external analog input 0 03 06 Po...

Page 149: ...it 1 03 10 Analog Input Gain 1 ACI Unit 1 03 11 Analog Input Gain 1 AUI Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 100 0 Settings 500 0 500 0 Parameters 03 03 to 03 11 are used when the source of frequency command is the analog voltage current signal 03 12 ACI AVI2 Selection Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 ACI 1 AVI 2 There are two AVI analog inpu...

Page 150: ...ommand the corresponding frequency for 10V or 20mA 03 17 Loss of the ACI Signal Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 Disable 1 Continue operation at the last frequency 2 Decelerate to stop 3 Stop immediately and display E F This parameter determines the behavior when ACI is lost 03 18 Analog Output 1 Unit 1 03 21 Analog Output 2 need to be used with EMV APP01 Unit 1 03...

Page 151: ...t torque Full load torque is regarded as 100 9 AVI 0 10V 0 100 10 ACI 0 20mA 0 100 11 AUI 10 10V 0 100 12 q axis current 2 5 X rated current is regarded as 100 13 q axis feedback value 2 5 X rated current is regarded as 100 14 d axis current 2 5 X rated current is regarded as 100 15 d axis feedback value 2 5 X rated current is regarded as 100 16 q axis voltage 250V 500V 100 17 d axis voltage 250V ...

Page 152: ...g voltage of the analog output 0 03 20 Analog Output 1 Value in REV Direction 03 23 Analog Output 2 Value in REV Direction 03 26 Analog Output 3 Value in REV Direction Control mode VF VFPG SVC FOCPG TQCPG Factory setting 0 Settings 0 Absolute value in REV direction 1 Output 0V in REV direction 2 Enable output voltage in REV direction 03 18 03 21 03 24 03 20 0 03 23 0 03 26 0 03 20 1 03 23 1 03 26 ...

Page 153: ...requency Unit 0 01 04 12 13th Step Speed Frequency Unit 0 01 04 13 14th Step Speed Frequency Unit 0 01 04 14 15th Step Speed Frequency Unit 0 01 Control mode VF VFPG SVC FOCPG Factory setting 0 00 Settings 0 00 to 600 00 Hz 04 15 Multi position 1 Unit 1 04 16 Multi position 2 Unit 1 04 17 Multi position 3 Unit 1 04 18 Multi position 4 Unit 1 04 19 Multi position 5 Unit 1 04 20 Multi position 6 Uni...

Page 154: ...frequency 04 20 multi position 6 0 1 1 0 04 05 6th step speed frequency 04 21 multi position 7 0 1 1 1 04 06 7th step speed frequency 04 22 multi position 8 1 0 0 0 04 07 8th step speed frequency 04 23 multi position 9 1 0 0 1 04 08 9th step speed frequency 04 24 multi position 10 1 0 1 0 04 09 10th step speed frequency 04 25 multi position 11 1 0 1 1 04 10 11th step speed frequency 04 26 multi po...

Page 155: ... 3 Motor 1 fill in Pr 01 02 Pr 01 01 Pr 05 01 Pr 05 02 Pr 05 03 and Pr 05 04 with correct values Refer to motor capacity to set accel decel time Motor 2 fill in Pr 01 36 Pr 01 35 Pr 05 13 Pr 05 14 Pr 05 15 and Pr 05 16 with correct values Refer to motor capacity to set accel decel time 4 When Pr 05 00 is set to 1 the AC motor drive will execute auto tuning immediately after receiving a RUN command...

Page 156: ...equency of the motor as indicated on the motor nameplate The factory setting is 90 X rated current Example The rated current for 7 5HP 5 5kW is 25 and factory setting is 22 5A The range for setting will be 10 30A 25 40 10 and 25 120 30 05 02 Rated Power of Motor 1 kW Unit 0 01 Control mode SVC FOCPG TQCPG Factory setting Settings 0 to 655 35 kW It is used to set rated power of the motor 1 The fact...

Page 157: ...0 6553 5mH 05 10 Motor 1 Motor 2 Selection Control mode VF VFPG SVC FOCPG TQCPG Factory setting 1 Settings 1 Motor 1 2 Motor 2 It is used to set the motor that driven by the AC motor drive 05 11 Frequency for Y connection Δ connection Switch Unit 0 01 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 60 00 Settings 0 00 to 600 00Hz 05 12 Y connection Δ connection Switch Control mode VF VFPG SVC...

Page 158: ... Pr 02 01 06 29 Pr 02 11 14 32 Pr 02 11 14 31 IM U V W X Y Z connection for high speed higher torque can be used for high speed drilling connection is finished Y connection is finished connection control Y connection control Y connection confirmation input Pr 05 11 Y switch frequency Y connection output Y conenction confirmation input connection output Pr 02 11 14 32 connection confirmation input ...

Page 159: ...the motor nameplate The factory setting is 90 X rated current Example The rated current for 7 5HP 5 5kW is 25 and factory setting is 22 5A The range for setting will be 10 30A 25 40 10 and 25 120 30 05 14 Rated Power of Motor 2 kW Unit 0 01 Control mode SVC FOCPG TQCPG Factory setting Settings 0 to 655 35 It is used to set rated power of the motor 2 The factory setting is the power of the drive 05...

Page 160: ...of Motor 2 Unit 0 1 05 21 Stator Inductance Lx of Motor 2 Unit 0 1 Control mode SVC FOCPG TQCPG Factory setting Settings 0 6553 5mH 05 22 Torque Compensation Time Constant Unit 0 001 Control mode VF VFPG SVC Factory setting 0 020 Settings 0 001 to 10 000 sec 05 23 Slip Compensation Time Constant Unit 0 001 Control mode VFPG SVC Factory setting 0 100 Settings 0 001 to 10 000 sec Setting Pr 05 22 an...

Page 161: ... the drive will compensate the frequency by Pr 05 25 setting If the actual speed is slower than expectation please increase the setting and vice versa It is only valid in SVC VF mode The factory settings are A In SVC mode the factory setting is 1 00 B In VF mode the factory setting is 0 00 05 26 Slip Deviation Level Unit 1 Control mode VFPG SVC FOCPG Factory setting 0 Settings 0 to 1000 0 disable ...

Page 162: ...otion happens in the low frequency please increase Pr 05 29 05 31 Accumulative Motor Operation Time Min Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 00 Settings 00 to1439 05 32 Accumulative Motor Operation Time Day Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory setting 00 Settings 00 to 65535 Pr 05 31 and Pr 05 32 are used to record the motor operation time They can be cleared ...

Page 163: ...eries 350 0 450 0Vdc Factory Setting 380 0 460V series 700 0 900 0Vdc Factory Setting 760 0 0 0 disable when brake resistor used During deceleration the DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the AC motor drive will not decelerate further and keep the output frequency constant until the voltage drops below the preset value agai...

Page 164: ...ed the AC drive will stop accelerating and keep the output frequency constant until the current drops below the maximum value 06 03 Over Current Detection Level Output Frequency Over Current Stall prevention during Acceleration frequency held time actual acceleration time when over current stall prevention is enabled current 06 04 Over current Stall Prevention during Operation Unit 1 Control mode ...

Page 165: ...ecel Time selection when stall prevention occurs at constant speed 06 06 Over torque Detection Selection OT1 06 09 Over torque Detection Selection OT2 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 Over Torque detection disabled 1 Over torque detection during constant speed operation continue to operate after detection 2 Over torque detection during constant speed operation stop...

Page 166: ...06 11 Over torque Detection Time OT2 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 1 Settings 0 0 to 60 0 sec Pr 06 06 and Pr 06 09 determine the operation mode of the drive after the over torque is detected via the following method if the output current exceeds the over torque detection level Pr 06 19 and also exceeds the Pr 06 08 Over Torque Detection Time the fault code OT1 OT...

Page 167: ...s under low speed User can use electrical thermal relay to limit driver s output power 06 14 Electronic Thermal Characteristic for Motor 1 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 60 0 Settings 30 0 to 600 0 sec 06 28 Electronic Thermal Characteristic for Motor 2 Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 60 0 Settings 30 0 to 600 0 sec The parameter is set ...

Page 168: ...h Most Recent Fault Record 06 22 Sixth Most Recent Fault Record Settings 0 to 65 Factory Setting 0 Control Mode Settings VF VFPG SVC FOCPG TQCPG 0 No fault 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 IGBT short circuit occ 6 Over curent at stop ocS 7 Over voltage during acceleration ovA 8 Over voltage d...

Page 169: ...ection error Hd3 40 Auto tuning error AuE 41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input loss ACE 49 External fault input EF 50 Emergency stop EF1 51 External Base Block B B 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communicatio...

Page 170: ...ent When the fault occurs the corresponding terminals will be activated It needs to convert binary value to decimal value to fill in Pr 06 23 to Pr 06 26 Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault code current Volt OL SYS FBK EXI CE 0 No fault 1 Over current during acceleration ocA 2 Over current during deceleration ocd 3 Over current during constant speed ocn 4 Ground fault GFF 5 IGBT short circuit...

Page 171: ...o 20 Fan error signal output 21 over load oL when it exceeds 150 rated current 1 min later it will be overload 22 Electronics thermal relay 1 EoL1 23 Electronics thermal relay 2 EoL2 24 Motor PTC overheat oH3 25 Fuse error FuSE 26 over torque 1 ot1 27 over torque 1 ot2 28 Reserved 29 Reserved 30 Memory write in error cF1 31 Memory read out error cF2 32 Isum current detection error cd0 33 U phase c...

Page 172: ...41 PID feedback loss AFE 42 PG feedback error PGF1 43 PG feedback loss PGF2 44 PG feedback stall PGF3 45 PG slip error PGF4 46 PG ref input error PGr1 47 PG ref loss PGr2 48 Analog current input loss ACE 49 External fault input EF 50 Emergency stop EF1 51 External Base Block B B 52 Password error PcodE 53 Reserved 54 Communication error cE1 55 Communication error cE2 56 Communication error cE3 57 ...

Page 173: ... 0 Warn and keep operating 1 Warn and ramp to stop 2 Warn and coast to stop It is used to set the treatment after detecting PTC 06 30 PTC Level Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 50 0 Settings 0 0 to 100 0 It is used to set the PTC level and the corresponding value for 100 is max analog input value 06 31 Filter Time for PTC Detection Unit 0 01 Control mode VF VFPG SVC FO...

Page 174: ...l mode VF VFPG SVC FOCPG TQCPG Factory Setting Read only Settings 0 0 6553 5 V 06 35 Output Current for Malfunction Control mode VF VFPG SVC FOCPG TQCPG Factory Setting Read only Settings 0 00 655 35 Amp 06 36 IGBT Temperature for Malfunction Control mode VF VFPG SVC FOCPG TQCPG Factory Setting Read only Settings 0 0 6553 5 C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 htt...

Page 175: ...een attained When it is in FOCPG TQCPG mode DC brake is zero speed operation It can enable DC brake function by setting to any value 07 02 DC Brake Time at Start up Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 0 Settings 0 0 to 60 0 sec This parameter determines the duration of the DC Brake current after a RUN command When the time has elapsed the AC motor drive will start accel...

Page 176: ...Settings 1 to 500Hz It is used to set the output voltage gain when DC brake 07 06 Momentary Power Loss Operation Selection Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 Operation stops after momentary power loss 1 Operation continues after momentary power loss speed search starts with the Master Frequency reference value 2 Operation continues after momentary power loss speed se...

Page 177: ...earch BB Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 5 Settings 0 1 to 5 0 sec When momentary power loss is detected the AC drive will block its output and then wait for a specified period of time determined by Pr 07 08 called Base Block Time before resuming operation This parameter should be set at a value to ensure that any residual regeneration voltage from the motor on the ...

Page 178: ...ronization speed detection B B A 07 09 Current Limit for Speed Search Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 150 Settings 20 to 200 Following a momentary power loss the AC motor drive will start its speed search operation only if the output current is greater than the value set by Pr 8 07 When the output current is less than the value of Pr 8 07 the AC motor drive output frequ...

Page 179: ...curred When enabled the AC motor drive will restart with speed search which starts at the frequency before the fault To set the waiting time before restart after a fault please set Pr 07 08 Base Block Time for Speed Search 07 12 Speed Search during Start up Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 Disable 1 Speed search from maximum frequency 2 Speed search from start up f...

Page 180: ...AC motor drive decelerates to stop after momentary power loss When the momentary power loss occurs this function can be used for the motor to decelerate to 0 speed with deceleration stop method When the power is on again motor will run again after DEB return time Status 1 Insufficient power supply due to momentary power loss unstable power due to low voltage sudden heavy load 07 14 NOTE DC BUS vol...

Page 181: ...o the AC motor drive to use DEB function with deceleration time via EF 07 15 Dwell Time at Accel Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Settings 0 00 to 600 00 sec 07 16 Dwell Frequency at Accel Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Settings 0 00 to 600 00 Hz 07 17 Dwell Time at Decel Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Setti...

Page 182: ...und 60o C attained 4 Fan always OFF This parameter is used for the fan control 07 20 Torque Command Unit 0 1 Control mode TQCPG Factory Setting 0 0 Settings 100 0 to 100 0 Pr 07 22 setting 100 This parameter is torque command When Pr 07 22 is 250 and Pr 07 20 is 100 the actual torque command 250 X100 X motor rated torque The drive will record the setting before power off 07 21 Torque Command Sourc...

Page 183: ...g is too long the control will be stable but the control response will be delay When the setting is too short the response will be quickly but the control maybe unstable User can adjust the setting by the control and response situation 07 24 Speed Limit Selection Control mode TQCPG Factory Setting 0 Settings 0 By Pr 07 25 and Pr 07 26 1 Frequency command source Pr 00 20 The function of speed limit...

Page 184: ...ctory Setting 10 Settings 0 to 120 These parameters are used in the torque mode to limit the running direction and opposite direction Pr 01 00 max output frequency 100 07 27 Source of Torque Offset Control mode SVC FOCPG TQCPG Factory Setting 0 Settings 0 Disable 1 Analog input Pr 03 00 2 Torque offset setting 3 Control by external terminal by Pr 07 29 to Pr 07 31 This parameter is the source of t...

Page 185: ...CPG Factory Setting 30 0 Settings 0 0 to 100 0 07 30 Middle Torque Offset Unit 0 1 Control mode SVC FOCPG TQCPG Factory Setting 20 0 Settings 0 0 to 100 0 07 31 Low Torque Offset Unit 0 1 Control mode SVC FOCPG TQCPG Factory Setting 10 0 Settings 0 0 to 100 0 When it is set to 3 the source of torque offset will decide to Pr 07 29 Pr 07 30 and Pr 07 31 by the multi function input terminals setting ...

Page 186: ...07 32 to Pr 07 35 2 Torque limit of external analog terminals AVI ACI and AUI 3 Pr 06 12 curre nt limit External analo g terminals Pr 03 00 02 7 positive torque limit 10 positive n egative torque limit 9 regen erative torque limit Exte rnal analog terminals Pr 03 00 02 7 positive torque limit 10 positive negative torque limit Exte rnal analo g terminals Pr 03 00 03 02 8 negative to rque limit 10 p...

Page 187: ... 5 System Deceleration 6 Automatic Deceleration When the multi function input terminal is set to 10 or 18 and it is ON the AC motor drive will be operated by Pr 07 36 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 188: ...tection value will be decreased by increasing the output frequency 08 01 Proportional Gain P Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 80 0 Settings 0 0 to 500 0 This parameter determinates the gain of the feedback loop If the gain is large the response will be strong and immediate if the gain is too large vibration may occur If the gain is small the response will weak and slow 08 02...

Page 189: ... gain I and therefore limits the Master Frequency The formula is Integral upper bound Maximum Output Frequency Pr 01 00 x Pr 08 04 08 05 PID Output Frequency Limit Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 100 0 Settings 0 0 to 110 0 This parameter defines the percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency Pr...

Page 190: ... the swift variation The P action could be used solely on the loading system that possesses the integral components PD Control when deviation occurred the system will immediately generate some operation load that is greater than the load generated single handedly by the D action to restrain the increment of the deviation If the deviation is small the effectiveness of the P action will be decreasin...

Page 191: ...ep at last frequency This parameter is only valid when the feedback signal is ACI AC motor drive acts when the feedback signals analog PID feedback or PG encoder feedback are abnormal 08 10 Sleep Frequency Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Settings 0 00 to 600 00Hz 08 11 Wake up Frequency Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 0 00 Settings 0 00 to 600...

Page 192: ...ettings 0 1 to 300 0 sec 08 15 Filter Time for PID Feedback Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 5 0 Settings 0 1 to 300 0 sec 08 16 Reserved 08 17 Reserved 08 18 Reserved 08 19 Reserved 08 20 Reserved 08 21 Tension Control Selection Settings 0 to 4 Factory Setting 0 Control Mode Settings VF VFPG SVC FOCPG TQCPG 0 Disable 1 Tension closed loop speed mode 2 Line speed closed loop...

Page 193: ...quency 08 35 0 1 08 35 1 1 08 23 08 24 mechanical gear ratio frequency command master frequency reel diameter line speed Motor Motor AFM or DFM AI FWD MO d1 AI AI or PG2 FWD A B 08 42 Drive 1 Drive 2 frequency setting operation command tension feedback line speed input operation command pitch roller Gear ratio A B AI communication digital keypad tension command source of reel diameter Line speed c...

Page 194: ...requency frequency command master frequency mechanical gear A or B reel diameter line speed command line speed feedback 08 42 Encoder PG2 A B Motor 08 27 1 drive line speed feedback line speed command AI or communication source of reel diameter Gear ratio A B Tension open loop torque mode Torque N M 2 D F F tension N D reel diameter m CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985...

Page 195: ...Motor Gear ratio A B tension comm and operation command direction of torque command source of reel diameter Drive TQCPG mode 08 22 Wind Mode Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 Rewind 1 Unwind When it is set to 0 the reel diameter D will increase When it is set to 1 the reel diameter will decrease as shown in the following diagram CALL NOW 800 985 6929 http www automa...

Page 196: ...target value of tension 03 00 03 02 12 line speed When it is set to 0 it can adjust Pr 08 26 setting PID Target Value of Tension Line Speed by the digital keypad When it is set to 1 it can adjust Pr 08 26 setting PID Target Value of Tension Line Speed by the communication When it is set to 2 the source of tension command is the external analog input terminals Pr 03 00 03 02 When Pr 03 00 03 02 is ...

Page 197: ...d mode the setting 12 of Pr 03 00 03 02 line speed corresponds to 0 max line speed Pr 08 38 08 27 Source of Tension Line Speed PID Feedback Control mode VF VFPG SVC FOCPG Factory Setting 0 Settings 0 Analog input Pr 03 00 03 02 is set to 11 PID feedback of tension 1 Pulse input Pr 08 40 08 28 Auto tuning Tension PID Control mode VF VFPG SVC FOCPG Factory Setting 0 Settings 0 Disable 1 Reel diamete...

Page 198: ...ral Time of Tension PID I Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 1 00 Settings 0 00 to 500 00 sec 08 31 Reserved 08 32 Proportional Gain 2 of Tension PID P Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 50 0 Settings 0 0 to 1000 0 08 33 Integral Time 2 of Tension PID I Unit 0 01 Control mode VF VFPG SVC FOCPG Factory Setting 1 00 Settings 0 00 to 500 00 sec 08 34 Reserve...

Page 199: ...e VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 Disable 1 Analog input Pr 03 00 03 02 is set to 12 line speed 2 RS 485 communication setting Pr 08 41 3 Pulse input Pr 08 40 4 DFM DCM pulse input Pr 02 18 When it is set to 1 3 or 4 the current line speed will be saved into Pr 08 41 via analog and pulse command When it is set to 2 it can change the setting of Pr 08 41 current line speed via c...

Page 200: ...en loop mode the max line speed is the reel line speed of the pitch roller that corresponds to the max frequency In closed loop of line speed setting by the mechanism requirement 08 39 Min Line Speed Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 0 Settings 0 0 to 3000 0 m min When the line speed setting is lower than PR 08 39 the drive will stop calculating the reel diameter 08 4...

Page 201: ...8 50 08 51 10 00 10 01 3 Calculated by analog input Pr 03 00 03 02 is set to 13 When it is set to 1 or 2 it needs to be used with PG card When it is set to 1 the reel diameter can be got from the encoder on the reel shaft At this time the pulse signal needs to be connected to the PG2 of PG card and get the reel diameter from the settings of Pr 10 15 Pr 08 49 Pr 08 50 and Pr 08 51 When it is set to...

Page 202: ...eter Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 RS 485 communication setting Pr 08 46 1 Analog input Pr 03 00 Pr 03 02 is set to 13 When it is set to 1 the corresponding value of 10V is Pr 08 43 08 46 Initial Reel Diameter Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 1 0 Settings 0 0 to 6000 0mm When Pr 08 45 is set to 1 Pr 08 46 will be read only 08 47 Init...

Page 203: ...actory setting 08 49 Number of Pulse Per Revolution Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 1 Settings 1 to 10000ppr When Pr 08 42 is set to 1 it needs to be used with this parameter This parameter is the number of pulse per revolution that a reel rotates 08 50 Coil Number for Each Layer Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 1 Settings 1 to 10000 It is use...

Page 204: ...55 Smart Start Function Control mode VF VFPG SVC FOCPG Factory Setting 0 Settings 0 Disable 1 Enable 2 In unwind mode rewind in reverse direction 08 56 Switch Level for Smart Start and PID Function Unit 1 Control mode VF VFPG SVC FOCPG Factory Setting 15 0 Settings 0 0 100 0 according to Pr 08 26 Example Assume that the tension feedback 0 100 corresponds to loose tension to tight tension Pr 08 26 ...

Page 205: ...nit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 0 0 Settings 0 0 3000 0 m min 08 61 Allowance Difference of Reel Diameter of Broken Belt Detection Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 100 0 Settings 1 0 6000 0 mm 08 62 Detection Time of Broken Belt Unit 0 1 Control mode VF VFPG SVC FOCPG Factory Setting 1 00 Settings 0 00 100 00 sec Pr 08 59 is only valid when Pr 08 39 is...

Page 206: ...the error of tension PID target value and tension PID feedback exceeds Pr 08 63 and the allowance error detection time of tension PID exceeds Pr 08 64 tension PID feedback error occurs Refer to Pr 08 65 for error treatment of tension PID feedback It will display tdEv at this moment 08 66 Upper Limit of Tension PID Feedback Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 100 0 Setting...

Page 207: ... 08 78 setting can be changed by inputting the digital keypad HMI page plan or text panel PLC product TP series via communication When Pr 08 76 is set to 1 and one of Pr 03 00 03 02 is set to 15 Pr 08 78 will display the tension setting 08 77 Max Tension Unit 1 Control mode TQCPG Factory Setting 0 Settings 0 30000 N 08 78 Tension Setting Unit 1 Control mode TQCPG Factory Setting 0 Settings 0 30000...

Page 208: ...nds to Pr 08 77 08 81 Source of Tension Taper Control mode TQCPG Factory Setting 0 Settings 0 Communication RS 485 Pr 08 82 1 Analog input Pr 03 00 03 02 is set to 17 tension taper Pr 08 82 08 82 Tension Taper Unit 1 Control mode TQCPG Factory Setting 0 Settings 0 100 When Pr 08 81 is set to 0 Pr 08 82 setting can be changed by inputting the digital keypad HMI page plan text panel PLC product TP s...

Page 209: ... compensation of dynamic friction and 100 corresponds to the motor rated torque The compensation coefficient of the friction torque can be got from the inertia estimation in the speed mode Users can adjust by the requirement 08 84 Compensation Coefficient of Material Inertial Unit 1 Control mode TQCPG Factory Setting 0 Settings 0 30000 Compensation coefficient of material inertia material density ...

Page 210: ...08 86 Low Pass Filter Time of Torque Feed Forward Unit 0 01 Control mode TQCPG Factory Setting 5 00 Settings 0 00 100 00 Pr 08 85 08 86 are used to adjust the torque that needed by the mechanical rotation inertia during acceleration deceleration 08 87 08 99 Reserved CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 211: ...must be set via this parameter And the communication address for each AC motor drive must be different and unique 09 01 COM1 Transmission Speed Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 9 6 Settings 4 8 to 115 2kbps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 09 02 COM1 Transmission Fault Treatment Control mode VF VFPG SVC ...

Page 212: ...ocol 8 N 1 13 Modbus RTU mode protocol 8 N 2 14 Modbus RTU mode protocol 8 E 1 15 Modbus RTU mode protocol 8 O 1 16 Modbus RTU mode protocol 8 E 2 17 Modbus RTU mode protocol 8 O 2 1 Control by PC or PLC A VFD VE can be set up to communicate on Modbus networks using one of the following modes ASCII American Standard Code for Information Interchange or RTU Remote Terminal Unit Users can select the ...

Page 213: ... Stop bit 11 bit character frame 8 E 1 Start bit 0 1 2 3 4 5 6 Stop bit 11 bit character frame 8 O 1 Odd parity 7 7 7 8 bit character 8 bit character 3 Communication Protocol 3 1 Communication Data Frame ASCII mode STX Start character 3AH Address Hi Address Lo Communication address 8 bit address consists of 2 ASCII codes Function Hi Function Lo Command code 8 bit command consists of 2 ASCII codes ...

Page 214: ...H AC drive of address 254 For example communication to AMD with address 16 decimal 10H ASCII mode Address 1 0 1 31H 0 30H RTU mode Address 10H 3 3 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register 08H loop detection 10H write multiple registers The available function codes and examples fo...

Page 215: ...gle write write single data to register Example writing data 6000 1770H to register 0100H AMD address is 01H ASCII mode Command message Response message STX STX 0 0 Address 1 Address 1 0 0 Function 6 Function 6 0 0 1 1 0 0 Data address 0 Data address 0 1 1 7 7 7 7 Data content 0 Data content 0 7 7 LRC Check 1 LRC Check 1 CR CR END LF END LF RTU mode Command message Response message Address 01H Add...

Page 216: ...by word 2 Number of data count by word 2 0 E Number of data count by byte 4 LRC Check 8 1 CR 3 END LF 8 The first data content 8 0 F A The second data content 0 9 LRC Check A CR END LF RTU mode Command message Response message Address 01H Address 01H Function 10H Function 10H 05H 05H Starting data address 00H Starting data address 00H 00H 00H Number of data count by word 02H Number of data count b...

Page 217: ...FH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Examine the LSB of CRC register Step 4 If the LSB of CRC register is 0 shift the CRC register one bit to the right with MSB zero filling then repeat step 3 If the LSB of CRC register is 1 shift the CRC register one bit to the right with...

Page 218: ...ive Parameters GGnnH GG means parameter group nn means parameter number for example the address of Pr 4 01 is 0401H Referencing to chapter 5 for the function of each parameter When reading parameter by command code 03H only one parameter can be read at one time Command Write only 2000H Bit 0 3 0 No function 1 Stop 2 Run 3 Jog Run Bit 4 5 00B No function 01B FWD 10B REV 11B Change direction Bit 6 7...

Page 219: ...F 211BH Max setting frequency 211CH Max output frequency 2200H Feedback Signal XXX XX 2203H AVI analog input XXX XX 2204H ACI analog input XXX XX 2205H AUI analog input XXX XX 2206H Display temperature of IGBT o C 2207H Display temperature of heatsink o C 2208H Digital input status 2209H Digital output status 3 6 Exception response The AC motor drive is expected to return a normal response after r...

Page 220: ...ress The data address received in the command message is not available for the AC motor drive 03 Illegal data value The data value received in the command message is not available for the AC drive 04 Slave device failure The AC motor drive is unable to perform the requested action 10 Communication time out If Pr 09 03 is not equal to 0 0 Pr 09 02 0 2 and there is no communication on the bus during...

Page 221: ... 1 0BH for i 0 i 16 i while inportb PORT LSR 0x20 wait until THR empty outportb PORT THR tdat i send data to THR i 0 while kbhit if inportb PORT LSR 0x01 b0 1 read data ready rdat i inportb PORT RDR read data form RDR 09 05 COM2 Transmission Speed Keypad Unit 0 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 9 6 Settings 4 8 to 115 2kbps This parameter is used to set the transmission speed ...

Page 222: ... 7 O 2 6 Modbus ASCII mode protocol 8 N 1 7 Modbus ASCII mode protocol 8 N 2 8 Modbus ASCII mode protocol 8 E 1 9 Modbus ASCII mode protocol 8 O 1 10 Modbus ASCII mode protocol 8 E 2 11 Modbus ASCII mode protocol 8 O 2 12 Modbus RTU mode protocol 8 N 1 13 Modbus RTU mode protocol 8 N 2 14 Modbus RTU mode protocol 8 E 1 15 Modbus RTU mode protocol 8 O 1 16 Modbus RTU mode protocol 8 E 2 17 Modbus R...

Page 223: ... Block Transfer 5 Unit 1 09 16 Block Transfer 6 Unit 1 09 17 Block Transfer 7 Unit 1 09 18 Block Transfer 8 Unit 1 09 19 Block Transfer 9 Unit 1 09 20 Block Transfer 10 Unit 1 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 0 Settings 0 to 65535 There is a group of block transfer parameter available in the AC motor drive Pr 09 11 to Pr 09 20 User can use them Pr 09 11 to Pr 09 20 to save thos...

Page 224: ...PG TQCPG Factory Setting Read only Settings 0 to 4095 Pr 09 22 and Pr 09 23 are used to communicate with multi function extension card EMV APP01 Refer to Appendix B for details When Pr 09 22 and Pr 09 23 are set to 4095 it corresponds to 10V CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 225: ...ntrol 10 01 Encoder Input Type Setting Control mode VFPG FOCPG TQCPG Factory Setting 0 Settings 0 Disable 1 Phase A leads in a forward run command and phase B leads in a reverse run command A B FWD REV 2 Phase B leads in a forward run command and phase A leads in a reverse run command A B FWD REV 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input for...

Page 226: ...to the Pr 10 02 for encoder feedback fault treatment 10 04 ASR Auto Speed Regulation control P 1 Unit 0 1 Control mode VFPG FOCPG TQCPG Factory Setting 10 Settings 0 to 40 Hz 10 05 ASR Auto Speed Regulation control I 1 Unit 0 001 Control mode VFPG FOCPG TQCPG Factory Setting 0 100 Settings 0 000 to 10 000 sec 10 06 ASR Auto Speed Regulation control P 2 Unit 0 1 Control mode VFPG FOCPG TQCPG Factor...

Page 227: ...ted gain I When integral time is set to 0 it is disabled Pr 10 08 defines the switch frequency for the ASR1 Pr 10 04 Pr 10 05 and ASR2 Pr 10 06 Pr 10 07 10 08 10 04 10 05 10 06 10 07 Hz PI 10 21 10 22 0Hz 5Hz 5Hz 5Hz When using multi function input terminals to switch ASR1 ASR2 the diagram will be shown as follows ON OFF ASR 1 0 1 sec OFF 0 1 sec ASR 1 ASR 2 Setting multi function input terminal t...

Page 228: ...ol mode VFPG FOCPG Factory Setting 0 5 Settings 0 0 to 10 0 sec 10 14 Encoder Stall and Slip Error Treatment Control mode VFPG FOCPG Factory Setting 2 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop When the value of rotation speed motor frequency exceeds Pr 10 12 setting detection time exceeds Pr 10 13 or motor frequency exceeds Pr 10 10 setting it will start t...

Page 229: ... of the frequency command is pulse input Pr 00 20 is set to 4 or 5 it may have 4 times frequency problem Example Assume that Pr 10 00 1024 Pr 10 01 1 Pr 10 15 3 Pr 00 20 5 MI 37 and ON it needs 4096 pulses to rotate the motor a revolution Assume that Pr 10 00 1024 Pr 10 01 1 Pr 10 15 1 Pr 00 20 5 MI 37 and ON it needs 1024 pulses to rotate the motor a revolution 10 16 Output Setting for Frequency ...

Page 230: ... Encoder Position Attained Unit 1 Control mode VFPG FOCPG Factory Setting 10 Settings 0 to 20000 pulses This parameter determines the internal positioning position attained in the position control mode 10 23 Feed Forward Gain of APR Unit 1 Control mode VFPG FOCPG Factory Setting 30 Settings 0 to 100 For position control the larger this parameter is set the less pulse differential it will be and al...

Page 231: ...g time for switching the max frequency 10 00 10 01 RUN MI d35 MO d39 10 19 10 24 output frequency PG feedback Time 10 25 Max Frequency for Resolution Switch Unit 0 01 Control mode VF VFPG SVC FOCPG TQCPG Factory Setting 50 00 Settings 0 00 to 600 00Hz This function is used to enhance the function of unstable speed position due to insufficient resolution of analog simulation value It needs to use w...

Page 232: ...x frequency 10 24 10 26 Reserved 10 27 Mechanical Gear at Load A1 Unit 1 10 28 Mechanical Gear at Motor B1 Unit 1 10 29 Mechanical Gear at Load A2 Unit 1 10 30 Mechanical Gear at Motor B2 Unit 1 Control mode VFPG FOCPG TQCPG Factory Setting 100 Settings 1 to 65535 Parameters 10 27 to 10 30 can be used with the multi function input terminal set to 48 to switch to Pr 10 27 10 28 or Pr 10 29 10 30 as...

Page 233: ...alid and Pr 11 02 11 04 and 11 11 are valid Bit 1 0 no function Bit 1 1 Inertia estimate function is enabled Bit 2 0 no function Bit 2 1 when frequency command is less than Fmin Pr 01 07 it will use zero servo function YES NO Estimate inertia value Setting auto gain adjustment Pr 11 00 1 Adjust Pr 11 02 11 03 and 11 11 separately by speed response Adjust by requirement Pr 11 04 PDFF function Adjus...

Page 234: ...ow speed Bandwidth Unit 1 Control mode VFPG FOCPG TQCPG Factory Setting 10 Settings 0 to 40Hz 11 03 High speed Bandwidth Unit 1 Control mode VFPG FOCPG TQCPG Factory Setting 10 Settings 0 to 40Hz 11 11 Zero speed Bandwidth Unit 1 Control mode VFPG FOCPG TQCPG Factory Setting 10 Settings 0 to 40Hz After estimating inertia and set Pr 11 00 to bit 0 1 auto tuning user can adjust parameters Pr 11 02 1...

Page 235: ...or Motor 2 Unit 1 Control mode FOCPG TQCPG Factory Setting 90 Settings 0 to 200 Pr 11 05 is used to adjust the output voltage of flux weakening curve For the spindle application the adjustment method is 1 It is used to adjust the output voltage when exceeding rated frequency 2 Monitor the output voltage 3 Adjust Pr 11 05 motor 1 or Pr 11 06 motor 2 setting to make the output voltage reach motor ra...

Page 236: ...s occurs and it exceeds the level Pr 11 09 and the detection time Pr 11 07 it will execute the phase loss protection Pr 06 02 The AC motor drive will record the operation time during phase loss in Pr 11 29 If it is set to 0 or a larger number it will short the life of rectifier and capacitors in the AC motor drive 11 08 Reserved 11 10 Speed Feed Forward Gain Unit 1 Control mode FOCPG Factory Setti...

Page 237: ...otch filter frequency is the resonance of mechanical frequency 11 15 Gain Value of Slip Compensation Unit 0 01 Control mode SVC Factory Setting 1 00 Settings 0 00 to 1 00 It is only valid in SVC mode When the AC motor drive drives the asynchronous motor slip will increase when the load is added This parameter can be used to change frequency lower slip and make the motor be synchronous when running...

Page 238: ...Unit 0 01 Control mode FOCPG Factory Setting 10 00 Settings 0 00 to 40 00 It can be used to change the pulse differential when Pr 00 20 is set to 5 multi function input terminal is set to 37 ON and Pr 11 00 is set to bit 0 0 11 19 APR Curve Time Unit 0 01 Control mode FOCPG Factory Setting 3 00 Settings 0 00 to 655 35 sec It is valid when the multi function input terminal is set to 35 ON The large...

Page 239: ...Chapter 4 Parameters 4 186 Revision Dec 2008 04VE SW V2 05 This page intentionally left blank CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 240: ...uitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can acceleration time be made longer Can deceleration time be made longer Reduce load or increase the power of AC motor drive Check braking method Please contact DELTA Reduce load or increase the power of AC motor drive Is load changed suddenly Check if acc...

Page 241: ...ed without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occurs check if the voltage of DC BUS is greater than protection value If OV occurs when sudden acceleration stops Increase deceleration time Increase setting time Increase acceleration time Reduce moment of inertia Reduce moment of load inertia Use ...

Page 242: ...ge power supply system for requirement Check if there is heavy load with high start current in the same power system Check if Lv occurs when breaker and magnetic contactor is ON Suitable transformer power capacity Check if voltage between 1 2 and is greater than Pr 06 00 Maybe AC motor drive has malfunction Please contact DELTA Control circuit has malfunction or misoperation due to noise Please co...

Page 243: ...emove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to speci fication Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA If load is too large 5 6 Overload OL1 OL2 OL Reduce load or increase the power of AC motor drive Check if the setting of electronic thermal relay is suitable Yes Yes No No Modify setting If...

Page 244: ...Yes Check if the wiring of terminals R S and T is OK Connect all three phase well Check if the screws of terminals are tightened No Tighten all screws Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA No Yes Yes Please check the wiring and power system for abnormal power Check if the input voltage of R S T is unbalanced Yes Yes Please check the wiring and power...

Page 245: ... Modify frequency setting Check if input FWD or REV command Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or relay Set frequency or not Press UP to check if motor can run Correct connection Check if the parameter setting and wiring of analog signal and multi step speed are correct No Motor has malfunction No Maybe AC motor drive has malfunction Please contact...

Page 246: ...UP DOWN key to see if speed has any change If there is any change of the signal that sets frequency 0 10V and 4 20mA Check if the wiring between M1 M6 to DCM is correct Connect correctly Check if frequency for each step is different Check if the wiring of external terminal is correct Change frequency setting If accel decel time is very long Please set suitable accel decel time by load inertia Mayb...

Page 247: ...ion Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of AC motor drive 5 12 The Motor does not Run as Expected Check if V f characteristic and torque compensation is suitable No Yes Yes Yes Yes No No No Adjust and lower torque compensation V f characteristic Run in low speed continuously If load is t...

Page 248: ...t no spread and no receive 5 14 Environmental Condition Since AC motor drive is an electronic device you should comply with the environmental condition stated in the appendix A Following are the remedial measures for necessary 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stre...

Page 249: ...r decrease high harmonic by multiple circuit 3 If there is phase lead capacitor it should use serial reactor to prevent capacitor damage from high harmonic serial reactor phase lead capacitor Motor Temperature Rises When the motor is induction motor with ventilation cooling type used in variety speed operation bad cooling will happen in the low speed Therefore it may overheat Besides high harmonic...

Page 250: ...e output lines 2 Acceleration Time too short Increase the Acceleration Time 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model Over current during deceleration Output current exceeds triple rated current during deceleration 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Deceleration Time too short Increase...

Page 251: ...eration 230V DC 450V 460V DC 900V DC BUS over voltage in constant speed 230V DC 450V 460V DC 900V 1 Check if the input voltage falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 If DC BUS over voltage due to regenerative voltage please increase the Deceleration Time or add an optional brake resistor Hardware failure in voltage detection Check if inp...

Page 252: ...eeds Pr 06 30 PTC level 1 Make sure that the motor is not obstructed 2 Ensure that the ambient temperature falls within the specified temperature range 3 Take the next higher power AC motor drive model OH1 hardware failure Return to the factory OH2 hardware failure Return to the factory Fan failure 1 Make sure that the fan is not obstructed 2 Return to the factory Overload The AC motor drive detec...

Page 253: ...on to try it If fault code is still displayed on the keypad please return to the factory Auto tuning error 1 Check cabling between drive and motor 2 Retry again PID loss ACI 1 Check the wiring of the PID feedback 2 Check the PID parameters settings PG feedback error Check if Pr 10 01 is set to 0 when it is PG feedback control PG feedback loss Check the wiring of the PG feedback PG feedback stall P...

Page 254: ... Pr 09 03 setting COM2 exceeds Pr 09 07 setting Check if the wiring for the communication is correct Keypad KPV CE01 communication time out COM1 exceeds Pr 09 03 setting COM2 exceeds Pr 09 07 setting 1 Check if the wiring for the communication is correct 2 Check if there is any wrong with the keypad Brake resistor fault If the fault code is still displayed on the keypad after pressing RESET key pl...

Page 255: ...allowance error detection time exceeds Pr 08 64 setting 1 Check if the PID feedback is correct 2 Check if the material is broken 3 Check the settings of Pr 08 63 and Pr 08 64 6 1 2 Reset There are three methods to reset the AC motor drive after solving the fault 1 Press RESET STOP key on KPV CE01 2 Set external terminal to RESET set one of Pr 02 01 Pr 02 06 Pr 02 23 Pr 02 30 to 5 and then set to b...

Page 256: ...bration or sound occurred during operation 5 Whether the motors are overheating during operation 6 Always check the input voltage of the AC drive with a Voltmeter Periodic Inspection Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the vo...

Page 257: ... Check Items Methods and Criterion Daily Half Year One Year Check if the voltage of main circuit and control circuit is correct Measure with multimeter with standard specification Keypad Maintenance Period Check Items Methods and Criterion Daily Half Year One Year Is the display clear for reading Visual inspection Any missing characters Visual inspection Mechanical parts Maintenance Period Check I...

Page 258: ...ghten or replace the screw If machine or insulator is deformed cracked damaged or with color change due to overheating or ageing Visual inspection NOTE Please ignore the color change of copper plate If there is any dust or dirt Visual inspection Terminals and wiring of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If the terminal or the plate is color c...

Page 259: ... to overheat Visual inspection smell If there is any disconnection Visual inspection or measure with multimeter after removing wiring between 1 2 Resistor value should be within 10 Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any abnormal vibration or peculiar smell Visual aural inspection and smell Magnetic conta...

Page 260: ...tion in capacity Visual inspection Cooling fan of cooling system Maintenance Period Check Items Methods and Criterion Daily Half Year One Year If there is any abnormal sound or vibration Visual aural inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly If there is any loose screw Tighten the screw If there is any color change due to overheat Chang...

Page 261: ...r 6 Fault Code Information and Maintenance 6 12 Revision Dec 2008 04VE SW V2 05 This page intentionally left blank CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 262: ... kg 2 7 3 2 4 5 6 8 8 10 13 13 13 13 36 36 Voltage Class 460V Class Model Number VFD XXXV 007 015 022 037 055 075 110 150 185 220 300 370 450 550 750 Max Applicable Motor Output kW 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Max Applicable Motor Output hp 1 0 2 0 3 0 5 0 7 5 10 15 20 25 30 40 50 60 75 100 Rated Output Capacity kVA 2 3 3 2 4 2 6 3 9 9 14 18 24 29 34 46 56 69 80 100 Rated ...

Page 263: ...Characteristics Brake Torque About 20 Motor Protection Electronic thermal relay protection Over current Protection The current forces 220 of the over current protection and 300 of the rated current Ground Leakage Current Protection Higher than 50 X rated current Overload Ability Constant torque 150 for 60 seconds variable torque 200 for 3 seconds Over voltage Protection Over voltage level Vdc 400 ...

Page 264: ... 125 33Ω 7 5 5 5 3 111 500W 30Ω BR500W030 1 125 30Ω 10 7 5 4 148 1000W 20Ω BR1K0W020 1 125 20Ω 15 11 6 186 2400W 13 6Ω 2015 1 BR1K2W6P8 2 125 13 6Ω 20 15 8 248 3000W 10Ω 2015 1 BR1K5W005 2 125 10Ω 25 18 5 10 281 4800W 8Ω 2022 1 BR1K2W008 4 125 8Ω 30 22 12 338 4800W 6 8Ω 2022 1 BR1K2W6P8 4 125 6 8Ω 40 30 16 497 6000W 5Ω 2015 2 BR1K5W005 4 125 5Ω 230V Series 50 37 20 6 9600W 4Ω 2015 2 BR1K2W008 8 12...

Page 265: ...ion Therefore the equivalent resistor value for each brake unit should be 25Ω 7 Please read the wiring information in the user manual of brake unit thoroughly prior to taking into operation 8 Definition for Brake Usage ED Explanation The definition of the barke usage ED is for assurance of enough time for the brake unit and brake resistor to dissipate away heat generated by braking When the brake ...

Page 266: ...r Brake Unit P N Note1 When using the AC drive with DC reactor please refer to wiring diagram in the AC drive user manual for the wiring of terminal P of Brake unit Note2 wire terminal N to the neutral point of power system Do NOT Temperature Switch 10 For model VFD110V43B the brake unit is built in To increase the brake function it can add optional brake unit CALL NOW 800 985 6929 http www automa...

Page 267: ...080W200 BR080W750 BR300W070 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 Model no L1 L2 H D W Max Weight g BR080W200 BR080W750 140 125 20 5 3 60 160 BR300W070 BR300W100 BR300W250 BR300W400 215 200 30 5 3 60 750 BR400W150 BR400W040 265 250 30 5 3 60 930 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 268: ...Order P N BR500W030 BR500W100 BR1KW020 BR1KW075 Model no L1 L2 H D W Max Weight g BR500W030 BR500W100 335 320 30 5 3 60 1100 BR1KW020 BR1KW075 400 385 50 5 3 100 2800 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 269: ...6V 618 642 66 7 690 725 750 6V Input Rating DC Voltage 200 400VDC 400 800VDC Heat Sink Overheat Temperature over 95 C 203 o F Alarm Output Relay contact 5A 120VAC 28VDC RA RB RC Protection Power Charge Display Blackout until bus voltage is below 50VDC Installation Location Indoor no corrosive gases metallic dust Operating Temperature 10 C 50 C 14o F to 122o F Storage Temperature 20 C 60 C 4o F to ...

Page 270: ... Brake Unit Dimensions are in millimeter inch Figure 1 VFDB2015 VFDB2022 VFDB4030 VFDB4045 80 0 3 15 121 0 4 76 189 5 7 46 200 0 7 87 130 0 5 12 R3 3 R0 13 ACT YELLOW CHARGE GREEN ERR RED CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 271: ...Appendix B Accessories B 8 Revision Dec 2008 04VE SW V2 05 Figure 2 VFDB4132 VFDB4132 CHARGE ACT OC OH CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 272: ...10 VFD110V43B 2 50 VFD007V43A 2 5 VFD150V23A 2 125 VFD015V23A 2 15 VFD150V43A 2 60 VFD015V43A 2 10 VFD185V23A 2 150 VFD022V23A 2 30 VFD185V43A 2 75 VFD022V43A 2 15 VFD220V23A 2 175 VFD037V23A 2 40 VFD220V43A 2 100 VFD037V43A 2 20 VFD300V23A 2 225 VFD055V23A 2 50 VFD300V43A 2 125 VFD055V43A 2 30 VFD370V23A 2 250 VFD075V23A 2 60 VFD370V43A 2 150 VFD075V43A 2 40 VFD450V43A 2 175 VFD110V23A 2 100 VFD5...

Page 273: ... VFD055V43A 2 14 13 30 JJN 30 VFD075V23A 2 34 33 60 JJN 60 VFD075V43A 2 19 18 40 JJN 40 VFD110V23A 2 50 49 100 JJN 100 VFD110V43A 2 25 24 50 JJN 50 VFD110V43B 2 25 24 50 JJN 50 VFD150V23A 2 60 65 125 JJN 125 VFD150V43A 2 32 32 60 JJN 60 VFD185V23A 2 75 75 150 JJN 150 VFD185V43A 2 39 38 75 JJN 70 VFD220V23A 2 90 90 175 JJN 175 VFD220V43A 2 49 45 100 JJN 100 VFD300V23A 2 110 120 225 JJN 225 VFD300V4...

Page 274: ... 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 B 4 2 AC Output Reactor Recommended Value 230V 50 60Hz 3 Phase Inductance mH kW HP Fundamental Amps Max continuous Amps 3 impedance 5 impedance 0 75 1 8 12 3 5 1 5 2 8 12 1 5 3 2 2 3 12 18 1 25 2 5 3 7 5 18 27 0 8 1 5 5 5 7 5 25 37 5 0 5 ...

Page 275: ...W HP Fundamental Amps Max continuous Amps 3 impedance 5 impedance 0 75 1 4 6 9 12 1 5 2 4 6 6 5 9 2 2 3 8 12 5 7 5 3 7 5 12 18 2 5 4 2 5 5 7 5 18 27 1 5 2 5 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 45 67 5 0 7 1 2 22 30 45 67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 CALL NOW 800 985 6929 ...

Page 276: ...of capacity may cause voltage ripple The AC motor drive may damage when over current occurs during operation Correct wiring M1 M2 Mn reactor AC motor drive AC motor drive AC motor drive motor motor motor Application 2 Question Silicon rectifier and AC motor drive is connected to the same power Surges will be generated at the instant of silicon rectifier switching on off These surges may damage the...

Page 277: ...ons etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When power capacity is too large line impedance will be small and the charge current will be too large That may damage AC motor drive due to higher rectifier temperature Correct wiring large capacity power reactor small capacity AC ...

Page 278: ... zero phase reactors but the selection is ultimately governed by the type and diameter of cable fitted i e the cable must fit through the center hole of zero phase reactors Note 2 Only the phase conductors should pass through not the earth core or screen Note 3 When long motor output cables are used an output zero phase reactor may be required to reduce radiated emissions from the cable Diagram B ...

Page 279: ...0 125 Built in 30 40 Built in 230Vac 50 60Hz 3 Phase 37 50 Built in 460V DC Choke Input voltage kW HP DC Amps Inductance mh 0 75 1 4 25 00 1 5 2 9 11 50 2 2 3 9 11 50 3 7 5 12 6 00 5 5 7 5 18 3 75 7 5 10 25 4 00 11 15 32 Built in 15 20 50 Built in 18 5 25 62 Built in 22 30 80 Built in 30 40 92 Built in 37 50 110 Built in 45 60 125 Built in 55 75 200 Built in 460Vac 50 60Hz 3 Phase 75 100 240 Built...

Page 280: ...REV JOG 8 6 5 4 16 15 14 13 11 RC 01 terminal block Wiring connections VFD VE I O Block VFD VE Programming Pr 00 20 set to 2 Pr 00 21 set to 1 external controls Pr 02 00 set to 1 setting Run Stop and Fwd Rev controls Pr 02 05 MI5 set to 5 External reset CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 281: ...A1 B1 Z1 Input signal Input type is selected by ABZ1 It can be 1 phase or 2 phase input Maximum 300kP sec A2 B2 A2 B2 Input signal Input type is selected by AB2 It can be 1 phase or 2 phase input Maximum 300kP sec Grounding 2 Wiring Notes a Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above b Recommended wire size...

Page 282: ... R L1 S L2 T L3 NFB R S T 1 2 B1 B2 U T1 V T2 W T3 U W V VP DCM A1 A1 B1 B1 Z1 Z1 PG VP DCM A2 A2 B2 B2 10 17 10 18 Line driver Line driver FWD REV MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V M 3 jumper Brake resistor optional Motor No fuse breaker FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting No function multi function input terminals ...

Page 283: ...tion Digital Signal Common Factory setting No function A2 A2 B2 B2 EH PLC Y0 Y0 Y1 Y1 Y0 Y0 Y1 Y1 phase difference is 90o Example It is recommended to set it in TP mode when VFD VE series inputs the pulse i e inputs pulse from PLC or host controller into the A2 A2 B2 and B2 on the PG card of AC motor drive to prevent the signal received interference if using input signal with open collector please...

Page 284: ... AB 2 incremental encoder NFB R S T Line driver jumper Brake resistor optional Motor No fuse breaker FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting No function 5 Types of Pulse Generators Encoders ABZ1 PS1 AB2 PS1 Types of Pulse Generators 5V 12V 5V 12V VOLTAGE O P 0V VCC 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP CA...

Page 285: ... 5V 12V Line driver Q Q 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP Complementary O P 0V VCC OC 5V TP 12V OC TP 5V 12V OC 5V TP 12V OC TP 5V 12V B 8 2 EMV PG01O PG OUT Pulse output AB2 PG2 signal mode switch ABZ1 PG1 signal mode switch PG1 Pulse feedback PG2 Pulse input PS1 5 12V switch CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 286: ...kP sec A O B O Z O Output signal It has division frequency function Pr 10 16 open collector max output DC20V 50mA Grounding 2 Wiring Notes a Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above b Recommended wire size 0 21 to 0 81mm2 AWG24 to AWG18 3 Wire length wire length and signal frequency are in inverse propor...

Page 287: ...PG VP DCM A2 A2 B2 B2 10 17 10 18 VP DCM A O B O Z O Line driver EMV PG01O wiring 2 R L1 S L2 T L3 NFB R S T 1 2 B1 B2 U T1 V T2 W T3 M 3 U W V VP DCM A1 A1 B1 B1 Z1 Z1 PG jumper Brakeresis tor optional Motor No fuse breaker MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting No function REV FWD inc...

Page 288: ...CC 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP Open collector O P 0V VCC OC 5V TP 12V OC TP 5V 12V OC 5V TP 12V OC TP 5V 12V Line driver Q Q 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP 5V 12V OC TP Complementary O P 0V VCC OC 5V TP 12V OC TP 5V 12V OC 5V TP 12V OC TP 5V 12V CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 289: ...t signal Input type is selected by ABZ1 It can be 1 phase or 2 phase input Maximum 300kP sec A2 B2 A2 B2 Input signal Input type is selected by AB2 It can be 1 phase or 2 phase input Maximum 300kP sec A O B O Z O Output signal It has division frequency function Pr 10 16 Line driver max output DC5V 50mA Grounding 2 Wiring Notes a Please use a shielded cable to prevent interference Do not run contro...

Page 290: ...gram wiring 1 R L1 S L2 T L3 NFB R S T 1 2 B1 B2 U T1 V T2 W T3 M 3 U W V VP DCM A1 A1 B1 B1 Z1 Z1 PG VP DCM A2 A2 B2 B2 10 17 10 18 jumper Braking resist or o ptional Moto r Non fu se breaker MI1 MI2 MI3 MI4 MI6 MI5 DCM 24V FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting No function REV FWD manua l pulse generator MPG incre m...

Page 291: ...2 Multi step 3 Multi step 4 No function Digital Signal Common Factory setting No function REV FWD incremental encoder Line driver Line driver DCM A2 A2 B2 B2 AO AO BO BO ZO ZO EH PLC Y0 Y0 Y1 Y1 COM Y0 Y0 Y1 Y1 phase difference is 90o EMV PG01L 5 Types of Pulse Generators Encoders ABZ1 AB2 Types of Pulse Generators 5V 5V VOLTAGE O P 0V VCC TP OC TP OC Open collector O P 0V VCC OC TP OC TP CALL NOW...

Page 292: ...on Dec 2008 04VE SW V2 05 B 29 ABZ1 AB2 Types of Pulse Generators 5V 5V Line driver Q Q TP OC TP OC Complementary O P 0V VCC OC TP OC TP CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 293: ...s will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when AC motor drive and EMI ...

Page 294: ...e to observe the following precautions when selecting motor cable 1 Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any paint on metal saddle for good ground contact with the plate and shielding Remove any paint on metal saddle for good ground contact with the plat...

Page 295: ...ss Insulation level of motor 1000V 1300V 1600V 460VAC input voltage 66 ft 20m 165 ft 50m 165 ft 50m 230VAC input voltage 328 ft 100m 328 ft 100m 328 ft 100m NOTE When a thermal O L relay protected by motor is used between AC motor drive and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use AC reactor and or low...

Page 296: ...33 B 9 1 Dimensions Dimensions are in millimeter and inch Order P N RF015B21AA RF022B43AA 239 9 4 118 90 3 54 28 1 1 50 1 97 226 8 9 5 5 3 37 226 8 9 16 0 63 24 0 94 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 297: ... Accessories B 34 Revision Dec 2008 04VE SW V2 05 Order P N RF022B21BA RF037B43BA 302 110 150 315 5 5 30 60 302 15 30 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 298: ...ndix B Accessories Revision Dec 2008 04VE SW V2 05 B 35 Order P N RF110B43CA 60 33 200 120 398 382 26 20 382 7 0 CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 299: ...Appendix B Accessories B 36 Revision Dec 2008 04VE SW V2 05 Order P N 10TDT1W4C Order P N 26TDT1W4C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 300: ...Appendix B Accessories Revision Dec 2008 04VE SW V2 05 B 37 Order P N 50TDS4W4C Order P N 100TDS84C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 301: ...Appendix B Accessories B 38 Revision Dec 2008 04VE SW V2 05 Order P N 200TDDS84C Order P N 150TDS84C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 302: ...Appendix B Accessories Revision Dec 2008 04VE SW V2 05 B 39 Order P N 180TDS84C CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 303: ...tput common terminal NOTE Please operate by the following steps for switching the high low baud rate 1 make sure that RS 485 cable is disconnected before operation 2 switch the high low baud rate 3 set Pr 09 01 to the corresponding baud rate to finish setting If the RS 485 cable is connected before changing the high low baud rate the communication function will still be invalid even if the communi...

Page 304: ...D function selection Take terminals MI7 GND for example ON the activation current is 6 5mA and OFF leakage current tolerance is 10μA MO3 MOA Multi function output terminals photocoupler The AC motor drive outputs each monitor signal such as during operation frequency attained and overload by transistor with open collector Please refer to Pr 03 35 to Pr 03 42 for details MO3 M OA MCM MO3 MOA MCM Ma...

Page 305: ...to Pr 02 23 to Pr 02 27 refer to Pr 03 21 to Pr 03 24 refer to Pr 02 35 to Pr 02 42 When wiring please refer to the multi function input output function in parameters group 02 and group 03 of chapter 4 parameters to set by your applications CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

Page 306: ...table lists the factors you need to consider depending on your requirements Related Specification Item Speed and torque characteristics Time ratings Overload capacity Starting torque Load type Friction load and weight load Liquid viscous load Inertia load Load with power transmission Load speed and torque characteristics Constant torque Constant output Decreasing torque Decreasing output Load char...

Page 307: ...ration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η Acceleration time 60 seconds The starting capacity _ _ _ _ _ 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T ϕ η 2 2 The current should be less than the rated current of AC motor drive A Acceleration time 60 seconds _ _ _ _ _ _...

Page 308: ... AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW η Motor efficiency normally approx 0 85 ϕ cos Motor power factor normally approx 0 75 M V Motor rated voltage V M I Motor rated current A for commercial power k Correction factor calculated from current distortion factor 1 05 1 1 depending on PWM method 1 C P Continuous motor capacity kVA S k Starting current rate...

Page 309: ...When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For an emergency stop an external mechanical brake is needed to quickly stop the motor Parameter Settings Note 1 The AC Motor Drive can be driven at an output frequency up to 400Hz less for some models with the digital keypad Setting errors may crea...

Page 310: ...st be decreased 4 The load tolerance of a standard motor is as follows 3 6 20 60 100 82 70 60 50 0 60 40 25 torque continuous Frequency Hz Load duty cycle 5 If 100 continuous torque is required at low speed it may be necessary to use a special inverter duty motor 6 Motor dynamic balance and rotor endurance should be considered once the operating speed exceeds the rated speed 60Hz of a standard mot...

Page 311: ...etween AC motor drive and motor available motor torque is reduced 3 Explosion proof Ex motor Needs to be installed in a safe place and the wiring should comply with the Ex requirements Delta AC Motor Drives are not suitable for Ex areas with special precautions 4 Gear reduction motor The lubricating method of reduction gearbox and speed range for continuous operation will be different and dependin...

Page 312: ... 180 155 140 100 80 55 38 0320 60 120 60 seconds Base freq 60Hz V F for 220V 60Hz 180 155 100 55 38 0320 60 120 torque Frequency Hz Frequency Hz 60 seconds 60 seconds torque Base freq 60Hz V F for 220V 60Hz 130 140 100 85 45 35 0320 50 120 180 150 100 45 35 0 50 120 68 80 torque torque 60 seconds 60 seconds Frequency Hz Frequency Hz 3 20 Base freq 50Hz V F for 220V 50Hz Base freq 50Hz V F for 220V...

Page 313: ...ix C How to Select the Right AC Motor Drive C 8 Revision Dec 2008 04VE SW V2 05 This page intentionally left blank CALL NOW 800 985 6929 http www automatedpt com CALL NOW 800 985 6929 http www automatedpt com ...

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